JPS6127033B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention provides shapeless fish roe grains such as oysters,
The present invention relates to a manufacturing process for producing foods that have the same shape as herring roe with a good texture.

Conventionally, it has been proposed to produce herring roe-style foods by molding fish roe grains in molds, but since each roe is processed while still in the mold, a large amount of molds is required, and the molds are too expensive. Since raw materials are directly filled, there are drawbacks such as the raw materials sticking to the inner surface of the frame and being difficult to peel off.

The present application solves the above problem, and the lower mold frame body has several lower molds formed in parallel in the shape of a herringbone. The process of filling a fixed amount of raw material mixed with fish meat powder as a binder into fish roe grains such as fish eggs, etc., and covering the entire mold including the loaded raw material with a synthetic resin film again and press-forming with the upper mold. It is characterized by a series of manufacturing steps consisting of a step of cutting the press-molded eggs into rows, and a processing step of heating and cooling the molded eggs sealed with the synthetic resin film as they are. This is what I did.

The present application is characterized by a combined structure of manufacturing processes for the above-mentioned child-like foods, and in particular replaces the conventional molds that require a large amount of molds for each product, and allows raw materials to be mixed from above and below. A synthetic resin film such as a vinyl chloride film that can be sandwiched and sealed and pressure-molded can be used instead of a mold, and can be used as it is in the heating and cooling process.

Now, to explain the embodiment with the help of a diagram, the machine 1
The lower formworks 2, 2 are moved upward in a chain rotation manner, and the vinyl chloride film 4 for the lower mold is pulled out from the film roll support stand 3 provided at the base end thereof and laid down.
An appropriate amount of the raw material 6 is dropped and placed on the vinyl chloride film of the lower molds 2', 2', .
The raw material supplied is usually shapeless fish roe grains, such as shishiyamo, mixed with fish meat powder as a binder. As the lower formwork moves, the vinyl chloride film 8 for the upper mold is pulled out from the film roll support 7 placed next, covers the raw material placed on the lower formwork, and then is placed on the lower formwork. Immediately below the press machine 9, an upper mold frame 10 installed in the press machine is lowered, and the raw material is sealed and pressed by the pressing mold 10' of the upper mold 10' to form the raw material into the shape of the mold, that is, a so-called number shape. Then, as shown in FIG. 2, sheet pieces a, a, . . . are obtained in which a large number of child-shaped raw materials are held in rows by cutting into rows and having their upper and lower surfaces sandwiched and sealed with vinyl chloride films. This results in a state in which a large number of childlike raw materials are molded and held by the vinyl chloride films on the upper and lower surfaces serving as molds. Therefore, this part is significantly different from the conventional process, which conventionally required a large number of molds for each mold.

If these sheet pieces a, a... are heated and cured as they are, then cooled and stored for a certain period of time to give a so-called sitting phenomenon, and then removed from the film, a large number of molded eggs b, b... in the shape of herring roe can be obtained. It will be done.

Therefore, during the molding process, a large number of eggs are molded simultaneously using upper and lower molds in multiple rows, but at the same time, the vinyl chloride film that seals and presses the molded eggs serves as a mold to retain the shape in the subsequent process. are held together in each row, and thereafter a metal formwork for each piece is not required as in the conventional case. Therefore, process operations such as heating, curing, cooling, and other processes are extremely efficient and easy, and there is no disadvantage that the raw material sticks to the mold surface and is difficult to peel off, as in the past, and the molded egg is sealed with a film, so it can be dried easily. You can obtain high-quality products with excellent quality.
As mentioned above, molded eggs are processed in a series of several sealed eggs, so the work efficiency is extremely high and it is suitable for mass production.

As described above, according to the present application, the film sheet serves as a formwork for forming and a formwork for processing and holding, and there is no need for a large number of molds for each sheet, so equipment and removal labor can be saved, and a series of film sheets can be The process is efficient and suitable for mass production, and high-quality products can be obtained through sealed processing.

[Brief explanation of the drawing]

Figure 1 is a side view of the apparatus showing the process of the present invention;
Figure 3 is a perspective view of the lower mold, Figure 3 is a perspective view of the upper mold, Figure 4 is a perspective view of the sheet piece holding the molded egg, and Figure 5 is a perspective view of the molded egg that has become a product. 1... Machine base, 2, 2... Lower formwork, 2', 2'... Lower mold,
3, 7... Film roll support stand, 4... Vinyl chloride film for lower mold, 5... Filling machine, 6... Raw material, 8...
Vinyl chloride film for upper mold, 9...Press machine, 1
0... Upper formwork, 10', 10'... Upper mold, 10'', 1
0″...Press die, a...Sheet piece, b, b...Moulded egg.

Claims (1)

[Claims] 1. Quantitate the raw material mixed with fish meat powder as a binder to fish roe grains for each lower mold on a synthetic resin film covered over the entire upper surface of the lower mold frame body in which several lower molds in the shape of a number of roe are formed in parallel. A process of filling the mold, a process of covering the entire mold including the filled and placed raw materials with a synthetic resin film again and press-forming with the upper mold, and cutting the press-molded eggs into rows. A method for producing a herring roe-style food using fish roe grains, comprising a step of heating and cooling (sitting) the molded egg sealed in the synthetic resin film as it is.