JPS6157182B2 - - Google Patents
Info
- Publication number
- JPS6157182B2 JPS6157182B2 JP6953280A JP6953280A JPS6157182B2 JP S6157182 B2 JPS6157182 B2 JP S6157182B2 JP 6953280 A JP6953280 A JP 6953280A JP 6953280 A JP6953280 A JP 6953280A JP S6157182 B2 JPS6157182 B2 JP S6157182B2
- Authority
- JP
- Japan
- Prior art keywords
- powder
- polyester
- bis
- oxazoline
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920000728 polyester Polymers 0.000 claims description 69
- 239000000843 powder Substances 0.000 claims description 43
- 229920006395 saturated elastomer Polymers 0.000 claims description 37
- 150000001875 compounds Chemical class 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 35
- 238000000465 moulding Methods 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 9
- 125000000962 organic group Chemical group 0.000 claims description 9
- 229920001225 polyester resin Polymers 0.000 claims description 6
- 239000004645 polyester resin Substances 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- -1 aliphatic glycols Chemical class 0.000 description 30
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 29
- 238000006116 polymerization reaction Methods 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 14
- 239000000047 product Substances 0.000 description 14
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 13
- 229920001230 polyarylate Polymers 0.000 description 11
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- 125000003118 aryl group Chemical group 0.000 description 10
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 10
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 10
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 9
- YWOIQIYQBRDOQA-UHFFFAOYSA-N 5,6-dihydro-4h-1,3-oxazine Chemical compound C1COC=NC1 YWOIQIYQBRDOQA-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 239000002904 solvent Substances 0.000 description 7
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- KKKKCPPTESQGQH-UHFFFAOYSA-N 2-(4,5-dihydro-1,3-oxazol-2-yl)-4,5-dihydro-1,3-oxazole Chemical compound O1CCN=C1C1=NCCO1 KKKKCPPTESQGQH-UHFFFAOYSA-N 0.000 description 5
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 5
- 229920001283 Polyalkylene terephthalate Polymers 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 229930185605 Bisphenol Natural products 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- HPGJOUYGWKFYQW-UHFFFAOYSA-N diphenyl benzene-1,4-dicarboxylate Chemical compound C=1C=C(C(=O)OC=2C=CC=CC=2)C=CC=1C(=O)OC1=CC=CC=C1 HPGJOUYGWKFYQW-UHFFFAOYSA-N 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical class C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 238000012695 Interfacial polymerization Methods 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000000732 arylene group Chemical group 0.000 description 2
- 235000019445 benzyl alcohol Nutrition 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 125000002993 cycloalkylene group Chemical group 0.000 description 2
