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JPS6125997B2 - - Google Patents
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JPS6125997B2 - - Google Patents

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Publication number
JPS6125997B2
JPS6125997B2 JP6422980A JP6422980A JPS6125997B2 JP S6125997 B2 JPS6125997 B2 JP S6125997B2 JP 6422980 A JP6422980 A JP 6422980A JP 6422980 A JP6422980 A JP 6422980A JP S6125997 B2 JPS6125997 B2 JP S6125997B2
Authority
JP
Japan
Prior art keywords
exhaust gas
water
pipe
hot water
skid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP6422980A
Other languages
Japanese (ja)
Other versions
JPS56160582A (en
Inventor
Hidemi Gotoda
Shohei Saito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Kawasaki Motors Ltd
Original Assignee
Kawasaki Jukogyo KK
Kawasaki Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Jukogyo KK, Kawasaki Steel Corp filed Critical Kawasaki Jukogyo KK
Priority to JP6422980A priority Critical patent/JPS56160582A/en
Publication of JPS56160582A publication Critical patent/JPS56160582A/en
Publication of JPS6125997B2 publication Critical patent/JPS6125997B2/ja
Granted legal-status Critical Current

Links

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Description

【発明の詳細な説明】 本発明は水冷式のスキツドを有する加熱炉のス
キツド冷却水の保有熱と排ガスの排熱との有効利
用を図るための加熱炉排熱回収装置に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a heating furnace exhaust heat recovery device for effectively utilizing the heat retained in the skid cooling water of a heating furnace having a water-cooled skid and the exhaust heat of exhaust gas.

加熱炉のスキツド冷却水は、スキツドの耐圧強
度、熱膨張、運転および保守を考慮して、これま
では低温、低圧とする場合が多かつた。第1図は
従来のスキツド冷却水系統の一例を示す。加熱炉
1のスキツド冷却器2に水槽3からポンプ4によ
り通常30℃程度の冷却水を供給し、スキツド冷却
器2での吸収熱によつて約40℃程度に上昇した冷
却水はクーラー5にて冷却され、水槽3に戻され
るという一巡サイクルを有する。この例ではスキ
ツド冷却水の保有熱を捨てているが、これを蒸気
として回収する方式もすでに実用化されている。
第2図はその一例を示す。
Up until now, skid cooling water for heating furnaces has often been kept at low temperature and low pressure, taking into account the compressive strength, thermal expansion, operation, and maintenance of the skid. FIG. 1 shows an example of a conventional skid cooling water system. The skid cooler 2 of the heating furnace 1 is supplied with cooling water, usually at about 30°C, from the water tank 3 by the pump 4, and the cooling water, which has risen to about 40°C due to the heat absorbed by the skid cooler 2, is sent to the cooler 5. It has a one-cycle cycle in which it is cooled and returned to the water tank 3. In this example, the heat retained in the skid cooling water is discarded, but methods to recover this as steam are already in practical use.
FIG. 2 shows an example.

スキツド冷却器2で加熱された冷却水は、フラ
ツシユタンク6に導入され、発生蒸気は蒸気管7
より取り出され、残りの水はポンプ4にてスキツ
ド冷却水として循環使用する。この場合、蒸気を
取り出して利用するために圧力を10Kg/cm2程度に
高めることから、スキツド冷却器2はボイラとし
て取扱われ、毎年1回の官庁立会検査が必要で、
その間は加熱炉の運転ができないことになる。ま
た、ボイラ技師も必要となる上、保守、点検も厳
しくする必要がある。このように蒸気として熱回
収すると、加熱炉をボイラとみなされることが大
きな制約となり、一方、温水のまゝで熱回収する
には、温度が低いという難点がある。
The cooling water heated by the skid cooler 2 is introduced into the flash tank 6, and the generated steam is passed through the steam pipe 7.
The remaining water is circulated and used as skid cooling water by a pump 4. In this case, the pressure is increased to about 10 kg/cm 2 in order to extract and use the steam, so the skid cooler 2 is treated as a boiler and requires an annual government inspection.
During this time, the heating furnace will not be able to operate. Additionally, boiler engineers are required, and maintenance and inspections must be rigorous. When heat is recovered as steam in this way, a major limitation is that the heating furnace is regarded as a boiler.On the other hand, recovering heat from hot water as hot water has the disadvantage that the temperature is low.

