JPS6150996B2 - - Google Patents
Info
- Publication number
- JPS6150996B2 JPS6150996B2 JP13692680A JP13692680A JPS6150996B2 JP S6150996 B2 JPS6150996 B2 JP S6150996B2 JP 13692680 A JP13692680 A JP 13692680A JP 13692680 A JP13692680 A JP 13692680A JP S6150996 B2 JPS6150996 B2 JP S6150996B2
- Authority
- JP
- Japan
- Prior art keywords
- reaction tank
- coal
- reaction
- raw material
- liquefaction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000006243 chemical reaction Methods 0.000 claims description 46
- 239000003245 coal Substances 0.000 claims description 26
- 239000002002 slurry Substances 0.000 claims description 21
- 238000005984 hydrogenation reaction Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 14
- 229910052739 hydrogen Inorganic materials 0.000 claims description 11
- 239000001257 hydrogen Substances 0.000 claims description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 8
- 239000003054 catalyst Substances 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000007788 liquid Substances 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 239000010742 number 1 fuel oil Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- WHRZCXAVMTUTDD-UHFFFAOYSA-N 1h-furo[2,3-d]pyrimidin-2-one Chemical compound N1C(=O)N=C2OC=CC2=C1 WHRZCXAVMTUTDD-UHFFFAOYSA-N 0.000 description 1
- 235000006173 Larrea tridentata Nutrition 0.000 description 1
- 244000073231 Larrea tridentata Species 0.000 description 1
- 229910003296 Ni-Mo Inorganic materials 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229960002126 creosote Drugs 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical class [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000003385 ring cleavage reaction Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
Landscapes
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Description
本発明は石炭の液化方法、特に、石炭粉末およ
び溶媒からなる原料スラリーを触媒の存在下また
は不存在下、高温高圧で水添液化反応させること
により高収率で石炭液化油を得ることができる石
炭の液化方法に関する。
一般に、溶媒抽出水添液化法により石炭類から
石炭液化油を製造する場合、まず石炭粉末に溶媒
を添加してスラリー化し、この原料スラリーを水
素と混合して、あるいはさらに触媒を添加して予
熱した後、反応槽内に導入し、これを高温高圧で
水添反応させることにより石炭液化油を製造する
ことが行なわれている。しかし、従来のこの方法
では200℃の前後に予熱された原料スラリーが反
応槽内で300〜650℃、50〜750℃気圧へ急激に昇
温、昇圧されるため、反応が急速に進み石炭分子
中の熱分解し易い化学結合、例えば、エーテル結
合、カルボキシル結合、カルボニル結合などが殆
んど同時に切断されるが、その一部のラジカルは
その生成速度に比べ水素の拡散速度が遅いため水
素と結合できず、近くの炭化水素と反応してかえ
つて重質化へと進むものも多く、常温で液体より
も固体の石炭液化物の収量が多いという問題があ
つた。しかも、一度結合が切断されて炭化水素同
志が結合した場合は以前より強固になり液化が困
難となる問題もあつた。
本発明はかかる問題を解決し、効率よく水添液
化反応を行なわせ高収率で石炭液化油を得ること
ができる石炭の液化方法を提供するもので、その
要旨は、石炭粉末と溶媒からなる原料スラリーを
触媒の存在下または不存在下、高温高圧で水添液
化反応させて石炭液化油を製造するにあたり、直
列接続された二以上の水添液化反応槽を用い、各
反応槽の操作温度を前位のものから後位の方へ段
階的に高く設定し、原料スラリーを前位の反応槽
から後位の反応槽へ順次流動させることにより石
炭分子中の化学結合を段階的に切断させて水添液
化反応させることを特徴とする石炭液化方法、に
ある。
すなわち、本願発明は、石炭分子の化学構造が
ベンゼン核、ナフタリン、アントラセンなどの芳
香族系炭化水素がアルキル基、エーテル基、カル
ボキシル基、カルボニル基などを介して立体的に
架橋された状態をなしていること、およびこれら
の基による化学結合は不飽和結合の有無、原子の
違いなどによつて、熱による切断温度が異なるこ
とに着目し、この熱による切断温度の相違を利用
して石炭を段階的に水添液化反応させることによ
り、熱分解により生成するラジカルに水素を確実
に結合させるようにしたものである。
以下、本発明方法の実施に使用する水添液化反
応装置の一例を示す図面を参照して説明する。ま
ず、生石炭粉末を溶媒と共に混合し、それと同時
に触媒、例えば、酸化鉄を添加して又は添加せず
してスラリータンク1中で混合撹拌してスラリー
化し、これを加熱脱水法などの常法により脱水し
た後、ポンプ2にて昇圧して水素と共に、予熱器
3へ圧送し、そこで燃焼加熱器あるいは高温流体
と熱交換させることにより150〜250℃に予熱す
る。この予熱された原料スラリーはさらに水素を
圧入された後、水添液化反応に付されるが、本発
