JPS6145530B2 - - Google Patents
Info
- Publication number
- JPS6145530B2 JPS6145530B2 JP269379A JP269379A JPS6145530B2 JP S6145530 B2 JPS6145530 B2 JP S6145530B2 JP 269379 A JP269379 A JP 269379A JP 269379 A JP269379 A JP 269379A JP S6145530 B2 JPS6145530 B2 JP S6145530B2
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- container
- heat
- molded container
- molded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000010438 heat treatment Methods 0.000 claims description 49
- 229920005989 resin Polymers 0.000 claims description 28
- 239000011347 resin Substances 0.000 claims description 28
- 239000012530 fluid Substances 0.000 claims description 18
- 239000004645 polyester resin Substances 0.000 claims description 16
- 229920001225 polyester resin Polymers 0.000 claims description 16
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 14
- 238000002425 crystallisation Methods 0.000 claims description 10
- 230000008025 crystallization Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- -1 polyethylene terephthalate Polymers 0.000 claims description 7
- 230000005855 radiation Effects 0.000 claims description 7
- 239000000986 disperse dye Substances 0.000 claims description 6
- 230000009477 glass transition Effects 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 19
- 239000007789 gas Substances 0.000 description 11
- 239000002904 solvent Substances 0.000 description 10
- 239000002344 surface layer Substances 0.000 description 9
- 238000009826 distribution Methods 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 7
- PXOZAFXVEWKXED-UHFFFAOYSA-N chembl1590721 Chemical compound C1=CC(NC(=O)C)=CC=C1N=NC1=CC(C)=CC=C1O PXOZAFXVEWKXED-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 239000003086 colorant Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- FBMQNRKSAWNXBT-UHFFFAOYSA-N 1,4-diaminoanthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C(N)=CC=C2N FBMQNRKSAWNXBT-UHFFFAOYSA-N 0.000 description 3
- MHXFWEJMQVIWDH-UHFFFAOYSA-N 1-amino-4-hydroxy-2-phenoxyanthracene-9,10-dione Chemical compound C1=C(O)C=2C(=O)C3=CC=CC=C3C(=O)C=2C(N)=C1OC1=CC=CC=C1 MHXFWEJMQVIWDH-UHFFFAOYSA-N 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- 241000452413 Sabra Species 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000000071 blow moulding Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- TUXJTJITXCHUEL-UHFFFAOYSA-N disperse red 11 Chemical compound C1=CC=C2C(=O)C3=C(N)C(OC)=CC(N)=C3C(=O)C2=C1 TUXJTJITXCHUEL-UHFFFAOYSA-N 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 238000007646 gravure printing Methods 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000000859 sublimation Methods 0.000 description 3
- 230000008022 sublimation Effects 0.000 description 3
- KZYAYVSWIPZDKL-UHFFFAOYSA-N 1,4-diamino-2,3-dichloroanthracene-9,10-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C(N)=C(Cl)C(Cl)=C2N KZYAYVSWIPZDKL-UHFFFAOYSA-N 0.000 description 2
- QPQKUYVSJWQSDY-UHFFFAOYSA-N 4-phenyldiazenylaniline Chemical compound C1=CC(N)=CC=C1N=NC1=CC=CC=C1 QPQKUYVSJWQSDY-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical class CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- CYZWPZHRSZNWLS-UHFFFAOYSA-N chembl1994043 Chemical compound C1=CC=C2C(N=NC3=C4C=CC=CC4=CC=C3O)=CC=CC2=C1 CYZWPZHRSZNWLS-UHFFFAOYSA-N 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- ZXJXZNDDNMQXFV-UHFFFAOYSA-M crystal violet Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1[C+](C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 ZXJXZNDDNMQXFV-UHFFFAOYSA-M 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910001120 nichrome Inorganic materials 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- ADNXYZUJPHVRPJ-UHFFFAOYSA-N 1-ethenylpyrrolidin-2-one;styrene Chemical compound C=CN1CCCC1=O.C=CC1=CC=CC=C1 ADNXYZUJPHVRPJ-UHFFFAOYSA-N 0.000 description 1
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical class CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- MHOFGBJTSNWTDT-UHFFFAOYSA-M 2-[n-ethyl-4-[(6-methoxy-3-methyl-1,3-benzothiazol-3-ium-2-yl)diazenyl]anilino]ethanol;methyl sulfate Chemical compound COS([O-])(=O)=O.C1=CC(N(CCO)CC)=CC=C1N=NC1=[N+](C)C2=CC=C(OC)C=C2S1 MHOFGBJTSNWTDT-UHFFFAOYSA-M 0.000 description 1
- RPZZLBYXHLWEOJ-UHFFFAOYSA-N 2-methyl-4,6-bis(phenyldiazenyl)phenol Chemical compound CC1=CC(=CC(N=NC2=CC=CC=C2)=C1O)N=NC1=CC=CC=C1 RPZZLBYXHLWEOJ-UHFFFAOYSA-N 0.000 description 1
- VGKYEIFFSOPYEW-UHFFFAOYSA-N 2-methyl-4-[(4-phenyldiazenylphenyl)diazenyl]phenol Chemical compound Cc1cc(ccc1O)N=Nc1ccc(cc1)N=Nc1ccccc1 VGKYEIFFSOPYEW-UHFFFAOYSA-N 0.000 description 1
- BCPQALWAROJVLE-UHFFFAOYSA-N 4-(2,4-dinitroanilino)phenol Chemical compound C1=CC(O)=CC=C1NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O BCPQALWAROJVLE-UHFFFAOYSA-N 0.000 description 1
- AXDJCCTWPBKUKL-UHFFFAOYSA-N 4-[(4-aminophenyl)-(4-imino-3-methylcyclohexa-2,5-dien-1-ylidene)methyl]aniline;hydron;chloride Chemical compound Cl.C1=CC(=N)C(C)=CC1=C(C=1C=CC(N)=CC=1)C1=CC=C(N)C=C1 AXDJCCTWPBKUKL-UHFFFAOYSA-N 0.000 description 1
- BPTKLSBRRJFNHJ-UHFFFAOYSA-N 4-phenyldiazenylbenzene-1,3-diol Chemical compound OC1=CC(O)=CC=C1N=NC1=CC=CC=C1 BPTKLSBRRJFNHJ-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 241000416162 Astragalus gummifer Species 0.000 description 1
- 229910000952 Be alloy Inorganic materials 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229920002134 Carboxymethyl cellulose Chemical class 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- 239000001856 Ethyl cellulose Chemical class 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 241000909536 Gobiesocidae Species 0.000 description 1
- 229920000084 Gum arabic Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 241000978776 Senegalia senegal Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229920001615 Tragacanth Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- RFQSMLBZXQOMKK-UHFFFAOYSA-N [3-[(4,8-diamino-6-bromo-1,5-dioxonaphthalen-2-yl)amino]phenyl]-trimethylazanium;chloride Chemical compound [Cl-].C[N+](C)(C)C1=CC=CC(NC=2C(C3=C(N)C=C(Br)C(=O)C3=C(N)C=2)=O)=C1 RFQSMLBZXQOMKK-UHFFFAOYSA-N 0.000 description 1
- GRPFBMKYXAYEJM-UHFFFAOYSA-M [4-[(2-chlorophenyl)-[4-(dimethylamino)phenyl]methylidene]cyclohexa-2,5-dien-1-ylidene]-dimethylazanium;chloride Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1C(C=1C(=CC=CC=1)Cl)=C1C=CC(=[N+](C)C)C=C1 GRPFBMKYXAYEJM-UHFFFAOYSA-M 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- 239000000205 acacia gum Substances 0.000 description 1
- XREZMAAQVYVESP-UHFFFAOYSA-N acetyloxymethyl 2-[n-[2-(acetyloxymethoxy)-2-oxoethyl]-2-[2-[2-[bis[2-(acetyloxymethoxy)-2-oxoethyl]amino]-4-fluorophenoxy]ethoxy]-5-fluoroanilino]acetate Chemical compound CC(=O)OCOC(=O)CN(CC(=O)OCOC(C)=O)C1=CC(F)=CC=C1OCCOC1=CC=C(F)C=C1N(CC(=O)OCOC(C)=O)CC(=O)OCOC(C)=O XREZMAAQVYVESP-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000000981 basic dye Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000001768 carboxy methyl cellulose Chemical class 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000001913 cellulose Chemical class 0.000 description 1
- 229920002678 cellulose Chemical class 0.000 description 1
- 229920002301 cellulose acetate Chemical class 0.000 description 1
- 229920006217 cellulose acetate butyrate Chemical class 0.000 description 1
- BQFCCCIRTOLPEF-UHFFFAOYSA-N chembl1976978 Chemical compound CC1=CC=CC=C1N=NC1=C(O)C=CC2=CC=CC=C12 BQFCCCIRTOLPEF-UHFFFAOYSA-N 0.000 description 1
- 239000000112 cooling gas Substances 0.000 description 1
- 229920001887 crystalline plastic Polymers 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 229920001249 ethyl cellulose Chemical class 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011086 glassine Substances 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000007644 letterpress printing Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- IPSIPYMEZZPCPY-UHFFFAOYSA-N new fuchsin Chemical compound [Cl-].C1=CC(=[NH2+])C(C)=CC1=C(C=1C=C(C)C(N)=CC=1)C1=CC=C(N)C(C)=C1 IPSIPYMEZZPCPY-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920002587 poly(1,3-butadiene) polymer Polymers 0.000 description 1
- 229920002432 poly(vinyl methyl ether) polymer Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 102220005308 rs33960931 Human genes 0.000 description 1
- 235000019992 sake Nutrition 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 235000015067 sauces Nutrition 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000661 sodium alginate Chemical class 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- AXMCIYLNKNGNOT-UHFFFAOYSA-N sodium;3-[[4-[(4-dimethylazaniumylidenecyclohexa-2,5-dien-1-ylidene)-[4-[ethyl-[(3-sulfophenyl)methyl]amino]phenyl]methyl]-n-ethylanilino]methyl]benzenesulfonate Chemical compound [Na+].C=1C=C(C(=C2C=CC(C=C2)=[N+](C)C)C=2C=CC(=CC=2)N(CC)CC=2C=C(C=CC=2)S([O-])(=O)=O)C=CC=1N(CC)CC1=CC=CC(S(O)(=O)=O)=C1 AXMCIYLNKNGNOT-UHFFFAOYSA-N 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- XRASPMIURGNCCH-UHFFFAOYSA-N zoledronic acid Chemical compound OP(=O)(O)C(P(O)(O)=O)(O)CN1C=CN=C1 XRASPMIURGNCCH-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Duplication Or Marking (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
本発明はポリエステル樹脂をもちいて耐熱性を
付与すると同時に熱転写により絵付けされた延伸
中空成形容器を製造する方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing a stretch blow-molded container using a polyester resin to impart heat resistance and at the same time to be decorated by thermal transfer.