このような不具合を解消して、スキツド冷却水
の保有熱を有効に利用するため、第1図におい
て、循環水の温度レベルを大気圧飽和温度100℃
よりやゝ低い、たとえば98℃程度の温度にあげる
ことにより、スキツド冷却器で吸収された熱量を
発電に利用しようとする提案がすでに特許出願
(特願昭54−141701号、出願日54・10・31)でな
されている。
In order to eliminate such problems and effectively utilize the heat retained in the skid cooling water, the temperature level of the circulating water is set to the atmospheric pressure saturation temperature of 100°C in Figure 1.
A patent application has already been filed (Japanese Patent Application No. 54-141701, filing date 54-10) to utilize the heat absorbed by the skid cooler for power generation by raising the temperature to a slightly lower temperature, for example, around 98℃.・It is done in 31).

この概要を簡単に例示したものが第3図であ
る。図において、21は低沸点媒体蒸発器で、低
沸点媒体は該蒸発器21内においてスキツド冷却
器2から導かれたスキツド冷却水の保有熱によつ
て蒸発気化せしめられたのち、タービン24に導
入されて動力を発生し、凝縮器25で濃縮せしめ
られ、ポンプ27によりふたゝび低沸点媒体蒸発
器21に回流して気化せしめられるという閉鎖回
路の一巡サイクルを行うものである。しかしなが
らこの第3図の方式では、スキツドにて吸収され
た熱量がかなり少ないため、発生電力も少なく、
採算的に成立しにくいという欠点を有している。
FIG. 3 shows a simple example of this outline. In the figure, reference numeral 21 denotes a low boiling point medium evaporator, and the low boiling point medium is evaporated in the evaporator 21 by the heat retained in the skid cooling water led from the skid cooler 2, and then introduced into the turbine 24. A closed circuit cycle is performed in which the fluid is concentrated in the condenser 25, and then returned to the low boiling point medium evaporator 21 by the pump 27 to be vaporized. However, in the method shown in Figure 3, the amount of heat absorbed by the skid is quite small, so the power generated is also small.
The drawback is that it is difficult to achieve profitability.