明に従い、この水添液化反応槽は第1反応槽4a
と第2反応槽4b…第n反応槽4nとを直列接続
して構成され、各反応槽4a,4b…4nの操作
温度は第1反応槽4aの温度より第2反応槽4b
の方が高くなるという様に高位のもの程高く設定
されている。なお、大量処理用には各位の反応槽
を並列または直列に配置して同じ温度の槽が2基
以上あつてもよく、また、圧力をそれぞれ一定に
しても、また相互に異ならしめて操作するように
してもよい。反応槽4a,4b…4nの操作温
度、および操作圧力は各槽で分解する反応基によ
つて定まり、一般的には300〜650℃、50〜750気
圧の範囲で上記条件を満たすように任意に設定さ
れる。
予熱された原料スラリーを第1反応槽4aに導
入し、そこでまず石炭分子中の熱により切断され
易い結合、例えば、エーテル結合を切断させて水
添液化反応させ、次いで第2反応槽4bに導入し
てカルボニル基を、第3反応槽でアルキル基を、
第4反応槽で芳香族環の開裂反応をという様に順
次低温度で分解するものから遂次分解反応を行な
わせる。このようにして生成した石炭液化生成物
を気液分離器5に供給し、常法により水素、水、
溶媒を含む蒸気とスラリー分に分離し、気液分離
器5の下部から水添液化反応物を含むスラリーを
採取し、これを減圧弁5を介して固液分離器6に
送給し、そこで石炭液化生成物中の灰分を分離し
て下部から系外へ排出し、液体分は常法により
Co―Mo/Al2O3、Ni―Mo/Al2O3、Ni―W/
Al2O3などの触媒を用いてさらに二次水添液化反
応させて、石炭液化油とするようにしてもよい。
以上の様に、本発明に従い高温高圧下で水素添
加するにあたり、直列接続された二以上の反応槽
を用い、それらの操作温度を分解すべき反応基に
合わせて段階的に変化させて設定することによ
り、水添反応時の水素の拡散不足による重合反応
が抑止され、軽質石炭液化油を高収率で得ること
ができる。
実施例
豪洲モーウエル褐炭とクレオソート油を重量比
1:3の割合で混合して原料スラリーとなし、こ
れに無水無灰原料炭に対し2%の粉末触媒
(Fe2O3)と5%の水素を添加し、直列接続された
三つの反応槽をそれぞれ下記条件に設定して、平
均滞留時間20分づつ第1反応槽から第3反応槽の
方へ流動させて水添液化反応させ、第3反応槽か
ら出た石炭液化生成物を分析した。その結果を第
1表に示す。
〔反応槽の操作条件〕
The present invention relates to a method for liquefying coal, and in particular, it is possible to obtain liquefied coal oil in high yield by hydrogenating and liquefying a raw material slurry consisting of coal powder and a solvent at high temperature and high pressure in the presence or absence of a catalyst. Concerning a coal liquefaction method. Generally, when producing coal liquefied oil from coal by the solvent extraction hydrogenation liquefaction method, a solvent is first added to coal powder to form a slurry, and this raw material slurry is mixed with hydrogen or a catalyst is further added and preheated. After that, the coal is introduced into a reaction tank and subjected to a hydrogenation reaction at high temperature and pressure to produce liquefied coal oil. However, in this conventional method, the raw material slurry, which has been preheated to around 200°C, is rapidly heated and pressurized to 300-650°C and 50-750°C atmospheric pressure in the reaction tank, so the reaction progresses rapidly and the coal molecules Chemical bonds that are easily thermally decomposed, such as ether bonds, carboxyl bonds, and carbonyl bonds, are cleaved almost simultaneously, but some of these radicals cannot be combined with hydrogen because the diffusion rate of hydrogen is slower than the rate of generation of the radicals. Many coals cannot be combined and instead react with nearby hydrocarbons, becoming heavier, resulting in the problem that the yield of solid coal liquefied material is higher than that of liquid material at room temperature. Moreover, once the bonds are broken and the hydrocarbons bond together, they become stronger than before, making liquefaction difficult. The present invention solves these problems and provides a method for liquefying coal that can efficiently conduct a hydrogenation and liquefaction reaction to obtain coal liquefied oil with a high yield. In producing coal liquefied oil by hydrogenating and liquefying raw material slurry at high temperature and high pressure in the presence or absence of a catalyst, two or more hydrogenation and liquefaction