JPS605383B2 - Floating die molding equipment - Google Patents
Floating die molding equipmentInfo
- Publication number
- JPS605383B2 JPS605383B2 JP13285176A JP13285176A JPS605383B2 JP S605383 B2 JPS605383 B2 JP S605383B2 JP 13285176 A JP13285176 A JP 13285176A JP 13285176 A JP13285176 A JP 13285176A JP S605383 B2 JPS605383 B2 JP S605383B2
- Authority
- JP
- Japan
- Prior art keywords
- die
- diameter
- hole
- upsetting
- floating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000465 moulding Methods 0.000 title claims description 11
- 239000000463 material Substances 0.000 claims description 30
- 241000234435 Lilium Species 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010415 tidying Methods 0.000 description 1
Landscapes
- Forging (AREA)
Description
【発明の詳細な説明】
この発明は、浮動ダイスによって成形するための装置に
関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an apparatus for forming with a floating die.
例えば、隣端に長い大径頭部を裾込む場合の加工方法と
しては、第1図及び第2図に示すダイス2がホルスター
3側に取付けられ、素材4がこの間に挿入され、ポンチ
ーで加圧成形する所謂固定ダイスによる場合と、第3図
及び第4図に示す如くダイスとポンチが一体構造となっ
た部材6で、下型7との間にスキマがあり、これにより
素材8が加圧成形される所謂スライド方式の可動ダイス
による場合とが知られている。For example, in the case of skirting a long, large-diameter head at the adjacent end, the die 2 shown in Figs. In the case of pressure forming using a so-called fixed die, and in the case of a member 6 in which the die and punch are integrated as shown in FIGS. 3 and 4, there is a gap between the lower die 7 and the material 8. A so-called slide-type movable die that is press-formed is known.
尚、5,9は成形後のワーク、即ち長い大蓬頭部である
。ところが、前者の場合は、ポンチから付与される成形
力はダイスとワークの摩擦力のため深部(B.部)に伝
わりにくく、A部の充足は良いがB部が充足し難いとい
う現象が避けられない。この現象は成形頭の長さが長い
程、又冷間鍛造に較べ摩擦抵抗の大きい熱間鍛造で顕著
である。又後者の場合は、前者の場合とは逆にB部の充
足は良いがA部の充足が悪い。その理由は前者の場合と
同じである。この発明は、上記従来の欠点に鑑み之れを
改良したもので、特にダイスを自由支持することによっ
て材料の流動に応じたバランスの取れた成形のための装
置を提供せんとするものである。以下この発明の構成を
第5図及び第6図に示す実施例に従って説明すると次の
通りである。Incidentally, numerals 5 and 9 are the workpieces after molding, that is, the long head of a large lily. However, in the former case, the forming force applied by the punch is difficult to be transmitted to the deep part (part B) due to the frictional force between the die and the workpiece, and the phenomenon that part A is well filled but part B is difficult to fill can be avoided. I can't. This phenomenon becomes more pronounced as the length of the forming head becomes longer, or in hot forging where the frictional resistance is greater than in cold forging. In the latter case, contrary to the former case, the sufficiency of part B is good but the sufficiency of part A is poor. The reason is the same as in the former case. The present invention has been made in view of the above-mentioned drawbacks of the prior art, and specifically aims to provide an apparatus for forming well-balanced molding according to the flow of material by freely supporting the die. The structure of the present invention will be explained below according to the embodiment shown in FIGS. 5 and 6.