本発明は、第3図に示す方式におけるこの欠点
を解消するためになされたものであつて、第4図
にその一実施例の配置系統を示す。図において、
加熱炉1のスキツド冷却器2で加熱されたスキツ
ド冷却水を、配管Aの一部を構成する配管12を
通して給水予熱器11に入れて予熱したのち、同
じく配管Aの一部を構成する配管13を通して排
ガス熱水加熱器10に入れ、排ガス熱水加熱器1
0から導出された熱水は、配管Bの一部を構成す
る配管14を通して給水予熱器11に入れ、同じ
く配管Bの一部を構成する配管15より取り出
す。排ガス熱水加熱器10は排ガスダクト8にお
いててレキユペレータ9がすでに設置されている
場合には、図示のようにその後流に置くことが出
来る。排ガス中には亜硫酸ガスなど腐蝕性物質を
含むので、給水温度が低いと排ガス熱水加熱器1
0の管表面に結露による腐蝕が生じるので、これ
を防止するための最低温度以上に給水温度を保持
する必要がある。そのため給水用の配管13に給
水温度検出装置17を設け、その信号で、給水用
の配管12に設けた流量調節弁18およびバイパ
ス配管16に設けた流量調節弁19を作動させ、
給水予熱器11および排ガス熱水加熱器10への
給水量を加減し、排ガス熱水加熱器入口給水温度
を所定値に保つようにしている。すなわち、該給
水温度が低下すると、流量調節弁18を絞り、流
量調節弁19を開き、給水をバイパスして排ガス
熱水加熱器10への給水流量を減らし、反対に給
水温度が過大になると、流量調節弁19を絞り、
流量調節弁18を開き、排ガス熱水加熱器10へ
の給水量を増加させ、排ガス熱水加熱器10の入
口給水温度を所定値に保つ。すなわち、冷却水の
温度レベルをあげることを可能にした第3図の従
来方式に比較して、本発明方式ではさらに高い温
度レベルの熱水が回収可能になると共に、排ガス
熱水加熱器10で排ガスより吸収された熱量が、
スキツド冷却器2で吸収された熱量に付加され
て、これらの合計熱量が発電などのために利用で
きることになり、多量の電力が発生可能になると
同時に、合わせて排ガス中に含まれた、悪硫酸ガ
スなどの腐蝕性物質による腐蝕を回避できるとい
う利点を合わせもつことになる。なお、配管20
はスキツド冷却水の還流用もしくは補給用のもの
である。
The present invention was made to eliminate this drawback in the system shown in FIG. 3, and FIG. 4 shows an arrangement system of one embodiment thereof. In the figure,
The skid cooling water heated by the skid cooler 2 of the heating furnace 1 is preheated by entering the feed water preheater 11 through the pipe 12 that forms a part of the pipe A, and then passes through the pipe 13 that also forms a part of the pipe A. through the exhaust gas hot water heater 10, and the exhaust gas hot water heater 1
The hot water drawn out from the pipe B is introduced into the water supply preheater 11 through a pipe 14 that forms a part of the pipe B, and is taken out from a pipe 15 that also forms a part of the pipe B. If a recuperator 9 is already installed in the exhaust gas duct 8, the exhaust gas hot water heater 10 can be placed downstream of the exhaust gas duct 8 as shown. The exhaust gas contains corrosive substances such as sulfur dioxide gas, so if the water supply temperature is low, the exhaust gas hot water heater 1
Corrosion due to condensation occurs on the surface of the 0 pipe, so it is necessary to maintain the supply water temperature above the minimum temperature to prevent this. Therefore, a water supply temperature detection device 17 is provided in the water supply pipe 13, and the signal is used to operate the flow rate control valve 18 provided in the water supply pipe 12 and the flow rate control valve 19 provided in the bypass pipe 16.
The amount of water supplied to the water supply preheater 11 and the exhaust gas hot water heater 10 is adjusted to maintain the temperature of the water supply at the inlet of the exhaust gas hot water heater at a predetermined value. That is, when the feed water temperature decreases, the flow control valve 18 is throttled and the flow control valve 19 is opened to bypass the feed water and reduce the flow rate of water feed to the exhaust gas hot water heater 10, and conversely, when the feed water temperature becomes excessive, Throttle the flow rate control valve 19,
The flow control valve 18 is opened to increase the amount of water supplied to the exhaust gas hot water heater 10, and the temperature of the inlet water supplied to the exhaust gas hot water heater 10 is maintained at a predetermined value. That is, compared to the conventional method shown in FIG. 3, which makes it possible to raise the temperature level of the cooling water, the method of the present invention makes it possible to recover hot water at an even higher temperature level, and the exhaust gas hot water heater 10 The amount of heat absorbed from the exhaust gas is
Added to the amount of heat absorbed by the skid cooler 2, this total amount of heat can be used for power generation, etc., making it possible to generate a large amount of electricity. This also has the advantage of avoiding corrosion caused by corrosive substances such as gas. In addition, piping 20
is for refluxing or replenishing skid cooling water.

加熱炉排ガス中の亜硫酸ガスがない場合もしく
は微量で排ガス温度をスキツド出口給水温度以下
に下げうる場合、給水予熱器11と流量調節弁1
8と19は設けなくてもよい。
When there is no sulfur dioxide gas in the heating furnace exhaust gas, or when the exhaust gas temperature can be lowered to a level below the skid outlet feed water temperature, the feed water preheater 11 and flow rate control valve 1 are used.
8 and 19 may not be provided.

つぎに、本発明方式によつて回収された熱量を
利用した発電システムを具備する実施例を第5図
と第6図に示す。
Next, FIG. 5 and FIG. 6 show an embodiment equipped with a power generation system that utilizes the amount of heat recovered by the method of the present invention.

