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JPS6146582B2 - - Google Patents
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JPS6146582B2 - - Google Patents

Info

Publication number
JPS6146582B2
JPS6146582B2 JP58154466A JP15446683A JPS6146582B2 JP S6146582 B2 JPS6146582 B2 JP S6146582B2 JP 58154466 A JP58154466 A JP 58154466A JP 15446683 A JP15446683 A JP 15446683A JP S6146582 B2 JPS6146582 B2 JP S6146582B2
Authority
JP
Japan
Prior art keywords
cylinder
inner cylinder
resin needle
workpiece
bed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP58154466A
Other languages
English (en)
Other versions
JPS6045668A (ja
Inventor
Tokuzo Hirose
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP58154466A priority Critical patent/JPS6045668A/ja
Priority to US06/640,592 priority patent/US4582236A/en
Publication of JPS6045668A publication Critical patent/JPS6045668A/ja
Publication of JPS6146582B2 publication Critical patent/JPS6146582B2/ja
Granted legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/24—Hems; Seams
    • A41D27/245—Hems; Seams made by welding or gluing
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H37/00—Machines, appliances or methods for setting fastener-elements on garments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60—Riveting or staking
    • B29C65/601—Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • B29C66/81429—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth comprising a single tooth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822—Transmission mechanisms
    • B29C66/8222—Pinion or rack mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/729—Textile or other fibrous material made from plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81415—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/84—Specific machine types or machines suitable for specific applications

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Sewing Machines And Sewing (AREA)

