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JPS6133068B2 - - Google Patents
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JPS6133068B2 - - Google Patents

Info

Publication number
JPS6133068B2
JPS6133068B2 JP8979181A JP8979181A JPS6133068B2 JP S6133068 B2 JPS6133068 B2 JP S6133068B2 JP 8979181 A JP8979181 A JP 8979181A JP 8979181 A JP8979181 A JP 8979181A JP S6133068 B2 JPS6133068 B2 JP S6133068B2
Authority
JP
Japan
Prior art keywords
plating
steel strip
bath
plated
zinc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP8979181A
Other languages
Japanese (ja)
Other versions
JPS57203759A (en
Inventor
Kango Sakai
Katsushi Saito
Hajime Hinoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP8979181A priority Critical patent/JPS57203759A/en
Publication of JPS57203759A publication Critical patent/JPS57203759A/en
Publication of JPS6133068B2 publication Critical patent/JPS6133068B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/14Removing excess of molten coatings; Controlling or regulating the coating thickness
    • C23C2/16Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
    • C23C2/18Removing excess of molten coatings from elongated material
    • C23C2/20Strips; Plates

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Description

【発明の詳細な説明】 本発明は耐食性に優れ、メツキ面に「よれ」
「ヘア」の発生がなく、光沢良好な溶融亜鉛メツ
キ鋼板の製造方法に関する。
[Detailed description of the invention] The present invention has excellent corrosion resistance and does not cause "kinks" on the plating surface.
The present invention relates to a method for producing hot-dip galvanized steel sheets that are free from "hair" and have good gloss.

溶融亜鉛メツキ鋼板はその優れた防食特性から
急激に成長し、耐食性材料として建築材料、家庭
電気製品材料、自動車車体材料等の広範囲の分野
で使用されており、日本における生産量は年間
600万tに達し、冷延鋼板の約30%にも及んでい
る。
Hot-dip galvanized steel sheets have rapidly grown due to their excellent anti-corrosion properties, and are used as corrosion-resistant materials in a wide range of fields such as building materials, home appliance materials, and automobile body materials.
It has reached 6 million tons, accounting for approximately 30% of cold-rolled steel sheets.

亜鉛は安価であり化学的に活性な金属であると
同時に反応して生成する化合物が緻密であるから
適度の腐食速度が得られ鋼材の防食に適した金属
である。一般に中性環境下における亜鉛の鋼材に
対する犠牲防食能は過防食状態になつており、亜
鉛の腐食速度を更に抑制しても充分犠牲防食能が
発揮できる。例えば3%の食塩水中における測定
では純亜鉛の腐食速度を1/20〜1/50に抑制しても
鋼材に対する犠牲防食能は有効である。従つて中
性環境下に於ては何らかの方法で亜鉛の腐食速度
を1/20〜1/50に抑制できれば、純亜鉛に対し同一
目付量で20〜50倍の長寿命が達成出来、又現行と
同じ性能を得るのに目付量を1/20〜1/50に下げる
ことが可能である。
Zinc is an inexpensive and chemically active metal, and at the same time, the compound produced by the reaction is dense, so that a moderate corrosion rate can be obtained, making it a metal suitable for corrosion protection of steel materials. Generally, the sacrificial anticorrosion ability of zinc against steel materials in a neutral environment is in an overly protective state, and even if the corrosion rate of zinc is further suppressed, sufficient sacrificial anticorrosion ability can be exhibited. For example, when measured in 3% saline, sacrificial corrosion protection against steel is effective even if the corrosion rate of pure zinc is suppressed to 1/20 to 1/50. Therefore, in a neutral environment, if the corrosion rate of zinc can be suppressed to 1/20 to 1/50 by some means, a life of 20 to 50 times longer than that of pure zinc with the same basis weight can be achieved, and the current It is possible to lower the basis weight to 1/20 to 1/50 to obtain the same performance.

本発明はこの点に着目してなされたメツキ鋼帯
の製造法であつて下記の通りである。
The present invention focuses on this point and is a method for manufacturing a plated steel strip, which is as follows.

