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JPS6116437B2 - - Google Patents
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JPS6116437B2 - - Google Patents

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Publication number
JPS6116437B2
JPS6116437B2 JP11578282A JP11578282A JPS6116437B2 JP S6116437 B2 JPS6116437 B2 JP S6116437B2 JP 11578282 A JP11578282 A JP 11578282A JP 11578282 A JP11578282 A JP 11578282A JP S6116437 B2 JPS6116437 B2 JP S6116437B2
Authority
JP
Japan
Prior art keywords
anode
acid
electrodeposition coating
cationic electrodeposition
pigment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP11578282A
Other languages
Japanese (ja)
Other versions
JPS596399A (en
Inventor
Makoto Kadota
Kenichi Fujiwara
Shincho Todoroki
Shinji Arakawa
Nobuo Kuranami
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Original Assignee
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd filed Critical Nissan Motor Co Ltd
Priority to JP11578282A priority Critical patent/JPS596399A/en
Publication of JPS596399A publication Critical patent/JPS596399A/en
Publication of JPS6116437B2 publication Critical patent/JPS6116437B2/ja
Granted legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は防錆顔料を含有したカチオン電着塗料
組成物を用いてカチオン電着塗装する際、陽極が
汚染されないようにしながら電着塗装する方法に
関するものである。 電着塗装は、「塗着効率が高い」、「袋構造部の
内部が塗装出来る」、「膜厚管理が電気的に管理出
来る」、「塗装工程が自動化出来る」等の利点によ
り広く普及している。 電着塗装法には、陽極に塗膜を析出させるアニ
オン電着塗装法と、陰極に塗膜を析出させるカチ
オン電着塗装法があるが、特に後者の方法によつ
て形成される塗膜は高防蝕性を示すことによりア
ニオン電着塗装法に代つて普及が著しい。 しかしながら、近年さらに塗膜の防錆力の向上
が要望されるようになり、これに対応すべく最近
のカチオン電着塗料組成物にはPb、Mn、Cu、
Sn、Ni等の金属の防錆顔料が配合されることが
多くなつて来た。 かかる防錆顔料の配合により塗膜の防錆力を向
上させる目的は達せられたが、一方でこの防錆顔
料自体に帰因する問題が生じることが判明した。 現在実用化されているカチオン電着塗装におい
ては、正に帯電した樹脂、かかる樹脂に包含され
た顔料粒子、負に帯電した酸イオン、溶媒として
の水および所望によつて使用される少量の溶剤等
が均一に分散されたカチオン電着塗料組成物の浴
液中に正極(陽極)と負極(陰極即ち被塗物)を
挿入し、両電極間に直流電圧を印加する、かくす
ると陰極即ち被塗物において正に帯電している樹
脂と、これに包含された顔料が析出して塗膜を形
成し、一方、陽極においては酸イオンが電子を放
出して酸として遊離する。かかるカチオン電着塗
装に使用するカチオン電着塗料組成物に前記の如
き防錆顔料を配合した場合には、これら防錆顔料
中には負に帯電していて電着時に陽極に析出する
金属の酸化物が含まれているため、長期間にわた
り繰り返し電着を継続するとこれらが陽極上にス
ラツヂ状に積層してきて陽極が汚染される。例え
ばPb系の防錆顔料を配合した場合、Pb顔料の成
分は一般的にPb(OH)2PbO・SiO2が主成分であ
るが、これが浴液中で溶解されるとPb++
PbO--の形でイオン化する。このような状態にお
いて直流電圧を印加するとPb++は陰極即ち被塗
物上に析出し、塗膜の防錆力を向上させるが、
PbO--は陽極上に析出する。 またPbO--は陽極上にPbOの形で析出すると同
時に陽極酸化を受け鉛酸が生成され赤かつ色ある
いは灰色のスラツヂを積層させる。 この陽極上に積層したスラツヂは、浴液自体の
沈降防止等のため行なわれる浴槽内の撹拌により
陽極上より脱離し、ひいては被塗物にブツとして
付着したり、フイルターの目詰り等の問題を起こ
すことが判明した。 本発明者らは、かかる問題を解消し、有効に防
錆顔料を使用出来る方法を見出すべく鋭意研究し
た結果、防錆顔料含有カチオン電着塗料組成物を
浴液としてカチオン電着塗装するに際し、陽極を
中性膜を用いて浴液から隔離し、この隔離した領
域に酸性の極液を充てんし、該極液を前記防錆顔
料の析出物は溶解し、かつ陽極は腐蝕しない酸濃
度に管理することにより前記のような陽極汚染の
問題を解消したものである。 本発明で使用する膜の材料は通常の透析分離に
使用されるポリプロピレン、アクリル、塩化ビニ
ル、織布、布等の浴液に対して化学的に耐性が
あり、電着塗装に伴う撹拌その他の応力に耐えら
れる強度を有するものであればよく、使用可能な
種類としてはアニオン交換膜と中性膜があるが、
アニオン交換膜は酸(塩基性樹脂をカチオン性樹
脂として溶解させるための可溶化剤)を通過させ
る効率がよすぎるため隔離室内の酸の濃度を高く
し過ぎ、使用する陽極材によつてはその腐蝕が激
しくなるので好ましくなく、中性膜が好適であ
る。 また膜の孔径は被塗物を被覆するためのカチオ
ン性樹脂および顔料等は通過できなく、逆に水、
酸、金属イオンあるいは低分子量の樹脂等は通過
できる大きさでなくてはならず、通常約10〜
0.001μm程度が適当である。 本発明で使用するカチオン電着塗料は例えばエ
ポキシ樹脂にアミンを付加したアミノエポキシ樹
脂、更にポリイソシアネートを付加したアミノエ
ポキシイソシアネート樹脂、エポキシアミノアク
リル樹脂等の塩基性樹脂をギ酸、酢酸、プロピレ
ン酸、乳酸、リン酸等の有機酸または無機酸で中
和して水稀釈性にした樹脂を含有する塗料であ
る。陽極を前記中性膜を用いて浴液から隔離して
構成した隔離室には電着を開始するとき、純水に
酢酸、ギ酸または乳酸の如き有機酸を混合し、電
導度を500〜3000μmho/cmに調整した極液を入れ
る。これは電着開始時に酸で電導度を調整しない
と極液の電導度は純水の電導度(10万Ωcm以上)
となり、電流が流れない、そのため電気浸透およ
び隔離室内の酸の発生が起こらない。従つて電着
開始時に予め酸で電導度を500〜3000μmho/cmに
調整しておくことが必要である。 以下に図面を参照して本発明を説明する。第1
図は本発明方法を実施するための装置の一例を示
す略図である。 第1図において、電着槽1に防錆顔料を含有す
るカチオン電着塗料浴液3を液面3′にて示す高
さまで入れ、陰極(被塗物)2を浴液中に挿入
し、更に陽極4を挿入する。陽極4は中性膜6お
よび栓8で浴液3と隔離した隔離室7内に挿入す
る。隔離室7内には前述した如き有機酸を加えて
前述した電導度を有する極液を入れる。なお隔離
室7は浴液面3′より上方にまで延ばし、その浴
液面3′より上に極液排出口5を設けておく。 次に本発明方法の実施について説明する。 第1図において陽極4と陰極(被塗物)2の間
に直流電圧を印加すると正に帯電している樹脂
と、これに包含された顔料が陰極に引かれて陰極
上で析出して塗膜を形成するが、同時に電気浸透
圧により浴液中の水が膜を通つて隔離室内に入つ
てくる。 さらに継続的に電圧を印加すると極液はその液