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 2
- IUGDILGOLSSKNE-UHFFFAOYSA-N 1,1,1-trichloro-2,2-bis(4-hydroxyphenyl)ethane Chemical compound C1=CC(O)=CC=C1C(C(Cl)(Cl)Cl)C1=CC=C(O)C=C1 IUGDILGOLSSKNE-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- JVUAGOBFIHGRCI-UHFFFAOYSA-N 1,4-dimethylidenecyclohexane;terephthalic acid Chemical compound C=C1CCC(=C)CC1.OC(=O)C1=CC=C(C(O)=O)C=C1 JVUAGOBFIHGRCI-UHFFFAOYSA-N 0.000 description 1
- AQKDHKMSMBGJLX-UHFFFAOYSA-N 2-(5,6-dihydro-4h-1,3-oxazin-2-ylmethyl)-5,6-dihydro-4h-1,3-oxazine Chemical compound N=1CCCOC=1CC1=NCCCO1 AQKDHKMSMBGJLX-UHFFFAOYSA-N 0.000 description 1
- WVFQIHLBBWLQGN-UHFFFAOYSA-N 2-[(5-oxo-4h-1,3-oxazol-2-yl)methyl]-4h-1,3-oxazol-5-one Chemical compound O1C(=O)CN=C1CC1=NCC(=O)O1 WVFQIHLBBWLQGN-UHFFFAOYSA-N 0.000 description 1
- KMJHEUHUGMDAIY-UHFFFAOYSA-N 2-[10-(4,5-dihydro-1,3-oxazol-2-yl)decyl]-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CCCCCCCCCCC1=NCCO1 KMJHEUHUGMDAIY-UHFFFAOYSA-N 0.000 description 1
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- VLHWFGPIHRTPLY-UHFFFAOYSA-N 2-[2-(4-oxo-3,1-benzoxazin-2-yl)ethyl]-3,1-benzoxazin-4-one Chemical compound C1=CC=C2C(=O)OC(CCC=3OC(=O)C4=CC=CC=C4N=3)=NC2=C1 VLHWFGPIHRTPLY-UHFFFAOYSA-N 0.000 description 1
- MUBZACKCHQIRSY-UHFFFAOYSA-N 2-[3-(4,4-Dimethyl-5H-1,3-oxazol-2-yl)phenyl]-4,4-dimethyl-5H-1,3-oxazole Chemical compound CC1(C)COC(C=2C=C(C=CC=2)C=2OCC(C)(C)N=2)=N1 MUBZACKCHQIRSY-UHFFFAOYSA-N 0.000 description 1
- AWZAKUFLIAIORL-UHFFFAOYSA-N 2-[3-(4,4-dimethyl-5-oxo-1,3-oxazol-2-yl)phenyl]-4,4-dimethyl-1,3-oxazol-5-one Chemical compound O1C(=O)C(C)(C)N=C1C1=CC=CC(C=2OC(=O)C(C)(C)N=2)=C1 AWZAKUFLIAIORL-UHFFFAOYSA-N 0.000 description 1
- HMOZDINWBHMBSQ-UHFFFAOYSA-N 2-[3-(4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound O1CCN=C1C1=CC=CC(C=2OCCN=2)=C1 HMOZDINWBHMBSQ-UHFFFAOYSA-N 0.000 description 1
- UMWUESWLHCAWKP-UHFFFAOYSA-N 2-[4-(4,4-dimethyl-5h-1,3-oxazol-2-yl)butyl]-4,4-dimethyl-5h-1,3-oxazole Chemical compound CC1(C)COC(CCCCC=2OCC(C)(C)N=2)=N1 UMWUESWLHCAWKP-UHFFFAOYSA-N 0.000 description 1
- GATDZUUWVARTOQ-UHFFFAOYSA-N 2-[4-(4,4-dimethyl-5h-1,3-oxazol-2-yl)phenyl]-4,4-dimethyl-5h-1,3-oxazole Chemical compound CC1(C)COC(C=2C=CC(=CC=2)C=2OCC(C)(C)N=2)=N1 GATDZUUWVARTOQ-UHFFFAOYSA-N 0.000 description 1
- GZQKJQLFIGBEIE-UHFFFAOYSA-N 2-[4-(4,5-dihydro-1,3-oxazol-2-yl)butyl]-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CCCCC1=NCCO1 GZQKJQLFIGBEIE-UHFFFAOYSA-N 0.000 description 1
- ZDNUPMSZKVCETJ-UHFFFAOYSA-N 2-[4-(4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound O1CCN=C1C1=CC=C(C=2OCCN=2)C=C1 ZDNUPMSZKVCETJ-UHFFFAOYSA-N 0.000 description 1
- BBITXNWQALLODC-UHFFFAOYSA-N 2-[4-(4-oxo-3,1-benzoxazin-2-yl)phenyl]-3,1-benzoxazin-4-one Chemical compound C1=CC=C2C(=O)OC(C3=CC=C(C=C3)C=3OC(C4=CC=CC=C4N=3)=O)=NC2=C1 BBITXNWQALLODC-UHFFFAOYSA-N 0.000 description 1
