JPS6056539B2 - electrostatic painting equipment - Google Patents
electrostatic painting equipmentInfo
- Publication number
- JPS6056539B2 JPS6056539B2 JP1356777A JP1356777A JPS6056539B2 JP S6056539 B2 JPS6056539 B2 JP S6056539B2 JP 1356777 A JP1356777 A JP 1356777A JP 1356777 A JP1356777 A JP 1356777A JP S6056539 B2 JPS6056539 B2 JP S6056539B2
- Authority
- JP
- Japan
- Prior art keywords
- paint
- air
- knife edge
- rotating shaft
- high voltage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000010422 painting Methods 0.000 title 1
- 239000003973 paint Substances 0.000 claims description 44
- 239000010409 thin film Substances 0.000 claims description 5
- 238000009503 electrostatic coating Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 230000005684 electric field Effects 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Landscapes
- Electrostatic Spraying Apparatus (AREA)
Description
【発明の詳細な説明】
本発明は、前端にナイフエッジ部7を有する金属製の
筒体5を回転軸1の前端部に取着し、回転軸1の軸受3
の外周に空気室9を前後移動自在に配置すると共に空気
室9の前面壁に筒体5と同軸円周上に沿つてナイフエッ
ジ部7外周後方にて前方に向け開口する空気噴出口10
を設け、ナイフエッジ部7内周に薄膜化された塗料を供
給する塗料供給路と、上記筒体と被塗装物体との間に高
電圧を印加する高電圧発生装置とを具備して成るこ。DETAILED DESCRIPTION OF THE INVENTION In the present invention, a metal cylinder 5 having a knife edge portion 7 at the front end is attached to the front end of the rotating shaft 1, and the bearing 3 of the rotating shaft 1 is attached to the front end of the rotating shaft 1.
An air chamber 9 is disposed on the outer periphery of the air chamber 9 so as to be freely movable back and forth, and an air outlet 10 is provided on the front wall of the air chamber 9 that opens forward at the rear of the outer periphery of the knife edge portion 7 along the coaxial circumference of the cylinder 5.
A paint supply path for supplying a thin film of paint to the inner periphery of the knife edge portion 7, and a high voltage generator for applying a high voltage between the cylinder and the object to be coated. .
とを特徴とする静電塗装装置に係り、その目的とすると
ころは塗料の霧の微少化を促進することによつて塗装効
率を向上して迅速な塗装作業を可能とし、しかも塗料を
被塗装物体へ均一に塗布てき、さらには塗布径が自在に
調整できる静電塗装;装置を提供するにある。 以下本
発明の一実施例を図により詳述する。This relates to an electrostatic coating device characterized by To provide an electrostatic coating device that can uniformly coat an object and furthermore, can freely adjust the coating diameter. An embodiment of the present invention will be described in detail below with reference to the drawings.
筒 体5は基体3の前後に亘つて順次テーパ状に拡径し
た内周面を有し、筒体5の基体3後部内周面と基体3前
部内周面とは基体3に設けた複数個のトンネル部6・・
・にて連続されており、該トンネル部6・・・は基体3
の外周端部に円周方向に等間隔に形成されている。また
筒体5先端には筒体5内周面のテーパ傾斜を更に急な傾
斜としてナイフエッジ部7が形成されている。4は筒体
5内周全周に亘つて設けられた凹条溝である。The cylindrical body 5 has an inner circumferential surface that gradually increases in diameter in a tapered manner from the front and back of the base 3, and the inner circumferential surface at the rear of the base 3 and the inner circumferential surface at the front of the base 3 of the cylindrical body 5 are defined by the plurality of inner circumferential surfaces provided on the base 3. Tunnel section 6...
・The tunnel portion 6... is continuous with the base body 3.
are formed at equal intervals in the circumferential direction on the outer peripheral end of the . Further, a knife edge portion 7 is formed at the tip of the cylinder 5 by making the taper slope of the inner circumferential surface of the cylinder 5 even steeper. Reference numeral 4 denotes a groove provided over the entire inner circumference of the cylindrical body 5.