面が浴液面より高くなり、隔離室上部に設けた極
液排出口よりオーバーフローして浴液中にもど
る。 これと同時に負に帯電している酸イオンと金属
の酸化物(例えばPbO--)は膜を通つて隔離室内
に移動し、酸イオンは電子を放出して酸として遊
離し、金属の酸化物は陽極上に析出する。 しかしながら、隔離室内は遊離した酸により酸
濃度が上昇するため、析出した金属の酸化物は溶
解される。 このため金属の酸化物は一旦は陽極に析出して
も積層して陽極を汚染することはない。 なお、隔離室内の極液の酸の濃度は極液が浴液
→隔離室→浴液と循環するため一定値に収束する
が、その電導度や450μmho/cmより低くなると析
出した金属の酸化物を溶解できなくなり、また、
電導度が10000μmho/cmを超えて高くなると陽極
素材の腐蝕が速くなるため、電導力を450〜1000
μmho/cmとなるように調整するとよい。 以下、実施例により本発明を説明する。 実施例 1 本実施例では下記組成を有するカチオン電着塗
料浴液を使用した。 エポキシ系カチオン樹脂 11.55重量部 酸化チタン 1.40 〃 体質顔料 1.50 〃 カーボン黒 0.10 〃 塩基性ケイ素酸鉛(防錆顔料) 0.35 〃 アルコール系溶剤 3.50重量部 ダイアセトンアルコール0.3 エチルセロソルブ0.5 有機酸(ギ酸) 0.30 〃 純 水 81.20 〃 100.00 〃 ポリプロピレン製の中性膜を用い、純水にギ酸
を添加して電導度を500μmho/cmに調整した極液
を充てん隔離室内に陽極を設けた第1図に示すよ
うな装置を用い、上記浴液でカチオン電着塗装を
継続的に行なつた。その結果を表−1に示す。 比較例 1 隔離室を設けないで、陽極を浴液から隔離する
ことなしに裸極のままで実施例1と同様にしてカ
チオン電着塗装を行なつた。その結果を表−1に
示す。 比較例 2 隔離室の膜としてアニオン交換膜を用いた外は
実施例1と同様にして電着塗装を行なつた。 その結果を表−1に示す。
The present invention relates to a method of performing cationic electrodeposition coating using a cationic electrodeposition coating composition containing an anticorrosive pigment while preventing the anode from being contaminated. Electrodeposition coating has become widely popular due to its advantages such as ``high coating efficiency,'' ``can coat the inside of the bag structure,'' ``can control film thickness electrically,'' and ``can automate the coating process.'' ing. There are two types of electrodeposition coating methods: the anionic electrodeposition method in which a coating film is deposited on the anode, and the cationic electrodeposition coating method in which a coating film is deposited on the cathode. Due to its high corrosion resistance, it has become popular as an alternative to anionic electrodeposition coating. However, in recent years, there has been a demand for further improvement in the rust-preventing ability of coating films, and in order to meet this demand, recent cationic electrodeposition coating compositions include Pb, Mn, Cu,
Antirust pigments made of metals such as Sn and Ni are increasingly being added. Although the purpose of improving the rust-preventing power of a coating film was achieved by incorporating such a rust-preventing pigment, it was found that problems caused by the rust-preventing pigment itself were caused. The cationic electrodeposition coating currently in practical use consists of a positively charged resin, pigment particles contained in the resin, negatively charged acid ions, water as a solvent, and a small amount of solvent used as desired. A positive electrode (anode) and a negative electrode (cathode, i.e., the object to be coated) are inserted into a bath solution containing a cationic electrodeposition coating composition in which the In the coating, the positively charged resin and the pigment contained therein precipitate to form a coating film, while at the anode, acid ions release electrons and become liberated as acids. When the above-mentioned anti-rust pigments are added to the cationic electrodeposition coating composition used in such cationic electrodeposition coating, these anti-rust pigments contain negatively charged metals that are deposited on the anode during electrodeposition. Since it contains oxides, if electrodeposition is continued repeatedly over a long period of time, these will build up in the form of a sludge on the anode, contaminating the anode. For example, when a Pb-based rust preventive pigment is blended, the main component of the Pb pigment is generally Pb(OH) 2 PbO・SiO 2 , but when this is dissolved in the bath liquid, it becomes Pb ++ .
Ionizes in the form of PbO -- . When a DC voltage is applied under such conditions, Pb ++ is deposited on the cathode, that is, the object to be coated, and improves the rust prevention ability of the coating film.