Description

【発明の詳細な説明】 本発明は、縫い糸の機能を果す合成樹脂あるい
はそれに準じた材質の釘状の針によつて各種繊
維、合成樹脂、皮革、紙などの布状、膜状、板
状、網状の被加工物を縫合するための縫合装置に
関する。
典型的な先行技術は上下糸もしくは上糸の糸か
らみによる連続縫合を達成する工業用ミシンであ
る。このような先行技術では上下運動をする針に
よつて一針ずつ長い距離を縫合している。したが
つて確実な縫合を達成するためには作業者の高度
の熟練と注意力が要求される。しかも細い針によ
つて縫合を行なうために被加工物が複数枚積み重
ねられたり、厚手の皮革や固い合成樹脂膜などで
あるときは針に負担がかかつて針が折れたり、屈
曲したりして縫合作業に手間どり、また被加工物
の縫い目部を損傷することも多かつた。
このような問題を解決するための典型的な先行
技術は、特開昭55―138491に示されている。この
先行技術では、縫い糸の機能を果す樹脂針が逆Ｕ
字状に形成されたステープル状であり、この樹脂
針の脚部を被加工物に挿通するように構成され
る。
この先行技術の新たな問題は、被加工物が厚手
であるときには、樹脂針の脚部がその被加工物を
挿通することができず、したがつて縫い目が形成
されないことである。
本発明の目的は、厚手の被加工物を樹脂針によ
つて縫合することができるように改良した縫い糸
の機能を果す樹脂針を用いる縫合装置を提供する
ことである。
本発明は、分厚い被加工物たとえば皮革または
硬質の合成樹脂などを縫合するための縫い糸の機
能を果す樹脂針を用いる縫合装置であつて、被加
工物が載せられて受けられるように構成されるベ
ツドと、 ベツドの上方に固定的に配置された剛性のアー
ムと、 アームの一端に一体的に取付けられた外筒と、 外筒の軸線に沿つて外筒内で摺動可能である内
筒であつて、その内筒の下端にはベツド状の被加
工物をそのベツドに向けて押圧するための外方に
拡がつた被加工物押圧手段を有している、そのよ
うな内筒と、 外筒と内筒との間に協働して設けられた内筒移
動手段であつて、内筒を外筒と相対的にかつ選択
的に上下に移動させるための手段であり、この内
筒は被加工物押圧手段がベツドから間隔をあけて
設けられている上位置と、被加工物押圧手段がベ
ツドに被加工物を押圧する下位置との間で移動
し、この内筒移動手段は内筒の外壁に形成された
第１のラツクと、第１ラツクに噛合い外筒に回転
可能に設けられた第１ピニオンと、第１ピニオン
を回転するための第１レバーとを含み、これによ
つて第１ラツクと内筒とが上下方向に移動する、
そのような内筒移動手段と、 内筒内に摺動可能に設けられた案内筒であつ
て、その下端は鋭い端部を規定するように傾斜さ
れた外面をそれぞれ有する２つの横に間隔をあけ
て設けられた下方に延びる部材によつて規定され
ており、この外筒はその内部に前記鋭い端部間に
上下に延びる通路を有している、そのような案内
筒と、 内筒と外筒とに協働して設けられる案内筒移動
手段であつて、内筒に関して案内筒を選択的に上
下に移動し、この案内筒は前記鋭い端部が被加工
物を突き抜けて小孔を形成する下位置と、こうし
て小孔が形成された被加工物の上方に前記鋭い端
部を上昇する上位置との間で移動し、この案内筒
移動手段は案内筒の外壁に形成された第２ラツク
と、第２ラツクに噛合い内筒に回転可能に支持さ
れた第２ピニオンと、第２ピニオンを回転するた
めの第２レバーとを含み、これによつて第２ラツ
クと案内筒を上下方向に移動することができる、
そのような案内筒移動手段と、 樹脂針供給手段であつて、逆Ｕ字状の樹脂針を
列をなして収納され、外筒、内筒および案内筒を
通つて前記上下に延びる通路から順次的に樹脂針
を供給する樹脂針供給手段と、 前記上下に延びる通路内に設けられ、案内筒の
軸線に沿つて摺動するように設けられた樹脂針駆
動手段と、 前記剛性のアームに装着され、樹脂針駆動手段
に協働して設けられる駆動手段であつて、樹脂針
駆動手段を前記上下に延びる通路内で下方に移動
し、これによつて前記上下に延びる通路内に位置
している最も端の樹脂針を下方に駆動し、その樹
脂針の脚部を前記案内筒の鋭くされた端部によつ
て前以て形成されている小孔内に挿通させる、そ
のような駆動手段と、 樹脂針駆動手段と並んでベツドの表面に形成さ
れ、樹脂針の端部を押圧して変形させるための凹
所を有するプレス型とを含むことを特徴とする縫
い糸の機能を果す樹脂針を用いる縫合装置であ
る。
第１図は本発明の縫合装置１１の側面図であ
り、第２図はその正面図である。縫合装置１１は
基本的にはアーム８とベツド１２から構成されて
いる。縫合装置１１には動力源として動力装置５
が内蔵され、アーム８の先端には外筒４が一体的
に装着される。外筒４には内筒１７が内包され、
内筒１７には案内筒３０が内包されている。案内
筒３０内部を針押し棒３が動力装置５によつて動
力伝達装置６を介して案内筒３０の軸線方向に滑
動する機構となつている。針押し棒３はベツド１
２に向けて近接方向・離反方向に往復運動をする
ことができ、このような運動は動力装置５と動力
伝達装置６との協働によつて達成することができ
る。
第３図はアーム８の先端付近の断面を示す拡大
側面図であり、第４図は第３図の切断面線―
から見た一部断面図である。アーム８の先端に装
着された外筒４には大略的に筒状の内筒１７が外
筒４の軸線方向に摺嵌している。内筒１７のベツ
ド１２方向の一端には外向きフランジ１６が形成
されており、内筒１７がベツド１２方向に下降し
たとき、外向きフランジ１６によつてベツド１２
上の被加工物２を押えることができる。内筒１７
には大略的に筒状の案内筒３０が内包されてい
る。案内筒３０のベツド１２方向の一端３０ａは
逆Ｕ字状に形成されており、金属製の脚部３２，
３３の先端３４，３５は尖鋭な釘状に形成されて
いる。案内筒３０をベツド１２に向つて下降する
とその先端３４，３５がベツド１２上の被加工物
２に打ち込まれて、被加工物２を貫通する。
このような案内筒３０には切欠部Ｐが設けられ