第5図は、低沸点媒体を用いた電力回収システ
ムを具備する一例を示す。熱水は低沸点媒体蒸発
器21を加熱した後、ポンプ4′により配管20
を経て水槽3に戻す。低沸点媒体蒸気は加減弁2
2を通つてタービン24に入り、膨張仕事をして
発電機26を駆動し、排気は凝縮器25で凝縮液
となり、ポンプ27により低沸点媒体蒸発器21
に給液する。低沸点媒体蒸気はタービン停止時な
ど圧力が過大になると、バイパス弁23を開いて
凝縮器25に入り、低沸点媒体蒸発器21は常
時、熱水の冷却器としての役割を果している。こ
のように本システムは加熱炉の操業に支障を与え
ず、排熱から電力回収を行うことができる。な
お、本システムは熱水温度が比較的低温の場合に
適している。
FIG. 5 shows an example including a power recovery system using a low boiling point medium. After heating the low boiling point medium evaporator 21, the hot water is passed through the pipe 20 by the pump 4'.
After that, it is returned to tank 3. Low boiling point medium vapor is controlled by control valve 2
2, the exhaust gas enters the turbine 24 through expansion work and drives the generator 26, and the exhaust gas becomes condensate in the condenser 25, and is transferred to the low boiling point medium evaporator 21 by the pump 27.
Supply liquid to. When the pressure of the low boiling point medium vapor becomes excessive, such as when the turbine is stopped, the bypass valve 23 is opened and the low boiling point medium vapor enters the condenser 25, and the low boiling point medium evaporator 21 always functions as a hot water cooler. In this way, this system can recover electricity from waste heat without interfering with the operation of the heating furnace. Note that this system is suitable when the hot water temperature is relatively low.

第6図は、熱水膨張機と低圧タービンを用いた
動力回収装置を具備する他の例を示す。熱水は加
減弁28を経て熱水膨張機30に入れて膨張仕事
させ、排気は気水分離器31に入れ、分離蒸気は
低圧タービン32に入れて膨張仕事させ、膨張機
とタービンの出力で発電機33を駆動する。ター
ビン排気は復水器34で復水し、ポンプ36で配
管38により水槽3に戻す。また気水分離器の熱
水ドレンはポンプ35で配管37により水槽3に
戻す。タービン停止時などでは、バイパス弁29
を開いて復水器34に熱水を入れ、排ガス熱水加
熱器10からの熱水を常時、冷却してスキツド冷
却水として循環使用しうる。本システムは熱水温
度が比較的高温の場合に適している。
FIG. 6 shows another example equipped with a power recovery device using a hot water expander and a low pressure turbine. The hot water passes through the control valve 28 and enters the hot water expander 30 for expansion work, the exhaust air enters the steam-water separator 31, and the separated steam enters the low-pressure turbine 32 for expansion work. The generator 33 is driven. The turbine exhaust gas is condensed in a condenser 34 and returned to the water tank 3 via a pump 36 and a pipe 38. In addition, the hot water drain from the steam separator is returned to the water tank 3 via a pipe 37 using a pump 35. When the turbine is stopped, the bypass valve 29
The hot water from the exhaust gas hot water heater 10 can be constantly cooled and circulated as skid cooling water by opening the condenser 34 and filling the condenser 34 with hot water. This system is suitable when the hot water temperature is relatively high.

本発明にかゝる加熱炉排熱回収装置は以上のよ
うに構成されるので、従来は利用困難とされた低
温のスキツド冷却水に対し、排ガス熱水加熱器な
らびに給水予熱器によつて排ガス保有熱を許容最
大限の範囲において付与することによつて、スキ
ツド冷却水の熱を発電用ならびにその他の用途に
利用することを可能ならしめ、しかも排ガス熱水
加熱器の硫酸腐蝕を防止し、かつスキツド冷却器
をボイラとしての取扱外に位置せしめることがで
きるなどの効果を有する。
Since the heating furnace exhaust heat recovery device according to the present invention is configured as described above, the exhaust gas hot water heater and the feed water preheater are used to recover the exhaust gas from the low-temperature skid cooling water, which was conventionally considered difficult to use. By imparting retained heat within the maximum allowable range, it is possible to utilize the heat of the skid cooling water for power generation and other purposes, and prevents sulfuric acid corrosion in the exhaust gas hot water heater. In addition, it has the advantage that the skid cooler can be located outside of the boiler.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図、第2図および第3図はいずれも従来装
置のそれぞれ異なる態様を示す配置系統図、第4
図は本発明装置の一実施例における配置系統図、
第5図および第6図はいずれも本発明装置のそれ
ぞれ異なる実施例における配置系統図である。 1……加熱炉、2……スキツド冷却器、3……
水槽、4,4′,27,35,36……ポンプ、
5……クーラー、6……フラツシユタンク、7…
…蒸気管、8……排ガスダクト、9……レキユペ
レータ、10……排ガス熱水加熱器、11……給
水予熱器、12,13,14,15,20,3
7,38,A,B……配管、16……バイパス配
管、17……給水温度検出装置、18,19……
流量調節弁、21……低沸点媒体蒸発器、22,
28……加減弁、23,29……バイパス弁、2
4……タービン、25……凝縮器、26,33…
…発電機、30……熱水膨張機、31……気水分
離器、32……低圧タービン、34……復水器。
Figures 1, 2, and 3 are layout diagrams showing different aspects of the conventional device, and Figure 4
The figure is a layout diagram of an embodiment of the device of the present invention.
5 and 6 are arrangement diagrams of different embodiments of the device of the present invention. 1... heating furnace, 2... skid cooler, 3...
Water tank, 4, 4', 27, 35, 36...pump,
5... Cooler, 6... Flash tank, 7...
...Steam pipe, 8...Exhaust gas duct, 9...Requiperator, 10...Exhaust gas hot water heater, 11...Feed water preheater, 12, 13, 14, 15, 20, 3
7, 38, A, B... Piping, 16... Bypass piping, 17... Water supply temperature detection device, 18, 19...
Flow rate control valve, 21...Low boiling point medium evaporator, 22,
28...Adjustment valve, 23, 29...Bypass valve, 2
4... Turbine, 25... Condenser, 26, 33...
... Generator, 30 ... Hot water expander, 31 ... Steam water separator, 32 ... Low pressure turbine, 34 ... Condenser.

