JPS6050298B2 - Dynamic balance adjustment device for rotating bodies - Google Patents
Dynamic balance adjustment device for rotating bodiesInfo
- Publication number
- JPS6050298B2 JPS6050298B2 JP56053904A JP5390481A JPS6050298B2 JP S6050298 B2 JPS6050298 B2 JP S6050298B2 JP 56053904 A JP56053904 A JP 56053904A JP 5390481 A JP5390481 A JP 5390481A JP S6050298 B2 JPS6050298 B2 JP S6050298B2
- Authority
- JP
- Japan
- Prior art keywords
- laser beam
- speed
- rotating body
- dynamic balance
- adjustment device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/30—Compensating imbalance
- G01M1/34—Compensating imbalance by removing material from the body to be tested, e.g. from the tread of tyres
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Balance (AREA)
- Laser Beam Processing (AREA)
Description
【発明の詳細な説明】
本発明は、回転体の不平衡部位をレーザビームを用いて
除去加工して回転体のダイナミックバランスを調整する
装置に係わり、特に加工品質および加工能率の向上をは
かつた回転体のダイナミックバランス調整装置に関する
。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an apparatus for adjusting the dynamic balance of a rotating body by removing unbalanced parts of the rotating body using a laser beam, and particularly for improving processing quality and processing efficiency. The present invention relates to a dynamic balance adjustment device for a rotating body.
従来、円筒体等の回転体を回転させてその不平衡部位を
検出し、この不平衡部位にレーザビームを照射して除去
加工を行なうことにより回転体のダイナミックバランス
を調整する装置がある。Conventionally, there is a device that adjusts the dynamic balance of a rotating body by rotating a rotating body such as a cylindrical body, detecting an unbalanced portion thereof, and removing the unbalanced portion by irradiating the unbalanced portion with a laser beam.
この種の装置では、精度良く調整を行なうため、通常回
転体の回転速度を低速、中速そして高速の順に段階的に
変化させ、各速度においてそれぞれ加工を行なうように
している。そして、各速度における除去加工量を一様に
保つため、レーザビームの照射条件を、高速ではパルス
幅を狭くするとともに高ピーク出力とし、また低速では
広パルス幅でかつピーク出力を低く設定している。とこ
ろが、上記照射条件で除去加工を行なうと、特に低速時
においてレーザビームの照射スポットが回転体の同一加
工点に長く滞留し、これにより回転体の表層部に性質の
腕弱な熱影響層が形成されることがある。In this type of apparatus, in order to perform accurate adjustment, the rotational speed of the rotating body is usually changed stepwise in the order of low speed, medium speed, and high speed, and processing is performed at each speed. In order to keep the removal amount uniform at each speed, the laser beam irradiation conditions are set to a narrow pulse width and high peak output at high speeds, and a wide pulse width and low peak output at low speeds. There is. However, when removal processing is performed under the above irradiation conditions, the irradiation spot of the laser beam stays at the same processing point of the rotating body for a long time, especially at low speeds, and this causes a weak heat-affected layer on the surface of the rotating body. may be formed.
この熱影響層は、中速あるいは高速回転時に欠落等を生
じて回転体の破損に至り、非常に好ましくない。そのた
め、低速時の加工に限り、狭パルス幅のレーザビームを
繰返し発生して多数の点状の除去加工を行なう手法が考
えられている。This heat-affected layer is extremely undesirable because it may break during medium or high speed rotation, leading to damage to the rotating body. For this reason, a method has been considered that involves repeatedly generating a laser beam with a narrow pulse width to remove a large number of dots only when processing at low speeds.
