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JPS6135977B2 - - Google Patents
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JPS6135977B2 - - Google Patents

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Publication number
JPS6135977B2
JPS6135977B2 JP53003753A JP375378A JPS6135977B2 JP S6135977 B2 JPS6135977 B2 JP S6135977B2 JP 53003753 A JP53003753 A JP 53003753A JP 375378 A JP375378 A JP 375378A JP S6135977 B2 JPS6135977 B2 JP S6135977B2
Authority
JP
Japan
Prior art keywords
acrylic acid
dimer
acid dimer
decomposition
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP53003753A
Other languages
Japanese (ja)
Other versions
JPS5498718A (en
Inventor
Masao Baba
Michito Okane
Takahisa Sato
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Shokubai Co Ltd
Original Assignee
Nippon Shokubai Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Shokubai Co Ltd filed Critical Nippon Shokubai Co Ltd
Priority to JP375378A priority Critical patent/JPS5498718A/en
Priority to US06/003,405 priority patent/US4317926A/en
Priority to SU792713493A priority patent/SU1169528A3/en
Priority to DE19792901783 priority patent/DE2901783A1/en
Priority to GB792038A priority patent/GB2012760B/en
Priority to FR7901403A priority patent/FR2415092A1/en
Publication of JPS5498718A publication Critical patent/JPS5498718A/en
Publication of JPS6135977B2 publication Critical patent/JPS6135977B2/ja
Granted legal-status Critical Current