ポリエステル樹脂をもちいた延伸中空成形容器
は軽量で、透明性、バリヤー性、強靭性、耐衝撃
性、表面光択性、美麗性に優れるため、塩化ビニ
ール、ガラス容器に代替して使われるようになつ
て来た。ところがポリエステル樹脂をもちいた延
伸中空成形容器は60℃以上で熱収縮を起こす欠点
を有している。このためソース、食酢、清酒等の
容器の如き熱充填を行なう容器として利用するこ
とは出来ないのみならず、熱充填を行なわない容
器として用いる場合に於ても高温環境下におかれ
ると熱収縮変形が生じやすい欠点がある。又、こ
れらが容器として使用される場合内容物の情報提
供及び製品のイメージアツプ等の目的のため、別
途印刷されたラベルを貼るかシルクスクリーン印
刷、グラビア印刷、フレキソ印刷等により、形成
された容器に直接印刷する方法がとられている。
これらの工程は通常延伸中空成形後別途行なわれ
ているのが実情である。 Stretched blow-molded containers made of polyester resin are lightweight and have excellent transparency, barrier properties, toughness, impact resistance, surface photoselectivity, and beauty, so they have come to be used as an alternative to vinyl chloride and glass containers. I came. However, stretch blow molded containers made of polyester resin have the disadvantage of thermal shrinkage at temperatures above 60°C. For this reason, not only can it not be used as a container for hot filling, such as containers for sauces, vinegar, sake, etc., but even when used as a container for non-heat filling, it will shrink due to heat if placed in a high temperature environment. It has the disadvantage of being easily deformed. In addition, when these are used as containers, containers formed by attaching a separately printed label or by silk screen printing, gravure printing, flexo printing, etc. for the purpose of providing information on the contents and enhancing the image of the product. The method used is to print directly on the
The reality is that these steps are usually carried out separately after stretch blow molding.
ポリエステル樹脂よりなる成形物の熱処理、及
び熱転写は直線形状(1次元的形状)の繊維、平
面形状(2次元的形状)のシート、フイルム、布
等に行なわれている。ところがポリエステル樹脂
をもちいた延伸中空成形容器に熱処理を施すこ
と、又は熱転写により絵付けすることは、その形
状が3次元的立体構造なるがゆえに、製品形状を
保存しつつ短時間で処理することがきわめて困難
である。即ち、熱処理するため、もしくは熱転写
するために必要な熱量を付加し容器を高温にした
場合、延伸された樹脂壁は軟化するとともに熱収
縮応力を生じ収縮するこれに抗して形状を保つ何
らかの手段を必要とする。さらに熱転写を行なう
場合転写シートと樹脂壁を密着させる必要があ
り、熱処理、転写、及び離型時を通じ転写シート
と樹脂壁との位置ずれを生ぜしめないように、処
理中、特に離型時の被転写物である成形容器の変
形を防止せねばならない。 Heat treatment and thermal transfer of molded articles made of polyester resin are performed on linear (one-dimensional) fibers, planar (two-dimensional) sheets, films, cloth, and the like. However, applying heat treatment to a stretch blow-molded container made of polyester resin or painting it by heat transfer requires processing in a short time while preserving the product shape because the shape is a three-dimensional structure. It is extremely difficult. That is, when the amount of heat required for heat treatment or thermal transfer is applied and the container is heated to a high temperature, the stretched resin wall softens and contracts due to heat shrinkage stress. Requires. Furthermore, when performing thermal transfer, it is necessary to bring the transfer sheet and resin wall into close contact with each other. It is necessary to prevent the molded container, which is the object to be transferred, from being deformed.
本発明は、この様な困難性をとりのぞいて、迅
速な熱処理を行なうと同時に、熱転写による絵付
けを行なうことを特徴とする、ポリエステル樹脂
による製品の形状均一性にすぐれた絵付けした、
かつ耐熱性を付与したポリエステル容器の迅速な
製造を可能にするものである。 The present invention eliminates such difficulties and is characterized by rapid heat treatment and at the same time, thermal transfer painting.
In addition, it enables rapid production of polyester containers imparted with heat resistance.
発明の要旨はポリエステル樹脂を延伸中空成形
し、延伸中空成形容器を得たのち、その成形容器
を成形用金型内より取り出し、この成形容器の形
状と同立体形状、もしくはこれを包含する立体形
状のキヤビテイを有し、且つ、成形品の未延伸部
分に対接する前記キヤビテイ側表面の領域の下部
には冷却装置が設けられそれ以外のキヤビテイ側
表面の領域の下部には温度調節装置が設けられて
いる熱処理、転写用型内に前記成形容器を該容器
周面の少なくとも一部と前記熱処理・転写用型内
面間に分散染料により絵柄層が形成されている転
写シートを介在させて装着し、前記成形容器の内
部より加圧気体で容器内壁面を押圧して前記転写
シート、及び容器壁面を前記キヤビテイ側表面に
密着させ、保形しながら、前記成形品の未延伸部
分に対接するキヤビテイ側表面の領域は樹脂の結
晶化温度以下に冷却し、一方、それ以外のキヤビ
テイ側表面の領域は、前記温度調節装置により、
ポリエステル樹脂の融点温度以下の温度に保持し
つつ、前記容器内部より輻射エネルギーを容器内
壁面に照射して前記調節温度よりも高い前記ポリ
エステル樹脂のガラス転移点温度以上、融点温度
以下の温度で熱処理を行なうと同時に、容器の延
伸部分の外側面に熱転写を行なつたのち、前記輻
射エネルギー熱源を容器内部よりとり出し、容器
壁の温度を前記調節温度付近に降下させたのち、
前記加圧気体を抜気し、次いで前記熱処理転写用
型より熱処理されると同時に熱転写された成形容
器を離型することを特徴とする、絵付けされた耐
熱性成形容器の製造方法である。 The gist of the invention is to obtain a stretch blow-molded container by stretching and blow-molding a polyester resin, and then taking out the molded container from the molding die, and forming a three-dimensional shape that is the same as the shape of the molded container or a three-dimensional shape that includes this. a cooling device is provided below the region of the cavity side surface that is in contact with the unstretched portion of the molded product, and a temperature adjustment device is provided below the region of the cavity side surface other than that. mounting the molded container in a heat treatment/transfer mold, interposing a transfer sheet on which a pattern layer is formed with a disperse dye between at least a part of the circumferential surface of the container and the inner surface of the heat treatment/transfer mold; The inner wall surface of the container is pressed with pressurized gas from inside the molded container to bring the transfer sheet and the container wall surface into close contact with the cavity side surface, and while maintaining the shape, the cavity side facing the unstretched portion of the molded product is The surface area is cooled to below the crystallization temperature of the resin, while the other cavity side surface area is cooled by the temperature control device.
While maintaining the temperature at the melting point temperature of the polyester resin or lower, radiant energy is irradiated from inside the container to the inner wall surface of the container, and heat treatment is performed at a temperature higher than the glass transition point temperature of the polyester resin and lower than the melting point temperature, which is higher than the adjustment temperature. At the same time, after thermal transfer is performed on the outer surface of the extended portion of the container, the radiant energy heat source is taken out from inside the container, and the temperature of the container wall is lowered to around the adjustment temperature, and then,
The method for manufacturing a painted heat-resistant molded container is characterized in that the pressurized gas is evacuated, and then the molded container that has been heat-treated and heat-transferred is released from the mold for heat treatment and transfer.
