JPS6058772B2 - Mold material for continuous casting - Google Patents
Mold material for continuous castingInfo
- Publication number
- JPS6058772B2 JPS6058772B2 JP18237181A JP18237181A JPS6058772B2 JP S6058772 B2 JPS6058772 B2 JP S6058772B2 JP 18237181 A JP18237181 A JP 18237181A JP 18237181 A JP18237181 A JP 18237181A JP S6058772 B2 JPS6058772 B2 JP S6058772B2
- Authority
- JP
- Japan
- Prior art keywords
- mold
- mold material
- continuous casting
- present
- electrical conductivity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/059—Mould materials or platings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Description
【発明の詳細な説明】
この発明は、極めて電気伝導度が低く、且つ、高温使用
に耐える耐用寿命の長い連続鋳造用鋳型材料に関するも
のである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a continuous casting mold material that has extremely low electrical conductivity, can withstand high-temperature use, and has a long service life.
連続鋳造において、鋳型内の溶鋼を、電磁攪拌装置によ
つて強制的に攪拌させる方法は、1 弱脱酸綱鋳造時に
おけるブローホールの低減、2 鋳片の表層下非金属介
在物の減少、
3 鋳片の中心偏析の軽減、
に効果があり、多くの連続鋳造機に適用されている。In continuous casting, the method of forcibly stirring the molten steel in the mold using an electromagnetic stirrer is as follows: 1. Reduction of blowholes during weakly deoxidized steel casting; 2. Reduction of nonmetallic inclusions under the surface layer of the slab; 3. It is effective in reducing center segregation of slabs, and is applied to many continuous casting machines.
しかし、従来、連続鋳造用の鋳型材料としては、熱伝導
性の良い、脱酸銅または銀入り銅が使用されている。However, conventionally, deoxidized copper or silver-containing copper, which has good thermal conductivity, has been used as a mold material for continuous casting.
銅は、比抵抗が小さいため、その内部での磁束の減衰が
大きい。従つて、十分な溶鋼攪拌効果を生ずるために必
要な10〜50cm/sec4、←、+ J−鋼ッLを
ハ11、搦櫃柚壮aL書て、巨大なコイル、電源を持つ
設備を使用しなければならない。そこで、本発明者等は
、以上のような問題を解消すべく研究を行なつた結果、
次に示す通りの知見を得た。Since copper has a low specific resistance, the magnetic flux inside it is attenuated greatly. Therefore, in order to produce a sufficient molten steel stirring effect, the necessary 10 to 50 cm/sec4, ←, + Must. Therefore, the present inventors conducted research to solve the above problems, and as a result,
The following findings were obtained.
1 例えば、スラブ鋳造用の電磁攪拌装置は、第1図に
平面図で示すように、鋳型1を構成する1対の長辺銅板
2の外面に接近させて1対のコイル3を対向配置し、鋳
型1内の溶鋼4をリニアーに攪拌するようになつている
(図中、矢印5が溶鋼流、6が鋳型1を構成する短辺銅
板てある)。1 For example, an electromagnetic stirring device for slab casting has a pair of coils 3 disposed facing each other close to the outer surfaces of a pair of long side copper plates 2 constituting a mold 1, as shown in a plan view in FIG. , the molten steel 4 in the mold 1 is stirred linearly (in the figure, the arrow 5 indicates the molten steel flow, and the arrow 6 indicates the short side copper plate constituting the mold 1).