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明はアクリル酸の回収方法に関する。詳し
く述べれば本発明は、アクリル酸製造プロセスに
おいて生成するアクリル酸の2量体ないし3量体
からアクリル酸を有利に回収する方法に関する。
さらに詳しく述べると本発明は、プロピレンまた
はアクロレインの接触気相酸化反応によりアクリ
ル酸を製造するに際して、当該装置内で生成し最
終工程のアクリル酸精留塔の塔底液に濃縮される
アクリル酸ダイマーやそれ以上の重合体を加熱、
分解反応せしめ、効率よくアクリル酸として回収
する方法を提供するものである。 プロピレンまたはアクロレインを接触気相酸化
してアクリル酸を製造する場合、プロセスを構成
する工程として一般には、酸化反応により生成し
たアクリル酸を水溶液として捕集する工程、この
捕集液からアクリル酸を適当な抽出溶剤、たとえ
ば酢酸エチル、アクリル酸エチルなどの溶剤で抽
出する工程、ついで溶剤分離、酢酸分離の工程を
経て精留工程を通り、かくして精製アクリル酸と
して製品化されるアクリル酸製造プロセスを経る
のが通常である。 アクリル酸はきわめて重合性に富み上記諸工程
中においても重合物が装置内、とくに各蒸留塔内
で形成されしばしば装置の稼動を妨げるとともに
製品アクリル酸の収量の低下をもたらすことがよ
く知られている。そのため従来アクリル酸の重合
防止対策としてこれらの諸工程とくに、蒸留塔な
どに重合防止剤を添加する方法が広く採用されて
いる。代表的な重合防止剤としてはハイドロキノ
ンが良く知られこれに他の有効な重合防止剤、た
とえば分子状酸素、フエノール類、アミン類、キ
ノン類、無機塩類などの1種又は2種以上を配合
して使用するのが一般的である。また、アクリル
酸は上記のような重合物の他に2量化、3量化も
容易に行なう。この多量化反応は逐次反応と考え
られ、上記諸工程中では主として2量化物すなわ
ちダイマーの生成が主体である。 また、アクリル酸の二量化によるアクリル酸ダ
イマーの生成は、温度および滞留時間により著し
く影響を受け、上記アクリル酸の重合防止剤の添
加で抑制することは不可能である。 すなわち、アクリル酸ダイマーの生成は温度お
よびその滞留時間によつて決まる。したがつて、
通常のアクリル酸精製工程、とくに蒸留工程にお
いて加熱温度を下げたり、滞留時間を短くする工
夫をしても1〜5重量%のアクリル酸ダイマーの
生成は避けられないといわれる。かくして生成す
るアクリル酸ダイマーおよび添加される重合防止
剤は各工程で順次濃縮され最終工程の精留塔塔底
では各々当初の濃度よりも10〜50倍にまで濃縮さ
れた状態となる。この高濃度にアクリル酸ダイマ
ー及び重合防止剤を含んだ塔底液をそのまま廃棄
するのは経済的にきわめて不利であり、その利用
法や、とくにアクリル酸ダイマーについてアクリ
ル酸への分解および回収方法がいくつか提案され
ている。たとえば、特公昭45−19281号公報明細
書には、2級アミン、3級アミンまたは3級ホス
フインなどの触媒の存在下に釜残液を加熱処理し
て、重合物をアクリル酸モノマーに分解して回収
したり、また米国特許第3086046号明細書には、
該釜残液を薄膜蒸発器で蒸発処理せしめえられる
アクリル酸ダイマー含有蒸気を加熱されたステン
レス製のチユーブ内に導びきそこで分解反応せし
めてアクリル酸を回収する方法が開示されてい
る。しかしながら、これらの方法は実験室スケー
ルでアクリル酸の回収率が最高でも60〜80重量%
程度であり、実質的には多量の高粘度の残渣の発
生のため回収率の低下があり、回収方法としては
きわめて効率の悪いものである。また、特開昭51
−91208号公報には、該塔底液を蒸発器にて60〜
80%蒸発させ、えられる留出液中の重合防止剤を
プロセスに再使用する方法が提案されているが、
重合防止剤の回収率としては十分な効果がえられ
ているとはいえない。なぜなら、蒸発器より排出
される残渣中にはハイドロキノンはじめかなりの
量の重合防止剤やアクリル酸のダイマー、3量体
などが残留しこれらは結局廃棄されざるをえなか
つたからである。 本発明者らは、アクリル酸精留塔塔底液に濃縮
されているアクリル酸ダイマーおよび重合防止剤
としてのハイドロキノンを同時にほゞ完壁に回収
する方法を検討し本発明に到達した。 すなわち、本発明は、プロピレンまたはアクロ
レインを接触気相酸化してえられるアクリル酸を
含有する反応生成ガスから、アクリル酸をアクリ
ル酸水溶液として捕集し、該水溶液からアクリル
酸を分離精製するプロセスにおいて、アクリル酸
の精留塔塔底液を、第1のアクリル酸ダイマー分
解蒸発装置に導入し、加熱温度が120〜220℃の範
囲および操作圧力が20〜500mmHgの範囲である条
件下に、該塔底液中のアクリル酸ダイマーを分解
処理するとともにアクリル酸を主留分として蒸発
せしめ、一方、蒸発残渣を第2のアクリル酸ダイ
マー分解蒸発装置に導入し、加熱温度が120〜220
℃の範囲および操作圧力が20〜500mmHgの範囲で
ある条件下に、該蒸発残渣中のアクリル酸ダイマ
ーを分解処理するとともに主としてアクリル酸ダ
イマーと本プロセスにおいて重合禁止剤として使
用されるハイドロキノンとを蒸発せしめ、一方、
蒸発残渣をアクリル酸ダイマー分解貯槽に導き、
該貯槽出口液組成がアクリル酸1〜25重量%、ア
クリル酸ダイマー9〜49重量%(ただし、アクリ
ル酸とアクリル酸ダイマーの合計は50重量%以下
とする)およびその他の高沸点物50〜90重量%の
範囲となるように操作し、蒸発分はそれぞれアク
リル酸精製プロセスへ循環し、該貯槽出口液を水
相にて抽出処理してアクリル酸分およびアクリル
酸ダイマー分を溶解抽出し、えられる水溶液を前
記アクリル酸捕集プロセスおよび/またはアクリ
ル酸分離精製プロセスに循環せしめることを特徴
とするアクリル酸の回収方法を開示する。 本発明方法は通常のアクリル酸の精製プロセス
に適用される。該アクリル酸精製プロセスとして
は、上述したようなアクリル酸捕集工程、抽出工
程、溶剤分離工程、酢酸分離工程を経てアクリル
酸精留工程により精製アクリル酸をえる工程から
なるが、抽出および溶剤分離の工程はアクリル酸
捕集工程でのアクリル酸の捕集条件により、単に
アクリル酸分離工程(単なる蒸留操作によるも
の、共沸化剤を使用するものなどがある)を構成
する場合もある。 アクリル酸ダイマーは、酸化反応により生成し
たアクリル酸を水溶液として捕集する工程でもす
でに生じるし、その後の抽出操作でもアクリル酸
と共に抽出され、各蒸留操作を経るごとに増加
し、そのまま最終工程の精留塔に供給され、結局
その塔底に蓄積される。したがつて、アクリル酸
の精留塔塔底液には、アクリル酸、アクリル酸ダ
イマー、重合防止剤、その他高沸点物が含有され
る。この塔底液の組成は各工程の操作条件により
大きく変わりうるが、アクリル酸20〜65重量%、
アクリル酸ダイマー30〜60重量%、ハイドロキノ
ンなど重合防止剤5〜15重量%およびその他の高
沸点物として20重量%以下の範囲で存在する。 本発明方法により第1工程の蒸発操作としてア
クリル酸ダイマー分解蒸発装置で該塔底液中のア
クリル酸ダイマーをアクリル酸に分解し、該塔底
液に含まれていたアクリル酸と共に蒸発させ留出
品として回収する。 一方、該底部抜出液は更に第2工程の蒸発操作
にかけられるが、ここではアクリル酸ダイマーを
分解してアクリル酸として回収するだけでなくア
クリル酸ダイマーをも留出させるよう操作せしめ
る。そして驚くべきことにこのダイマーがエント
レーナーとして作用し重合防止剤として大量に濃
縮されているハイドロキノンをも同時に回収せし
めることが可能となつた。更に、第3工程で該分
解蒸発装置底部抜出し液より未分解のアクリル酸
ダイマー及びハイドロキノンを抽出塔で水溶剤に
て向流的に抽出させ、それらの水溶液として回収
し、他方、重合物などその他の高沸点物は廃油と
して系外に分離させる。 本発明にかかる新規方法によれば、第1工程ア
クリル酸ダイマーの分解蒸発装置の留出液として
回収されたアクリル酸液および第2工程アクリル
酸ダイマーの分解蒸発装置の留出液として回収さ
れたアクリル酸、ハイドロキノンおよびアクリル
酸ダイマー溶液は上記アクリル酸精製工程の溶剤
分離とか酢酸分離工程などに循環されて回収され
る。また、第3工程抽出塔の抽出液として回収さ
れたアクリル酸ダイマー、アクリル酸およびハイ
ドロキノンの水溶液はアクリル酸捕集工程やアク
リル酸の抽出工程を経由して溶剤分離工程で回収
される。 上記のように系内で発生したアクリル酸ダイマ
ーはもつぱら本発明の第一工程にてアクリル酸に
分解回収され、未回収分は第2工程の蒸発操作に
よりハイドロキノンと共に蒸発回収され、アクリ
ル酸およびハイドロキノンのアクリル酸ダイマー
溶液として上記精製系内に再循環使用される。更
に未回収分のアクリル酸、アクリル酸ダイマーお
よびハイドロキノンは第3工程の抽出塔にて回収
され、アクリル酸、アクリル酸ダイマーおよびハ
イドロキノン水溶液として上記諸工程に循環再使
用される。それゆえ、本発明プロセスの採用によ
り発生アクリル酸ダイマーの80〜98%がアクリル
酸として回収され、同時に添加使用された重合防
止剤ハイドロキノンの70〜95%も回収再使用する
ことができ、アクリル酸の精製収率の大巾増加と
高価な重合防止剤ハイドロキノンのコストを大巾
に低下させることが可能となつた。 以下、第1図にしたがつて本発明の詳細を説明
する。 プロピレンまたはアクロレインを接触気相酸化
して生成したアクリル酸は水溶液の形で捕集さ
れ、酢酸エチル、アクリル酸エチルなどの適当な
溶剤で抽出されたあと溶剤分離塔、酢酸分離塔
(これら各工程共図示せず)を経て供給ライン1
より精留塔2に送られる。精留塔2の塔頂よりア
クリル酸が留出し凝縮器3を経て貯槽4に貯えら
れる。その一部還流として精留塔にもどされる
が、残部は製品として取出される。精留塔2の塔
底にはアクリル酸のほかに濃縮されたアクリル酸
ダイマー、ハイドロキノンなどの重合防止剤およ
び重合物などその他の高沸点物を含むアクリル酸
が蓄積する。この塔底液をポンプ5によりライン
6を経て第1工程アクリル酸ダイマー分解蒸発装
置7に供給し、その蒸発分は凝縮器9で液化され
貯槽10に貯えられポンプ11により前記諸工程
へアクリル酸溶液として回収される。 第1工程のアクリル酸ダイマー分解蒸発装置抜
出し液はライン8を経て貯槽12に貯えられ、一
部はポンプ13ライン14を経て該分解蒸発装置
に再循還させ、他の一部はライン15を経て第2
工程のアクリル酸ダイマー、ハイドロキノン蒸発
装置16へ送られる。その蒸発分は凝縮器18で
液化され貯槽19に貯えられ、ポンプ20により
上記諸工程にアクリル酸およびハイドロキノンの
アクリル酸ダイマー溶液として回収再使用され
る。他方、底部抜出し液はライン17を経てアク
リル酸ダイマー分解貯槽21に貯えられ、一部は
ポンプ22ライン23を経て該装置16に再循環
させ、他の一部はライン24を経て抽出塔25へ
送られる。これらの該分解蒸発装置7および16
はどのような型式のものでも良いが、有利には薄
膜蒸発器が用いられる。この薄膜蒸発器は外套が
付属しており水蒸気などにより伝熱面を加熱しう
る構造のもので、さらにアクリル酸とアクリル酸
ダイマー、重合防止剤のハイドロキノンおよび重
合物などその他の高沸点物との分離を行うため減
圧下の運転に耐えることを必要とする。これら第
1、第2の蒸発器の加熱温度、圧力など運転条件
としては通常加熱温度120〜220℃、操作圧力20〜
500mmHg範囲である。該分解蒸発装置7へライン
6により供給される精留塔塔底液の組成は前述の
ごとく諸工程の操作条件により大きく変りうる
が、通常アクリル酸20〜65重量%、アクリル酸ダ
イマー30〜60重量%、重合防止剤ハイドロキノン
5〜15重量%および主としてアクリル酸の高次の
重合物よりなる他の高沸点物を20重量%以下の範
囲で含有する。該供給液を40〜80重量%分解、蒸
発させコンデンサー9で凝縮後、貯槽10に留出
させる。その留出液組成はアクリル酸90〜98重量
%、アクリル酸ダイマー1〜5重量%、重合防止
剤0.1〜1重量%で、一方、ライン8を経て貯槽
12に入る該液組成はアクリル酸1〜15重量%、
アクリル酸ダイマー10〜60重量%、重合防止剤ハ
イドロキノン5〜30重量%、重合物などその他の
高沸点物40〜60重量%である。該蒸発装置16で
該供給液を40〜80重量%蒸発させ、凝縮器18で
液化され貯槽19に貯えられる。その留出液組成
はアクリル酸1〜20重量%、アクリル酸ダイマー
20〜80重量%、重合防止剤ハイドロキノン1〜20
重量%で、一方ライン17を経てアクリル酸ダイ
マー分解貯槽21に入る該液組成はアクリル酸
0.1〜5重量%、アクリル酸ダイマー5〜30重量
%、重合防止剤ハイドロキノン1〜30重量%、重
合物などその他の高沸点物50〜90重量%である。
貯槽12および21にてもアクリル酸ダイマーの
分解を行わせるためにその構造は120〜220℃、好
ましくは150〜200℃に加熱保持できる構造のもの
で、その容量は液滞留時間で1〜8時間、好まし
くは3〜8時間のものでよい。 アクリル酸ダイマーのアクリル酸への分解反応
は平衡関係があると推定される。実際にはその他
の高沸点物の中にアクリル酸の三量体、四量体等
が含まれておりそれらの多成分系での平衡関係で
あり、その速度および平衡濃度等もよくわかつて
いないが、本発明者らは120℃以下では分解反応
を起さず逆に2量化を起しアクリル酸ダイマーを
生成するが、120℃以上でアクリル酸ダイマー
(および三量体、四量体)が分解することを知見
した。このため該分解蒸発装置7,16および貯
槽12,21の加熱温度は120℃以上にする必要
がある。該分解蒸発装置7はアクリル酸は蒸発さ
せるがアクリル酸ダイマー以上の高沸点物は蒸発
しないように、また該分解蒸発装置16ではアク
リル酸ダイマーは蒸発させるが重合物などその他
の高沸点物は蒸発させないように上記運転範囲で
温度、圧力を操作する。このため該装置7ではア
クリル酸ダイマーを高分解率でしかもアクリル酸
の高純度品として回収できる。また、該装置16
ではアクリル酸ダイマーのアクリル酸への分解率
は低下してもよく、そのかわりアクリル酸ダイマ
ーの抽出がハイドロキノンのエントレーナーとし
て働き、ハイドロキノンをアクリル酸ダイマー溶
液として回収することが可能となる効果を有す
る。 該分解蒸発装置7では、分解反応後アクリル酸
が直に系外へ留出するので平衡がアクリル酸側に
かたより、分解反応がよく進み、その滞留時間は
10分程度と小さくて良い。しかし、貯槽12およ
び21で分解したアクリル酸は系外に留出しない
ため上記のように1〜8時間の滞留時間が必要で
ある。加熱温度および該液組成により必要滞留時
間は異るが、上記貯槽12および21での温度お
よび組成条件では3〜8時間の滞留時間が必要で
ある。10時間以上の滞留時間は平衡関係から考え
分解のメリツトがなく経済的に無駄である。 該分解蒸発装置7,16および貯槽12,21
でアクリル酸ダイマーの分解が不充分又はアクリ
ル酸や、ダイマーの留出が不充分でアクリル酸ダ
イマー分解貯槽21抜出し液組成中のアクリル酸
およびアクリル酸ダイマーが合計で50重量%以上
になると第3工程の抽出塔で水と均一相を形成す
る性質が残り抽出不可能となる。また、アクリル
酸ダイマー分解を進めすぎ、アクリル酸、アクリ
ル酸ダイマーを系外に回収し該液組成のアクリル
酸およびアクリル酸ダイマーの合計を10重量%以
下にすると該抜出し液が常温で固体となり抽出不
可能となるので、該分解蒸発装置7,16各々の
供給液組成を勘案し前記運転条件を選び、上記貯
槽21抜出し液組成のアクリル酸およびアクリル
酸ダイマーの合計が50重量%以下、通常は10〜40
重量%に調整されねばならない。該分解蒸発装置
7,16留出液のアクリル酸、ダイマー、ハイド
ロキノン溶液は上記溶剤分離、酢酸分離工程に循
環され回収および重合防止剤として再使用され
る。 貯槽21の該分解蒸発装置16抜出し液をポン
プ22ライン24を経て抽出塔25上部へ、一方
水はライン26を経て塔下部から供給し向流的に
抽出し、抽出液はライン27を経てアクリル酸、
アクリル酸ダイマーおよびハイドロキノン水溶液
として回収されそのまま上記のアクリル酸をその
水溶液として捕集する工程およびその抽出工程を
経由して溶剤分離工程に重合防止剤として循環回
収される。他方、重合物などその他の高沸点物の
抽残液はライン28を経て系外に取出され廃油と
して処理される。抽出塔25はどのような型式で
も良いが、抽残液の粘度が高く又付着力が大きい
ので有利には回転円板型式を採用すると良い。 抽出条件として、温度は5〜90℃、好ましくは
20〜60℃であり抽剤比は該底部抜出し液:水=
1:1〜10(W/W)、好ましくは1:3〜6で
抽出塔でのアクリル酸ダイマーおよびハイドロキ
ノンの回収率は70〜95重量%および50〜90重量%
である。該抽剤比を1:6以上に水を多くしても
アクリル酸ダイマーやハイドロキノン回収率の増
加は望めず、むしろアクリル酸ダイマーやハイド
ロキノンの希薄水溶液として回収する事になり経
済的に不利となる。又、該抽剤比が1:3以下で
水を少くするとアクリル酸ダイマーの急激な回収
率低化をきたし、又ハイドロキノンについても回
収率の低下が避けられない。そして、1:1に満