以下、本発明につき、図面を参照しながら詳細
に説明する。 Hereinafter, the present invention will be explained in detail with reference to the drawings.
先ず、ポリエステル樹脂を延伸中空成形し、第
1図示のような延伸中空成形容器1を得る。 First, a polyester resin is stretch-hollow-molded to obtain a stretch-hollow-molded container 1 as shown in the first diagram.
そして、その成形容器1を成形用金型内より取
り出し、第2図イ,ロ図示の如く、成形容器1を
熱処理、転写用型2の支持型3a,3b口部入子
型4,4′、底部入子型5及びマンドレル6が閉
じて形成される。成形容器の形状と同立体形状も
しくはそれを包含する立体形状のキヤビテイ7内
に成形容器周面の少なくとも一部と前記熱処理・
転写用型内面間に分散染料により着色層が形成さ
れている転写シート19を第2図示の如く介在さ
せて装着し、マンドレル6とヒーター8の間隙よ
り加圧気体を容器内に吹き込み、容器内部より加
圧気体で容器内壁面を押圧して容器壁面を熱処
理、転写用型2のキヤビテイ7側表面に密着す
る。 Then, the molded container 1 is taken out from inside the mold, and as shown in FIG. , the bottom nesting mold 5 and the mandrel 6 are closed and formed. At least a portion of the circumferential surface of the molded container and the heat-treated
A transfer sheet 19 on which a colored layer is formed using a disperse dye is placed between the inner surfaces of the transfer mold as shown in the second figure, and pressurized gas is blown into the container through the gap between the mandrel 6 and the heater 8. The inner wall surface of the container is pressed with pressurized gas to heat-treat the inner wall surface of the container, and the wall surface of the container is brought into close contact with the surface of the cavity 7 side of the transfer mold 2.
ここにおいて、上記熱処理、転写用型2の成形
品の未延伸部分に対接する、口部入子型4,4′
及び底部入子型5の内部に冷型パイプ9が設けら
れており、この冷却パイプ9を通る冷却水の作用
により口部入子型4,4′及び底部入子型5が冷
却され、それらに対接する成形容器1の容器壁を
樹脂の結晶化温度以下に冷却し、引続いて行なわ
れる熱処理の際に未延伸樹脂の部分で晶球結晶化
が生ずることを防止する。 Here, the mouth nesting molds 4, 4' are in contact with the unstretched part of the molded product of the heat treatment and transfer mold 2.
A cold mold pipe 9 is provided inside the bottom nesting mold 5, and the mouth nesting molds 4, 4' and the bottom nesting mold 5 are cooled by the action of cooling water passing through this cooling pipe 9. The container wall of the molded container 1, which is in contact with the molded container 1, is cooled to a temperature below the crystallization temperature of the resin to prevent crystal spherule crystallization from occurring in the unstretched resin portion during the subsequent heat treatment.
一方、上記熱処理・転写用型2の支持型3a,
3bのキヤビテイ側表面からできるだけ近い深さ
の所に温度調節用流体が巡環する温度調節用流体
通路10が設けられており、温度調節用流体通路
10内に一定調節温度に調節した温度調節用流体
を巡環させることにより、支持型3a,3bのキ
ヤビテイ側表面を熱処理及び熱転写に最適な温度
(以下ベース温度に称する)に常時保つ。 On the other hand, the support mold 3a of the heat treatment/transfer mold 2,
A temperature regulating fluid passage 10 through which temperature regulating fluid circulates is provided at a depth as close as possible from the cavity side surface of 3b, and a temperature regulating fluid passage 10 in which a temperature regulating fluid circulates is provided within the temperature regulating fluid passage 10. By circulating the fluid, the cavity-side surfaces of the support molds 3a and 3b are constantly maintained at an optimal temperature for heat treatment and thermal transfer (hereinafter referred to as base temperature).
尚、第2図イ,ロにおいて、21は断熱材層、
22はヒーター駆動用ロツド、23はヒーター内
蔵管である。 In addition, in Fig. 2 A and B, 21 is a heat insulating layer;
22 is a rod for driving a heater, and 23 is a tube with a built-in heater.
第3図は転写シートを介して容器壁を密着させ
た支持型表層部を拡大図示しており、第4図はこ
の部分の温度分布を概念的にあらわしたグラフで
あり、図において15は樹脂層、16は転写シー
ト19の絵柄層、17は転写シート19の基体シ
ート層、18は支持型表面層、14は輻射エネル
ギーである。一方、第5図は転写シートを介して
容器壁を密着させた支持型表層部を拡大図示して
おり、第6図は、この部分の温度分布を概念的に
あらわしたグラフである。この段階で第4図及び
第6図示のグラフのカーブ,′で示すような
温度分布が得られる。 Figure 3 shows an enlarged view of the support type surface layer that is in close contact with the container wall via a transfer sheet, and Figure 4 is a graph conceptually showing the temperature distribution in this area. 16 is a pattern layer of the transfer sheet 19, 17 is a base sheet layer of the transfer sheet 19, 18 is a supporting surface layer, and 14 is a radiant energy layer. On the other hand, FIG. 5 shows an enlarged view of the support type surface layer portion that is closely attached to the container wall via the transfer sheet, and FIG. 6 is a graph conceptually showing the temperature distribution in this portion. At this stage, a temperature distribution as shown by the curve '' in the graphs of FIGS. 4 and 6 is obtained.
ここにおいてベース温度は固定する必要はなく
後述する。容器内部からの輻射による加熱の強
度、熱処理、及び熱転写時間等の処理条件によつ
て任意に設定され、樹脂の融点温度以下であれば
よい。 Here, the base temperature does not need to be fixed and will be described later. The temperature may be set arbitrarily depending on processing conditions such as the intensity of heating by radiation from inside the container, heat treatment, and heat transfer time, and may be at or below the melting point temperature of the resin.
次に、その状態で、容器内部にヒーター8を挿
入する。 Next, in this state, the heater 8 is inserted into the container.
ここにおいてヒーター8とは、容器1を構成す
る樹脂がもつ吸収帯域の電磁波を輻射する機能を
果すものである。尚、転写シートを構成する基体
シート材料、絵柄層がもつ吸収帯域の電磁波をも
輻射するものであればより望ましい。 Here, the heater 8 has the function of radiating electromagnetic waves in the absorption band of the resin forming the container 1. It is more desirable if the material also emits electromagnetic waves in the absorption band of the base sheet material and pattern layer constituting the transfer sheet.
ヒーター8の挿入に伴ない、容器1の器壁は内
壁面より輻射エネルギーを吸収し加熱され急激に
容器壁の温度が上昇する。この時、ヒーターとし
て例えばセラミツク赤外線ヒーターをもちいた場
合にみられるように、輻射エネルギーの吸収と平
行してそれと共に、ヒーターと容器壁面に介在す
る加圧気体が加熱される結果生ずる対流を含む、
加熱気体より容器壁への熱伝導がおこなわれるこ
とはいうまでもない。かくの如く、輻射エネルギ
ーの放射と加熱空気より容器壁への熱伝導が行な
われる結果、容器内壁面より温度が急上昇する。 As the heater 8 is inserted, the wall of the container 1 absorbs radiant energy from the inner wall surface and is heated, causing the temperature of the container wall to rise rapidly. At this time, as seen when a ceramic infrared heater is used as a heater, in parallel with the absorption of radiant energy, convection occurs as a result of heating the pressurized gas between the heater and the wall of the container.
It goes without saying that heat is conducted from the heated gas to the container wall. As described above, as a result of radiation of radiant energy and heat conduction from the heated air to the container wall, the temperature rises rapidly from the inner wall surface of the container.