- VRRKNSMODVXFPP-UHFFFAOYSA-N 2-[4-(5,6-dihydro-4h-1,3-oxazin-2-yl)butyl]-5,6-dihydro-4h-1,3-oxazine Chemical compound N=1CCCOC=1CCCCC1=NCCCO1 VRRKNSMODVXFPP-UHFFFAOYSA-N 0.000 description 1
- XUMZVELBFAWULJ-UHFFFAOYSA-N 2-[4-(5,6-dihydro-4h-1,3-oxazin-2-yl)phenyl]-5,6-dihydro-4h-1,3-oxazine Chemical compound C1CCOC(C=2C=CC(=CC=2)C=2OCCCN=2)=N1 XUMZVELBFAWULJ-UHFFFAOYSA-N 0.000 description 1
- XGFJSJXJDMMICL-UHFFFAOYSA-N 2-[4-(5-oxo-4h-1,3-oxazol-2-yl)phenyl]-4h-1,3-oxazol-5-one Chemical compound O1C(=O)CN=C1C1=CC=C(C=2OC(=O)CN=2)C=C1 XGFJSJXJDMMICL-UHFFFAOYSA-N 0.000 description 1
- ZGLLSGUTQWMHRK-UHFFFAOYSA-N 2-[6-(5,6-dihydro-4h-1,3-oxazin-2-yl)hexyl]-5,6-dihydro-4h-1,3-oxazine Chemical compound N=1CCCOC=1CCCCCCC1=NCCCO1 ZGLLSGUTQWMHRK-UHFFFAOYSA-N 0.000 description 1
- FGTYTUFKXYPTML-UHFFFAOYSA-N 2-benzoylbenzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(=O)C1=CC=CC=C1 FGTYTUFKXYPTML-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- ROVLJQDICPLANK-UHFFFAOYSA-N 2-ethoxy-3-hydroxybenzoic acid Chemical compound CCOC1=C(O)C=CC=C1C(O)=O ROVLJQDICPLANK-UHFFFAOYSA-N 0.000 description 1
- WMQSKECCMQRJRX-UHFFFAOYSA-N 2-methyl-3,1-benzoxazin-4-one Chemical compound C1=CC=C2C(=O)OC(C)=NC2=C1 WMQSKECCMQRJRX-UHFFFAOYSA-N 0.000 description 1
- FWACJXSHEZUCSG-UHFFFAOYSA-N 2-methyl-6-[(2-methyl-4-oxo-3,1-benzoxazin-6-yl)methyl]-3,1-benzoxazin-4-one Chemical compound N1=C(C)OC(=O)C2=CC(CC3=CC=C4N=C(OC(=O)C4=C3)C)=CC=C21 FWACJXSHEZUCSG-UHFFFAOYSA-N 0.000 description 1
- AIDLAEPHWROGFI-UHFFFAOYSA-N 2-methylbenzene-1,3-dicarboxylic acid Chemical compound CC1=C(C(O)=O)C=CC=C1C(O)=O AIDLAEPHWROGFI-UHFFFAOYSA-N 0.000 description 1
- UFMBOFGKHIXOTA-UHFFFAOYSA-N 2-methylterephthalic acid Chemical compound CC1=CC(C(O)=O)=CC=C1C(O)=O UFMBOFGKHIXOTA-UHFFFAOYSA-N 0.000 description 1
- XCSGHNKDXGYELG-UHFFFAOYSA-N 2-phenoxyethoxybenzene Chemical compound C=1C=CC=CC=1OCCOC1=CC=CC=C1 XCSGHNKDXGYELG-UHFFFAOYSA-N 0.000 description 1
- WMRCTEPOPAZMMN-UHFFFAOYSA-N 2-undecylpropanedioic acid Chemical compound CCCCCCCCCCCC(C(O)=O)C(O)=O WMRCTEPOPAZMMN-UHFFFAOYSA-N 0.000 description 1
- SFDGJDBLYNJMFI-UHFFFAOYSA-N 3,1-benzoxazin-4-one Chemical compound C1=CC=C2C(=O)OC=NC2=C1 SFDGJDBLYNJMFI-UHFFFAOYSA-N 0.000 description 1
- GXDIDDARPBFKNG-UHFFFAOYSA-N 4,4'-(Butane-1,1-diyl)diphenol Chemical compound C=1C=C(O)C=CC=1C(CCC)C1=CC=C(O)C=C1 GXDIDDARPBFKNG-UHFFFAOYSA-N 0.000 description 1
- RXNYJUSEXLAVNQ-UHFFFAOYSA-N 4,4'-Dihydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=C(O)C=C1 RXNYJUSEXLAVNQ-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- WNIHIKIDIOKGQF-UHFFFAOYSA-N 4,4-diethyl-5h-1,3-oxazole Chemical compound CCC1(CC)COC=N1 WNIHIKIDIOKGQF-UHFFFAOYSA-N 0.000 description 1
- BWLYWJSWRDLSGY-UHFFFAOYSA-N 4,4-dimethyl-1,3-oxazol-5-one Chemical compound CC1(C)N=COC1=O BWLYWJSWRDLSGY-UHFFFAOYSA-N 0.000 description 1