reactors connected in series are used, and the operating temperature of each reaction tank is adjusted. The chemical bonds in the coal molecules are broken in stages by setting a higher value in stages from the front to the rear, and causing the raw material slurry to flow sequentially from the front reaction tank to the rear reaction tank. A method for liquefying coal, characterized by carrying out a hydrogenation and liquefaction reaction. In other words, the present invention provides that the chemical structure of a coal molecule is such that aromatic hydrocarbons such as a benzene nucleus, naphthalene, and anthracene are sterically crosslinked via an alkyl group, an ether group, a carboxyl group, a carbonyl group, etc. We focused on the fact that the chemical bonds formed by these groups have different thermal cutting temperatures depending on the presence or absence of unsaturated bonds and the difference in atoms. By carrying out the hydrogenation and liquefaction reaction in stages, hydrogen is reliably bonded to the radicals generated by thermal decomposition. DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an explanation will be given with reference to drawings showing an example of a hydrogenation and liquefaction reactor used to carry out the method of the present invention. First, raw coal powder is mixed with a solvent, mixed and stirred in a slurry tank 1 with or without the addition of a catalyst, for example, iron oxide, to form a slurry. After dehydration, the pressure is increased by a pump 2 and the mixture is pumped together with hydrogen to a preheater 3, where it is preheated to 150 to 250°C by exchanging heat with a combustion heater or a high-temperature fluid. After this preheated raw material slurry is further pressurized with hydrogen, it is subjected to a hydrogenation and liquefaction reaction, but according to the present invention, this hydrogenation and liquefaction reaction tank is in the first reaction tank 4a.
and the second reaction tank 4b... nth reaction tank 4n are connected in series, and the operating temperature of each reaction tank 4a, 4b... 4n is lower than the temperature of the first reaction tank 4a.
The higher the value, the higher the value is set. In addition, for large-scale processing, each reaction tank may be arranged in parallel or in series, and there may be two or more tanks with the same temperature.Also, the pressures may be kept constant or may be operated at different pressures. You can also do this. The operating temperature and operating pressure of the reaction tanks 4a, 4b...4n are determined by the reactive groups decomposed in each tank, and are generally within the range of 300 to 650°C and 50 to 750 atm, and may be set arbitrarily to satisfy the above conditions. is set to The preheated raw material slurry is introduced into the first reaction tank 4a, where the bonds that are easily broken by heat, such as ether bonds, in the coal molecules are cut to cause a hydrogenation and liquefaction reaction, and then the slurry is introduced into the second reaction tank 4b. in the third reaction tank, and the alkyl group in the third reaction tank.