ここで、支持型3a,3bの転写シートを重ね
た部分のキヤビテイ側表面はヒーター8と支持型
3a,3bのキヤビテイ側表面の間に介在する樹
脂部15、及び転写シート19が輻射エネルギー
のほとんどを遮蔽することにより直接加熱される
ことはないので、前記キヤビテイ側表面は樹脂部
15及び転写シート19の温度上昇の結果生ずる
温度勾配と支持型3a,3bの転写シート19と
の接触面における熱伝導とにより樹脂部15及び
転写シート19よりは遅延して上昇する。その結
果第4図示のグラフのカーブで示すような温度
分布が得られ、この状態を適当な時間にわたり持
続することによつて樹脂部15は、容器壁内側よ
り吸収される輻射エネルギー14、及び輻射エネ
ルギー14が加圧気体に吸収される結果生ずる加
熱気体の伝導エネルギーによる加熱効果と、転写
シート19を介して対接する支持型表面18の冷
却効果とにより平均温度T2に加熱され、この温
度で延伸中空成形時の応力ひずみが緩和され、延
伸配向状態下で徴結晶化が進行し、熱処理が施さ
れる。同時に密着せる転写シート19の絵柄層1
6と容器外壁面の温度は樹脂部15の温度上昇及
び転写シート19の輻射エネルギー吸収により
T3に上昇し、この温度で絵柄層16に含有せる
着色剤が転写シート19から被転写物の容器外壁
面に昇華(一部、溶融、蒸発を伴い得る。以下本
明細書で単に「昇華」というときは一部溶融、蒸
発を伴うものを包含する趣旨で用いる。)により
移行し熱転写される。 Here, on the cavity side surface of the portion where the transfer sheets of the support molds 3a and 3b are overlapped, most of the radiant energy is absorbed by the resin portion 15 interposed between the heater 8 and the cavity side surface of the support molds 3a and 3b, and the transfer sheet 19. Since the cavity side surface is not directly heated by shielding it, the cavity side surface is free from the temperature gradient that occurs as a result of the temperature rise of the resin part 15 and the transfer sheet 19, and the heat at the contact surface between the support molds 3a and 3b and the transfer sheet 19. Due to conduction, it rises with a delay from the resin portion 15 and the transfer sheet 19. As a result, a temperature distribution as shown by the curve in the graph shown in FIG. Due to the heating effect of the conduction energy of the heated gas resulting from the absorption of the energy 14 by the pressurized gas and the cooling effect of the support mold surface 18 which faces it via the transfer sheet 19, it is heated to an average temperature T 2 and at this temperature. Stress strain during stretch blow molding is relaxed, crystallization progresses under the stretched orientation state, and heat treatment is performed. Pattern layer 1 of transfer sheet 19 to be brought into close contact at the same time
6 and the temperature of the outer wall of the container due to the temperature rise of the resin part 15 and the absorption of radiant energy by the transfer sheet 19.
T3 , and at this temperature the coloring agent contained in the pattern layer 16 sublimes from the transfer sheet 19 to the outer wall surface of the container of the transferred object (some of it may be accompanied by melting and evaporation.Hereinafter, in this specification, it will be simply referred to as "sublimation '' is used to include those that involve some melting or evaporation.) Transfer and thermal transfer.
また、支持型3a,3bの転写シートをあてが
わない延伸部分のキヤビテイ側表面はヒーター8
と支持型3a,3bのキヤビテイ側表面の間に介
在する樹脂部15が輻射エネルギーを遮蔽するこ
とにより直接加熱されることはないので、樹脂部
15の温度上昇の結果生ずる温度勾配と支持型3
a,3bの樹脂部15との接触面における熱伝導
とにより容器内側よりは遅延して上昇する。その
結果、第6図示のグラフのカーブ′で示すよう
な温度分布が得られ、この状態を適当な時間にわ
たり、持続することによつて樹脂部15は容器壁
内側より吸収される輻射エネルギー14と容器壁
外側に対接する支持型表面層18の冷却効果とに
より平均温度T2′加熱され、この温度で応力ひず
みが緩和され、結晶化が進み、配向状態下で、微
結晶化が進行し、熱処理が施こされる。 In addition, the cavity side surface of the stretched portion of the supporting molds 3a and 3b where the transfer sheet is not applied is heated by a heater 8.
Since the resin part 15 interposed between the cavity-side surfaces of the support molds 3a and 3b is shielded from radiant energy and is not directly heated, the temperature gradient that occurs as a result of the temperature rise of the resin part 15 and the support mold 3
Due to heat conduction at the contact surfaces of a and 3b with the resin part 15, the rise is delayed from the inside of the container. As a result, a temperature distribution as shown by curve ' in the graph shown in FIG. Due to the cooling effect of the support type surface layer 18 facing the outside of the container wall, it is heated to an average temperature T 2 ', stress strain is relaxed at this temperature, crystallization progresses, and under the oriented state, microcrystalization progresses, Heat treatment is performed.
一方、口部入子型4,4′に対接する成形容器
の未延伸部分は、口部入子型4,4′の内部の冷
却パイプを通る冷却水により冷却され、ヒーター
の輻射エネルギーは照射されないため熱処理、及
び熱転写中結晶化温度以下に保たれることにより
晶球による結晶化は起こらず従つて透明性も失な
われない。 On the other hand, the unstretched portion of the molded container that is in contact with the mouth nesting molds 4, 4' is cooled by cooling water passing through the cooling pipe inside the mouth nesting molds 4, 4', and the radiant energy of the heater is irradiated. Since the temperature is kept below the crystallization temperature during heat treatment and thermal transfer, crystallization by crystal spheres does not occur and therefore transparency is not lost.
一方、底部入子型5に対接する成形容器の未延
伸部分は底部入子型5の内部の冷却パイプを通る
冷却水により冷却されるため、更にヒーターの底
部に隣接する先端部にアルミ等よりなる輻射エネ
ルギーの反射板11をもうけることにより、熱処
理、熱転写中、結晶化温度以下に保たれることに
より晶球による結晶化は起こらず、従つて透明性
も失なわれない。ここで反射板11は、輻射板自
体がヒーターの熱伝導により加熱されることを防
止するために、断面積の小さな細い支持体等でヒ
ーター先端部にとりつけられることが望ましい。
またこの反射板11はヒーターを垂直に立てる場
合、ヒーター表面にそつて生ずる加熱気体の上方
への対流が直接成形容器の底部未延伸部にあたる
ことをさまたげる役割をもはたすものである。 On the other hand, since the unstretched part of the molding container that is in contact with the bottom nesting mold 5 is cooled by the cooling water passing through the cooling pipe inside the bottom nesting mold 5, the tip of the heater adjacent to the bottom of the heater is further coated with aluminum or the like. By providing the radiant energy reflecting plate 11, the temperature is kept below the crystallization temperature during heat treatment and thermal transfer, so that crystallization by crystal spheres does not occur, and therefore transparency is not lost. Here, in order to prevent the radiant plate 11 from being heated by heat conduction of the heater, it is preferable that the reflector plate 11 be attached to the tip of the heater using a thin support member having a small cross-sectional area.
In addition, when the heater is vertically erected, the reflector plate 11 also serves to prevent the upward convection of the heated gas generated along the heater surface from directly hitting the unstretched bottom portion of the molded container.
次にヒーター8を容器1外に出し加熱をやめる
と温度調節用流体通路10を巡環する温度調節用
流体の冷却効果により第4、及び第6図示のグラ
フのカーブ,′で示す温度分布になり、支持
型のキヤビテイ側表面層18、転写シート19及
び樹脂層15は急速に冷却される。そして樹脂部
15の温度がベース温度T0近くに降下したの
ち、加圧気体を抜気し、熱処理、転写用型2を開
き、容器1を離型する。この時、離型する容器温
度は熱処理、熱転写温度よりも低いため変形を生
じない。前記冷却過程においては、温度を上昇及
び降下せしめる対象を熱処理すべき樹脂層15そ
れ自身、転写シート19、及び支持型3a,3b
のキヤビテイ側表面部18のみに限るため、温度
を上昇及び降下せしめる対象部分の熱容量をきわ
めて少なくすることができ、これにより熱処理、
熱転写時間を大巾に短縮することができる。 Next, when the heater 8 is taken out of the container 1 and heating is stopped, the temperature distribution as shown by the curves ′ in the graphs 4 and 6 is achieved due to the cooling effect of the temperature regulating fluid circulating in the temperature regulating fluid passage 10. As a result, the supporting mold cavity side surface layer 18, the transfer sheet 19, and the resin layer 15 are rapidly cooled. After the temperature of the resin part 15 drops to near the base temperature T 0 , the pressurized gas is vented, heat treatment is performed, the transfer mold 2 is opened, and the container 1 is released. At this time, the temperature of the container at which the mold is released is lower than the temperature of the heat treatment and thermal transfer, so no deformation occurs. In the cooling process, the objects whose temperature is to be raised and lowered are the resin layer 15 itself, the transfer sheet 19, and the supporting molds 3a, 3b.
Since the heat treatment is limited to only the cavity side surface portion 18, the heat capacity of the target portion to be raised and lowered can be extremely reduced.
Thermal transfer time can be significantly shortened.
尚、第2図において12は断熱壁、13はエア
もれをなくすシリコンパツキングである。 In FIG. 2, 12 is a heat insulating wall, and 13 is silicone packing to eliminate air leakage.
上記の本発明において、ヒーターによる輻射加
熱を止めた後容器内部に加圧冷却気体を吹き込む
ことにより、冷却を速め処理サイクルを短縮する
ことができる。 In the present invention described above, by blowing pressurized cooling gas into the container after stopping the radiant heating by the heater, cooling can be accelerated and the processing cycle can be shortened.
本発明においてベース温度T0と熱処理を行な
うときの樹脂層の平均温度T2の差は例えば結晶
性プラスチツクとしてポリエチレンテレフタレー
ト樹脂を用いるとき5℃以上あるのが望ましい。 In the present invention, the difference between the base temperature T 0 and the average temperature T 2 of the resin layer during heat treatment is preferably 5° C. or more when polyethylene terephthalate resin is used as the crystalline plastic, for example.