(1) 亜鉛浴で少くとも片面にメツキし、メツキ量
を制御する工程を含む溶融亜鉛メツキ鋼帯の製
造方法において、Mg0.1〜2.0%、Sn0.1〜0.8
%、残部は亜鉛及び不可避的不純物からなる浴
を使用し、該浴面から鋼帯表面に付着したメツ
キ金属が凝固する間の少くとも一部をシールボ
ツクスで囲み、ワイピングノズルを含む浴面側
の酸素濃度を100〜1000ppmにすると共に、そ
の上方のメツキ金属の凝固域側の酸素濃度をメ
ツキ目付量が50g/m2未満の場合には制御する
ことなしに、メツキ目付量が50g/m2以上200
g/m2未満の場合には100ppm以上に、メツキ
目付量が200g/m2以上の場合には100ppm〜大
気中濃度未満に制御して鋼帯表面の未凝固メツ
キ金属を凝固させることを特徴とするメツキ鋼
帯の製造方法。
(1) A method for producing a hot-dip galvanized steel strip, which includes a step of plating at least one side in a zinc bath and controlling the amount of plating, comprising 0.1 to 2.0% Mg and 0.1 to 0.8% Sn.
%, the remainder consisting of zinc and unavoidable impurities, and at least part of the time during which the plating metal adhering to the steel strip surface solidifies from the bath surface is surrounded by a seal box, and the bath surface side including the wiping nozzle is At the same time, the oxygen concentration on the solidification zone side of the plating metal above it is not controlled if the plating weight is less than 50 g/ m2 , and the plating weight is 50 g/m2. 2 or more 200
The feature is that the unsolidified plating metal on the surface of the steel strip is solidified by controlling the plating weight to 100 ppm or more when the plating weight is less than 200 g/ m2 , and from 100 ppm to less than the atmospheric concentration when the plating weight is 200 g/m2 or more. A method for manufacturing a matte steel strip.

(2) メツキ浴面からワイピングノズル上方の最大
限1mの空間を浴面側とすることを特徴とする
上記第1項記載のメツキ鋼帯の製造方法。
(2) The method for producing a plated steel strip according to item 1 above, characterized in that the bath surface side is a space of 1 m at most above the wiping nozzle from the plated bath surface.

以下本発明を行う態様を図面に基き詳述する。 DESCRIPTION OF THE PREFERRED EMBODIMENTS The mode of carrying out the present invention will be described below in detail with reference to the drawings.

第1図は電気亜鉛(純度99.97%)及びこれへ
Mgを第1図の如く加えた調合亜鉛浴を用いゼン
ジマー式パイロツトラインを用いて溶融メツキし
た鋼板の耐食性を日本工業規格(JIS)Z2371に
規定された塩水噴霧試験法に準拠して3日間試験
を行い腐食減量を測定した記録であつて、直線
N1はMg無添加の電気亜鉛の腐食速度の水準を示
し、曲線A1はMgを添加した電気亜鉛浴の結果で
ある。第1図から電気亜鉛浴による溶融メツキ鋼
板の耐食性はMgの添加によつて著しく向上しMg
無添加に較べMg0.5%では1/10の減量、Mg1.0%
では1/14の減量となる。然し多量のMg添加は意
味がなくMg1.5%では1.0%の添加よりわずかな
向上に止りMg2.0%でも殆んど変らず性能が飽和
する。従つて耐食性向上の目的に対してMgの有
効添加量は0.1〜2.0%である。
Figure 1 shows electrolytic zinc (99.97% purity) and its
The corrosion resistance of a steel plate hot-dipped using a Sendzimer pilot line was tested for 3 days in accordance with the salt spray test method stipulated in Japanese Industrial Standards (JIS) Z2371 using a mixed zinc bath containing Mg as shown in Figure 1. This is a record of the corrosion loss measured using a straight line.
N 1 indicates the level of corrosion rate of electrolytic zinc without Mg addition, and curve A 1 is the result of electrolytic zinc bath with Mg addition. Figure 1 shows that the corrosion resistance of hot-dip galvanized steel sheets in an electrolytic zinc bath is significantly improved by the addition of Mg.
Compared to no additive, Mg0.5% reduces weight by 1/10, Mg1.0%
Then, the weight will be reduced by 1/14. However, adding a large amount of Mg is meaningless; adding 1.5% Mg provides only a slight improvement over adding 1.0%, and even adding 2.0% Mg causes almost no change and the performance is saturated. Therefore, for the purpose of improving corrosion resistance, the effective amount of Mg added is 0.1 to 2.0%.