たないようになれば均一相が形成されるようにな
り抽出不可能となる。 前述のごとくアクリル酸の精製工程でハイドロ
キノンなどの重合防止剤の添加は不可欠であり、
又アクリル酸ダイマーの生成を抑制することは不
可能であるが、本発明によると、アクリル酸ダイ
マー分解蒸発装置7,16、分解槽12,21お
よび抽出塔の3工程の回収により添加ハイドロキ
ノンの50〜90%が回収され、そして生成アクリル
酸ダイマーの70〜95重量%を分解しアクリル酸と
して回収できる。同時に精留塔塔底液中のアクリ
ル酸も90重量%以上回収できるので精製収率
(量)を大巾に増大できる。 なお、本発明方法において第2工程の運転条件
の変更および第3工程の抽出塔を採用しないこと
により、アクリル酸ダイマーおよびハイドロキノ
ン含有の水溶液でなく、ハイドロキノンのアクリ
ル酸ダイマー溶液として実質的に回収することも
可能である。しかしながら、この場合アクリル酸
ダイマーやハイドロキノンの回収率の低下は避け
られない。 すなわち、具体的には、第2工程での加熱温度
を上昇させるかまたは操作圧力を低下させること
により重合物などその他の高沸点物を蒸発させな
いでアクリル酸、アクリル酸ダイマーを可能な限
り蒸発せしめ、その際ハイドロキノンも回収する
というものである。 当然該装置16底部抜出し液組成中のアクリル
酸およびアクリル酸ダイマー合計が10重量%以下
となることを避けえず、抽出操作にもかけえず廃
油として適当な廃棄処理されねばならない。 以下具体例にて回収効果を説明する。 実施例 プロピレンを原料とする接触気相酸化法による
年産25000〓のアクリル酸の製造装置に容量1m3
の分解槽の附属した伝熱面積3.0m2の薄膜蒸発器
型アクリル酸ダイマー分解蒸発装置を2基直列に
設置し、さらに塔内径400mmφ20段の回転円板型
抽出塔を設置した。 該分解蒸発装置2基(前装置および後装置)共
180℃の水蒸気で加熱されるようにし、系内圧力
は前装置300mmHg、後装置80mmHgまで減圧し
た。又、各々の分解槽は180℃に加熱した。この
運転条件で該アクリル酸製造装置の精留塔塔底液
を該分解蒸発装置に供給したところ、前装置およ
び後装置の蒸発量は63.6および63.0重量%であつ
た。前、後装置の供給液、留出液および底部抜出
し液の組成は表に示す通りで、該分解蒸発装置
および分解槽各2基でのアクリル酸ダイマーのア
クリル酸への分解率およびハイドロキノンの回収
率は合計でそれぞれ55.2(97%対発生ダイマー)
および53.1重量%であつた。 続いて該分解および蒸発後装置抜出し液を抽出
塔上部に供給し、他方抽出塔下部から該供給液に
対して5倍(W/W)の水を常温下に供給し向流
的にアクリル酸ダイマーおよびハイドロキノンの
抽出を行わせ、抽出塔上部よりアクリル酸ダイマ
ーおよびハイドロキノンを各々5および2重量%
含む水溶液として回収した。その回収率はアクリ
ル酸ダイマー90%、ハイドロキノン80%であつ
た。抽出塔下部より供給液に対して約50%の抽残
液を抜出し廃油として処理した。該前後装置より
回収したアクリル酸溶液およびハイドロキノンの
アクリル酸ダイマー溶液はアクリル酸製造装置の
溶剤分離工程、酢酸分離工程に又抽出塔より回収
したアクリル酸ダイマーおよびハイドロキノン水
溶液はアクリル酸の捕集工程やアクリル酸の抽出
工程を経て溶剤分離工程に重合防止剤として循環
使用した。該アクリル酸製造装置6ケ月以上経過
後も上記諸工程に重合物など高沸点物の濃縮及び
付着など異状なく順調に稼動できた。又、この間
本発明プロセスを採用しないプロセスに比較しハ
イドロキノンのコストは1/5となり、又アクリル
酸の精製収率は約3%の増加となつた。 実施例 実施例と同装置同条件で行つたが該抽出条件
(抽剤比)のみ該供給液に対して2倍(W/W)
の水で抽出すると抽出塔でのアクリル酸ダイマー
およびハイドロキノンの回収率は60.1重量%およ
び70.3重量%であつた。 実施例 実施例と同装置同条件で行つたが、該アクリ
ル酸ダイマー分解蒸発装置(前装置)の操作条件
のみ加熱温度180℃、圧力200mmHg(0.26atm)で
行つたところ供給液の60重量%が留出し、後装置
の留出量は70%であつた。この時の供給液、留出
液および底部抜出し液の組成は表の通りで該分
解蒸発装置でのアクリル酸ダイマーの分解率は45
%、ハイドロキノン回収率は58.5%であつた。
The present invention relates to a method for recovering acrylic acid. More specifically, the present invention relates to a method for advantageously recovering acrylic acid from acrylic acid dimers or trimers produced in an acrylic acid manufacturing process.
More specifically, the present invention relates to an acrylic acid dimer that is produced in the apparatus and concentrated in the bottom liquid of an acrylic acid rectification column in the final step when producing acrylic acid by a catalytic gas phase oxidation reaction of propylene or acrolein. heating or higher polymers,
The present invention provides a method for carrying out a decomposition reaction and efficiently recovering acrylic acid as acrylic acid. When producing acrylic acid by catalytic gas phase oxidation of propylene or acrolein, the steps that constitute the process are generally a step of collecting the acrylic acid produced by the oxidation reaction as an aqueous solution, and a step of collecting acrylic acid from this collected liquid in an appropriate manner. The acrylic acid is extracted with an extraction solvent such as ethyl acetate or ethyl acrylate, and then passes through the solvent separation and acetic acid separation steps, and then the rectification step, and thus undergoes the acrylic acid manufacturing process where it is commercialized as purified acrylic acid. is normal. Acrylic acid is highly polymerizable, and it is well known that during the above steps, polymers are formed within the equipment, especially in each distillation column, often interfering with the operation of the equipment and resulting in a decrease in the yield of the product acrylic acid. There is. Therefore, as a conventional measure to prevent the polymerization of acrylic acid, a method of adding a polymerization inhibitor to these various steps, particularly a distillation column, has been widely adopted. Hydroquinone is well known as a typical polymerization inhibitor, and one or more other effective polymerization inhibitors such as molecular oxygen, phenols, amines, quinones, and inorganic salts are blended with it. It is common to use In addition to the above-mentioned polymers, acrylic acid also easily dimerizes and trimerizes. This multimerization reaction is considered to be a sequential reaction, and the production of dimer products, that is, dimers, is the main activity in the above steps. Furthermore, the formation of acrylic acid dimer due to dimerization of acrylic acid is significantly affected by temperature and residence time, and cannot be suppressed by adding the above-mentioned acrylic acid polymerization inhibitor. That is, the formation of acrylic acid dimer depends on the temperature and its residence time. Therefore,
It is said that even if efforts are made to lower the heating temperature or shorten the residence time in the usual acrylic acid purification process, especially in the distillation process, the production of 1 to 5% by weight of acrylic acid dimer is unavoidable. The acrylic acid dimer thus produced and the polymerization inhibitor added are sequentially concentrated in each step, and at the bottom of the rectification column in the final step, each is concentrated to 10 to 50 times its initial concentration. It is extremely disadvantageous economically to dispose of the tower bottom liquid containing such high concentrations of acrylic acid dimer and polymerization inhibitor as it is, and it is difficult to know how to use it, and especially how to decompose acrylic acid dimer into acrylic acid and recover it. Some suggestions have been made. For example, Japanese Patent Publication No. 45-19281 discloses that the residual liquid from the kettle is heat treated in the presence of a catalyst such as a secondary amine, tertiary amine or tertiary phosphine to decompose the polymer into acrylic acid monomers. U.S. Pat. No. 3,086,046 states that
A method is disclosed in which acrylic acid dimer-containing vapor obtained by evaporating the residual liquid in a thin film evaporator is introduced into a heated stainless steel tube, where it undergoes a decomposition reaction to recover acrylic acid. However, these methods have a maximum recovery of 60-80% by weight of acrylic acid on a laboratory scale.
However, the recovery rate is reduced due to the generation of a large amount of highly viscous residue, making it an extremely inefficient recovery method. Also, JP-A-51
Publication No. 91208 discloses that the bottom liquid is heated in an evaporator to
A method has been proposed in which the polymerization inhibitor in the distillate obtained by evaporating 80% is reused in the process.
It cannot be said that a sufficient effect has been obtained in terms of the recovery rate of the polymerization inhibitor. This is because, in the residue discharged from the evaporator, a considerable amount of polymerization inhibitors including hydroquinone, dimers and trimers of acrylic acid remained, and these had to be discarded. The present inventors have studied a method for simultaneously and almost completely recovering acrylic acid dimer concentrated in the bottom liquid of an acrylic acid rectification column and hydroquinone as a polymerization inhibitor, and have arrived at the present invention. That is, the present invention provides a process for collecting acrylic acid as an acrylic acid aqueous solution from a reaction product gas containing acrylic acid obtained by catalytic gas phase oxidation of propylene or acrolein, and separating and purifying acrylic acid from the aqueous solution. , the acrylic acid rectification column bottom liquid is introduced into the first acrylic acid dimer decomposition evaporator, and the acrylic acid is heated under conditions of a heating temperature in the range of 120 to 220°C and an operating pressure in the range of 20 to 500 mmHg. The acrylic acid dimer in the bottom liquid is decomposed and acrylic acid is evaporated as the main fraction, while the evaporation residue is introduced into a second acrylic acid dimer decomposition and evaporation device, and the heating temperature is 120-220°C.