而して上記の本発明の製造方法において使用す
る熱理、転写用型の支持型としては、キヤビテイ
側表面部が熱伝導性の良い金属、例えばアルミニ
ウム合金、ベリリウム合金等よりなる型が、温度
の上昇下降に対する応答性が早いので最適であ
る。さらに輻射エネルギーをキヤビテイ側表面部
から反射するために金型のキヤビテイ側表面にク
ロムメツキ、銀、金メツキ等を施すこともよい。 As the supporting mold for the thermal and transfer mold used in the above manufacturing method of the present invention, a mold whose cavity side surface is made of a metal with good thermal conductivity, such as an aluminum alloy or a beryllium alloy, is preferable. It is optimal because it responds quickly to rises and falls. Further, the cavity side surface of the mold may be plated with chrome, silver, gold, etc. in order to reflect the radiant energy from the cavity side surface.
又、温度調節用流体通路10は温度調節用流体
の熱の型のキヤビテイ側表面への熱伝導性を考慮
して型のキヤビテイ側表面からできるだけ近い深
さの所に設けるのが望ましく、例えば、支持型の
キヤビテイ側表面層を鉄合金S50Cに硬質クロム
メツキしたもので構成するとき、20mm以下が望ま
しい。 Further, the temperature regulating fluid passage 10 is desirably provided at a depth as close as possible from the cavity side surface of the mold in consideration of the thermal conductivity of the temperature regulating fluid to the mold cavity side surface. When the surface layer on the cavity side of the support type is made of iron alloy S50C plated with hard chrome, it is desirable that the surface layer be 20 mm or less.
本発明に使用するポリエステル樹脂としてはポ
リエチレンテレフタレート、ポリブチレンテレフ
タレート、又はたとえば、テレフタール酸及びイ
ソフタール酸とシクロヘキシレンジメタノールか
らなるポリエステルの如きコポリマーを含む結晶
構造を有する全ての飽和ポリエステルを包含す
る。これらの樹脂はガラス転移点Tgよりも高い
温度で非結晶状態から延伸し、配向させた状態
で、形状を保持しつつ、ガラス転移点Tgから融
点Tm迄の温度領域のある適当な温度にて熱処理
を行なうと、それに伴なつて応力ひずみが除去さ
れるとともに延伸により分子の配向した束縛状態
においての微結晶化が進行し、透明性が失なわれ
ることなく、密度は増大し、容器としての座屈強
度、耐衝撃性が増大し、熱処理した温度より低い
温度では変形を生じない耐熱性の容器が形成され
る。 Polyester resins for use in the present invention include all saturated polyesters having a crystalline structure, including polyethylene terephthalate, polybutylene terephthalate, or copolymers such as polyesters of terephthalic acid and isophthalic acid with cyclohexylene dimethanol. These resins are stretched from an amorphous state at a temperature higher than the glass transition point Tg, and in an oriented state, they are stretched at an appropriate temperature within the temperature range from the glass transition point Tg to the melting point Tm while maintaining their shape. When heat treatment is performed, stress and strain are removed, and microcrystalization progresses in the oriented and constrained state of molecules due to stretching, and the density increases without losing transparency, making it suitable for use as a container. A heat-resistant container is formed that has increased buckling strength and impact resistance and does not deform at temperatures lower than the temperature at which it was heat treated.
本発明に使用する転写シートとしては、支持体
上に加熱することにより昇華により転写する性質
を有する着色剤と、結合剤とを含有するインキ層
をグラビイ印刷、スクリーン印刷、オフセツト印
刷、フレキソ印刷、活版印刷などの印刷方法によ
つて任意の模様に形成してなる転写シートであ
る。 The transfer sheet used in the present invention includes an ink layer containing a binder and a coloring agent that can be transferred by sublimation when heated onto a support, such as gravure printing, screen printing, offset printing, flexographic printing, This is a transfer sheet formed into an arbitrary pattern using a printing method such as letterpress printing.
而して、本発明において用いる転写シートの支
持体としては各種の紙、グラシン紙、バーチメン
ト紙の如き加工紙類、セロフアン、耐熱性を有す
る各種樹脂のフイルムないしシート状物、または
それらを常法に従つて積層したラミネーシヨン・
フイルムなどを使用することができる。次に転写
シートの絵柄層形成用インキに用いる着色剤とし
ては昇華性を持つ分散染料例えばPTY−56(C.I.
デイスパース・イエロー3)、PTR−63(C.I.パ
ース・レツド60)、PTV−53(C.I.ソルベント・
バイオレツト32)、PTB−77(C.I.ソルベント・
ブルー90)、PTV−54(C.I.デイスパース・バイ
オレツト56)、PTO−59(C.I.ソルベント・オレ
ンジ−68)、PTV−57(C.I.デイスパース・バイ
オレツト28)、PTB−60(C.I.ソルベント・ブル
ー94)、PTR−54(C.I.デイスパース・レツド
147)〔以下三菱化成工業株式会社製〕;カヤセツ
ト・レツド026(C.I.ソルベント・バイオレツト
31)、カヤセツト・ブルーA−2R(C.I.ソルベン
ト・ブルー83)〔以上日本化薬株式会社製〕;ス
ミブラスト・イエロー(C.I.デイスバース・イエ
ロー31)、T.S.ブルー601(C.I.デイスパース・ブ
ルー026)、T.S.ターキス・ブルー606(C.I.デイ
スパース・ブルー60)〔以上住友化学工業株式会
社製〕;サブラプリント・レツド70011(C.I.デ
イスパース・レツド60)、サブラプリント・イエ
ロー70000(C.I.デイスパース・イエロー3)、サ
ブラプリント・バイオレツト70012(C.I.デイス
パース・バイオレツト1)〔以上ホリデー社
製〕;デイスパゾール・レツドB3B(C.I.デイス
バース・レツド11)、デイスパゾール・イエロー
C−5G(C.I.デイスパース・イエロー119)、デイ
スパゾール・イエローA−G(C.I.デイスパー
ス・イエロー1)、デイスパゾール・バイオレツ
トA−2R(C.I.デイスパース・バイオレツト1)
〔以上I.C.I.社製〕;ミツイPSイエローG(C.I.ソ
ルベント・イエロー77)、ミツイPSレツドG(C.
I.ソルベント・レツド146)、ミツイPSブルー3R
(C.I.ソルベント・ブルー33)、ミツイPSバイオレ
ツトRC(C.I.ソルベント・バイオレツト31)、ミ
ツイPSバイオレツトRR(C.I.ソルベント・バイ
オレツト11)、ミツイPSブルーRR(C.I.ソルベン
ト・ブルー13)〔以上三井東圧化学株式会社
製〕;トランスフアー・イエローG(C.I.デイス
パース・イエロー3)、トランスフアー・レツド
N(C.I.デイスパース・レツド60)〔以上アトラ
ンテイツク社製〕など:油溶性染料、例えばオイ
ルイエロー(C.I.ソルベント・イエロー3)、オ
イルイエローWP(C.I.ソルベント・イエロー
10)、オイルイエローGS(C.I.ソルベント・イエ
ロー28)、オイルオレンジ(C.I.ソルベント・オ
レンジ1)、アイゼン・フードオレンジNo.2(C.
I.ソルベントオレンジ2)、スーダン・レツド2R
(C.I.ソルベント・レツド4)、オラゾール・レツ
ド2B(C.I.ソルベント・レツド9)、オルガノー
ル・ブリリアント・ブルーJN(C.I.ソルベント・
ブルー63)など:トリフエニルメタン系塩基性染
料、例えばアイゼンメチル・バイオレツトBB
(C.I.ベイシツク・バイオレツト1)、アストラゾ
ンフクシンGN(C.I.ベイシツク・バイオレツト
2)、アイゼンクリスタル・バイオレツト(C.I.
ベイシツク・バイオレツト3)、ベンジル・バイ
オレツトPSC(C.I.ベイシツク・バイオレツト
13)、マゼンタ(C.I.ベイシツク・バイオレツト
14)、アストラゾン・ブルーG(C.I.ベイシツ
ク・ブルー1)、アストラゾン・ブルーB(C.I.