- KOAMXHRRVFDWRQ-UHFFFAOYSA-N 4,4-dimethyl-5h-1,3-oxazole Chemical compound CC1(C)COC=N1 KOAMXHRRVFDWRQ-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- YZYGDZRBLOLVDY-UHFFFAOYSA-N 4-[cyclohexyl-(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C1CCCCC1 YZYGDZRBLOLVDY-UHFFFAOYSA-N 0.000 description 1
- RWGLROKEYRSHME-UHFFFAOYSA-N 4-benzyl-4,5-dihydro-1,3-oxazole Chemical compound C=1C=CC=CC=1CC1COC=N1 RWGLROKEYRSHME-UHFFFAOYSA-N 0.000 description 1
- VITTZDWCUGTYIB-UHFFFAOYSA-N 4-butyl-4,5-dihydro-1,3-oxazole Chemical compound CCCCC1COC=N1 VITTZDWCUGTYIB-UHFFFAOYSA-N 0.000 description 1
- CJFNLGVLNYZLEA-UHFFFAOYSA-N 4-cyclohexyl-4,5-dihydro-1,3-oxazole Chemical compound C1OC=NC1C1CCCCC1 CJFNLGVLNYZLEA-UHFFFAOYSA-N 0.000 description 1
- RWMKXFCUXJWKBU-UHFFFAOYSA-N 4-ethyl-4,5-dihydro-1,3-oxazole Chemical compound CCC1COC=N1 RWMKXFCUXJWKBU-UHFFFAOYSA-N 0.000 description 1
- YTDWINDMGUQTBS-UHFFFAOYSA-N 4-hexyl-4,5-dihydro-1,3-oxazole Chemical compound CCCCCCC1COC=N1 YTDWINDMGUQTBS-UHFFFAOYSA-N 0.000 description 1
- WSGMRMBWRVIQRG-UHFFFAOYSA-N 4-methyl-2-[2-(4-methyl-4,5-dihydro-1,3-oxazol-2-yl)ethyl]-4,5-dihydro-1,3-oxazole Chemical compound CC1COC(CCC=2OCC(C)N=2)=N1 WSGMRMBWRVIQRG-UHFFFAOYSA-N 0.000 description 1
- RSCVPGQKACSLBP-UHFFFAOYSA-N 4-methyl-2-[3-(4-methyl-4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound CC1COC(C=2C=C(C=CC=2)C=2OCC(C)N=2)=N1 RSCVPGQKACSLBP-UHFFFAOYSA-N 0.000 description 1
- FYQUELMPDYVBFY-UHFFFAOYSA-N 4-methyl-2-[4-(4-methyl-4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound CC1COC(C=2C=CC(=CC=2)C=2OCC(C)N=2)=N1 FYQUELMPDYVBFY-UHFFFAOYSA-N 0.000 description 1
- IFIUFEBEPGGBIJ-UHFFFAOYSA-N 4-methyl-4,5-dihydro-1,3-oxazole Chemical compound CC1COC=N1 IFIUFEBEPGGBIJ-UHFFFAOYSA-N 0.000 description 1
- HTQKMAGYKHPFQM-UHFFFAOYSA-N 4-methyl-4h-1,3-oxazol-5-one Chemical compound CC1N=COC1=O HTQKMAGYKHPFQM-UHFFFAOYSA-N 0.000 description 1
- DBTPMQIQJZFVAB-UHFFFAOYSA-N 4-phenyl-4,5-dihydro-1,3-oxazole Chemical compound C1OC=NC1C1=CC=CC=C1 DBTPMQIQJZFVAB-UHFFFAOYSA-N 0.000 description 1
- HLIYUPUYSLFMEB-UHFFFAOYSA-N 4-propyl-4,5-dihydro-1,3-oxazole Chemical compound CCCC1COC=N1 HLIYUPUYSLFMEB-UHFFFAOYSA-N 0.000 description 1
- IQOZTIKBIHWYQQ-UHFFFAOYSA-N 4h-1,3-oxazine Chemical compound C1C=COC=N1 IQOZTIKBIHWYQQ-UHFFFAOYSA-N 0.000 description 1
- DANDTMGGYNCQLG-UHFFFAOYSA-N 4h-1,3-oxazol-5-one Chemical compound O=C1CN=CO1 DANDTMGGYNCQLG-UHFFFAOYSA-N 0.000 description 1
- DMEPJDXEBHDNNP-UHFFFAOYSA-N 6-[(4-oxo-2-phenyl-3,1-benzoxazin-6-yl)methyl]-2-phenyl-3,1-benzoxazin-4-one Chemical compound C1=C2C(=O)OC(C=3C=CC=CC=3)=NC2=CC=C1CC(C=C1C(=O)O2)=CC=C1N=C2C1=CC=CC=C1 DMEPJDXEBHDNNP-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004215 Carbon black (E152) Chemical group 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- BELBBZDIHDAJOR-UHFFFAOYSA-N Phenolsulfonephthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2S(=O)(=O)O1 