基体3の中心に設’けた挿通孔に回転軸1の先端部を挿
通すると共に回転軸1先端に雄ねじ部11に止め具12
を螺合して筒体5を回転軸1に取付けてあり、筒体1’
は回転軸1と同軸て回転する。回転軸1を回転自在に支
持するパイプ状の軸受2に移動基体39が前後方向へ摺
動して移動自在に被嵌してある。移動基体39は押えね
じなどの物理的手段で軸受2の適所に固定できるように
なつている。移動基体39には周方向に環状の空気室9
が中空状に形成してある。移動基体39の前面には筒体
5と同軸の円周上で等間隔に複数個の空気噴出口10を
開口せしめてあり、空気室9は長細の空気噴出路13を
介して空気噴出口10に′より外部と連通している。か
く空気噴出路13を長細に形成しておけば空気流が拡散
することなくジェット気流として噴出させることができ
るものである。この空気噴出口10は移動基体39前面
に筒体5と同軸の円周で環スリット状に形成してあつて
もよく、この場合は空気噴出路13も同様に環スリット
状に形成される。移動基体39の外周の一所に空気室9
が開口するエア供給口14が穿孔してあつて、このエア
供給口14に螺装した供給管15に高圧エア発生源2よ
りのエアチューブ30が接続してある。エアチューブ3
0はフレキシブルに形成して移動基体39の移動を妨げ
ないようにしてある。また軸受3の移動基体39後方に
は塗料供給体16が取付けてあり、塗料供給体16に装
着した供給バイブ17を移動基体39の導入口19に挿
通せしめて供給バイブ17の先端17aを基体3後部内
周面内に位置せしめてある。塗料供給体16は塗料ポン
プ及び塗料タンク等よりなる塗料供給部18に連通連結
され、塗料供給部18より連続的に供給バイブ17に塗
料が供給される。塗料供給部18は高耐圧の絶縁処理が
されたものを用いる。エアポンプ20などに高電圧発生
源33を接続して被塗装物体Aと筒体5などの間に高電
圧を印加する。図中37は絶縁アーム棒、38は絶縁ア
ーム棒37の支持取付部。しかして上記実施例にあつて
は、塗料供給部18より塗料チューブ35を介して供給
バイブ17に塗料が供給され、供給バイブ17の先端1
7aの開口より連続的に少量すつ筒体5の後部内周面に
塗料が流下せしめられる。The tip of the rotating shaft 1 is inserted through the insertion hole provided at the center of the base 3, and a stopper 12 is attached to the male threaded portion 11 at the tip of the rotating shaft 1.
The cylindrical body 5 is attached to the rotating shaft 1 by screwing together the cylindrical body 1'.
rotates coaxially with the rotating shaft 1. A movable base 39 is fitted into a pipe-shaped bearing 2 that rotatably supports the rotary shaft 1 so as to be slidable in the front-rear direction. The movable base 39 can be fixed in place on the bearing 2 by physical means such as a cap screw. The movable base 39 has an annular air chamber 9 in the circumferential direction.
is formed into a hollow shape. A plurality of air outlets 10 are opened on the front surface of the moving base 39 at equal intervals on a circumference coaxial with the cylindrical body 5, and the air chamber 9 is connected to the air outlets through a long and thin air outlet passage 13. 10' communicates with the outside. By forming the air ejection passage 13 in such a long and narrow manner, the air flow can be ejected as a jet stream without being diffused. The air outlet 10 may be formed in the shape of an annular slit on the front surface of the movable base body 39 with a circumference coaxial with the cylindrical body 5. In this case, the air outlet passage 13 is also formed in the shape of an annular slit. An air chamber 9 is provided at one location on the outer periphery of the moving base 39.