ベイシツク・ブルー5)、アイゼンビクトリアビ
ユアー、ブルーBOH(C.I.ベイシツク・ブルー
7)などを挙げることができる。 As a support for the transfer sheet used in the present invention, various papers, processed papers such as glassine paper and birchment paper, cellophane, films or sheets of various heat-resistant resins, or the like can be used. Lamination laminated according to the law
Film etc. can be used. Next, the colorant used in the ink for forming the pattern layer of the transfer sheet is a sublimable disperse dye such as PTY-56 (CI
Disperse Yellow 3), PTR-63 (CI Perth Red 60), PTV-53 (CI Solvent
Violet 32), PTB-77 (CI solvent
Blue 90), PTV-54 (CI Disperse Violet 56), PTO-59 (CI Solvent Orange-68), PTV-57 (CI Disperse Violet 28), PTB-60 (CI Solvent Blue 94), PTR −54 (CI Disperse Red
147) [hereinafter manufactured by Mitsubishi Chemical Industries, Ltd.]; Kayaset Red 026 (CI Solvent Violet)
31), Kayaset Blue A-2R (CI Solvent Blue 83) [manufactured by Nippon Kayaku Co., Ltd.]; Sumiblast Yellow (CI Daysverse Yellow 31), TS Blue 601 (CI Daysverse Blue 026), TS Turkis・Blue 606 (CI Disperse Blue 60) [Manufactured by Sumitomo Chemical Co., Ltd.]; Sabra Print Red 70011 (CI Disperse Red 60), Sabra Print Yellow 70000 (CI Disperse Yellow 3), Sabra Print Violet 70012 (CI Disperse Violet 1) [manufactured by Holiday]; Dispersol Red B3B (CI Disperse Red 11), Dispersor Yellow C-5G (CI Disperse Yellow 119), Dispersol Yellow A-G (CI Disperse Yellow 1), Dispersol Violet A-2R (CI Disperse Violet 1)
[Manufactured by ICI]; Mitsui PS Yellow G (CI Solvent Yellow 77), Mitsui PS Red G (C.
I. Solvent Red 146), Mitsui PS Blue 3R
(CI Solvent Blue 33), Mitsui PS Violet RC (CI Solvent Violet 31), Mitsui PS Violet RR (CI Solvent Violet 11), Mitsui PS Blue RR (CI Solvent Blue 13) [Mitsui Toatsu Chemical Co., Ltd. Transfer Yellow G (CI Disperse Yellow 3), Transfer Red N (CI Disperse Red 60) [manufactured by Atlantic Corporation], etc.: Oil-soluble dyes, such as Oil Yellow (CI Solvent Yellow) 3), Oil Yellow WP (CI Solvent Yellow)
10), Oil Yellow GS (CI Solvent Yellow 28), Oil Orange (CI Solvent Orange 1), Crampons Food Orange No. 2 (C.
I. Solvent Orange 2), Sudan Red 2R
(CI Solvent Red 4), Orazol Red 2B (CI Solvent Red 9), Organol Brilliant Blue JN (CI Solvent Red
Blue 63), etc.: Triphenylmethane basic dyes, such as Eisenmethyl Violet BB
(CI Basic Violet 1), Astrazone Fuchsin GN (CI Basic Violet 2), Eisencrystal Violet (CI
Basic Violet 3), Benzyl Violet PSC (CI Basic Violet
13), Magenta (CI Basic Violet)
14), Astrazone Blue G (CI Basic Blue 1), Astrazone Blue B (CI
Examples include Basic Blue 5), Eisen Victoria Viewer, and Blue BOH (CI Basic Blue 7).
又、前記インキに用いる結合剤としては例えば
メチルセルロース、エチルセルロース、カルボキ
シメチルセルロース、酢酪酸セルロース、酢酸セ
ルロース、アルギン酸ソーダおよびその誘導体の
セルロース誘導体類、ポリビニルアルコール、ポ
リビニルアセテート、ポリカーボネート系樹脂、
ポリエステル系樹脂、ポリアミド系樹脂、フエノ
ール系樹脂、アミノーブラスト系樹脂、アクリル
酸、メタクリル酸、イタコン酸、フマール酸、マ
レイン酸などの不飽和カルボン酸類またはこれら
の不飽和カルボン酸類のエステル誘導体、同ニト
リル誘導体または同酸アミド誘導体類、塩化ビニ
ル、塩化ビニリデン、酢酸ビニル、スチレンビニ
ルピロリドン、ビニルメチルエーテル、ブタジエ
ン、エチレン、プロピレンなどの各種のビニル単
量体の単独重合体またはそれらの共重合体類、そ
の他澱粉、アラビアゴム、トラガントゴム、ゼラ
チンなどを使用することができる。 Examples of binders used in the ink include methylcellulose, ethylcellulose, carboxymethylcellulose, cellulose acetate butyrate, cellulose acetate, sodium alginate and cellulose derivatives thereof, polyvinyl alcohol, polyvinyl acetate, polycarbonate resins,
Polyester resins, polyamide resins, phenolic resins, aminoblast resins, unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, fumaric acid, maleic acid, and ester derivatives of these unsaturated carboxylic acids. Homopolymers of various vinyl monomers such as nitrile derivatives or acid amide derivatives, vinyl chloride, vinylidene chloride, vinyl acetate, styrene vinylpyrrolidone, vinyl methyl ether, butadiene, ethylene, propylene, or copolymers thereof. , other starch, gum arabic, gum tragacanth, gelatin, etc. can be used.
さらに本発明による熱転写を促進するために輻
写エネルギーをより効率よく吸収するカーボンブ
ラツク等の吸収剤をインキに含有せしめ、インキ
の加熱を容易にし、分散染料の昇華を促進するこ
とも可能である。 Furthermore, in order to promote thermal transfer according to the present invention, it is also possible to include an absorbent such as carbon black, which absorbs radiation energy more efficiently, in the ink to facilitate heating of the ink and promote sublimation of the disperse dye. .
また転写シートの断熱性を増すことによつて容
器の熱処理を高温で行なうことができ、それによ
つて高温耐熱性を付与することができる。更に、
熱転写温度を高温にすることにより熱転写を高速
化でき、使用する分散染料の選択の巾を拡げるこ
とができる。 Furthermore, by increasing the heat insulation properties of the transfer sheet, the container can be heat-treated at a high temperature, thereby imparting high-temperature heat resistance. Furthermore,
By setting the thermal transfer temperature to a high temperature, the speed of thermal transfer can be increased, and the selection range of disperse dyes to be used can be expanded.
転写シートを容器に重ねて金型キヤビテイーに
装置する方法としては、(1)ポリエステル容器、及
び任意形状に切出した転写シートのいずれか一
方、または両方をあらかじめ帯電させ静電気力に
よりこの転写シートをポリエステル容器の被転写
面に重ねて付着させ、ついで金型キヤビテイ内へ
装置する方法、(2)金型キヤビテイに隣接して設け
た転写シート供給装置より帯状の転写シートを金
型支持体の開閉に同調し不連続的に移動せしめ容
器に重ねて装着する方法等が可能である。 The method of stacking the transfer sheet on a container and installing it in the mold cavity is as follows: (1) Either or both of the polyester container and the transfer sheet cut into an arbitrary shape are charged in advance, and the transfer sheet is transferred to the polyester container using electrostatic force. (2) A method in which a belt-shaped transfer sheet is applied to the surface of the container to be transferred and then placed into the mold cavity. (2) A belt-shaped transfer sheet is applied to the opening and closing of the mold support from a transfer sheet supply device installed adjacent to the mold cavity. Possible methods include synchronously moving discontinuously and stacking them on containers.
次に本発明に使用するヒーターとしては、容器
の樹脂部の、もつとも好ましくは、容器の樹脂
部、及び転写シート両者のもつ吸収スペクトルに
一致する電磁波を発生するもの、例えば波長1mm
から1mのマイクロ波領域の電磁波を発生する高
周波加熱装置を適用することができる。さらに就
中波長0.8μmから1mmの赤外線領域の電磁波を
発生するニクロム線等の抵抗体を黄銅、ステンレ
ス等の金属管に内蔵させた鋳込みヒーター、及び
赤外線ヒーターを適用することができる。なかで
も波長1μ〜3μの赤外線を発生ピークとする赤
外線ランプ及び石英管ヒーター、波長3μから60
μに及ぶ長波長の赤外線を発生するセラミツク層
を溶着形成せしめた赤外線ヒーターが最適であ
る。可視光領域の電磁波を発生するタングステン
ランプ等を使用するときは、樹脂部及び転写シー
トによる可視光線領域の電磁波の吸収性が劣るた
め、型表面にクロム、銀、金メツキ等を施こして
型表面を鏡面にし反射性をもたせて樹脂部、及び
転写シートによる吸収を高める必要性がある。し
かしながら輻射エネルギーが大きいゆえに、可視
光線領域の電磁波の利用は有効である。 Next, the heater used in the present invention is one that generates an electromagnetic wave that matches the absorption spectrum of the resin part of the container, preferably of both the resin part of the container and the transfer sheet, for example, a wavelength of 1 mm.
A high-frequency heating device that generates electromagnetic waves in the microwave range from 1 m to 1 m can be applied. Furthermore, cast-in heaters and infrared heaters in which a resistor such as a nichrome wire that generates electromagnetic waves in the infrared region with a wavelength of 0.8 μm to 1 mm are built into a metal tube such as brass or stainless steel can be used. Among them, infrared lamps and quartz tube heaters whose generation peak is infrared rays with wavelengths of 1μ to 3μ, wavelengths of 3μ to 60
An infrared heater with a welded ceramic layer that emits infrared rays with long wavelengths up to μ is most suitable. When using a tungsten lamp etc. that generates electromagnetic waves in the visible light range, the resin part and transfer sheet have poor absorption of electromagnetic waves in the visible light range, so the surface of the mold should be plated with chrome, silver, gold, etc. There is a need to make the surface mirror-like and reflective to increase absorption by the resin portion and transfer sheet. However, since the radiant energy is large, it is effective to use electromagnetic waves in the visible light range.