In the fourth reaction tank, the aromatic ring cleavage reaction is carried out in sequence, starting with the one decomposed at a lower temperature. The coal liquefaction product thus produced is supplied to the gas-liquid separator 5, and hydrogen, water and
The vapor containing the solvent and the slurry are separated, and the slurry containing the hydrogenated and liquefied reactant is collected from the lower part of the gas-liquid separator 5, and is sent to the solid-liquid separator 6 via the pressure reducing valve 5, where it is separated into vapor containing the solvent and slurry. The ash content in the coal liquefaction product is separated and discharged from the bottom of the system, and the liquid content is removed using a conventional method.
Co―Mo/Al 2 O 3 , Ni―Mo/Al 2 O 3 , Ni―W/
A secondary hydrogenation and liquefaction reaction may be performed using a catalyst such as Al 2 O 3 to obtain liquefied coal oil. As described above, in carrying out hydrogenation under high temperature and high pressure according to the present invention, two or more reaction vessels connected in series are used, and their operating temperatures are set by changing them in stages according to the reactive group to be decomposed. As a result, the polymerization reaction due to insufficient diffusion of hydrogen during the hydrogenation reaction is suppressed, and light coal liquefied oil can be obtained in high yield. Example Australian Morwell lignite and creosote oil were mixed at a weight ratio of 1:3 to form a raw material slurry, and to this was added 2% powder catalyst (Fe 2 O 3 ) and 5% powdered catalyst (Fe 2 O 3 ) to the anhydrous ashless raw coal. of hydrogen, set the three reaction tanks connected in series under the following conditions, and caused the hydrogenation and liquefaction reaction to flow from the first reaction tank to the third reaction tank with an average residence time of 20 minutes each. The coal liquefaction product discharged from the third reactor was analyzed. The results are shown in Table 1. [Reaction tank operating conditions]
【表】【table】
【表】
比較例として、上記三つの反応槽の操作条件を
430℃、150気圧と同じ条件に設定した場合の結果
も第1表に示す。上表から明らかな通り、本発明
による遂次反応方式の方が液体製品の収率が2倍
以上に高くなつており、従つて、二次水添による
固体状生成物の軽質化のための負荷が小さくな
り、設計条件もマイルドになる等の顕著な効果が
期待される。[Table] As a comparative example, the operating conditions of the above three reaction vessels are
Table 1 also shows the results when the same conditions were set as 430°C and 150 atm. As is clear from the above table, the yield of liquid products is more than twice as high in the sequential reaction method according to the present invention, and therefore, the yield of liquid products is more than twice as high as that of the sequential reaction method according to the present invention. Significant effects are expected, such as reduced loads and milder design conditions.
図は本発明方法を適応した水添液化反応装置の
系統図である。
3〜予熱器、4a,4b,…4n〜反応槽、5
〜気液分離器。
The figure is a system diagram of a hydrogenation and liquefaction reactor to which the method of the present invention is applied. 3 ~ Preheater, 4a, 4b,...4n ~ Reaction tank, 5
~ Gas-liquid separator.