しかしながら、このような手法では加工部位に多数の点
状の加工跡が形成されるため、回転体の表面が平坦とな
らずに品質の低下を招く不都合があつた。また、上記点
状の加工では、所定の除去加工量を得るために多くの時
間を要し、加工能率の向上をはJかれなかつた。本発明
は上記事情に着目してなされたもので、その目的とする
ところは、低速回転領域における熱影響層の発生を低水
準に抑え、かつ加工能率が高く高品質の加工を行ない得
るようにした回転体ゝのダイナミックバランス調整装置
を提供することにある。However, in such a method, a large number of dot-shaped machining marks are formed in the machined area, so that the surface of the rotating body is not flat, resulting in a deterioration in quality. In addition, in the above-mentioned dot-like machining, it takes a lot of time to obtain a predetermined removal amount, and the machining efficiency cannot be improved. The present invention has been made in view of the above circumstances, and its purpose is to suppress the generation of a heat-affected layer in the low-speed rotation region to a low level, and to enable high-quality machining with high machining efficiency. An object of the present invention is to provide a dynamic balance adjustment device for a rotating body.
本発明では、レーザビームの光路中にレーザビームを走
査する反射光学系を設け、この反射光学系の走査速度を
回転体の回転速度に応じて可変して回転体におけるレー
ザビームの照射スポットの相対移動速度を回転体の回転
速度に関係なく一定に保持することにより、前記目的を
達成する。In the present invention, a reflective optical system that scans the laser beam is provided in the optical path of the laser beam, and the scanning speed of the reflective optical system is varied according to the rotational speed of the rotating body, so that the irradiation spot of the laser beam on the rotating body is The above object is achieved by keeping the moving speed constant regardless of the rotational speed of the rotating body.
以下本発明の一実施例を図面を参照して説明する。第1
図は同実施例におけるダイナミックバランス調整装置の
概略構成図で、図中1は回転体としての薄肉円筒体を示
している。この薄肉円筒体1はその軸2が軸受3および
スプリング4を介して揺動自在に支持されており、電動
機5により回転駆動される。電動機5は電動機駆動回路
6により駆動制御される。しかして薄肉円筒体1は所定
の速度で回転し、このとき回転軸に対して重量的不平衡
があればその方向に振動する。信号処理部7は、振動検
出器8,8により検出された振動検出信号ASl,AS
2と位相検出器9により検出された回転位相信号BSと
をそれぞれ入力し、これらの信号から薄肉円筒体1に存
在する不平衡部位の位置を検出してその部位にレーザビ
ームを照射するための加工タイミング信号CSを発生す
る。一方レーザビーム発生部10は、レーザ発振器11
と、この発振器11で発生されたレーザビーム12を偏
向走査する反射鏡13と、この反射鏡13で反射された
レーザビーム12を集光して前記薄肉円筒体1の表面に
照射する集光レンズ14とから構成されている。またこ
れらの各部品および機器は移動テーブル15に搭載して
あり、テーブル駆動制御回路16の指令に従つて矢印A
方向に移動するようになつている。ところで、前記反射
鏡13はスキャナ17に固.定してあり、このスキャナ
17によりレーザビーム12を薄肉円筒体1の反回転方
向に走査するように回動する。An embodiment of the present invention will be described below with reference to the drawings. 1st
The figure is a schematic configuration diagram of the dynamic balance adjustment device in the same embodiment, and numeral 1 in the figure indicates a thin-walled cylindrical body as a rotating body. This thin-walled cylindrical body 1 has a shaft 2 swingably supported via a bearing 3 and a spring 4, and is rotationally driven by an electric motor 5. The electric motor 5 is driven and controlled by a motor drive circuit 6. Thus, the thin-walled cylindrical body 1 rotates at a predetermined speed, and if there is a weight imbalance with respect to the rotation axis at this time, it vibrates in that direction. The signal processing unit 7 generates vibration detection signals ASl and AS detected by the vibration detectors 8, 8.
2 and the rotational phase signal BS detected by the phase detector 9, the position of the unbalanced part existing in the thin-walled cylindrical body 1 is detected from these signals, and the position of the unbalanced part existing in the thin-walled cylinder 1 is irradiated with a laser beam. Generates a processing timing signal CS. On the other hand, the laser beam generator 10 includes a laser oscillator 11
a reflecting mirror 13 that deflects and scans the laser beam 12 generated by the oscillator 11; and a condensing lens that focuses the laser beam 12 reflected by the reflecting mirror 13 and irradiates it onto the surface of the thin cylinder 1. It consists of 14. Each of these parts and equipment is mounted on a moving table 15, and is moved by arrow A according to instructions from a table drive control circuit 16.