℃ range and operating pressure in the range of 20 to 500 mmHg, the acrylic acid dimer in the evaporation residue is decomposed, and the acrylic acid dimer and hydroquinone used as a polymerization inhibitor in this process are mainly evaporated. On the other hand,
The evaporation residue is led to an acrylic acid dimer decomposition storage tank,
The composition of the liquid at the outlet of the storage tank is 1 to 25% by weight of acrylic acid, 9 to 49% by weight of acrylic acid dimer (however, the total of acrylic acid and acrylic acid dimer is 50% by weight or less), and 50 to 90% of other high boiling point substances. The evaporated content is circulated to the acrylic acid purification process, and the liquid at the outlet of the storage tank is extracted in the aqueous phase to dissolve and extract the acrylic acid content and acrylic acid dimer content. Disclosed is a method for recovering acrylic acid, characterized in that the aqueous solution is circulated through the acrylic acid collection process and/or the acrylic acid separation and purification process. The method of the present invention is applied to conventional acrylic acid purification processes. The acrylic acid purification process consists of a process of obtaining purified acrylic acid through an acrylic acid collection process, an extraction process, a solvent separation process, an acetic acid separation process, and an acrylic acid rectification process as described above. Depending on the acrylic acid collection conditions in the acrylic acid collection step, the step may simply constitute an acrylic acid separation step (such as a simple distillation operation or a method using an azeotrope agent). Acrylic acid dimer is already generated in the process of collecting the acrylic acid produced by the oxidation reaction as an aqueous solution, and is also extracted together with acrylic acid in the subsequent extraction operation, increases with each distillation operation, and continues to be used in the final refinement process. It is fed to a distillation column and eventually accumulates at the bottom of the column. Therefore, the bottom liquid of the acrylic acid rectification column contains acrylic acid, acrylic acid dimer, polymerization inhibitor, and other high-boiling substances. The composition of this bottom liquid can vary greatly depending on the operating conditions of each step, but it includes 20 to 65% by weight of acrylic acid,
It is present in the range of 30-60% by weight of acrylic acid dimer, 5-15% by weight of polymerization inhibitors such as hydroquinone, and 20% by weight or less as other high-boiling substances. According to the method of the present invention, as the evaporation operation in the first step, the acrylic acid dimer in the bottom liquid is decomposed into acrylic acid using an acrylic acid dimer decomposition evaporator, and the acrylic acid dimer is evaporated together with the acrylic acid contained in the bottom liquid to produce a distillate. Collected as On the other hand, the bottom extraction liquid is further subjected to a second step of evaporation operation, in which the acrylic acid dimer is not only decomposed and recovered as acrylic acid, but also acrylic acid dimer is distilled out. Surprisingly, this dimer acts as an entrainer, making it possible to simultaneously recover hydroquinone, which is concentrated in large quantities as a polymerization inhibitor. Furthermore, in the third step, undecomposed acrylic acid dimer and hydroquinone are countercurrently extracted from the liquid drawn from the bottom of the decomposition evaporator using an aqueous solvent in an extraction column, and recovered as an aqueous solution, while other products such as polymers are extracted. High boiling point substances are separated from the system as waste oil. According to the novel method of the present invention, the acrylic acid liquid recovered as the distillate of the first step acrylic acid dimer decomposition and evaporation device and the second step acrylic acid liquid recovered as the distillate of the acrylic acid dimer decomposition and evaporation device. The acrylic acid, hydroquinone and acrylic acid dimer solutions are recycled and recovered in the solvent separation or acetic acid separation process of the acrylic acid purification process. Furthermore, the aqueous solution of acrylic acid dimer, acrylic acid, and hydroquinone recovered as the extract from the third step extraction tower is recovered in a solvent separation step via an acrylic acid collection step and an acrylic acid extraction step. As mentioned above, the acrylic acid dimer generated in the system is completely decomposed and recovered into acrylic acid in the first step of the present invention, and the unrecovered portion is evaporated and recovered together with hydroquinone in the second step of evaporation operation, and acrylic acid and The hydroquinone is recycled into the purification system as an acrylic acid dimer solution. Furthermore, the unrecovered portions of acrylic acid, acrylic acid dimer and hydroquinone are recovered in the extraction column of the third step, and are recycled and reused in the above steps as an aqueous solution of acrylic acid, acrylic acid dimer and hydroquinone. Therefore, by adopting the process of the present invention, 80 to 98% of the generated acrylic acid dimer can be recovered as acrylic acid, and at the same time, 70 to 95% of the added polymerization inhibitor hydroquinone can be recovered and reused. It has become possible to greatly increase the purification yield and to significantly reduce the cost of the expensive polymerization inhibitor hydroquinone. The details of the present invention will be explained below with reference to FIG. Acrylic acid produced by catalytic gas phase oxidation of propylene or acrolein is collected in the form of an aqueous solution, extracted with an appropriate solvent such as ethyl acetate or ethyl acrylate, and then transferred to a solvent separation column and an acetic acid separation column (each of these steps (not shown) to supply line 1
It is then sent to rectification column 2. Acrylic acid is distilled from the top of the rectification column 2, passed through a condenser 3, and stored in a storage tank 4. A portion of it is returned to the rectification column as reflux, but the remainder is taken out as a product. At the bottom of the rectification column 2, acrylic acid containing other high-boiling substances such as concentrated acrylic acid dimers, polymerization inhibitors such as hydroquinone, and polymers is accumulated in addition to acrylic acid. This column bottom liquid is supplied to the first step acrylic acid dimer decomposition and evaporation device 7 by a pump 5 through a line 6, and the evaporated content is liquefied in a condenser 9 and stored in a storage tank 10. Collected as a solution. The liquid extracted from the acrylic acid dimer decomposition and evaporation equipment in the first step is stored in a storage tank 12 via line 8, and a portion is recycled to the decomposition and evaporation equipment via pump 13 and line 14, and the other part is sent through line 15. After that, the second