ており、この切欠部Ｐに樹脂針供給装置９が装着
されている。この装置９では、多数の樹脂針１を
１列に配して収納する筒体２３内において、ばね
１０が押片１８を介して樹脂針１を内筒１７に向
けて常時弾発付勢している。これによつて案内筒
３０内には樹脂針１が常に補給されるようになつ
ている。
案内筒３０に内包された針押し棒３の中心線上
のベツド１２表面には、プレス型１５が装着され
ている。プレス型１５には案内筒３０の針通路３
１下端に臨む型凹所１５ａが設けられている。型
凹所１５ａはその縦断面が大略的にＷ字状に形成
されている。なおプレス型１５は第１図示の加熱
装置１３，１４によつて適時加熱される。
再び第１図を参照して内筒１７の外壁にはその
軸線方向に延びるラツク２５が形成されている。
このラツク２５の噛合うピニオン２６は外筒４に
枢支されており、ピニオン２６はハンドル７の操
作によつて回動される。このピニオン２６の回動
によつてラツク２５が昇降し、したがつて内筒１
７が昇降してベツド１２に近接・離反することが
できる。また内筒１７に内包される案内筒３０に
は、その軸線方向に延びるラツク２７が形成され
ている。このラツク２７に噛合うピニオン２８は
内筒１７に枢支されており、ピニオン２８はハン
ドル２９の操作によつて回動される。これによつ
て案内筒３０は内筒１７内部を昇降して、ベツド
１２に近接・離反することができる。
第５図は本発明を実施するための作動過程を示
したものである。第１動作ステツプとして、ベツ
ド１２の上に被加工物２を載せる。しかる後、レ
バー７によつて外筒４内の内筒１７を摺動して被
加工物２を外向きフランジ１６によつて押える。
次いでレバー２９によつて内筒１７内の案内筒３
０を下方に摺動して、第５図１に示されるように
案内筒３０の先端３１，３２を被加工物２に打ち
込む。
第２動作ステツプとして、レバー２９によつて
案内筒３０を上方に摺動して、案内筒３０の先端
３１，３２を被加工物２の下方から上方に戻す。
したがつて被加工物２には第５図２に示されるよ
うな小孔２ａ，２ｂが形成される。
第３動作ステツプとして、針押し棒３によつて
樹脂針１の先端１９，２０を下降させて、被加工
物２の小孔２ａ，２ｂに挿通する。このときの動
作状態が第５図３に示される。樹脂針１の先端１
９，２０は針押し棒３によつてさらに下降され
て、ベツド１２表面のプレス型１５に押し付けら
れる。このため第５図４に示されるように樹脂針
１の先端１９，２０はプレス型１５の型凹所１５
ａ中を滑つて曲げられる。
第４動作ステツプとして、第５図５に示される
ように樹脂針１の先端１９，２０は型凹所１５ａ
内で相重なり、針押し棒３によつてさらに圧力が
加えられる。しかる後、樹脂針１の先端１９，２
０は、プレス型１５の型凹所１５ａ中央付近に内
蔵された加熱装置１３，１４によつて適時加熱さ
れて溶融し、最終的には樹脂針１は第５図６に示
されるようなリング状の縫い目２１となる。
前記動作過程が一点順次または多点同時に行な
われると前記リング状の縫い目２１が１つあるい
は多数形成されて被加工物２を縫い合せることが
できる。ここにいう多点同時とは、(1)多数の縫い
目を同時に形成し、これらの縫い目が相互に隣接
して単一線状に連続しており、これによつて縫合
される場合や、(2)樹脂針１に刺繍などの用途に用
いることのできる模様が形成されていて、このよ
うな模様を複数の所定箇所に同時に設ける場合を
含む。このような多点同時の縫合作業は、単数あ
るいは複数の縫合装置１１を曲線上、直線上に並
べ、あるいは点の集合として配列し、各点で同時
または順次に被加工物２を縫合することによつて
行なうことができる。
樹脂針あるいはこれに準じた材質の針１は本発
明の実施例においては、結果として針の先端を変
形加工し、一般に使用されている糸の機能を果す
ものである。針の材料としては着色可能な合成樹
脂を用いることができる。またその樹脂針１の形
状としては、前記実施例における逆Ｕ字型に限定
されず、この他凸型、クギ型、ピン型、リベツト
型、棒型などが第６図１〜６に示されている。か
かる縫合の達成はベツド１２のプレス型１２、ア
ーム８の先端の案内筒３０および針押し棒３の構
成を変化させることによつて可能となる。
第６図１，２では予め単一棒状の先端の尖鋭な
樹脂針３５，３６が、被加工物２を貫通した後、
貫通した針３５，３６の端部が加熱変形され、リ
ベツト状にして縫合が達成された例が示されてい
る。第６図３〜５では逆Ｕ字状の針３７，３８，
３９が被加工物を貫通した後、その貫通した各端
部を加熱変形して縫合を行なつた例であり、それ
らの変形加工された端部は相互に分離している。
第６図６では針４０は刺繍をするために用いられ
る。
このように樹脂針１の形状が棒型、ピン型、ク
ギ型などであつてもアーム８の先端の案内筒３０
や針押し棒３などの構造を変化させることによつ
て第６図１〜６を実施例に従う縫合が可能とな
る。
以上のように本発明によれば、被加工物の樹脂
針の先端が貫通する箇所と同一の箇所に、あらか
じめ小孔を設けることによつて、厚手の皮革や固
めの布などであつても樹脂針を何ら抵抗なく被加
工物に打ち込むことができ、樹脂針が折れたり、
屈曲する心配がない。したがつて本件縫合装置を
用いることによつて作業効率を高めて、円滑な縫
合を達成することができる。
【図面の簡単な説明】
第１図は本発明に従う縫合装置１１の一部断面
を示す側面図、第２図は第１図の装置の正面図、
第３図はアーム８の先端付近の断面を示す拡大側
面図、第４図は第３図の切断面線―から見た
一部断面図、第５図は樹脂針１の変形する過程を
あらわす一部断面図、第６図は他の樹脂針３５，
３６，３７，３８，３９，４０を示す断面図であ
る。 １……釘状針、２……被加工物、２ａ，２ｂ…
…小孔、３……針押し棒、４……外筒、８……ア
ーム、９……樹脂針供給装置、１２……ベツド、
１５……プレス型、１６……外向きフランジ、１
７……内筒、１９，２０……釘状針１の先端、２
１……縫い目、３０……案内筒。