BELBBZDIHDAJOR-UHFFFAOYSA-N 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- SZKKRCSOSQAJDE-UHFFFAOYSA-N Schradan Chemical group CN(C)P(=O)(N(C)C)OP(=O)(N(C)C)N(C)C SZKKRCSOSQAJDE-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000001118 alkylidene group Chemical group 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- FDQSRULYDNDXQB-UHFFFAOYSA-N benzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC=CC(C(Cl)=O)=C1 FDQSRULYDNDXQB-UHFFFAOYSA-N 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- IFVTZJHWGZSXFD-UHFFFAOYSA-N biphenylene Chemical group C1=CC=C2C3=CC=CC=C3C2=C1 IFVTZJHWGZSXFD-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000012668 chain scission Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910001610 cryolite Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000004956 cyclohexylene group Chemical group 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000012024 dehydrating agents Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 125000001142 dicarboxylic acid group Chemical group 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- FHESUNXRPBHDQM-UHFFFAOYSA-N diphenyl benzene-1,3-dicarboxylate Chemical compound C=1C=CC(C(=O)OC=2C=CC=CC=2)=CC=1C(=O)OC1=CC=CC=C1 FHESUNXRPBHDQM-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229930195733 hydrocarbon Chemical group 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 229960003531 phenolsulfonphthalein Drugs 0.000 description 1
- FCJSHPDYVMKCHI-UHFFFAOYSA-N phenyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OC1=CC=CC=C1 FCJSHPDYVMKCHI-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920000874 polytetramethylene terephthalate Polymers 0.000 description 1
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Treatments Of Macromolecular Shaped Articles (AREA)
Description
本発明はポリエステル樹脂の成形方法に関す
る。更に詳しくは本発明は実質的に線状の飽和ポ
リエステル粉末を用いて成形体を製造するに際
し、該成形体に改質された性能を賦与せしめるた
めに特定な化学構造を有する化合物を成形前にポ
リエステルに配合することを特徴とするポリエス
テル樹脂の成形方法に関する。
従来から、飽和ポリエステルとして、例えばテ
レフタル酸とエチレングリコール、テトラメチレ
ングリコール、ヘキサメチレングリコールの如き
脂肪族グリコールとから得られるポリアルキレン
テレフタレート;例えば2,2―ビス(4′―ヒド
ロキシフエニル)プロパンとホスゲンとを反応さ
せて得られるポリカーボネート;ビスフエノール
類と例えばテレフタル酸やイソフタル酸とから得
られる全芳香族系飽和ポリエステル等が良く知ら
れている。
これらの飽和ポリエステルは、それぞれに優れ
た化学的、物理的特性を有しており、これらの特
性を生かして繊維、フイルム、プラスチツク等に
広く使用されている。特にプラスチツクとして利
用される場合には優れた電気特性、耐薬品性、高
衝撃性あるいは耐熱性等を特長にして工業用途向
けの所謂エンジニアリング・プラスチツク分野で
の展開が注目されている。
しかし、これらの飽和ポリエステルの諸特性の
うちで特に機械的物性については、ポリマーの重
合度に依存することが大きく、そのためできるだ
け重合度の高いポリエステルを製造する方法がい
ろいろ検討され、多数提案されている。
例えば通常の方法によつて得られたポリアルキ
レンテレフタレートを更に固相重合により重合度
を高める方法やポリアルキレンテレフタレートを
溶融重合により製造する場合に重合促進剤(例え
ばジフエニルテレフタレート、ジフエニルカーボ
ネート等)を用いる方法等が良く知られている。
しかし、固相重合法は重合時における副反応
(例えば高温縮合反応にあつては熱分解反応によ
り生じるポリマー鎖切断等)の抑制に重点をお
き、反応速度をある程度犠性にした方法であり、
極めて長時間の反応を要し、その生産性が低いと
いう欠点がある。またジフエニルテレフタレート
やジフエニルカーボネートの如き重合促進剤を用
いる方法は、短時間で高重合度のポリマーを得る
ことができる利点を有するが、他方でフエノール
の如き副生成物が生じるため、それを反応系外に
留出せしめる必要があり、系を減圧に保持しなけ
れば実用的に使用できないという欠点がある。
更に、ポリエステルを用いてプラスチツク成形
体を製造する方法として、通常原料ポリエステル