PbO -- is deposited on the anode. In addition, PbO -- is deposited on the anode in the form of PbO and at the same time undergoes anodization to produce lead acid, forming a red, colored or gray sludge. The sludge layered on the anode is detached from the anode by stirring in the bathtub, which is done to prevent the bath liquid from settling, and may end up adhering to the object being coated or causing problems such as filter clogging. It turned out to be happening. The present inventors have conducted extensive research to solve this problem and find a method for effectively using rust-preventing pigments. As a result, when performing cationic electrodeposition coating using a cationic electrodeposition coating composition containing a rust-preventing pigment as a bath liquid, The anode is isolated from the bath solution using a neutral membrane, and this isolated area is filled with an acidic polar fluid, and the polar fluid is heated to an acid concentration that dissolves the precipitates of the rust preventive pigment and does not corrode the anode. By controlling this, the problem of anode contamination as described above can be solved. The membrane materials used in the present invention are chemically resistant to bath liquids such as polypropylene, acrylic, vinyl chloride, woven fabric, cloth, etc. used in normal dialysis separation, and are chemically resistant to bath liquids such as those used in general dialysis separation. Any material can be used as long as it has the strength to withstand stress, and usable types include anion exchange membranes and neutral membranes.
Anion exchange membranes are too efficient at passing acids (a solubilizing agent used to dissolve basic resins as cationic resins), so they can cause the concentration of acid in the isolation chamber to become too high, and depending on the anode material used, This is not preferable because it causes severe corrosion, and a neutral film is preferable. In addition, the pore size of the membrane is such that cationic resins and pigments used to coat the object cannot pass through, and on the contrary, water and pigments cannot pass through.
Acids, metal ions, or low molecular weight resins must be large enough to pass through, usually about 10~
Approximately 0.001 μm is appropriate. The cationic electrodeposition paint used in the present invention is, for example, an aminoepoxy resin obtained by adding an amine to an epoxy resin, an aminoepoxy isocyanate resin obtained by adding a polyisocyanate, a basic resin such as an epoxy aminoacrylic resin, and a mixture of formic acid, acetic acid, propylene acid, etc. A paint containing a resin that has been neutralized with an organic or inorganic acid such as lactic acid or phosphoric acid to make it dilutable with water. When starting electrodeposition, an organic acid such as acetic acid, formic acid or lactic acid is mixed with pure water to increase the conductivity to 500 to 3000 μmho. Add polar solution adjusted to /cm. This means that if the conductivity is not adjusted with acid at the start of electrodeposition, the conductivity of the polar solution will be the conductivity of pure water (100,000 Ωcm or more).
Therefore, no current flows, so electroosmosis and acid generation within the isolation chamber do not occur. Therefore, it is necessary to adjust the conductivity to 500 to 3000 μmho/cm with acid before starting electrodeposition. The present invention will be described below with reference to the drawings. 1st