Claims (1)

【特許請求の範囲】[Claims] 1 水冷式のスキツドを有する加熱炉において、
排ガスダクトに排ガス熱水加熱器を設け、スキツ
ドから取り出された冷却水を排ガス熱水加熱器に
導くための配管Aならびに排ガス熱水加熱器によ
つて加熱された熱水を該加熱器から導出するため
の配管Bをそれぞれ設け、上記両配管の途中に両
配管内の流体相互間の熱交換を行わせるための給
水予熱器を設け、配管Aに沿つて給水予熱器から
排ガス熱水加熱器に至る間の途中に給水温度検出
装置を設け、給水予熱器ならびに排ガス熱水加熱
器をバイパスするために配管Aの上流側と配管B
の下流側とを短絡するバイパス配管を設け、配管
A上にあつてバイパス配管の分岐点から給水予熱
器に至る間の途中、ならびにバイパス配管の途中
にいずれも上記給水温度検出装置からの信号に対
応して給水温度調節のための流量制御を行う流量
調節弁をそれぞれ設けてなる加熱炉排熱回収装
置。
1 In a heating furnace with a water-cooled skid,
An exhaust gas hot water heater is provided in the exhaust gas duct, and piping A is used to guide the cooling water taken out from the skid to the exhaust gas hot water heater, and the hot water heated by the exhaust gas hot water heater is led out from the heater. A water supply preheater is provided in the middle of both pipes to exchange heat between the fluids in both pipes, and a water supply water preheater is provided along pipe A from the water supply preheater to the exhaust gas hot water heater. A feed water temperature detection device is installed between the upstream side of pipe A and pipe B to bypass the feed water preheater and exhaust gas hot water heater.
Bypass piping is provided that short-circuits the downstream side of the pipe A, and the signal from the feed water temperature detection device is provided on the pipe A from the branch point of the bypass pipe to the feed water preheater, as well as in the middle of the bypass pipe. A heating furnace exhaust heat recovery device each equipped with a flow rate control valve that controls the flow rate to adjust the temperature of the feed water.
JP6422980A 1980-05-14 1980-05-14 Exhaust heat recovery apparatus for heating furnace Granted JPS56160582A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6422980A JPS56160582A (en) 1980-05-14 1980-05-14 Exhaust heat recovery apparatus for heating furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6422980A JPS56160582A (en) 1980-05-14 1980-05-14 Exhaust heat recovery apparatus for heating furnace

Publications (2)

Publication Number Publication Date
JPS56160582A JPS56160582A (en) 1981-12-10
JPS6125997B2 true JPS6125997B2 (en) 1986-06-18

Family

ID=13252068

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6422980A Granted JPS56160582A (en) 1980-05-14 1980-05-14 Exhaust heat recovery apparatus for heating furnace

Country Status (1)

Country Link
JP (1) JPS56160582A (en)

Also Published As

Publication number Publication date
JPS56160582A (en) 1981-12-10

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