The acrylic acid dimer in the process is sent to the hydroquinone evaporator 16. The evaporated portion is liquefied in a condenser 18 and stored in a storage tank 19, and is recovered and reused in the above-mentioned processes as an acrylic acid dimer solution of acrylic acid and hydroquinone. On the other hand, the bottom draw liquid is stored in an acrylic acid dimer decomposition storage tank 21 via a line 17, a part is recycled to the device 16 via a pump 22 line 23, and the other part is sent via a line 24 to an extraction column 25. Sent. These decomposition evaporators 7 and 16
may be of any type, but preferably a thin film evaporator is used. This thin-film evaporator is equipped with a jacket and has a structure that allows the heat transfer surface to be heated by water vapor, etc., and it also has a structure that allows it to heat the heat transfer surface with water vapor. In order to carry out separation, it is necessary to withstand operation under reduced pressure. The operating conditions such as heating temperature and pressure of these first and second evaporators are usually heating temperature 120~220℃, operating pressure 20~
It is in the 500mmHg range. The composition of the rectification column bottom liquid supplied to the decomposition evaporator 7 through the line 6 can vary greatly depending on the operating conditions of various steps as described above, but it usually contains 20 to 65% by weight of acrylic acid and 30 to 60% by weight of acrylic acid dimer. It contains 5-15% by weight of the polymerization inhibitor hydroquinone and 20% by weight or less of other high-boiling substances mainly consisting of higher-order polymers of acrylic acid. The feed liquid is decomposed by 40 to 80% by weight, evaporated, condensed in a condenser 9, and then distilled into a storage tank 10. The distillate composition is 90-98% by weight of acrylic acid, 1-5% by weight of acrylic acid dimer, and 0.1-1% by weight of polymerization inhibitor, while the liquid composition entering the storage tank 12 via line 8 is 1% by weight of acrylic acid. ~15% by weight,
The content is 10 to 60% by weight of acrylic acid dimer, 5 to 30% by weight of hydroquinone as a polymerization inhibitor, and 40 to 60% by weight of other high-boiling substances such as polymers. The feed liquid is evaporated by 40 to 80% by weight in the evaporator 16, liquefied in the condenser 18, and stored in a storage tank 19. The distillate composition is 1 to 20% by weight of acrylic acid and acrylic acid dimer.
20-80% by weight, polymerization inhibitor hydroquinone 1-20
% by weight, while the liquid composition entering the acrylic acid dimer decomposition storage tank 21 via line 17 is acrylic acid
0.1 to 5% by weight, 5 to 30% by weight of acrylic acid dimer, 1 to 30% by weight of hydroquinone as a polymerization inhibitor, and 50 to 90% by weight of other high-boiling substances such as polymers.
In order to decompose the acrylic acid dimer in the storage tanks 12 and 21, their structure is such that they can be heated and maintained at 120 to 220°C, preferably 150 to 200°C, and their capacity is 1 to 8°C depending on the liquid residence time. It may be for a period of time, preferably from 3 to 8 hours. It is presumed that there is an equilibrium relationship in the decomposition reaction of acrylic acid dimer to acrylic acid. In reality, trimers and tetramers of acrylic acid are included among other high-boiling substances, and their equilibrium relationship exists in a multicomponent system, and their speed and equilibrium concentration are not well understood. However, the present inventors found that at temperatures below 120°C, no decomposition reaction occurs and conversely dimerization occurs to produce acrylic acid dimers, but at temperatures above 120°C, acrylic acid dimers (and trimers and tetramers) It was discovered that it decomposes. Therefore, the heating temperature of the decomposition and evaporation devices 7 and 16 and storage tanks 12 and 21 must be 120° C. or higher. The decomposition and evaporation device 7 evaporates acrylic acid but does not evaporate substances with a higher boiling point than acrylic acid dimer, and the decomposition and evaporation device 16 evaporates acrylic acid dimer but evaporates other high-boiling substances such as polymers. Adjust the temperature and pressure within the above operating range to prevent this from occurring. Therefore, in the device 7, acrylic acid dimer can be recovered with a high decomposition rate and as a highly purified product of acrylic acid. In addition, the device 16
In this case, the decomposition rate of acrylic acid dimer to acrylic acid may be reduced, and instead, the extraction of acrylic acid dimer acts as an entrainer of hydroquinone, which has the effect of making it possible to recover hydroquinone as an acrylic acid dimer solution. . In the decomposition evaporator 7, acrylic acid is directly distilled out of the system after the decomposition reaction, so the equilibrium is shifted to the acrylic acid side, the decomposition reaction progresses well, and the residence time is
It's small, about 10 minutes, which is good. However, since the acrylic acid decomposed in the storage tanks 12 and 21 is not distilled out of the system, a residence time of 1 to 8 hours is required as described above. Although the required residence time varies depending on the heating temperature and the liquid composition, a residence time of 3 to 8 hours is required under the temperature and composition conditions in the storage tanks 12 and 21 described above. A residence time of 10 hours or more is economically wasteful as there is no merit in decomposition considering the equilibrium relationship. The decomposition and evaporation devices 7 and 16 and storage tanks 12 and 21
If the decomposition of acrylic acid dimer is insufficient or the distillation of acrylic acid and dimer is insufficient and the total amount of acrylic acid and acrylic acid dimer in the composition of the liquid extracted from the acrylic acid dimer decomposition storage tank 21 is 50% by weight or more, the third The property of forming a homogeneous phase with water in the extraction tower during the process remains, making extraction impossible. In addition, if acrylic acid dimer decomposition progresses too much and acrylic acid and acrylic acid dimer are recovered from the system to reduce the total of acrylic acid and acrylic acid dimer in the liquid composition to 10% by weight or less, the extracted liquid becomes solid at room temperature and is extracted. Therefore, the operating conditions are selected in consideration of the feed liquid composition of each of the decomposition and evaporation devices 7 and 16, and the total amount of acrylic acid and acrylic acid dimer in the liquid composition extracted from the storage tank 21 is 50% by weight or less, usually 10~40
Must be adjusted to % by weight. The acrylic acid, dimer, and hydroquinone solutions of the distillate from the decomposition and evaporation units 7 and 16 are recycled to the solvent separation and acetic acid separation steps, and are recovered and reused as a polymerization inhibitor. The liquid extracted from the decomposition evaporator 16 from the storage tank 21 is passed through the pump 22 and line 24 to the upper part of the extraction tower 25, while water is supplied from the bottom of the tower through line 26 and extracted countercurrently, and the extracted liquid is passed through line 27 to the acrylic acid,