The figure is a schematic diagram showing an example of an apparatus for carrying out the method of the invention. In FIG. 1, a cationic electrodeposition paint bath solution 3 containing an anti-rust pigment is poured into an electrodeposition tank 1 up to the level indicated by a liquid level 3', a cathode (subject to be coated) 2 is inserted into the bath solution, Furthermore, the anode 4 is inserted. The anode 4 is inserted into an isolation chamber 7 separated from the bath liquid 3 by a neutral membrane 6 and a plug 8. In the isolation chamber 7, an organic acid as described above is added and a polar liquid having the aforementioned conductivity is placed. The isolation chamber 7 extends above the bath liquid level 3', and the polar liquid outlet 5 is provided above the bath liquid level 3'. Next, implementation of the method of the present invention will be explained. In Fig. 1, when a DC voltage is applied between the anode 4 and the cathode (object to be coated) 2, the positively charged resin and the pigment contained therein are attracted to the cathode and deposited on the cathode to be coated. A membrane is formed, but at the same time water in the bath liquid passes through the membrane and enters the isolation chamber due to electroosmotic pressure. When the voltage is further applied continuously, the liquid level of the polar liquid becomes higher than the bath liquid level, and it overflows from the polar liquid outlet provided at the upper part of the isolation chamber and returns to the bath liquid. At the same time, negatively charged acid ions and metal oxides (e.g. PbO -- ) move through the membrane into the isolation chamber, and the acid ions release electrons and become liberated as acids, forming metal oxides. is deposited on the anode. However, since the acid concentration in the isolation chamber increases due to the free acid, the precipitated metal oxide is dissolved. Therefore, even if the metal oxide is once deposited on the anode, it will not accumulate and contaminate the anode. Note that the concentration of acid in the polar solution in the isolation chamber converges to a constant value as the polar solution circulates from the bath solution to the isolation chamber to the bath solution, but when its conductivity drops below 450 μmho/cm, metal oxides precipitate. can no longer be dissolved, and
When the conductivity becomes higher than 10000μmho/cm, the anode material corrodes faster, so the conductivity should be increased to 450~1000μmho/cm.
It is best to adjust it so that it is μmho/cm. The present invention will be explained below with reference to Examples. Example 1 In this example, a cationic electrodeposition paint bath liquid having the following composition was used. Epoxy cationic resin 11.55 parts by weight Titanium oxide 1.40 Extender pigment 1.50 Carbon black 0.10 Basic lead silicate (rust preventive pigment) 0.35 Alcohol solvent 3.50 parts by weight Diacetone alcohol 0.3 Ethyl cellosolve 0.5 Organic acid (formic acid) 0.30 〃 Pure water 81.20 〃 100.00 〃 A neutral membrane made of polypropylene is used, and an anode is installed in an isolation chamber filled with a polar solution whose conductivity is adjusted to 500 μmho/cm by adding formic acid to pure water.As shown in Figure 1. Cationic electrodeposition coating was carried out continuously using the above bath solution using a suitable apparatus. The results are shown in Table-1. Comparative Example 1 Cationic electrodeposition coating was carried out in the same manner as in Example 1 without providing an isolation chamber and using a bare electrode without isolating the anode from the bath solution. The results are shown in Table-1. Comparative Example 2 Electrodeposition coating was carried out in the same manner as in Example 1 except that an anion exchange membrane was used as the membrane in the isolation chamber. The results are shown in Table-1.