It is designed to move in the direction. By the way, the reflecting mirror 13 is fixed to the scanner 17. The scanner 17 rotates the laser beam 12 so as to scan the thin-walled cylindrical body 1 in the counter-rotational direction.
駆動制御回路18は、発振器19で発生される基準パル
ス信号に同期して走査制御信号DSを発生し、この信号
DSにより前記スキヤ5ナ17を駆動制御するとともに
ゲート回路23をゲート制御する。このゲート回路23
は、上記走査制御信号DSと前記信号処理回路7からの
加工タイミング信号とがそれぞれ発生された期間のみ開
成して前記レーザ発振器11を付勢するものでっある。
このような構成であるから、電動機駆動回路6て回転速
度を設定して薄肉円筒体1を回転させると、その不平衡
部位により振動が発生してこの振動から上記不平衡部位
の位置が検出され、この不平衡部位にレーザビーム12
を照射すべく信号処理回路7から加工タイミング信号C
Sが出力される。The drive control circuit 18 generates a scan control signal DS in synchronization with the reference pulse signal generated by the oscillator 19, and controls the drive of the scanner 5a 17 and the gate circuit 23 using this signal DS. This gate circuit 23
The laser oscillator 11 is activated only during the period in which the scanning control signal DS and the processing timing signal from the signal processing circuit 7 are respectively generated.
With such a configuration, when the motor drive circuit 6 sets the rotational speed and rotates the thin-walled cylindrical body 1, vibration is generated by the unbalanced portion, and the position of the unbalanced portion is detected from this vibration. , a laser beam 12 is applied to this unbalanced part.
The processing timing signal C is sent from the signal processing circuit 7 to irradiate the
S is output.
一方発振器19にも薄肉円筒体1の回転駆動速度を設定
し、この設定速度に応じて基準パルス信号を発生させる
と、駆動制御回路18から走査制御信号DSが発生され
て反射鏡13が上記薄肉円筒体1の回転駆動速度に応じ
た所定の速度で回動ノ駆動する。On the other hand, when the rotational drive speed of the thin-walled cylinder 1 is also set in the oscillator 19 and a reference pulse signal is generated according to this set speed, the scanning control signal DS is generated from the drive control circuit 18 and the reflecting mirror 13 is It is rotated at a predetermined speed corresponding to the rotational drive speed of the cylindrical body 1.
また、同時に上記走査制御信号DSは、ゲート回路23
を開成して前記信号処理回路7からの加工タイミング信
号CSをレーザ発振器11に供給し、付勢させる。この
結果レーザ発振器11からはレーザビーム12が出力さ
れ、この・レーザビーム12は反射鏡13により偏向走
査されたのちレンズ14で集光されて薄肉円筒体1の不
平衡部位に照射される。第2図にその照射状態を示す。
すなわちレーザビーム12の照射開始時に図中実線(イ
)の状態にあつた反射鏡13は、所定”の速度で矢印B
方向に回動する。このためレーザビーム12は上記反射
鏡13の回動動作に従つて実線(イ)″から矢印C方向
に走査され、前記加工タイミング信号CSのパルス出力
時間分だけ走査されて1回の照射が終了する。なお、図
中二点鎖線◎および◎″が照射終了時の反射鏡13およ
びレーザビーム12の位置を示している。一方このとき
、薄肉円筒体1は矢印D方向に回転している。したがつ
て前記レーザビーム12の薄肉円筒体1における照射ス
ポットの位置は、薄肉円筒体1の回転速度と前記反射鏡
13によるレーザビーム12の走査速度とのベクトル和
に相当する速度で移動し、この結果その移動軌跡が除去
加工される。第3図は、移動テーブル15を移動動させ
ることにより位置をずらして複数箇所(図では4箇所)
に上記除去加工を施こした場合を示すもので、このとき
薄肉円筒体1の回転周速度をVrlレーザビーム12の
走査速度をVmとすると、照射スポットの移動相対速度
VLBはVLB=(■r+Vm)
となる。At the same time, the scanning control signal DS is transmitted to the gate circuit 23.