を再溶融したのち所定の形状のダイスを通して賦
形し次いで冷却固化せしめることによりシート、
パイプ、ロツド等の形状物とする押出成形法;再
溶融したポリエステルを所定の形状の金型内に注
入して冷却固化せしめる移送成形や射出成形法;
或いは金型内にポリエステルを充填させたあと加
圧しつつ加熱溶融せしめて流動賦形せしめ、次い
で冷却固化させる圧縮成形法等が用いられてい
る。
しかし、これらの成形方法は、いずれもポリエ
ステルを再溶融させる必要があり、この過程で原
料ポリエステルとしてたとえ高重合度のものを使
用したところで熱分解に伴う重合度の低下は免れ
得ない。
一方、ポリエステルの粉末を金型内に充填せし
めて加圧により予備成形体となし、次いで該予備
成形体を不活性雰囲気中で原料ポリエステルの溶
融点より低い温度に曝して粉末粒子を合着させ
る、いわゆる粉末成形法が知られている。しか
し、この方法は、成形に際してポリエステルを再
溶融しないために、確かに成形体の重合度はかな
り高い状態に保持することができるものの得られ
た成形体の機械的強度は必ずしも高い結果を与え
ないという問題がある。この理由は恐らく成形体
内部の微細な構造状態によるもので原料ポリエス
テルの粉体粒子が完全に融着一体化していないた
めに生じるものと推定される。
上述した通り、ポリエステルをプラスチツク成
形体用の原料として使用する場合にその機械的強
度を向上させる為に重合度の増大や成形方法によ
る改良手段が多数提案されているものの必ずしも
満足すべき結果は得られていない。
ところが、エンジニアリング・プラスチツクと
してのポリエステル成形体は、その用途によつて
は高度な耐湿熱性を要求されることがある。この
耐湿熱性は、ポリエステルの末端カルボキシル基
含量に依存することが大きく、このため低カルボ
キシル基当量のポリエステルが要望されている。
本発明者らは、かかる点に着目し、飽和ポリエ
ステルを原料として成形体を製造するに際し、変
性剤を添加することによつて上述の問題を解決す
る方等を鋭意検討した結果、ポリエステルの粉末
成形法において特定の化学構造を有する化合物を
配合したポリエステル粉末を用いることにより上
述の目的を満足し、極めて有用な成形体を与える
ことを見出し、本発明に到達した。
すなわち、本発明は飽和ポリエステル(A)を基準
として0.01〜10重量%の下記一般式()
〔但し式中、Dは2価の有機基であり、nは0
又は1である。Xは2価の有機基であつて、
The present invention relates to a method for molding polyester resin. More specifically, when producing a molded article using a substantially linear saturated polyester powder, the present invention involves adding a compound having a specific chemical structure to the molded article before molding in order to impart improved performance to the molded article. The present invention relates to a method for molding polyester resin, which is characterized in that it is blended with polyester. Conventionally, saturated polyesters include polyalkylene terephthalates obtained from terephthalic acid and aliphatic glycols such as ethylene glycol, tetramethylene glycol, and hexamethylene glycol; for example, 2,2-bis(4'-hydroxyphenyl)propane; Polycarbonates obtained by reacting with phosgene; wholly aromatic saturated polyesters obtained from bisphenols and, for example, terephthalic acid or isophthalic acid, are well known. Each of these saturated polyesters has excellent chemical and physical properties, and taking advantage of these properties, they are widely used in fibers, films, plastics, and the like. In particular, when used as plastics, they have excellent electrical properties, chemical resistance, high impact resistance, heat resistance, etc., and their development in the field of so-called engineering plastics for industrial use is attracting attention. However, among the various properties of these saturated polyesters, the mechanical properties in particular are highly dependent on the degree of polymerization of the polymer, and for this reason, various methods have been studied and many proposals have been made to produce polyesters with as high a degree of polymerization as possible. There is. For example, when polyalkylene terephthalate obtained by a conventional method is further increased in