これ以下の短波長領域のものを使用する場合、
樹脂の照射表面が急激に加熱され、白化がおこら
ない程度の輻射強度を選択使用すれば良い。更に
ヒーターは輻射が全ての延伸された容器内壁に対
して均一に行なわれ得るように、熱処理を施こす
べき容器の形状によつて形状を変えたものを使用
するのが望ましい。例えば熱処理を施こすべき容
器が円筒狭口容器の場合、棒状の赤外線ヒーター
をもちいるのが望ましい。 When using a wavelength range shorter than this,
It is sufficient to select and use a radiation intensity that does not rapidly heat the irradiated surface of the resin and cause whitening. Furthermore, it is desirable to use a heater whose shape is changed depending on the shape of the container to be heat-treated so that the radiation can be applied uniformly to all the stretched inner walls of the container. For example, if the container to be heat treated is a narrow cylindrical container, it is desirable to use a rod-shaped infrared heater.
次に加圧気体の圧力は、0.5Kg/cm2から20Kg/
cm2が望ましい。 Next, the pressure of the pressurized gas is 0.5Kg/ cm2 to 20Kg/cm2.
cm2 is preferred.
次に第7図イに示すような口部以外は延伸され
た延伸中空成形容器につき第7図ロ図示の如く絵
付け、熱処理を実施する場合について記す。この
場合第8図示の如く底部入子型5には冷却パイプ
でなく、金型加熱用ヒーター20及び温度調節流
体通路10を設けてあり底部も熱処理される。 Next, a case will be described in which a stretched blow-molded container, which has been stretched except for the mouth portion as shown in FIG. 7A, is painted and heat treated as shown in FIG. 7B. In this case, as shown in Figure 8, the bottom nested mold 5 is provided with a heater 20 for heating the mold and a temperature regulating fluid passage 10 instead of a cooling pipe, and the bottom part is also heat treated.
さらに、温度調節用装置としては、その外、金
型中に棒状、ループ状等のカートリツジヒーター
を挿入し、熱電対により測温しながら温度調整を
行なうように構成された装置、ある一定温度に加
熱されたシリコーンオイル等の熱流体を金型のキ
ヤビテイー表面近くにもうけた温度調節用流体通
路を巡環させるように構成された装置又は、温度
調節用流体通路内に前記カートリツジを挿入した
装置等があげられる。もつとも望ましいものは第
2図、第8図に図示した様な金型加熱用ヒーター
と加熱流体の併用である。尚、第8図において2
5はエアタイト用パツキングを示す。 Furthermore, as a temperature control device, in addition to that, there is also a device configured to insert a rod-shaped, loop-shaped, etc. cartridge heater into the mold and adjust the temperature while measuring the temperature with a thermocouple, and A device configured to circulate a thermal fluid, such as silicone oil heated to etc. can be mentioned. What is most desirable is the combined use of a heater for heating the mold and a heating fluid as shown in FIGS. 2 and 8. In addition, in Figure 8, 2
5 shows packing for airtight.
次に実施例をあげて本発明を具体的に説明す
る。 Next, the present invention will be specifically explained with reference to Examples.
実施例
極限粘度(I.V.値)が0.72ポリエチレンテレフ
タレートをもちいて重量35g平均肉厚25mmの円筒
有底パリソンを射出成形により得た後、これを平
均95℃に加熱し、二軸延伸中空成形して得られた
円周方向の平均延伸倍率2倍、縦方向の平均延伸
倍率25倍、容積1020c.c.の円筒形状ボルトについて
熱処理、転写を行つた。転写シートとして、基材
がポリビニルアルコール(日本合成化学社PVA
−G−05)15%水溶液を10g/m2の割合でコート
した上質紙(50g/m2)からなり、インキがイソ
プロピルアルコール40%、トルエン40%、ハーキ
ユリーズ社製、エトセルN−7 10%、分散剤と
して第一工業製薬製ノイゲンEA33 2%、染料8
%、各重量比からなるものを使用した。染料はダ
イヤレジンバイオレツトA(三菱化成)、RTR−
64(三菱化成)、三井PSイエロウG(三井東圧)
からなるものを使用したボトルへの絵付け転写シ
ートは、上記基材に上記インキをグラビア印刷
し、これを楕円形状に打抜いたものを帯電させ、
ボトル胴部に付着させた後、ボトルと一緒に熱処
理・転写用金型に装着した。Example: Using polyethylene terephthalate with an intrinsic viscosity (IV value) of 0.72, a cylindrical bottomed parison with a weight of 35 g and an average wall thickness of 25 mm was obtained by injection molding, then heated to an average temperature of 95°C, and biaxially stretched and blow-molded. The resulting cylindrical bolt with an average stretching ratio of 2 times in the circumferential direction, an average stretching ratio of 25 times in the longitudinal direction, and a volume of 1020 c.c. was subjected to heat treatment and transfer. As a transfer sheet, the base material is polyvinyl alcohol (PVA from Nippon Gosei Kagaku Co., Ltd.).
-G-05) Made of high-quality paper (50 g/m 2 ) coated with 15% aqueous solution at a rate of 10 g/m 2 , ink is 40% isopropyl alcohol, 40% toluene, manufactured by Hercules, Ethocel N-7 10% , Daiichi Kogyo Seiyaku Co., Ltd. Neugen EA33 2% as a dispersant, dye 8
%, each weight ratio was used. The dye is Diamond Resin Violet A (Mitsubishi Kasei), RTR-
64 (Mitsubishi Kasei), Mitsui PS Yellow G (Mitsui Toatsu)
The transfer sheet for painting on bottles using the above-mentioned base material is produced by gravure printing the above-mentioned ink on the above-mentioned base material, punching it out into an oval shape, and charging it.
After attaching it to the bottle body, it was attached to a heat treatment/transfer mold together with the bottle.
熱処理・転写用金型は、ニクロム線鋳込ヒータ
ーと、温度調節用流体通路を組込んだものを使用
し、内部加熱用ヒーターとしては、棒状の500W
のセラミツク赤外ヒーターを使用した。熱処理条
件は、熱処理ベース温度を130℃に設定し、内部
加熱時間20秒後に内部加熱ヒーターをボトル外へ
移動し、引続き25秒保圧し、その後抜気しボトル
及び転写シートを同時に離型した。 The heat treatment/transfer mold uses a nichrome wire casting heater and a fluid passage for temperature adjustment, and the internal heating heater is a rod-shaped 500W heater.
A ceramic infrared heater was used. The heat treatment conditions were such that the heat treatment base temperature was set at 130°C, the internal heater was moved to the outside of the bottle after 20 seconds of internal heating time, the pressure was held for 25 seconds, and then the bottle and transfer sheet were released at the same time.
転写シートをボトル表面より分離し、3色に絵
付けされたボトルを得た。 The transfer sheet was separated from the bottle surface to obtain a bottle painted in three colors.
このボトルは、90℃の熱水充填後、室温中の木
製机上に放置し、自然冷却により55℃まで冷却さ
せた後の体積収縮率は2%以下であつた。 After this bottle was filled with hot water at 90°C, it was left on a wooden desk at room temperature, and the volumetric shrinkage rate after cooling to 55°C by natural cooling was 2% or less.
第1図は熱処理された延伸中空成形容器の断面
図、第2図イは本発明において用いる熱処理・転
写用型の断面図、第2図ロは第2図イ図示のA−
A線矢視切断端面図、第3図は転写シートを介し
て容器壁を密着させた支持型表層部の断面図、第
4図は熱処理・転写中及びその前後の温度分布を
示すグラフ、第5図は転写シートを介せずして容
器壁を密着させた支持型表層部の断面図、第6図
は熱処理・転写中及びその前後の温度分布を示す
グラフ、第7図イ、ロは口部以外は全て延伸され
た延伸中空成形容器を示し、イは断面図、ロは側
面図、第8図は別の熱処理・転写用型の断面図で
ある。
1,24……延伸中空成形容器、2……熱処
理・転写用型、3a,3b……支持型、4,4′
……口部入子型、5……底部入子型、6……マン
ドレル、7……キヤビテイ、8……ヒーター、9
……冷却パイプ、10……温度調節用流体通路、
11……反射板、12……断熱壁、13……シリ
コンパツキング、14……輻射エネルギー、15
……樹脂層、16……絵柄層、17……基体シー
ト層、18……支持型表面、19……転写シー
ト、20……金型加熱用ヒーター、21……断熱
材層、22……ヒーター駆動用ロツド、23……
ヒーター内蔵管、25……エアタイト用パツキン
グ。
FIG. 1 is a sectional view of a heat-treated stretch blow-molded container, FIG. 2A is a sectional view of a heat treatment/transfer mold used in the present invention, and FIG.