is opened, and the processing timing signal CS from the signal processing circuit 7 is supplied to the laser oscillator 11 to energize it. As a result, a laser beam 12 is output from the laser oscillator 11, and this laser beam 12 is deflected and scanned by a reflecting mirror 13, then focused by a lens 14, and irradiated onto an unbalanced portion of the thin cylinder 1. Figure 2 shows the irradiation state.
That is, the reflecting mirror 13, which was in the state shown by the solid line (A) in the figure at the start of irradiation with the laser beam 12, moves toward the arrow B at a predetermined speed.
rotate in the direction. Therefore, the laser beam 12 is scanned in the direction of arrow C from the solid line (A)'' according to the rotational movement of the reflecting mirror 13, and scanned for the pulse output time of the processing timing signal CS, and one irradiation is completed. Note that the two-dot chain lines ◎ and ◎'' in the figure indicate the positions of the reflecting mirror 13 and the laser beam 12 at the end of irradiation. On the other hand, at this time, the thin cylindrical body 1 is rotating in the direction of arrow D. Therefore, the position of the irradiation spot of the laser beam 12 on the thin cylinder 1 moves at a speed corresponding to the vector sum of the rotation speed of the thin cylinder 1 and the scanning speed of the laser beam 12 by the reflecting mirror 13, As a result, the locus of movement is removed. In Figure 3, the moving table 15 is moved to shift the position to multiple locations (four locations in the figure).
This shows the case where the above-mentioned removal process is applied to the thin-walled cylinder 1. At this time, if the rotational peripheral speed of the thin-walled cylindrical body 1 is Vrl, and the scanning speed of the laser beam 12 is Vm, the moving relative speed of the irradiation spot VLB is VLB=(■r+Vm ) becomes.
したがつて、このVLBを常に一定にするようにレーザ
ビーム12の走査速度Vmを可変すれば、薄肉円筒体1
の如何なる回転速度領域であつてもレーザビーム12の
照射スポットの移動速度を一定に保持することが可能と
なる。Therefore, if the scanning speed Vm of the laser beam 12 is varied so as to keep this VLB constant, the thin cylindrical body 1
It is possible to keep the moving speed of the irradiation spot of the laser beam 12 constant in any rotational speed range.
すなわち、薄肉円筒体1の回転速度が比較的低速のとき
にはレーザビーム12の走査速度■mを高速にし、高速
のときには低速にする。これにより、レーザビーム12
のパルス出力時間および出力レベルを全加工工程におい
て一定に保てば、不平衡部位の加工除去量および加工軌
跡の大きさを、薄肉円筒体1の回転速度に関係なく一様
にできる。このように、本実施例の装置であれば、薄肉
円筒体1の低速回転時であつても、レーザビーム12の
照射スポットの移動速度を速くすることができるので、
従来のように照射スポットが同一加工点に長く滞留して
加工部位に性質の脆弱な熱影響層が形成される不都合を
生じない。That is, when the rotational speed of the thin-walled cylindrical body 1 is relatively low, the scanning speed m of the laser beam 12 is set high, and when the rotational speed is high, the scanning speed m is set low. As a result, the laser beam 12
By keeping the pulse output time and output level constant during the entire machining process, the amount removed by machining and the size of the machining trajectory of the unbalanced portion can be made uniform regardless of the rotational speed of the thin-walled cylindrical body 1. In this way, with the device of this embodiment, even when the thin-walled cylindrical body 1 is rotating at a low speed, the moving speed of the irradiation spot of the laser beam 12 can be increased.