An air supply port 14 is opened, and an air tube 30 from a high-pressure air generation source 2 is connected to a supply pipe 15 screwed into the air supply port 14. air tube 3
0 is formed to be flexible so as not to hinder the movement of the movable base 39. Further, a paint supply body 16 is attached to the rear of the moving base 39 of the bearing 3, and the supply vibrator 17 attached to the paint supply body 16 is inserted into the introduction port 19 of the movable base 39, and the tip 17a of the supply vibrator 17 is inserted into the base 3. It is located within the rear inner peripheral surface. The paint supply body 16 is connected in communication with a paint supply section 18 consisting of a paint pump, a paint tank, etc., and paint is continuously supplied from the paint supply section 18 to the supply vibrator 17. The paint supply section 18 uses one that has been insulated with high voltage resistance. A high voltage source 33 is connected to the air pump 20 or the like to apply a high voltage between the object A to be painted and the cylinder 5 or the like. In the figure, 37 is an insulated arm rod, and 38 is a support attachment part for the insulated arm rod 37. In the above embodiment, the paint is supplied from the paint supply unit 18 to the supply vibrator 17 via the paint tube 35, and the tip 1 of the supply vibrator 17 is
A small amount of paint is continuously allowed to flow down onto the rear inner circumferential surface of the cylinder 5 through the opening 7a.
一方高圧エアー発生源2よりエアチューブ36を介して
供給された高圧空気流は、エアモータ20を回転せしめ
、エアモータ20に接続した回転軸1を駆動して筒体5
を回転させる。そこて筒体5の内周面に流下された塗料
はこの筒体5の高速回転により遠心力が働き、筒体5の
後部内周面に広がり乍ら同時に筒体5内周面のテーパー
に沿つて先端方向に薄膜状になりつつ移動し、ついには
基体3のトンネル部6・・・を通過して筒体5の前部内
周面に供給され、さらにこの筒体5の前部内周面におい
ても内周方向に広がりながらテーパーに沿つてナイフエ
ッジ部7方向に薄膜状となつて供給される。かくて薄膜
状とあつた塗料はナイフエッジ部7に供給されるもので
あり、この塗料が筒体5等に印加された高電圧に起因す
る高電界の作用により静電的に霧化され、さらにこの電
界の作用により接地電位に保たれた被塗装物体A方向へ
の霧化塗料の飛翔が開始される。一方霧化塗料はナイフ
エッジ部7より後方に設けた空気噴出口10から噴出さ
れて環筒状となつたジェット気流の風圧により、ナイフ
エッジ部7から供給された塗料を霧化するとともに霧化
塗料に初速度を与え、さらに前記電界の作用により霧化
塗料を被塗装物体A方向に飛翔せしめられる。上述のよ
うにして高電界の作用とジェット気流との相乗作用によ
り霧化された霧化塗料は、ジェット気流により初速度が
与えられるとともに高電界の作用により加速され、被塗
装物体A方向に飛翔するのであるが、同時に前記の環筒
状のジェット気流により上記霧化塗料は包囲されること
となり、霧化塗料の不必要な方向への飛散が防止され、
霧化塗料の飛翔方向が被塗装物体方向に均一化せられる
ものである。また移動基体39を前方へ移動させると空
気噴出口10よりの環筒状のジェット気流はナイフエッ
ジ部7により強く作用して上記霧化塗料は強く包囲され
ることになり、被塗装物体Aへの塗布径を狭めて環状に
塗料が塗布されることを防止てき、また移動基体39を
後方へ移動させるとジェット気流はある程度拡散弱めら
れてナイフエッジ部7に作用するものであり、上記霧化
塗料の包囲は弱くなつて広い塗布径で塗料を被塗装物体
Aに塗布てきることになる。本発明は上述のように構成
したものであるから、霧化塗料を包囲する環筒状のジェ
ット気流を形成でき、被塗装物体方向に飛翔する霧化塗
料を環筒状のジェット気流によつて囲み、不要な霧化塗
料の散乱を防止して塗料の節約を可能にするとともに霧
体の飛翔方向が被塗装物体方向に均一化され、被塗装物
体にぬりむらを生じることなく均一な塗装を施すことが
てきる効果を有するものであり、しかも、空気噴出口を
筒体の前後方向に移動自在にしてあるから、空気噴出口
よりのジェット気流の霧化塗料に対する作用を調整てき
るものである。On the other hand, the high-pressure air flow supplied from the high-pressure air generation source 2 through the air tube 36 rotates the air motor 20, drives the rotating shaft 1 connected to the air motor 20, and drives the cylindrical body 5.