長辺銅板2(短辺銅板6も同様)の厚みをは、その大き
さに関係し、例えば、1900晴巾の鋳型ては、通常2
5〜35TwL程度が、厚みをとして変形等の問題から
不可欠である。従つて、鋳型内溶鋼を攪拌するには、鋳
型を構成する銅板を通して、磁力を溶鋼に作用させなけ
ればならず、この鋳型を構成する銅板(即ち、鋳型材料
)により、電磁攪拌装置のコイルから発生した磁束の減
衰が発生すJる。この磁束の減衰量は、次の式、所■e
xp(一面コm7)
〔ここで、
B:減衰後の磁束密度
iB():元の磁束密度
ん:鋳型(銅板)厚み
p:鋳型材料の比抵抗
μ:鋳型材料の透磁率(常磁性体の場合1.0)f:周
波数〕で評価される。The thickness of the long side copper plate 2 (same as the short side copper plate 6) is related to its size. For example, for a mold with a width of 1900, it is usually 2
A thickness of about 5 to 35 TwL is essential for problems such as deformation. Therefore, in order to stir the molten steel in the mold, magnetic force must be applied to the molten steel through the copper plate that makes up the mold. Attenuation of the generated magnetic flux occurs. The amount of attenuation of this magnetic flux is determined by the following formula,
xp (1 page m7) [Here, B: Magnetic flux density after attenuation iB(): Original magnetic flux density h: Mold (copper plate) thickness p: Specific resistance of mold material μ: Magnetic permeability of mold material (paramagnetic material In the case of 1.0) f: frequency].
従つて、効率的に電磁攪拌を行なわせるためには、鋳型
材料として、比抵抗の大きな材料を使用すれは良い。し
かし、鋳型材料においては、一般的に熱伝導度と電気伝
導度との間に比例関係があり、銅以外の比抵抗の大きな
鋳型材料を使用した場合には、鋳型の温度上昇による変
形、シェルの発達不十分、およびシェルと鋳型材料との
焼付によるブレークアウトの増加等の問題がある。この
ようなことから、鋳型材料としては、熱伝導度の高い銅
系の合金を使用することが不可欠である。2鋳型内電磁
攪拌に必要な鋳型材料特性としては、上記式からもわか
るように、低い電気伝導度を持つことてあり、且つ、鋳
型材料の厚みは、磁力の減衰を防止するために薄くする
ことが必要である。Therefore, in order to perform electromagnetic stirring efficiently, it is better to use a material with a high specific resistance as the mold material. However, in mold materials, there is generally a proportional relationship between thermal conductivity and electrical conductivity, and when a mold material other than copper with high resistivity is used, deformation due to temperature rise of the mold, shell There are problems such as insufficient development of the shell and an increase in breakouts due to seizure between the shell and the mold material. For this reason, it is essential to use a copper-based alloy with high thermal conductivity as the mold material. 2. As can be seen from the above equation, the mold material properties necessary for electromagnetic stirring within the mold include low electrical conductivity, and the thickness of the mold material must be thin to prevent magnetic force from attenuating. It is necessary.
一方、鋳型は、鋳造中高温のシェルに接一触し、且つ、
磁力による発熱があるため、これに熱変形および亀裂が
発生し易い。鋳型の変形および亀裂は、鋳型使用時にお
ける鋳型温度での材料耐力、および伸びと、この温度に
おける熱応力に関係する。そこて、鋳型材料の電気伝導
度と鋳型,温度との関係、鋳型材料の軟化温度と鋳型温
度との関係、および鋳型材料の高温強度と鋳型内熱応力
との関係について多くの実験を行ない、下記の成分を持
つ銅合金、即ち、Cr:0.2〜1.0%、
Zr:0.1〜0.3%、
Al:2.0〜4.0%、
Cuおよび不可避不純物:残り、
(以上重量%)からなる銅合金が、
4電気伝導度が低く、高温強度が大であり、且こつ伸び
が大きいため、これを鋳型に使用した場合、変形、亀裂
等の発生がなく、長期間の使用が可能であり、@ 強度
が大であるため、これを鋳型として使用した場合、鋳型
厚を薄くすることが可能でありり、電磁攪拌の効果を倍
加させる効果がある、ところから、鋳型材料として、最
適であることを知見した。On the other hand, the mold is in contact with the hot shell during casting, and
Because heat is generated by magnetic force, thermal deformation and cracks are likely to occur. Mold deformation and cracking are related to material yield strength and elongation at the mold temperature during mold use, and thermal stress at this temperature. Therefore, we conducted many experiments on the relationship between the electrical conductivity of the mold material and the mold temperature, the relationship between the softening temperature of the mold material and the mold temperature, and the relationship between the high temperature strength of the mold material and the thermal stress inside the mold. Copper alloy with the following components: Cr: 0.2-1.0%, Zr: 0.1-0.3%, Al: 2.0-4.0%, Cu and unavoidable impurities: remainder, Copper alloy consisting of (more than 4% by weight) has low electrical conductivity, high high temperature strength, and high elongation, so when it is used in molds, it will not deform, crack, etc., and will last a long time. It can be used for a long time and has great strength, so if it is used as a mold, the thickness of the mold can be made thinner, which doubles the effect of electromagnetic stirring. It was found that it is optimal as a mold material.