FIG. 3 is a cross-sectional view of the supporting type surface layer portion in close contact with the container wall via the transfer sheet, FIG. 4 is a graph showing the temperature distribution during and before and after heat treatment/transfer, and FIG. Figure 5 is a cross-sectional view of the support type surface layer that is in close contact with the container wall without using a transfer sheet, Figure 6 is a graph showing the temperature distribution during and before and after heat treatment/transfer, and Figures 7 (a) and (b) are 8 is a cross-sectional view of a stretched blow-molded container in which all parts except the mouth are stretched, A is a cross-sectional view, B is a side view, and FIG. 8 is a cross-sectional view of another heat treatment/transfer mold. 1, 24... Stretch blow-molded container, 2... Heat treatment/transfer mold, 3a, 3b... Support mold, 4, 4'
...Mouth nested type, 5...Bottom nested type, 6...Mandrel, 7...Cavity, 8...Heater, 9
...Cooling pipe, 10...Fluid passage for temperature adjustment,
11...Reflector, 12...Insulating wall, 13...Silicon packing, 14...Radiation energy, 15
... Resin layer, 16 ... Pattern layer, 17 ... Base sheet layer, 18 ... Support mold surface, 19 ... Transfer sheet, 20 ... Heater for heating the mold, 21 ... Heat insulating material layer, 22 ... Heater drive rod, 23...
Tube with built-in heater, 25...Packing for airtight.
Claims (1)
空成形容器を得たのち、その成形容器を成形用金
型内より取出しこの成形容器の形状と同立体形
状、もしくはこれを包含する立体形状のキヤビテ
イを有し、且つ、成形品の未延伸部分に対接する
前記キヤビテイ側表面の領域の下部には冷却装置
が設けられ、それ以外のキヤビテイ側表面の領域
の下部には温度調節装置が設けられている熱処
理・転写用型内に前記成形容器を該容器周面の少
なくとも一部と前記熱処理・転写用型内面間に分
散染料により絵柄層が形成されている転写シート
を介在させて装着し、前記成形容器の内部より加
圧気体で容器内壁面を押圧して、前記転写シー
ト、及び容器壁面を前記キヤビテイ側表面に密着
させ、保形しながら、前記成形品の未延伸部分に
対接するキヤビテイ側表面の領域はポリエステル
樹脂の結晶化温度以下に冷却し、一方、それ以外
のキヤビテイ側表面の領域は温度調節装置によ
り、ポリエステル樹脂の融点温度以下の温度に保
持しつつ、前記容器内部より輻射エネルギーを容
器内壁面に照射して前記流体の調節温度よりも高
い、前記ポリエステル樹脂のガラス転移点温度以
上、融点温度以下の温度で熱処理を行なうと同時
に容器の延伸部分の外側面に熱転写を行なつたの
ち、前記輻写エネルギー源を容器内部より取出
し、容器壁の温度を前記調節温度付近に降下させ
たのち、前記加圧気体を抜気し、次いで前記熱処
理・転写用型より、熱処理されると同時に熱転写
された成形容器を離型することを特徴とする、絵
付けされた耐熱性成形容器の製造方法。 2 前記温度調節装置としてキヤビテイ側表面の
領域の下部に温度調節用流体が巡環する温度調節
用流体通路が設けられている装置を使用する特許
請求の範囲第1項記載の絵付けされた耐熱性成形
容器の製造方法。 3 前記温度調節装置としてキヤビテイ側表面の
領域の下部に温度調節用ヒーターが組込まれてい
る装置を使用する特許請求の範囲第1項記載の絵
付された耐熱性成形容器の製造方法。 4 前記輻射エネルギー源としてロツド状ヒータ
ーを用い、該ヒーターの容器底部に対向する先端
部に転射エネルギーの反射板が設けられている特
許請求の範囲第1項、第2項、又は第3項記載の
絵付された耐熱性成形容器の製造方法。 5 前記延伸中空成形容器として容器口部以外は
すべて延伸されたものを使用する特許請求の範囲
第1項、第2項、又は第3項記載の絵付けされた
耐熱性成形容器の製造方法。 6 前記ポリエステル樹脂としてポリエチレンテ
レフタレート樹脂を使用する特許請求の範囲第1
項、第2項、第3項、又は第4項記載の絵付けさ
れた耐熱性成形容器の製造方法。[Scope of Claims] 1. After a polyester resin is stretch-hollow-molded to obtain a stretch-hollow-molded container, the molded container is taken out from the molding die and has the same three-dimensional shape as the molded container, or includes the same three-dimensional shape. It has a three-dimensional cavity, and a cooling device is provided at the lower part of the region of the cavity side surface that is in contact with the unstretched part of the molded product, and a temperature adjustment device is provided at the lower part of the other region of the cavity side surface. The molded container is placed in a heat treatment/transfer mold provided with a transfer sheet having a pattern layer formed with a disperse dye interposed between at least a part of the circumferential surface of the container and the inner surface of the heat treatment/transfer mold. The inner wall surface of the molded container is pressed with pressurized gas from inside the molded container to bring the transfer sheet and the wall surface of the container into close contact with the cavity side surface, and while maintaining the shape, it is applied to the unstretched portion of the molded product. The opposing cavity side surface area is cooled to a temperature below the crystallization temperature of the polyester resin, while the other cavity side surface area is maintained at a temperature below the melting point temperature of the polyester resin by a temperature control device. Radiant energy is applied from inside to the inner wall surface of the container to perform heat treatment at a temperature higher than the adjustment temperature of the fluid, which is above the glass transition point temperature and below the melting point temperature of the polyester resin. After thermal transfer, the radiation energy source is taken out from inside the container, the temperature of the container wall is lowered to around the adjustment temperature, the pressurized gas is evacuated, and then the heat treatment/transfer mold is removed. A method for producing a painted heat-resistant molded container, which comprises releasing the heat-transferred molded container from the mold at the same time as it is heat-treated. 2. The painted heat-resistant device according to claim 1, wherein a device is used as the temperature regulating device, in which a temperature regulating fluid passage through which a temperature regulating fluid circulates is provided in a lower region of the cavity side surface. Method for manufacturing a molded container. 3. The method for producing a painted heat-resistant molded container according to claim 1, wherein a device having a temperature regulating heater built into the lower part of the cavity side surface area is used as the temperature regulating device. 4. Claims 1, 2, or 3, wherein a rod-shaped heater is used as the radiant energy source, and a reflective plate for transferred energy is provided at the tip of the heater facing the bottom of the container. A method for manufacturing the illustrated heat-resistant molded container. 5. The method for manufacturing a painted heat-resistant molded container according to claim 1, 2, or 3, wherein the stretched blow-molded container is entirely stretched except for the container mouth. 6 Claim 1 in which polyethylene terephthalate resin is used as the polyester resin
A method for producing a painted heat-resistant molded container according to item 1, 2, 3, or 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP269379A JPS5595521A (en) | 1979-01-12 | 1979-01-12 | Manufacture of painted heat resisting molded container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP269379A JPS5595521A (en) | 1979-01-12 | 1979-01-12 | Manufacture of painted heat resisting molded container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5595521A JPS5595521A (en) | 1980-07-19 |
| JPS6145530B2 true JPS6145530B2 (en) | 1986-10-08 |
Family
ID=11536350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP269379A Granted JPS5595521A (en) | 1979-01-12 | 1979-01-12 | Manufacture of painted heat resisting molded container |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5595521A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1992007703A1 (en) * | 1990-10-26 | 1992-05-14 | Q.P. Corporation | Method of making blow-molded bag |
| US11002515B2 (en) * | 2017-01-16 | 2021-05-11 | Naviworks Co., Ltd. | Intelligent artillery fire supporting device and operation method thereof |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57117929A (en) * | 1981-01-16 | 1982-07-22 | Dainippon Printing Co Ltd | Manufacture of biaxially stretched saturated polyester resin container by blow molding |
| JPS5973924A (en) * | 1982-10-22 | 1984-04-26 | Toppan Printing Co Ltd | Manufacture of ornamental bottle |
| JPS6189025A (en) * | 1984-10-05 | 1986-05-07 | Toyoda Gosei Co Ltd | Blow molded item |
| WO2006033158A1 (en) * | 2004-09-24 | 2006-03-30 | Toyo Tire & Rubber Co., Ltd. | Method and device for producing resin joint boot |
| JP6384862B2 (en) * | 2014-10-02 | 2018-09-05 | 三菱重工機械システム株式会社 | Blow mold |
-
1979
- 1979-01-12 JP JP269379A patent/JPS5595521A/en active Granted
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1992007703A1 (en) * | 1990-10-26 | 1992-05-14 | Q.P. Corporation | Method of making blow-molded bag |
| US11002515B2 (en) * | 2017-01-16 | 2021-05-11 | Naviworks Co., Ltd. | Intelligent artillery fire supporting device and operation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5595521A (en) | 1980-07-19 |
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