【表】 上記結果から本発明の方法を適用した場合はカ
チオン電着塗料組成物に防錆顔料を含有させても
陽極の汚染は起こらず、また陽極の腐蝕の進行も
少なくなつたことが判る
[Table] From the above results, it can be seen that when the method of the present invention is applied, no contamination of the anode occurs even when the anticorrosion pigment is included in the cationic electrodeposition coating composition, and the progress of corrosion of the anode is reduced.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の方法を実施する装置の一例を
示すものであり、図中、1は電着浴槽、2は陰
極、3は浴液、3′は浴液面、4は陽極、5は極
液排出口、6は中性膜、7は隔離室、8は栓であ
る。
FIG. 1 shows an example of an apparatus for carrying out the method of the present invention, and in the figure, 1 is an electrodeposition bath, 2 is a cathode, 3 is a bath liquid, 3' is a bath liquid level, 4 is an anode, and 5 6 is a neutral membrane, 7 is an isolation chamber, and 8 is a stopper.

Claims (1)

【特許請求の範囲】[Claims] 1 防錆顔料含有カチオン電着塗流組成物を浴液
としてカチオン電着塗装するに際し、陽極を中性
膜を用いて浴液から隔離し、この隔離した領域に
酸性の極液を充てんし、この極液を前記防錆顔料
の析出物は溶解し、かつ、陽極は腐蝕しない酸濃
度に管理するカチオン電着塗装方法。
1. When performing cationic electrodeposition coating using a cationic electrodeposition coating composition containing an anticorrosion pigment as a bath solution, the anode is isolated from the bath solution using a neutral membrane, and this isolated area is filled with an acidic polar solution, A cationic electrodeposition coating method in which the electrodeposition liquid is controlled at an acid concentration that dissolves the precipitates of the rust-preventing pigment and does not corrode the anode.
JP11578282A 1982-07-02 1982-07-02 Cationic electrodeposition painting method Granted JPS596399A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11578282A JPS596399A (en) 1982-07-02 1982-07-02 Cationic electrodeposition painting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11578282A JPS596399A (en) 1982-07-02 1982-07-02 Cationic electrodeposition painting method

Publications (2)

Publication Number Publication Date
JPS596399A JPS596399A (en) 1984-01-13
JPS6116437B2 true JPS6116437B2 (en) 1986-04-30

Family

ID=14670922

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11578282A Granted JPS596399A (en) 1982-07-02 1982-07-02 Cationic electrodeposition painting method

Country Status (1)

Country Link
JP (1) JPS596399A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110468279B (en) * 2019-09-09 2021-04-06 赵坤 Method for recovering lead from lead plaster material of waste lead storage battery

Also Published As

Publication number Publication date
JPS596399A (en) 1984-01-13

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