なお上記組成を持つ鋳型材料は、例えば熱間鍛造後、9
60℃で溶体化処理し、500℃で2F1r以上の時効
熱処理を行なうと良いが、特に行なわなくても良い。こ
の発明は、上記知見に基づいてなされたもので、Cr(
クロム):0.2〜1.0%、
Zr(ジルコニウム):0.1〜0.3%、,A1(ア
ルミニウム):2.0〜4.0%、Cu(銅)および不
可避不純物:残り(以上重量%)からなる連続鋳造用鋳
型材料とし”たことに特徴を有する。In addition, the mold material having the above composition may be used, for example, after hot forging.
It is preferable to perform solution treatment at 60° C. and aging heat treatment at 500° C. with 2F1r or more, but it is not necessary to perform this. This invention was made based on the above findings, and is based on the above findings.
Chromium): 0.2 to 1.0%, Zr (zirconium): 0.1 to 0.3%, A1 (aluminum): 2.0 to 4.0%, Cu (copper) and inevitable impurities: remainder It is characterized in that it is a mold material for continuous casting consisting of (more than % by weight).
次いで、この発明において上述のように数値限定した理
由について説明する。Next, the reason why the numerical values are limited as described above in this invention will be explained.
(1)CrおよびZr
CrおよびZrは、互いに相乗的に作用してCuの耐熱
性を上げる。(1) Cr and Zr Cr and Zr act synergistically with each other to increase the heat resistance of Cu.
即ち、CrおよびZrは、合金(鋳型材料)中に析出硬
化し、その高温強度を上げる。しかしながら、Crおよ
びZrの添加量が、それぞれ、0.2%および0.1%
未満では、前述した効果が得られず、一方、それぞれ1
.0%および0.3%を越えると、鋳型材料として脆く
なつてしまうことから、Crの添加量を0.2〜1.0
%、およびZrの添加量を0.1〜0.3%とそれぞれ
定めた。(2)Al
AIは、1、鋳型材料の電気伝導度を下げ、2、鋳型材
料の伸びを増す(従つて鋳型材料の変形能が上つて、そ
の熱間脆性が緩和される)ために添加されるが、その添
加量が2.0%未満では、十分な添加効果が得られず、
一方、4.0%を越えて添加すると、鋳型材料の熱伝導
度が下がりすぎてしまい、その結果、溶鋼の冷却効果が
下つて鋳型材料自体の温度が上がりすぎてしまつて好ま
しくない。That is, Cr and Zr precipitation harden into the alloy (mold material) and increase its high temperature strength. However, the amounts of Cr and Zr added are 0.2% and 0.1%, respectively.
If the amount is less than 1, the above-mentioned effect cannot be obtained;
.. If it exceeds 0% or 0.3%, the mold material becomes brittle, so the amount of Cr added should be 0.2 to 1.0%.
%, and the amount of Zr added was determined to be 0.1 to 0.3%, respectively. (2) Al AI is added to 1. lower the electrical conductivity of the mold material, and 2. increase the elongation of the mold material (thus increasing the deformability of the mold material and reducing its hot brittleness). However, if the amount added is less than 2.0%, a sufficient addition effect cannot be obtained,
On the other hand, if it is added in excess of 4.0%, the thermal conductivity of the mold material decreases too much, which is undesirable because the cooling effect of the molten steel decreases and the temperature of the mold material itself increases too much.
次いで本発明の実施例について説明する。Next, examples of the present invention will be described.