The acrylic acid dimer and hydroquinone aqueous solution are recovered, and as they are, they are recycled and recovered as a polymerization inhibitor to the solvent separation step via the step of collecting the acrylic acid as the aqueous solution and the extraction step. On the other hand, the raffinate of other high-boiling substances such as polymers is taken out of the system via line 28 and treated as waste oil. Although any type of extraction column 25 may be used, a rotating disk type is advantageously used because the raffinate has a high viscosity and a strong adhesive force. As extraction conditions, the temperature is 5 to 90°C, preferably
The temperature is 20 to 60℃, and the extractant ratio is the bottom extraction liquid: water =
1:1 to 10 (W/W), preferably 1:3 to 6, and the recovery rate of acrylic acid dimer and hydroquinone in the extraction column is 70 to 95% by weight and 50 to 90% by weight
It is. Even if the extractant ratio is increased to 1:6 or more, no increase in the recovery rate of acrylic acid dimer or hydroquinone can be expected; rather, the acrylic acid dimer or hydroquinone will be recovered as a dilute aqueous solution, which is economically disadvantageous. . Furthermore, if the extractant ratio is 1:3 or less and the amount of water is reduced, the recovery rate of acrylic acid dimer will drop sharply, and the recovery rate of hydroquinone will also inevitably drop. If the ratio is less than 1:1, a homogeneous phase is formed and extraction becomes impossible. As mentioned above, it is essential to add polymerization inhibitors such as hydroquinone in the acrylic acid purification process.
Although it is impossible to suppress the production of acrylic acid dimer, according to the present invention, the added hydroquinone can be reduced by 50% by recovery in three steps: the acrylic acid dimer decomposition and evaporation equipment 7, 16, the decomposition tanks 12, 21, and the extraction tower. ~90% is recovered, and 70-95% by weight of the produced acrylic acid dimer can be decomposed and recovered as acrylic acid. At the same time, more than 90% by weight of acrylic acid in the bottom liquid of the rectifying column can be recovered, so the purification yield (amount) can be greatly increased. In addition, in the method of the present invention, by changing the operating conditions in the second step and not using an extraction column in the third step, the acrylic acid dimer solution of hydroquinone is substantially recovered instead of an aqueous solution containing acrylic acid dimer and hydroquinone. It is also possible. However, in this case, a decrease in the recovery rate of acrylic acid dimer and hydroquinone is unavoidable. That is, specifically, by increasing the heating temperature or lowering the operating pressure in the second step, acrylic acid and acrylic acid dimer are evaporated as much as possible without evaporating other high-boiling substances such as polymers. At that time, hydroquinone will also be recovered. Naturally, it is unavoidable that the total amount of acrylic acid and acrylic acid dimer in the composition of the liquid extracted from the bottom of the device 16 is less than 10% by weight, which cannot be used for extraction operations and must be appropriately disposed of as waste oil. The recovery effect will be explained below using a specific example. Example: An acrylic acid production device with an annual production capacity of 25,000 〓 using propylene as a raw material using the catalytic gas phase oxidation method has a capacity of 1 m 3
Two thin-film evaporator-type acrylic acid dimer decomposition and evaporation devices with a heat transfer area of 3.0 m 2 and an attached decomposition tank were installed in series, and a rotating disk-type extraction column with an inner diameter of 400 mm and 20 stages was also installed. The two decomposition and evaporation devices (front device and rear device)
The system was heated with steam at 180°C, and the pressure inside the system was reduced to 300 mmHg in the front unit and 80 mmHg in the rear unit. Additionally, each decomposition tank was heated to 180°C. When the bottom liquid of the rectification column of the acrylic acid production apparatus was supplied to the decomposition and evaporation apparatus under these operating conditions, the amounts of evaporation in the front and rear apparatuses were 63.6 and 63.0% by weight, respectively. The compositions of the feed liquid, distillate, and bottom extraction liquid of the front and rear units are as shown in the table, and the decomposition rate of acrylic acid dimer to acrylic acid and recovery of hydroquinone in the decomposition and evaporation unit and two decomposition tanks each are as follows. Rates totaled 55.2 each (97% vs. generated dimer)
and 53.1% by weight. Subsequently, the liquid extracted from the apparatus after decomposition and evaporation is supplied to the upper part of the extraction column, and on the other hand, 5 times (W/W) of water to the supplied liquid is supplied from the lower part of the extraction column at room temperature, and acrylic acid is added countercurrently. Dimer and hydroquinone were extracted, and 5 and 2% by weight of acrylic acid dimer and hydroquinone were added from the top of the extraction column, respectively.
It was recovered as an aqueous solution containing The recovery rate was 90% for acrylic acid dimer and 80% for hydroquinone. The raffinate liquid, which was about 50% of the feed liquid, was extracted from the bottom of the extraction column and treated as waste oil. The acrylic acid solution and hydroquinone acrylic acid dimer solution recovered from the front and rear devices are used in the solvent separation step and acetic acid separation step of the acrylic acid production device, and the acrylic acid dimer and hydroquinone aqueous solution recovered from the extraction tower are used in the acrylic acid collection step and After the acrylic acid extraction process, it was recycled as a polymerization inhibitor in the solvent separation process. Even after more than 6 months had elapsed, the acrylic acid production equipment was able to operate smoothly without any problems such as concentration or adhesion of high-boiling substances such as polymers in the above-mentioned processes. Additionally, during this period, the cost of hydroquinone was reduced to 1/5 compared to a process not employing the process of the present invention, and the purification yield of acrylic acid increased by about 3%. Example The extraction was carried out using the same equipment and the same conditions as in the example, but the extraction conditions (extraction agent ratio) were doubled (W/W) relative to the feed liquid.
When extracted with water, the recoveries of acrylic acid dimer and hydroquinone in the extraction column were 60.1% by weight and 70.3% by weight. Example The experiment was carried out using the same equipment and the same conditions as in the example, except that the operating conditions of the acrylic acid dimer decomposition and evaporation apparatus (previous unit) were a heating temperature of 180°C and a pressure of 200 mmHg (0.26 atm). was distilled out, and the distillation amount in the rear unit was 70%. The compositions of the feed liquid, distillate liquid and bottom extraction liquid at this time are as shown in the table, and the decomposition rate of acrylic acid dimer in the decomposition evaporator is 45
%, and the hydroquinone recovery rate was 58.5%.

