JPS6133963B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing impellers used in centrifugal compressors, radial turbines, and the like.

This type of impeller generally has a back shroud 1 and blades 2 as shown in FIG. In many cases, it cannot be cast. For this reason, conventional casting techniques using plaster molds, sand molds, lost wax molds, etc. have been adopted, but these have left major problems in terms of workability and accuracy.

As a way to solve this problem, the present applicant has created an impeller with curved and bent blades, as well as changes in blade height, which cannot be pressure-cast in its original shape.
Provides a manufacturing method in which pressure casting is first performed into a shape that can be pressure cast, and then the desired shape is formed (patent application filed in 1982).
No. 178992). In this method, a built-up part is formed on one side of the required part along the base of the connection between the blade and the shroud, and a notch is formed on the other side at the same time as the built-up part or in a later process, and then the blade in that part is formed. The blade is raised in the height direction so that the built-up part forms the blade base, thereby correcting the orientation of the blade.

The object of the present invention is to further improve the method for manufacturing an impeller that makes it possible to employ pressure casting as described above.

In other words, the present invention aims to ensure that sufficient radiused surfaces are formed on each side of the blade base by the above-mentioned modification to ensure strength improvement, and for this purpose, thickening is provided on each side of the blade base. Instead of the concept of forming a raised part and a notch, the shroud surface between the blade bases is shaped so as to exhibit a rounded surface after modification. That is, by shaping the shroud surface in this manner, in addition to obtaining the effects of the built-up portion and notch in the previous method, the effect of forming a rounded surface can also be obtained.

The manufacturing method developed in this invention is mainly focused on making impellers from aluminum alloy materials, and uses Al-Si-Fe-Mg- which makes it possible to modify the impellers after pressure casting.
Mn alloy, Al-Si-Cu-Mg-Mn alloy and
This became possible due to the development of Al--Mg--Zn alloy by the applicant. In other words, this kind of aluminum alloy material is
Al--Si--Mg--Mn alloy disclosed in the publication and commercially available as "Dx30 alloy" and this
Al―Si―Cu―Mg― with Cu added 0.5 to 1.5% by weight
These include Mn-based alloys, those disclosed in Japanese Patent Publication No. 45-32808, and Al--Mg--Zn-based alloys commercially available as "Cx-2A alloys."

The present invention will be explained below based on FIGS. 2 to 5.

FIG. 2 illustrates the features of the method of the present invention. In this method, the entire impeller is pressure cast in a shape that can be pressure cast as shown by the solid line, and the required range of the rear blade 2 is Basically, the blade 2' is corrected to the position shown by the two-dot chain line by raising the blade 2'.

As shown in FIGS. 2 and 3, a curved surface 10 is formed on the shroud surface over the range of the blade 2 to be modified here (the range in the direction along the joint between the blade 2 and the shroud 1). The purpose of this curved surface 10 is to form rounded surfaces 20A and 20B of sufficient size at the joints between the side surfaces A and B of the blade 2 and the surface of the shroud 1 when the blade 2 is raised. For this purpose, the curved surface 10 is designed so that the vicinity of the base of the side surface A, which is the front surface in the raising direction (arrow direction) of the blade 2, is continuous with the reference surface N of the shroud 1 at a concave surface 10A having a relatively large radius of curvature. Shaped. In addition, near the base of the side surface B, which is the rear surface, the shroud surface is depressed by the concave surface 10B to a radius position N' smaller than the reference surface N.
The concave surface 10A formed at the base of the side surface A is connected to the concave surface 10A by a smooth curved surface or flat surface. This curved surface 10 is designed to be shaped using a mold, and therefore is formed simultaneously during pressure casting.

After press-casting the impeller having the curved surface 10 in this way, if the required blade range is modified, the concave surface 10A is reduced and the concave surface 20A is formed between the side surface A and the surface of the shroud 1, as shown in FIG. They will be tied together. Therefore, by setting the radius of curvature of the concave surface large in advance, a sufficiently large rounded surface can be obtained. On the other hand, since the side surface B and the surface of the shroud 1 are depressed by the concave surface 10B, the concave surface 10
B are stretched and connected by a concave surface 20B having a larger radius of curvature. Therefore, the concave surface 10B
By setting the curvature appropriately in advance, a sufficiently large radius surface can be obtained.

In such a curved surface 10, as the amount of correction of the position of the base of the blade 2 increases, the curved surface width W increases approximately proportionally as shown in FIG. Therefore, the third
As shown in the figure, it is preferable that the curved surface width W also becomes smaller near the starting point of the modification, and that it continues to be smoothly connected to the reference surface of the shroud. Figures 4 and 5
In the figure, the curved surface 10 is shown in front and in cross section of the impeller, but as can be seen from these figures, a depression is formed on the shroud surface in the modification range, and this depression starts near the modification starting point. Furthermore, since it spreads smoothly and has good surface precision due to pressure casting, problems such as flow obstruction can be sufficiently suppressed.

As described above, according to the present invention, after pressure casting is performed, required portions of the blade are modified. Thereafter, the impeller is completed by performing heat treatment and other processing as necessary. Heat treatment includes solution treatment (480 to 530℃), quenching followed by warm bending, and then age hardening (140 to 200℃) to facilitate bending and improve product strength. I can do it. Therefore, the pressure casting process can be used even for impellers that have a completed shape but cannot be pressure cast, and in particular, in this pressure casting, it is possible to form a curved surface on the shroud surface for shaping the rounded surface. This ensures that the wall thickness is maintained after the blade is modified, and the curved mold part is relatively large, improving accuracy.In addition, the internal structure is less dense compared to casting using a plaster mold, etc. In addition to obtaining a sound product, it was also possible to manufacture a product with extremely good weight balance, which is important for impellers that rotate at high speed.Also, since we adopted bending processing as the processing method after pressure casting, it was possible to manufacture products using other methods such as press processing. This method has advantages such as being able to obtain products with better dimensional accuracy than the method.

[Brief explanation of the drawing]

Figure 1 is a perspective view of a typical impeller. FIG. 2 is an explanatory diagram illustrating the features of the method of the present invention. Third
The figure is a perspective view of an impeller made by the method of the present invention. 4 and 5 are a plan view and a sectional view, respectively, of the impeller of FIG. 3. 1...Shroud, 2...Blade, 10...Curved surface, 10A, 10B...Concave surface, 20A, 20B...
...R side.

Claims (1)

[Claims] 1. A manufacturing method in which an impeller that cannot be pressure cast in its completed shape is pressure cast into a shape that can be pressure cast, and then the required part of the blade is raised to correct the blade shape to obtain the completed shape. A concave surface with a relatively large radius of curvature connected to the reference shroud surface is formed on the side surface of the blade, which is the front side when viewed in the direction in which the blade is raised, and a recessed surface connected to a surface with a smaller radius than the reference shroud surface is formed on the side surface of the blade, which is the rear surface. A method for manufacturing an impeller, characterized in that concave surfaces are integrally formed on the blade base by pressure casting over the modification range of the blade shape.