degree of polymerization by solid phase polymerization, or when polyalkylene terephthalate is produced by melt polymerization, polymerization accelerators (e.g. diphenyl terephthalate, diphenyl carbonate, etc.) are used. A method using , etc. is well known. However, solid-phase polymerization is a method that focuses on suppressing side reactions during polymerization (for example, polymer chain scission caused by thermal decomposition reaction in high-temperature condensation reactions), and sacrifices the reaction rate to some extent.
The drawback is that it requires an extremely long reaction time and its productivity is low. In addition, methods using polymerization accelerators such as diphenyl terephthalate and diphenyl carbonate have the advantage of being able to obtain polymers with a high degree of polymerization in a short period of time, but on the other hand, by-products such as phenol are produced, so it is difficult to use them. It has the disadvantage that it must be distilled out of the reaction system and cannot be used practically unless the system is maintained at reduced pressure. Furthermore, as a method for manufacturing plastic molded objects using polyester, the raw material polyester is usually remelted, shaped through a die of a predetermined shape, and then cooled and solidified to produce a sheet,
Extrusion molding to form objects into shapes such as pipes and rods; Transfer molding and injection molding in which remelted polyester is injected into a mold of a predetermined shape and cooled and solidified;
Alternatively, a compression molding method is used in which polyester is filled into a mold, heated and melted under pressure to form a fluid shape, and then cooled and solidified. However, in all of these molding methods, it is necessary to remelt the polyester, and in this process, even if a polyester with a high degree of polymerization is used as the raw material polyester, the degree of polymerization inevitably decreases due to thermal decomposition. On the other hand, polyester powder is filled into a mold and pressurized to form a preform, and then the preform is exposed to a temperature lower than the melting point of the raw polyester in an inert atmosphere to coalesce the powder particles. A so-called powder molding method is known. However, since this method does not remelt the polyester during molding, the degree of polymerization of the molded product can be maintained at a fairly high level, but the mechanical strength of the resulting molded product does not necessarily give high results. There is a problem. The reason for this is probably due to the fine structural state inside the molded body, and is presumed to be caused by the fact that the powder particles of the raw polyester are not completely fused and integrated. As mentioned above, in order to improve the mechanical strength of polyester when used as a