Claims (1)

  1. 【特許請求の範囲】 １ 分厚い被加工物たとえば皮革または硬質の合
    成樹脂などを縫合するための縫い糸の機能を果す
    樹脂針を用いる縫合装置であつて、被加工物が載
    せられて受けられるように構成されるベツドと、 ベツドの上方に固定的に配置された剛性のアー
    ムと、 アームの一端に一体的に取付けられた外筒と、 外筒の軸線に沿つて外筒内で摺動可能である内
    筒であつて、その内筒の下端にはベツド状の被加
    工物をそのベツドに向けて押圧するための外方に
    拡がつた被加工物押圧手段を有している、そのよ
    うな内筒と、 外筒と内筒との間に協働して設けられた内筒移
    動手段であつて、内筒を外筒と相対的にかつ選択
    的に上下に移動させるための手段であり、この内
    筒は被加工物押圧手段がベツドから間隔をあけて
    設けられている上位置と、被加工物押圧手段がベ
    ツドに被加工物を押圧する下位置との間で移動
    し、この内筒移動手段は内筒の外壁に形成された
    第１のラツクと、第１ラツクに噛合い外筒に回転
    可能に設けられた第１ピニオンと、第１ピニオン
    を回転するための第１レバーとを含み、これによ
    つて第１ラツクと内筒とが上下方向に移動する、
    そのような内筒移動手段と、 内筒内に摺動可能に設けられた案内筒であつ
    て、その下端は鋭い端部を規定するように傾斜さ
    れた外面をそれぞれ有する２つの横に間隔をあけ
    て設けられた下方に延びる部材によつて規定され
    ており、この外筒はその内部に前記鋭い端部間に
    上下に延びる通路を有している、そのような案内
    筒と、 内筒と外筒とに協働して設けられる案内筒移動
    手段であつて、内筒に関して案内筒を選択的に上
    下に移動し、この案内筒は前記鋭い端部が被加工
    物を突き抜けて小孔を形成する下位置と、こうし
    て小孔が形成された被加工物の上方に前記鋭い端
    部を上昇する上位置との間で移動し、この案内筒
    移動手段は案内筒の外壁に形成された第２ラツク
    と、第２ラツクに噛合い内筒に回転可能に支持さ
    れた第２ピニオンと、第２ピニオンを回転するた
    めの第２レバーとを含み、これによつて第２ラツ
    クと案内筒を上下方向に移動することができる、
    そのような案内筒移動手段と、 樹脂針供給手段であつて、逆Ｕ字状の樹脂針を
    列をなして収納され、外筒、内筒および案内筒を
    通つて前記上下に延びる通路から順次的に樹脂針
    を供給する樹脂針供給手段と、 前記上下に延びる通路内に設けられ、案内筒の
    軸線に沿つて摺動するように設けられた樹脂針駆
    動手段と、 前記剛性のアームに装着され、樹脂針駆動手段
    に協働して設けられる駆動手段であつて、樹脂針
    駆動手段を前記上下に延びる通路内で下方に移動
    し、これによつて前記上下に延びる通路内に位置
    している最も端の樹脂針を下方に駆動し、その樹
    脂針の脚部を前記案内筒の鋭くされた端部によつ
    て前以て形成されている小孔内に挿通させる、そ
    のような駆動手段と、 樹脂針駆動手段と並んでベツドの表面に形成さ
    れ、樹脂針の端部を押圧して変形させるための凹
    所を有するプレス型とを含むことを特徴とする縫
    い糸の機能を果す樹脂針を用いる縫合装置。
JP58154466A 1983-08-23 1983-08-23 縫い糸の機能を果す樹脂針を用いる縫合装置 Granted JPS6045668A (ja)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP58154466A JPS6045668A (ja) 1983-08-23 1983-08-23 縫い糸の機能を果す樹脂針を用いる縫合装置
US06/640,592 US4582236A (en) 1983-08-23 1984-08-14 Apparatus for stitching with synthetic resin staples or tacks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58154466A JPS6045668A (ja) 1983-08-23 1983-08-23 縫い糸の機能を果す樹脂針を用いる縫合装置

Publications (2)

Publication Number Publication Date
JPS6045668A JPS6045668A (ja) 1985-03-12
JPS6146582B2 true JPS6146582B2 (ja) 1986-10-15

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Country Link
US (1) US4582236A (ja)
JP (1) JPS6045668A (ja)

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