Unlike the conventional method, the irradiation spot does not stay at the same processing point for a long time, resulting in the formation of a heat-affected layer with weak properties at the processing site.
この結果、高速回転に移行しても薄肉円筒体1が破損す
るおそれがなくなつて安定にバランス調整を行なうこと
ができる。また本実施例によれば、従来のように多数の
点状の加工を行なう必要がなく、しかも加工除去軌跡を
全て一様にできるので、加工面を平坦にかつ軌跡にそろ
えて仕上げることができ、品質の良い製品を提供するこ
とができる。また低速回転時においてレーザビーム12
のピーク出力レベルを低く抑える必要がないので、各パ
ルス毎の加工除去量を大きくとることができ、この結果
調整作業の高能率化をはかれる。なお、本発明は上記実
施例に限定されるものではない。As a result, there is no fear that the thin-walled cylindrical body 1 will be damaged even if the rotation speed shifts to high speed, and balance adjustment can be performed stably. Furthermore, according to this embodiment, there is no need to perform a large number of dot-like machining as in the conventional method, and the machining removal locus can be made uniform for all, so the machined surface can be finished flat and aligned with the locus. , can provide high quality products. Also, when rotating at low speed, the laser beam 12
Since there is no need to keep the peak output level low, a large amount of machining removal can be achieved for each pulse, resulting in highly efficient adjustment work. Note that the present invention is not limited to the above embodiments.
例えば、上記レーザビーム12の走査方向は、第4図、
第5図に示す如く薄肉円筒体1の軸方向に設定してもよ
い。また、上記実施例では相対速度を走査装置て高速化
する方向に一定化する制御を行なつたが、回転体がレー
ザのパルス幅と比較して高速で、発振中に所定の薄肉円
筒の除去加工部分より広い範囲にわたつて加工しすぎる
場合には走査スポットを回転体の回転方向に追従する方
向に走査し、相対走査速度を一定化し薄肉円筒の加工範
囲を一定化することもできることは明らかである。さら
に反射光学系として、反射鏡以外に反射プリズム等を使
用してもよく、その他走査制御信号DSの発生手段や回
転体の種類等についても本発明の要旨を逸脱しない範囲
で種々変形して実施できる。以上詳述したように、レー
ザビームの照射光路中にレーザビームを走査する反射光
学系を設け、この光学系の走査速度を回転体の回転速度
に応じて可変して回転体におけるレーザビームの照射ス
ポットの相対速度を回転体の回転速度に関係なく一定化
する方向に制御するようにした本発明によれば、低速回
転領域における熱影響層の発生を低水準に抑え、かつ加
工能率が高く高品質の加工を行ない得るようにした回転
体のダイナミックバランス調整装置を提供することがで
きる。For example, the scanning direction of the laser beam 12 is as shown in FIG.
It may also be set in the axial direction of the thin-walled cylindrical body 1 as shown in FIG. In addition, in the above embodiment, the relative speed was controlled to be constant in the direction of increasing the speed using the scanning device, but since the rotating body was moving at a high speed compared to the pulse width of the laser, it was necessary to remove a predetermined thin-walled cylinder during oscillation. It is clear that when machining is performed over an area wider than the machining part, it is also possible to scan the scanning spot in a direction that follows the rotational direction of the rotary body, thereby keeping the relative scanning speed constant and making the machining range of the thin-walled cylinder constant. It is. Furthermore, as the reflective optical system, a reflective prism or the like may be used in place of the reflective mirror, and the means for generating the scanning control signal DS, the type of rotating body, etc. may be modified in various ways without departing from the gist of the present invention. can. As described in detail above, a reflective optical system that scans the laser beam is provided in the laser beam irradiation optical path, and the scanning speed of this optical system is varied according to the rotational speed of the rotating body to irradiate the laser beam on the rotating body. According to the present invention, in which the relative speed of the spot is controlled to be constant regardless of the rotational speed of the rotating body, the generation of a heat-affected zone in the low-speed rotation region can be suppressed to a low level, and the machining efficiency can be increased. It is possible to provide a dynamic balance adjustment device for a rotating body that enables quality processing.