【表】【table】

【表】 実施例 実施例と同装置同条件で行つたが、該アクリ
ル酸ダイマー分解蒸発装置(後)の運転条件のみ
加熱温度180℃、圧力30mmHgで稼動すると供給液
の80%が留出した。この時の供給液、留出液およ
び底部抜出し液の組成は表の通りである。底部
抜出し液は常温で固形化し、アクリル酸ダイマ
ー、ハイドロキノンの抽出回収はできなかつた。
該分解蒸発装置(2基)でのアクリル酸ダイマー
の分解率51.8%(対系内発生量95%)でハイドロ
キノンの回収率は70.8%であつた。
[Table] Example The same equipment was used under the same conditions as in the example, but when the acrylic acid dimer decomposition and evaporation equipment (rear) was operated at a heating temperature of 180°C and a pressure of 30 mmHg, 80% of the feed liquid was distilled. . The compositions of the feed liquid, distillate and bottom extraction liquid at this time are as shown in the table. The liquid extracted from the bottom solidified at room temperature, making it impossible to extract and recover acrylic acid dimer and hydroquinone.
The decomposition rate of acrylic acid dimer in the decomposition and evaporation apparatus (two units) was 51.8% (the amount generated within the system was 95%), and the recovery rate of hydroquinone was 70.8%.

【表】 比較例 実施例と同装置同条件で該分解装置を経由さ
せず、該アクリル酸製造装置の精留塔塔底液を直
接抽出塔に供給した所塔内で均一相となり抽出不
可能でアクリル酸ダイマーおよびハイドロキノン
の回収はできなかつた。 比較例 実施例と同装置同条件で行つたが、抽出条件
(抽剤比)のみ供給液に対して0.6倍(W/W)の
水で抽出すると塔内で均一相となり抽出不可能と
なり、抽出工程でのアクリル酸ダイマーおよびハ
イドロキノンの回収はできなかつた。
[Table] Comparative example The bottom liquid of the rectification column of the acrylic acid production apparatus was directly supplied to the extraction column without passing through the decomposition apparatus under the same conditions as in the example. However, it was not possible to recover acrylic acid dimer and hydroquinone. Comparative Example The same equipment was used under the same conditions as in the example, but when the extraction condition (extractant ratio) was 0.6 times (W/W) water to the feed liquid, a homogeneous phase formed in the column, making extraction impossible. Acrylic acid dimer and hydroquinone could not be recovered in the extraction step.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明が規定するアクリル酸精留塔塔
底液からアクリル酸ダイマーおよびハイドロキノ
ン回収プロセスの1例を示すものである。
FIG. 1 shows an example of the process for recovering acrylic acid dimer and hydroquinone from the bottom liquid of an acrylic acid rectification column as defined by the present invention.