銀入り銅からなる従来鋳型材料(Ag:0.10重量%
、Cuおよび不可避不純物:残り)と、本発明鋳型材料
(Cr:0.鍾量%、Zr:0.2重量%、Al:3.
踵量%、および不可避不純物:残り)との特性(電気伝
導度を除き、300℃における値)を表1に示す。Conventional mold material made of silver-containing copper (Ag: 0.10% by weight)
, Cu and unavoidable impurities: remainder), and the mold material of the present invention (Cr: 0.0% by weight, Zr: 0.2% by weight, Al: 3.0% by weight).
Table 1 shows the properties (values at 300° C., excluding electrical conductivity) of heel weight (%) and unavoidable impurities (remaining).
表1から、本発明鋳型材料が、従来鋳型材料に比べて、
電気伝導度が低く、しかも引張強さ、0.2%耐力、伸
び、および硬さの全てに優れていることが明らかである
。From Table 1, it can be seen that the mold material of the present invention, compared to the conventional mold material,
It is clear that it has low electrical conductivity and is excellent in all of tensile strength, 0.2% proof stress, elongation, and hardness.
従つて、本発明鋳型材料は、従来鋳型材料に比べて、電
気伝導度が低いから、磁力の減衰を減らすことができ(
従来鋳型材料の比抵抗は、3.3X10−6Ωmである
のに対し、本発明鋳型材料の比抵抗は、15.4×10
−6Ωmであり、本発明鋳型材料の磁束密度は、従来鋳
型材料のそれの1.6倍となるから、本発明鋳型材料使
用によつて、極めて効率よく電磁攪拌を行なえることが
明らかである。即ち、同一攪拌速度を得るためには、コ
イルの出力は、従来のそれの60%で良く、これは、鋳
型構造面でも好ましい。)また、本発明鋳型材料は、従
来鋳型材料に比べて、300℃での引張強さ、0.2%
耐力、伸び、および硬さの全てにおいて優れているから
、従来鋳型材料よりも、その厚みを薄くすることができ
、且つ高温度に耐えることができることが明らかである
。なお、電磁攪拌を行なわない鋳型に、上述した組成の
従来鋳型材料、および本発明鋳型材料を適用し、同一条
件の連続鋳造を行なつたところ、従来鋳型材料が寿命2
500回であつたのに対し、本発明鋳型材料は寿命43
00回であつた。以上説明したように、この発明におい
ては、耐用寿命が長く、且つ電気伝導度が低いので電磁
攪拌も極めて効率よく行なうことができる連続鋳造用鋳
型材料を提供することができる。Therefore, since the mold material of the present invention has lower electrical conductivity than conventional mold materials, it is possible to reduce the attenuation of magnetic force (
The resistivity of the conventional mold material is 3.3×10-6 Ωm, whereas the resistivity of the mold material of the present invention is 15.4×10
-6 Ωm, and the magnetic flux density of the mold material of the present invention is 1.6 times that of the conventional mold material, so it is clear that electromagnetic stirring can be performed extremely efficiently by using the mold material of the present invention. . That is, in order to obtain the same stirring speed, the output of the coil may be 60% of that of the conventional coil, which is preferable in terms of mold structure. ) Also, the mold material of the present invention has a tensile strength of 0.2% at 300°C compared to the conventional mold material.
It is clear that since it is superior in yield strength, elongation, and hardness, it can be made thinner and can withstand higher temperatures than conventional mold materials. In addition, when the conventional mold material having the above-mentioned composition and the mold material of the present invention were applied to a mold without electromagnetic stirring and continuous casting was performed under the same conditions, it was found that the conventional mold material had a lifespan of 2.
500 times, whereas the mold material of the present invention has a lifespan of 43 times.
It was 00 times. As explained above, the present invention can provide a mold material for continuous casting that has a long service life and low electrical conductivity, so that electromagnetic stirring can be performed extremely efficiently.