第1図は本発明の一実施例におけるダイナミックバラン
ス調整装置の概略構成図、第2図および第3図は同調整
装置の作用説明に用いるもので、第2図はレーザビーム
の照射状態を示す要部模式図、第3図は加工状態を示す
模式図、第4図および第5図は本発明の他の実施例にお
ける加工状態を示す模式図である。
1・・・・・・薄肉円筒体、11・・・・・ルーザ発振
器、12・・・・・ルーザビーム、13・・・・・・反
射鏡、14・・レンズ。Fig. 1 is a schematic configuration diagram of a dynamic balance adjustment device according to an embodiment of the present invention, Figs. 2 and 3 are used to explain the operation of the adjustment device, and Fig. 2 shows the state of laser beam irradiation. FIG. 3 is a schematic diagram showing a machining state, and FIGS. 4 and 5 are schematic diagrams showing a machining state in other embodiments of the present invention. DESCRIPTION OF SYMBOLS 1... Thin cylindrical body, 11... Loser oscillator, 12... Loser beam, 13... Reflecting mirror, 14... Lens.
Claims (1)
の周面にレーザビームを面状に照射し、これにより不平
衡部位を除去加工して回転体のダイナミックバランスを
調整する回転体のダイナミックバランス調整装置におい
て、レーザビームの照射光路中に配置されレーザビーム
を偏向走査する反射光学系と、この反射光学系の走査速
度を回転体の回転速度に応じて可変し回転体周面におけ
る前記レーザビームの照射スポットの相対移動速度を回
転体の全回転速度領域にわたつて一定化する方向に制御
する走査制御回路とを具備したことを特徴とする回転体
のダイナミックバランス調整装置。1 A method of rotating a rotating body in which the rotational speed is changed in multiple stages and a laser beam is applied to the peripheral surface of the rotating body in a planar manner at each speed, thereby removing unbalanced parts and adjusting the dynamic balance of the rotating body. A dynamic balance adjustment device includes a reflective optical system disposed in the irradiation optical path of a laser beam and deflects and scans the laser beam, and a scanning speed of the reflective optical system that is varied according to the rotational speed of a rotating body. 1. A dynamic balance adjustment device for a rotating body, comprising a scanning control circuit that controls the relative moving speed of a laser beam irradiation spot to be constant over the entire rotational speed range of the rotating body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56053904A JPS6050298B2 (en) | 1981-04-10 | 1981-04-10 | Dynamic balance adjustment device for rotating bodies |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56053904A JPS6050298B2 (en) | 1981-04-10 | 1981-04-10 | Dynamic balance adjustment device for rotating bodies |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57168134A JPS57168134A (en) | 1982-10-16 |
| JPS6050298B2 true JPS6050298B2 (en) | 1985-11-07 |
Family
ID=12955698
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP56053904A Expired JPS6050298B2 (en) | 1981-04-10 | 1981-04-10 | Dynamic balance adjustment device for rotating bodies |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6050298B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106052960A (en) * | 2015-04-14 | 2016-10-26 | 丰田自动车株式会社 | Rotating body balance correcting apparatus and rotating body balance correcting method |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100857595B1 (en) | 2007-11-27 | 2008-09-09 | (주)한빛레이저 | Laser processing apparatus and processing method using drum |
| EP3462035B1 (en) * | 2017-09-28 | 2021-04-07 | Pfeiffer Vacuum Gmbh | Method for balancing a rotor of a vacuum pump |
| CN114459685A (en) * | 2022-01-29 | 2022-05-10 | 西安电子科技大学 | Rotor unbalance laser dynamic correction system and control method thereof |
-
1981
- 1981-04-10 JP JP56053904A patent/JPS6050298B2/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106052960A (en) * | 2015-04-14 | 2016-10-26 | 丰田自动车株式会社 | Rotating body balance correcting apparatus and rotating body balance correcting method |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57168134A (en) | 1982-10-16 |
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