Rotate. The paint that has flowed down onto the inner peripheral surface of the cylinder 5 is subjected to centrifugal force due to the high speed rotation of the cylinder 5, and spreads to the rear inner peripheral surface of the cylinder 5, and at the same time spreads onto the taper of the inner peripheral surface of the cylinder 5. It moves in the direction of the tip in a thin film shape, and finally passes through the tunnel part 6 of the base body 3 and is supplied to the front inner circumferential surface of the cylinder 5, and then the front inner circumferential surface of the cylinder 5. Also, it is supplied in the form of a thin film in the direction of the knife edge portion 7 along the taper while expanding in the inner circumferential direction. The paint thus formed into a thin film is supplied to the knife edge section 7, where it is electrostatically atomized by the action of a high electric field caused by a high voltage applied to the cylinder 5, etc. Further, due to the action of this electric field, the atomized paint starts flying in the direction of the object A to be painted, which is kept at the ground potential. On the other hand, the atomized paint is sprayed from the air outlet 10 provided behind the knife edge part 7, and the wind pressure of the annular jet stream causes the paint supplied from the knife edge part 7 to be atomized and atomized. An initial velocity is given to the paint, and the atomized paint is caused to fly in the direction of the object A to be coated by the action of the electric field. The atomized paint, which is atomized by the synergistic effect of the high electric field and the jet stream as described above, is given an initial velocity by the jet stream and is accelerated by the high electric field and flies in the direction of the object A to be painted. However, at the same time, the atomized paint is surrounded by the annular jet stream, preventing the atomized paint from scattering in unnecessary directions.
The flying direction of the atomized paint can be made uniform in the direction of the object to be painted. Further, when the movable base 39 is moved forward, the annular cylindrical jet airflow from the air outlet 10 acts more strongly on the knife edge portion 7, and the atomized paint is strongly surrounded, so that it is directed toward the object A to be painted. The application diameter is narrowed to prevent the paint from being applied in an annular shape, and when the movable base 39 is moved backward, the jet stream is diffused and weakened to some extent and acts on the knife edge portion 7, which reduces the atomization. The envelope of the paint becomes weaker and the paint is applied to the object A to be painted with a wider application diameter. Since the present invention is configured as described above, it is possible to form an annular cylindrical jet stream surrounding the atomized paint, and the atomized paint flying toward the object to be coated can be directed by the annular cylindrical jet stream. This prevents unnecessary scattering of atomized paint, making it possible to save paint, and also uniformizes the flying direction of the mist toward the object to be painted, allowing for uniform coating without uneven coating on the object. Moreover, since the air outlet is movable in the front and back direction of the cylinder, the effect of the jet stream from the air outlet on the atomized paint can be adjusted. be.