図面において、1川まポンチ、11は浮動ダイス、12
はダイスガイド、13はダイス押上バネ、14は下型、
15は素材、16は成形後のワーク、即ち、長い大整頓
部である。而して、第1図及び第2図の例ではダイスは
材料の流動に逆って固定され、第3図及び第4図の例で
は材料の流動以上の速さで、スラィドlこより押込まれ
るという強制作動のため、極度にアンバランスな充足状
態となっていたが、この発明の方法ではダイスI1はバ
ネ13により自由支持され、材料15の流動に応じて動
かされるので、前述の欠点が改善されバランスのとれた
良好な成形が可能となる。例えばポンチ10側(A部)
の充足が良く、下型14側(B部)の充足が悪いという
状態を想定した場合、充足が良いということは材料15
とダイス11の密着度が高いという事なので、ダイス1
1の挙動はA部の材料流動、即ちポンチ10の動きに準
ずることになる。これはポンチとダイスが一体となって
動く第3図及び第4図に示す条件と同じになり、この条
件下では前述の説明から明らかな様にB部側の充足が改
善されることにより、初めに想定したアンバランス状態
を改善する方向に成形が進行することを示している。逆
に下型14側(B部)の充足が良く、ポンチ10側(A
部)の充足が悪いというアンバランス状態を想定した場
合には、ダイス11の挙動はやはり充足の良いB部の材
料流動に準ずることとなる。B部での材料の軸方向流動
は殆どないので、この場合にはダイス11が下型14に
固定されている第1図及び第2図に示す条件に近いこと
となりこの条件下ではA側の充足が改善されることとな
りやはりアンバランス状態を改善する方向に成形が進行
することとなる。この様にして常にアンバランスを是正
する方向に成形が進行するので、従来の例に示した様な
アンバランスな充足不良は発生せずに良好な成品を得る
事が出来る。以上説明したように、この発明は素材の頭
部を裾込み加工に必要な長さだけ突出させた状態で軸方
向に固定的に挿通保持する下型と、下型上に固定された
ダイスガイド内で昇降可能に案内され、押上バネによっ
てその上端を素材の上端よりも上方位置に押し上げられ
、中心部に素材径よりも大きく素材の据込み加工径とさ
れた貫通孔を有する浮動ダイスと、下型に接近離隔可能
で、該ダイスの貫通孔径と略同径とされ、該ダイスの貫
通孔内に進入して下型に保持された素材頭部を該ダイス
内で該ダイスの貫通孔径までの藤方向に圧縮膨径させて
据込みを行なうポンチとからなり、上記浮動ダイスを素
材の圧縮膨径による摩擦力で押上バネに抗して下型側に
接近させることにより上記ダイス内での素材の充足不良
を防止させたから、ダイス内での素材頭部の据込み成形
を良好に行うことができ、しかも、ダイスと素材との摩
擦損失を軽減して成形力を小さ,くでき、省エネルギー
で効率の高い成形装置を提供できる。In the drawing, 1 river punch, 11 floating die, 12
is a die guide, 13 is a die push-up spring, 14 is a lower die,
15 is a raw material, and 16 is a workpiece after molding, that is, a long large tidying section. In the examples shown in Figures 1 and 2, the die is fixed against the flow of the material, and in the examples shown in Figures 3 and 4, the slide is pushed in at a speed higher than the flow of the material. However, in the method of the present invention, the die I1 is freely supported by the spring 13 and is moved according to the flow of the material 15, so the above-mentioned disadvantage can be avoided. Improved and well-balanced molding becomes possible. For example, punch 10 side (A section)
Assuming a situation where the material is well satisfied and the material on the lower mold 14 side (part B) is poor, the good material 15
This means that the adhesion between die 11 and die 11 is high, so die 1
1 corresponds to the material flow in section A, that is, the movement of the punch 10. This is the same condition as shown in FIGS. 3 and 4, where the punch and die move in unison. Under this condition, as is clear from the above explanation, the sufficiency on the B side is improved. This shows that molding progresses in a direction that improves the initially assumed unbalanced state. On the other hand, the lower mold 14 side (part B) is well filled, and the punch 10 side (part A) is well filled.