尚お、合金元素としてMg0.1〜2.0%を含有
し、且つAl含有量0.01%以下であることを特徴と
する溶融亜鉛メツキ鋼板組成物は本願出願人が昭
和55年4月25日特願昭55−55152号に於て特許出
願済であるが、本願発明はMg含有Znメツキ金属
未凝固域及び凝固域に於ける雰囲気の酸素濃度制
御を特徴とする製造方法に関するものである。
A hot-dip galvanized steel sheet composition characterized by containing 0.1 to 2.0% Mg as an alloying element and having an Al content of 0.01% or less was filed by the applicant in a patent application filed on April 25, 1980. Although a patent application has been filed in No. 55152/1980, the present invention relates to a manufacturing method characterized by controlling the oxygen concentration of the atmosphere in the unsolidified region and solidified region of the Mg-containing Zn plating metal.

Mgを含む亜鉛浴でメツキした鋼板は耐食性向
上に極めて有効であるが、更に上塗塗装性に於て
も効果的である。特に塗装処理として行われる燐
酸塩処理に就いては、従来の亜鉛メツキ鋼板と同
様の条件で安定した燐酸塩皮膜を形成させること
が出来る。上塗塗装は自動車業界で用いられてい
る電着塗装(カチオン、アニオン)及び焼付塗
装、或はカラー鋼板用下塗上塗塗装、家電関係の
焼付塗装等殆んど凡ての塗装に対して優れた性能
を発揮する。
Steel plates plated with a zinc bath containing Mg are extremely effective in improving corrosion resistance, but are also effective in improving topcoatability. In particular, with regard to phosphate treatment performed as a painting treatment, a stable phosphate film can be formed under the same conditions as conventional galvanized steel sheets. Top coats have excellent performance for almost all types of coatings, including electrodeposition coatings (cationic and anionic) and baking coatings used in the automobile industry, primer coatings for color steel plates, baking coatings for home appliances, etc. demonstrate.

上記の通り、亜鉛浴へMgの添加は耐食性には
頗る有効であるが、製造面及び品質面に於て多く
の問題がある。製造面に於ては、ドロスの増大、
目付制御不能、皮張り等による外観不良等の問題
があり、品質面に於ては黒変等の変色、メツキム
ラ、スパングルフリー、等の問題が生ずる。即ち
単純に現行製造方法にMgを添加した浴を用いた
のでは、製造出来ないし、品質的にも極く限られ
た分野にしか適用できない。茲に於て、発明者等
は多くのパイロツトライン実験を行い、上述の問
題点を解決したMgを含む亜鉛メツキ鋼板を完成
することができた。
As mentioned above, the addition of Mg to the zinc bath is very effective in improving corrosion resistance, but there are many problems in terms of manufacturing and quality. In terms of manufacturing, the increase in dross,
There are problems such as uncontrollable basis weight and poor appearance due to skin covering, etc., and quality problems such as discoloration such as blackening, unevenness, spangle-free, etc. occur. That is, simply using the current production method with a bath containing Mg does not allow production, and in terms of quality, it can only be applied to extremely limited fields. In the meantime, the inventors conducted many pilot line experiments and were able to complete a galvanized steel sheet containing Mg that solved the above-mentioned problems.