Claims (1)

【特許請求の範囲】[Claims] 1 プロピレンまたはアクロレインを接触気相酸
化してえられるアクリル酸を含有する反応生成ガ
スから、アクリル酸をアクリル酸水溶液として捕
集し、該水溶液からアクリル酸を分離精製するプ
ロセスにおいて、アクリル酸の精留塔塔底液を、
第1のアクリル酸ダイマー分解蒸発装置に導入
し、加熱温度が120〜220℃の範囲および操作圧力
が20〜500mmHgの範囲である条件下に、該塔底液
中のアクリル酸ダイマーを分解処理するとともに
アクリル酸を主留分として蒸発せしめ、一方、蒸
発残渣を第2のアクリル酸ダイマー分解蒸発装置
に導入し、加熱温度が120〜220℃の範囲および操
作圧力が20〜500mmHgの範囲である条件下に、該
蒸発残渣中のアクリル酸ダイマーを分解処理する
とともに主としてアクリル酸ダイマーと本プロセ
スにおいて重合禁止剤として使用されるハイドロ
キノンとを蒸発せしめ、一方、蒸発残渣をアクリ
ル酸ダイマー分解貯槽に導き、該貯槽出口液組成
がアクリル酸1〜25重量%、アクリル酸ダイマー
9〜49重量%(ただし、アクリル酸とアクリル酸
ダイマーの合計は50重量%以下とする)およびそ
の他の高沸点物50〜90重量%の範囲となるように
操作し、蒸発分はそれぞれアクリル酸精製プロセ
スへ循環し、該貯槽出口液を水相にて抽出処理し
てアクリル酸分およびアクリル酸ダイマー分を溶
解抽出し、えられる水溶液を前記アクリル酸捕集
プロセスおよび/またはアクリル酸分離精製プロ
セスに循環せしめることを特徴とするアクリル酸
の回収方法。
1 In the process of collecting acrylic acid as an acrylic acid aqueous solution from a reaction product gas containing acrylic acid obtained by catalytic gas phase oxidation of propylene or acrolein, and separating and purifying acrylic acid from the aqueous solution, acrylic acid is purified. The bottom liquid of the distillation column is
The acrylic acid dimer in the bottom liquid is introduced into a first acrylic acid dimer decomposition and evaporation device, and the acrylic acid dimer in the bottom liquid is decomposed under conditions where the heating temperature is in the range of 120 to 220°C and the operating pressure is in the range of 20 to 500 mmHg. At the same time, acrylic acid is evaporated as the main fraction, while the evaporation residue is introduced into a second acrylic acid dimer decomposition evaporator, and the heating temperature is in the range of 120 to 220°C and the operating pressure is in the range of 20 to 500 mmHg. Below, the acrylic acid dimer in the evaporation residue is decomposed and the acrylic acid dimer and hydroquinone used as a polymerization inhibitor in this process are mainly evaporated, while the evaporation residue is led to an acrylic acid dimer decomposition storage tank, The composition of the liquid at the outlet of the storage tank is 1 to 25% by weight of acrylic acid, 9 to 49% by weight of acrylic acid dimer (however, the total of acrylic acid and acrylic acid dimer is 50% by weight or less), and 50 to 90% of other high boiling point substances. The evaporated content is circulated to the acrylic acid purification process, and the liquid at the outlet of the storage tank is extracted in the aqueous phase to dissolve and extract the acrylic acid content and acrylic acid dimer content. A method for recovering acrylic acid, characterized in that the aqueous solution is circulated through the acrylic acid collection process and/or the acrylic acid separation and purification process.
JP375378A 1978-01-19 1978-01-19 Recovery of acrylic acid Granted JPS5498718A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP375378A JPS5498718A (en) 1978-01-19 1978-01-19 Recovery of acrylic acid
US06/003,405 US4317926A (en) 1978-01-19 1979-01-15 Process for preparing and recovering acrylic acid
SU792713493A SU1169528A3 (en) 1978-01-19 1979-01-18 Method of isolating acrylic acid
DE19792901783 DE2901783A1 (en) 1978-01-19 1979-01-18 PROCESS FOR RECOVERY OF ACRYLIC ACID
GB792038A GB2012760B (en) 1978-01-19 1979-01-19 Process for recovering acrylic acid
FR7901403A FR2415092A1 (en) 1978-01-19 1979-01-19 PROCEDURE FOR RECOVERING THE OLIGOMERS OF ACRYLIC ACID OBTAINED IN THE PREPARATION OF THIS COMPOUND BY SIMULTANEOUSLY RECOVERING THE HYDROQUINONE USED AS A POLYMERIZATION INHIBITOR

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP375378A JPS5498718A (en) 1978-01-19 1978-01-19 Recovery of acrylic acid

Publications (2)

Publication Number Publication Date
JPS5498718A JPS5498718A (en) 1979-08-03
JPS6135977B2 true JPS6135977B2 (en) 1986-08-15

Family

ID=11565941

Family Applications (1)

Application Number Title Priority Date Filing Date
JP375378A Granted JPS5498718A (en) 1978-01-19 1978-01-19 Recovery of acrylic acid

Country Status (2)

Country Link
JP (1) JPS5498718A (en)
SU (1) SU1169528A3 (en)

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WO2003043968A1 (en) 2001-11-20 2003-05-30 Mitsubishi Chemical Corporation Process for producing (meth)acrylic acid compounds
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CN1304349C (en) 2003-11-28 2007-03-14 三菱化学株式会社 Method and device for collecting (meth)acrolein or (meth)acrylic acid
JP2005179352A (en) * 2003-11-28 2005-07-07 Mitsubishi Chemicals Corp (Meth) acrylic acid purification method
DE102004008575A1 (en) * 2004-02-19 2005-09-08 Stockhausen Gmbh Cleavage of oligomeric (meth) acrylic acid in the liquid phase under pressure
JP2005239636A (en) * 2004-02-26 2005-09-08 Mitsubishi Chemicals Corp Handling of highly viscous substances
WO2010012586A1 (en) * 2008-07-28 2010-02-04 Basf Se Method for separating acrylic acid, contained as the main constituent, and glyoxal, contained as a by-product, from a gaseous product mixture of a c3 precursor compound of acrylic acid
MX2018001404A (en) 2015-07-31 2018-08-15 Novomer Inc Production system/production process for acrylic acid and precursors thereof.
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Publication number Priority date Publication date Assignee Title
JPS6059889B2 (en) * 1977-09-28 1985-12-27 株式会社日本触媒 Hydroquinone recovery method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009133813A1 (en) 2008-04-27 2009-11-05 株式会社日本触媒 Process for producing acrylic acid, and process for producing hydrophilic resin and process for producing water absorptive resin using the process
US10239815B2 (en) 2015-02-05 2019-03-26 Nippon Shokubai Co., Ltd. Method for producing acrylic acid
US11001955B2 (en) 2017-09-29 2021-05-11 Samsung Electronics Co., Ltd. Bubble generator and washing machine having the same

Also Published As

Publication number Publication date
SU1169528A3 (en) 1985-07-23
JPS5498718A (en) 1979-08-03

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