When assuming an unbalanced state in which the sufficiency of part) is poor, the behavior of the die 11 will still follow the material flow of the part B, which is well sufficed. Since there is almost no axial flow of the material in the B section, the conditions in this case are similar to those shown in FIGS. 1 and 2, where the die 11 is fixed to the lower die 14, and under this condition, The filling is improved, and the molding progresses in a direction that improves the unbalanced state. In this way, the molding always proceeds in the direction of correcting the unbalance, so that it is possible to obtain a good product without causing unbalanced filling defects as shown in the conventional example. As explained above, the present invention includes a lower mold that is fixedly inserted and held in the axial direction with the head of the material protruding by the length necessary for hemming, and a die guide fixed on the lower mold. a floating die that is guided so as to be raised and lowered within the die, whose upper end is pushed up to a position above the upper end of the material by a push-up spring, and has a through hole in the center that is larger than the diameter of the material and has a diameter for upsetting the material; It is capable of approaching and separating from the lower die, and has a diameter that is approximately the same as the diameter of the through hole of the die, and the head of the material held by the lower die is moved into the through hole of the die until the diameter of the through hole of the die is reached within the die. The floating die is moved toward the lower mold side against the push-up spring by the frictional force due to the compression and expansion diameter of the material, and the punch is compressed and expanded in the direction of the wafer. By preventing insufficient filling of the material, it is possible to perform upsetting forming of the head of the material in the die.Furthermore, the friction loss between the die and the material can be reduced, reducing the forming force and saving energy. can provide highly efficient molding equipment.
第1図及び第2図と第3図及び第4図はそれぞれ従来例
を示す図面、そして第5図及び第6図はこの発明に係る
装置を示す図面である。
10・・・・・・ポンチ、11・・・・・・浮動ダイス
、12・・・・・・ダイスガイド、13・…・・ダイス
押上バネ、14・・・・・・下型、15・・・・・・素
材、16・・・・・・成形後のワーク。
第1図
第2図
第8図
第4図
第5図
第6図FIGS. 1 and 2 and 3 and 4 are drawings showing conventional examples, respectively, and FIGS. 5 and 6 are drawings showing an apparatus according to the present invention. 10...Punch, 11...Floating die, 12...Dice guide, 13...Dice push-up spring, 14...Lower die, 15... ...Material, 16...Work after molding. Figure 1 Figure 2 Figure 8 Figure 4 Figure 5 Figure 6
Claims (1)
た状態で軸方向に固定的に挿通保持する下型と、下型上
に固定されたダイスガイド内で昇降可能に案内され、押
上バネによってその上端を素材の上端よりも上方位置に
押し上げられ、中心部に素材径よりも大きく素材の据込
み加工径とされた貫通孔を有する浮動ダイスと、下型に
接近離隔可能で、該ダイスの貫通孔径と略同径とされ、
該ダイスの貫通孔内に進入して下型に保持された素材頭
部を該ダイス内で該ダイスの貫通孔径まで軸方向に圧縮
膨径させて据込みを行なうポンチとからなり、上記浮動
ダイスを素材の圧縮膨径による摩擦力で押上バネに抗し
て下型側に接近させることにより上記ダイス内での素材
の充足不良を防止させたことを特徴とする浮動ダイス型
成形装置。1. A lower die that is fixedly inserted and held in the axial direction with the head of the material protruding by the length necessary for upsetting, and a die guide fixed on the lower die that allows the material to move up and down. A floating die whose upper end is pushed up to a position above the upper end of the material by a push-up spring, and which has a through hole in the center that is larger than the diameter of the material and has a diameter for upsetting the material, and is capable of approaching and separating from the lower die. The diameter is approximately the same as the diameter of the through hole of the die,
a punch that enters the through hole of the die and compresses and expands the head of the material held by the lower die in the axial direction to the diameter of the through hole of the die to perform upsetting; A floating die molding device, characterized in that insufficient filling of the material in the die is prevented by moving the material closer to the lower mold side against an upward spring by the frictional force caused by the compressed and expanded diameter of the material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13285176A JPS605383B2 (en) | 1976-11-04 | 1976-11-04 | Floating die molding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13285176A JPS605383B2 (en) | 1976-11-04 | 1976-11-04 | Floating die molding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5357163A JPS5357163A (en) | 1978-05-24 |
| JPS605383B2 true JPS605383B2 (en) | 1985-02-09 |
Family
ID=15090994
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13285176A Expired JPS605383B2 (en) | 1976-11-04 | 1976-11-04 | Floating die molding equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS605383B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5834213B2 (en) * | 1980-07-09 | 1983-07-25 | 三菱製鋼株式会社 | Molding equipment for products with upsetting heads |
-
1976
- 1976-11-04 JP JP13285176A patent/JPS605383B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5357163A (en) | 1978-05-24 |
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