さらに、空気室は筒体を回転せしめる回転軸の軸受に装
着してあるので、空気室へエアを供給するにあたつて空
気室にチューブなどで直接高圧エア発生源を接続できて
エア供給のために回転軸を中空に形成する必要がないと
共に軸受をそのまま利用して空気室を装備てきるもので
あつて、空気室を前後に移動自在にして空気噴出口より
のジェット気流の霧化塗料に対する作用を調整できるよ
うにしたにもかかわらず構造簡単に形成できる利点があ
り、また霧化塗料を飛翔させながら空気噴出口の位置を
移動させることができて空気噴出口よりのジェット気流
の霧化塗料に対する作用の調整を正確に行うことができ
る利点がある。かくて簡単な構造にてジェット気流を形
成せしめ、かかるジェット気流によつて霧化塗料を包囲
するため、不要な霧化塗料の散乱を防止して塗料の節約
を可能にするとともに霧化塗料の飛翔方向が被塗装物体
方向に均一化され、被塗装物体にぬりむらを生じること
なく均一な塗装を施すことがてき、空気噴出口の位置調
整によつて被塗装物体への塗料の塗布径を自在かつ正確
に調整てきるという利点を有する。Furthermore, since the air chamber is mounted on the bearing of the rotating shaft that rotates the cylinder, it is possible to connect a high-pressure air source directly to the air chamber with a tube, etc. to supply air to the air chamber. Therefore, there is no need to form the rotating shaft hollow, and the bearing can be used as is to be equipped with an air chamber. The structure has the advantage that it can be easily formed even though the action on the air can be adjusted, and the position of the air outlet can be moved while the atomized paint is being flown, so that the jet stream from the air outlet can reduce the amount of mist. There is an advantage that the effect on the chemical paint can be precisely adjusted. With this simple structure, a jet stream is formed and the atomized paint is surrounded by the jet stream, which prevents unnecessary scattering of the atomized paint, saves paint, and reduces the amount of atomized paint. The direction of flight is made uniform towards the object to be painted, making it possible to apply uniform coating to the object without causing uneven coating, and by adjusting the position of the air outlet, the diameter of the paint applied to the object to be painted can be adjusted. It has the advantage of being able to be adjusted freely and accurately.
第1図は本発明一実施例のヘッド部の正面図、第2図は
同上ヘッド部の断面図、第3図は同上全体装置の縮小概
略図であり、1は回転軸、3は軸受、5は筒体、7はナ
イフエッジ部、9は空気室、10は空気噴出口である。FIG. 1 is a front view of a head according to an embodiment of the present invention, FIG. 2 is a cross-sectional view of the same head, and FIG. 3 is a reduced schematic diagram of the entire apparatus, in which 1 is a rotating shaft, 3 is a bearing, 5 is a cylindrical body, 7 is a knife edge portion, 9 is an air chamber, and 10 is an air jet port.
Claims (1)
軸の前端部に取着し、回転軸の軸受の外周に空気室を前
後移動自在に配置すると共に空気室の前面壁に筒体と同
軸円周上に沿つてナイフエッジ部外周後方にて前方に向
け開口する空気噴出口を設け、ナイフエッジ部内周に薄
膜化された塗料を供給する塗料供給路と、上記筒体と被
塗装物体との間に高電圧を印加する高電圧発生装置とを
具備して成ることを特徴とする静電塗装装置。1. A metal cylindrical body with a knife edge portion at the front end is attached to the front end of the rotating shaft, and an air chamber is arranged around the outer periphery of the bearing of the rotating shaft so as to be movable back and forth. An air outlet opening toward the front is provided along the coaxial circumference at the rear of the outer periphery of the knife edge part, and a paint supply path supplies a thin film of paint to the inner periphery of the knife edge part, and the cylinder body and the object to be painted. An electrostatic coating device comprising: a high voltage generator that applies a high voltage between the electrostatic coating device and the high voltage generator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1356777A JPS6056539B2 (en) | 1977-02-09 | 1977-02-09 | electrostatic painting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1356777A JPS6056539B2 (en) | 1977-02-09 | 1977-02-09 | electrostatic painting equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5398344A JPS5398344A (en) | 1978-08-28 |
| JPS6056539B2 true JPS6056539B2 (en) | 1985-12-10 |
Family
ID=11836727
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1356777A Expired JPS6056539B2 (en) | 1977-02-09 | 1977-02-09 | electrostatic painting equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6056539B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2771280B2 (en) * | 1989-10-12 | 1998-07-02 | 株式会社扇商會 | Electrostatic coating device and rotating member for the electrostatic coating device |
-
1977
- 1977-02-09 JP JP1356777A patent/JPS6056539B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5398344A (en) | 1978-08-28 |
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