Claims (1)
の存在下または不存在下、高温高圧で水添液化反
応させて石炭液化油を製造するにあたり、直列接
続された二以上の水添液化反応槽を用い、各反応
槽の操作温度を前位のものから後位の方へ段階的
に高く設定し、原料スラリーを前位の反応槽から
後位の反応槽へ順次流動させることにより石炭分
子中の化学結合を段階的に切断させて水添液化反
応させることを特徴とする石炭液化方法。 2 各反応槽の入口で原料スラリー中に水素を混
入する特許請求の範囲第1項記載の方法。 3 最前位の反応槽の入口で水添液化反応に要す
る水素の全量を原料スラリーに混入する特許請求
の範囲第1項記載の方法。 4 最前位の反応槽に原料スラリーを導入するに
先立ち該原料スラリーを予熱する特許請求の範囲
第1項〜第3項のいずれか一項記載の方法。 5 各反応槽に原料スラリーを導入するに先立ち
該原料スラリーを予熱する特許請求の範囲第1項
〜第3項のいずれか一項記載の方法。 6 各反応槽の操作圧力を異ならしめて水添液化
反応させる特許請求の範囲第1項〜第5項のいず
れか一項記載の方法。[Claims] 1. In producing coal liquefied oil by hydrogenating and liquefying a raw material slurry consisting of coal powder and a solvent at high temperature and high pressure in the presence or absence of a catalyst, two or more water bodies connected in series are used. Using a liquefaction reaction tank, the operating temperature of each reaction tank is set to be higher in stages from the front to the rear, and the raw material slurry is sequentially flowed from the front to the rear reaction tank. A coal liquefaction method characterized by stepwise breaking of chemical bonds in coal molecules to cause a hydrogenation and liquefaction reaction. 2. The method according to claim 1, wherein hydrogen is mixed into the raw material slurry at the inlet of each reaction tank. 3. The method according to claim 1, wherein the entire amount of hydrogen required for the hydrogenation and liquefaction reaction is mixed into the raw material slurry at the inlet of the foremost reaction tank. 4. The method according to any one of claims 1 to 3, wherein the raw material slurry is preheated before being introduced into the foremost reaction tank. 5. The method according to any one of claims 1 to 3, wherein the raw material slurry is preheated before being introduced into each reaction tank. 6. The method according to any one of claims 1 to 5, wherein the hydrogenation and liquefaction reaction is carried out by varying the operating pressure of each reaction tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13692680A JPS5761082A (en) | 1980-09-30 | 1980-09-30 | Liquefaction of coal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13692680A JPS5761082A (en) | 1980-09-30 | 1980-09-30 | Liquefaction of coal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5761082A JPS5761082A (en) | 1982-04-13 |
| JPS6150996B2 true JPS6150996B2 (en) | 1986-11-06 |
Family
ID=15186792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13692680A Granted JPS5761082A (en) | 1980-09-30 | 1980-09-30 | Liquefaction of coal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5761082A (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5956487A (en) * | 1982-09-24 | 1984-03-31 | Mitsubishi Heavy Ind Ltd | Two-step liquefaction of coal |
| ZA841630B (en) * | 1983-03-07 | 1984-10-31 | Hri Inc | Hydrogenation of undissolved coal and subsequent liquefaction of hydrogenated coal |
| AU581978B2 (en) * | 1985-04-22 | 1989-03-09 | Hri Inc. | Catalytic two-stage co-processing of coal/oil feedstocks |
| ZA862692B (en) * | 1985-04-22 | 1987-03-25 | Hri Inc | Catalytic two-stage coal hydrogenation and hydroconversion process |
| JPH0582657U (en) * | 1992-04-20 | 1993-11-09 | 新明和工業株式会社 | Dump truck safety equipment |
| JP2009120671A (en) * | 2007-11-13 | 2009-06-04 | Kobe Steel Ltd | Method for liquefying coal and oil obtained by the same |
| US8206577B2 (en) * | 2008-06-18 | 2012-06-26 | Kuperman Alexander E | System and method for pretreatment of solid carbonaceous material |
| US8123934B2 (en) * | 2008-06-18 | 2012-02-28 | Chevron U.S.A., Inc. | System and method for pretreatment of solid carbonaceous material |
| US20110120914A1 (en) * | 2009-11-24 | 2011-05-26 | Chevron U.S.A. Inc. | Hydrogenation of solid carbonaceous materials using mixed catalysts |
| US20110120917A1 (en) * | 2009-11-24 | 2011-05-26 | Chevron U.S.A. Inc. | Hydrogenation of solid carbonaceous materials using mixed catalysts |
| US20110120916A1 (en) * | 2009-11-24 | 2011-05-26 | Chevron U.S.A. Inc. | Hydrogenation of solid carbonaceous materials using mixed catalysts |
-
1980
- 1980-09-30 JP JP13692680A patent/JPS5761082A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5761082A (en) | 1982-04-13 |
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