特に黒変に関しては、Mgを含むメツキ浴で処
理した鋼帯は経時によつて黒変を起すことがあ
る。黒変は経時によるMg及びメツキ金属が酸化
して表面が黒く変化する現象である。このような
黒変現象を防止するためににMgを添加した亜鉛
浴に更にSnを添加することが極めて有効である
ことが本発明等の実験で判明した。第2図は38℃
の恒温室に一枚ずつ暴露して保存した時の黒変の
発生する時期をMg%とSn%で整理した図であ
る。黒変の発生時期は●印(1ケ月以内)○†ぁ複
In particular, regarding blackening, steel strips treated with plating baths containing Mg may develop blackening over time. Blackening is a phenomenon in which Mg and plating metal oxidize over time, causing the surface to turn black. In order to prevent such blackening phenomenon, it has been found through experiments conducted in the present invention that it is extremely effective to further add Sn to the zinc bath to which Mg has been added. Figure 2 is 38℃
This is a diagram arranging the timing of blackening when each sheet is exposed and stored in a constant temperature room in terms of Mg% and Sn%. The time of occurrence of black discoloration is marked with ● (within 1 month)○†a double

Claims (1)

【特許請求の範囲】 1 亜鉛浴で少くとも片面にメツキし、メツキ量
を制御する工程を含む溶融亜鉛メツキ鋼帯の製造
法において、Mg0.1〜2.0%、Sn0.1〜0.8%、残部
は亜鉛及び不可避的不純物からなる浴を使用し、
該浴面から鋼帯表面に付着したメツキ金属が凝固
する間の少くとも一部をシールボツクスで囲み、
ワイピングノズルを含む浴面側の酸素濃度を100
〜1000ppmにすると共に、その上方のメツキ金
属の凝固域側の酸素濃度をメツキ目付量が50g/
m2未満の場合には制御することなしに、メツキ目
付量が50g/m2以上200g/m2未満の場合には
100ppm以上に、メツキ目付着が200g/m2以上の
場合には100ppm〜大気中濃度未満に制御して鋼
帯表面の未凝固メツキ金属を凝固させることを特
徴とするメツキ鋼帯の製造法。 2 メツキ浴面からワイピングノズル上方の最大
限1mの空間を浴面側とする特許請求の範囲第1
項記載のメツキ鋼帯の製造方法。
[Claims] 1. A method for producing a hot-dip galvanized steel strip, which includes plating at least one side in a zinc bath and controlling the amount of plating, comprising 0.1 to 2.0% Mg, 0.1 to 0.8% Sn, and the remainder. uses a bath consisting of zinc and unavoidable impurities,
enclosing at least a portion of the plated metal adhering to the steel strip surface from the bath surface with a seal box during solidification;
The oxygen concentration on the bath surface side including the wiping nozzle is 100%.
~1000ppm, and the oxygen concentration on the solidification zone side of the plating metal above it is set to 50g/
If the plating weight is less than 50 g/m 2 or more and less than 200 g/m 2 , there is no control.
A method for producing a plated steel strip, which comprises solidifying the unsolidified plated metal on the surface of the steel strip by controlling the concentration to 100 ppm or more and, if the plated surface adhesion is 200 g/m 2 or more, to less than 100 ppm to the atmospheric concentration. 2. Claim 1, in which the bath surface side is a space of 1 m at most above the wiping nozzle from the plating bath surface.
A method for producing a plated steel strip as described in Section 1.
JP8979181A 1981-06-11 1981-06-11 Manufacture of plated band steel Granted JPS57203759A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8979181A JPS57203759A (en) 1981-06-11 1981-06-11 Manufacture of plated band steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8979181A JPS57203759A (en) 1981-06-11 1981-06-11 Manufacture of plated band steel

Publications (2)

Publication Number Publication Date
JPS57203759A JPS57203759A (en) 1982-12-14
JPS6133068B2 true JPS6133068B2 (en) 1986-07-31

Family

ID=13980504

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8979181A Granted JPS57203759A (en) 1981-06-11 1981-06-11 Manufacture of plated band steel

Country Status (1)

Country Link
JP (1) JPS57203759A (en)

Also Published As

Publication number Publication date
JPS57203759A (en) 1982-12-14

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