第1図は、スラブ鋳造用の電磁攪拌装置および鋳型の平
面図である。
ノ1・・・・・・鋳型、2・・・・・・長辺銅板、3・
・・・・コイル、4・・・・・・溶鋼、5・・・・・・
矢印、6・・・・・・短辺銅板。FIG. 1 is a plan view of an electromagnetic stirring device and a mold for slab casting. No. 1... Mold, 2... Long side copper plate, 3.
...Coil, 4... Molten steel, 5...
Arrow, 6...Short side copper plate.
Claims (1)
型材料。[Claims] 1 Cr: 0.2 to 1.0%, Zr: 0.1 to 0.3%, Al: 2.0 to 4.0%, and Cu and unavoidable impurities: the remainder (by weight %) for continuous casting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18237181A JPS6058772B2 (en) | 1981-11-16 | 1981-11-16 | Mold material for continuous casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18237181A JPS6058772B2 (en) | 1981-11-16 | 1981-11-16 | Mold material for continuous casting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5884641A JPS5884641A (en) | 1983-05-20 |
| JPS6058772B2 true JPS6058772B2 (en) | 1985-12-21 |
Family
ID=16117136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18237181A Expired JPS6058772B2 (en) | 1981-11-16 | 1981-11-16 | Mold material for continuous casting |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6058772B2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58107461A (en) * | 1981-12-21 | 1983-06-27 | Chuetsu Gokin Chuko Kk | Mold material for precipitation hardening type continuous casting |
| JPS58107459A (en) * | 1981-12-21 | 1983-06-27 | Chuetsu Gokin Chuko Kk | Mold material for precipitation hardening type continuous casting |
| JPS58107460A (en) * | 1981-12-21 | 1983-06-27 | Chuetsu Gokin Chuko Kk | Mold material for precipitation hardening type continuous casting |
| JPS58107462A (en) * | 1981-12-21 | 1983-06-27 | Chuetsu Gokin Chuko Kk | Mold material for precipitation hardening type continuous casting |
| JP6693078B2 (en) * | 2015-10-15 | 2020-05-13 | 三菱マテリアル株式会社 | Molding material for casting |
-
1981
- 1981-11-16 JP JP18237181A patent/JPS6058772B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5884641A (en) | 1983-05-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110230009B (en) | Hot work die steel with good cutting performance and preparation method thereof | |
| CN113843381B (en) | Heterogeneous aluminum magnesium alloy bar and preparation method thereof | |
| CN114717435B (en) | High-strength electromagnetic shielding copper alloy and preparation method thereof | |
| CN110983120A (en) | 300 MPa-grade high-strength plastic non-heat-treatment self-strengthening die-casting aluminum alloy and manufacturing method thereof | |
| JPH10168532A (en) | Copper alloy for backing plate and its production | |
| CN1058532C (en) | Application of quenchable copper alloy | |
| JPS6058772B2 (en) | Mold material for continuous casting | |
| JPS5953143B2 (en) | Continuous casting mold | |
| US3170204A (en) | Mold for the continuous casting of high-melting metals | |
| CN112025215B (en) | Production process of three-layer composite aluminum plate for cooker | |
| JPS6117583B2 (en) | ||
| Eklund | On the effects of impurities on the solidification and mechanical behaviour of primary and secondary commercial purity aluminium and aluminium alloys. | |
| JPH0461743B2 (en) | ||
| JPH07113133B2 (en) | Cu alloy for continuous casting mold | |
| JPS6141973B2 (en) | ||
| JPS6241302B2 (en) | ||
| JPS6146549B2 (en) | ||
| JP2021531412A (en) | Use of copper alloy | |
| JPS6232267B2 (en) | ||
| JPS60238432A (en) | Cu alloy for continuous casting mold | |
| CN112460069A (en) | Magnetic suspension fan volute with high-heat-dissipation-performance coating and preparation method thereof | |
| JPS5949102B2 (en) | Mold material for continuous casting equipment | |
| JPS589749A (en) | Mold for continuous steel casting | |
| CN110714157B (en) | Corrosion-resistant cast iron alloy and preparation method thereof | |
| JPS58205650A (en) | Casting mold for electromagnetic stirring type continuous casting |