raw material for plastic molded objects, many methods have been proposed to increase the degree of polymerization and improve the molding method, but these methods have not always yielded satisfactory results. It hasn't been done yet. However, polyester molded articles used as engineering plastics may be required to have a high degree of moisture and heat resistance depending on their use. This moisture and heat resistance largely depends on the terminal carboxyl group content of the polyester, and therefore polyesters with low carboxyl group equivalents are desired. The present inventors focused on this point, and as a result of intensive study on how to solve the above-mentioned problems by adding a modifier when producing a molded article using saturated polyester as a raw material, we found that polyester powder The inventors have discovered that by using a polyester powder blended with a compound having a specific chemical structure in a molding method, the above-mentioned objects can be satisfied and extremely useful molded products can be obtained, and the present invention has been achieved. That is, the present invention uses 0.01 to 10% by weight of the following general formula () based on the saturated polyester (A). [However, in the formula, D is a divalent organic group, and n is 0
Or 1. X is a divalent organic group,
【式】の環構造が5員環又は6員環を形成
する基である。〕
で示される化合物(B)を配合してなるポリエステル
の組成物の粉末を成形金型内で加圧成形せしめて
予備成形体となし、次いで該予備成形体を飽和ポ
リエステル(A)の融点より低い温度に曝すことを特
徴とするポリエステル樹脂の成形方法である。
本発明に用いられる飽和ポリエステル(A)とは実
質的に線状な飽和ポリエステルを意味する。
このような飽和ポリエステルのエステル結合を
構成する酸成分としては、テレフタル酸、イソフ
タル酸、ナフタレンジカルボン酸、ジフエニルジ
カルボン酸、ジフエニルスルホンジカルボン酸、
ジフエノキシエタンジカルボン酸、ジフエニルエ
ーテルジカルボン酸、メチルテレフタル酸、メチ
ルイソフタル酸等の如き芳香族ジカルボン酸類;
コハク酸、アジピン酸,セバチン酸,デカンジカ
ルボン酸,ドデカンジカルボン酸等の如き脂肪族
ジカルボン酸;シクロヘキサンジカルボン酸の如
き脂環族ジカルボン酸;ε―オキシカプロン酸,
オキシ安息香酸,ヒドロキシエトキシ安息香酸等
の如きオキシカルボン酸等が例示される。これら
のうち芳香族ジカルボン酸類,殊にテレフタル酸
とイソフタル酸が好ましい。
また、飽和ポリエステルを構成する酸成分がジ
カルボン酸である場合のグリコール成分として
は、エチレングリコール,トリメチレングリコー
ル,テトラメチレングリコール,ヘキサメチレン
グリコール,デカメチレングリコール,シクロヘ
キサンジメチロール等が例示される。これらのう
ち特にエチレングリコール,テトラメチレングリ
コールが好ましい。
また、グリコール成分の一部としてポリオキシ
アルキレングリコールを使用することも可能であ
り、例えばポリオキシエチレングリコール,ポリ
オキシプロピレングリコール,ポリオキシテトラ
メチレングリコール及びこれらの共重合体が例示
される。ポリオキシアルキレングリコールを併用
する場合、この好ましい平均分子量は500〜
5000、より好ましくは600〜4000、特に好ましく
は800〜3000であり、更にその使用量はポリエス
テル中5〜85重量%程度、好ましくは10〜80重量
%、より好ましくは15〜75重量%程度である。
また、グリコール成分の替りに芳香族ジヒドロ
キシ化合物例えば一般式
で表わされるビスフエノール類(但し―X―は―
O―,―S―,―SO2―,―CO―およびアルキ
レン基,アルキリデン基よりなる群から選ばれ、
R1,R2,R3,R4,R1′,R2′,R3′およびR4′は水素
原子、ハロゲン原子および炭化水素基からなる群
よりそれぞれ選択されたものである)を用いるこ
とができる。かかるビスフエノール類としては、
例えば4,4′―ジヒドロキシージフエニルエーテ
ル、4,4′―ジヒドロキシー2,2′―ジメチルー
ジフエニルエーテル、4,4′ジヒドロキシー3,
3′―ジクロロージフエニルエーテル、4,4′―ジ
ヒドロキシージフエニルサルフアイド、4,4′―
ジヒドロキシージフエニルスルホン、4,4′―ジ
ヒドロキシージフエニルケトン,4,4′―ジヒド
ロキシージフエニルーメタン,1,1―ビス(4
―ヒドロキシフエニル)―エタン、2,2―ビス
(4―ヒドロキシフエニル)―プロパン、1,1
―ビス(4―ヒドロキシフエニル)―n―ブタ
ン,ビス(4―ヒドロキシフエニル)―シクロヘ
キシルーメタン、1,1―ビス(4―ヒドロキシ
フエニル)―2,2,2―トリクロローエタンな
どが挙げられる。これらのうち特に好ましいもの
は2,2―ビス(4―ヒドロキシフエニル)―プ
ロパン、すなわちビスフエノールAと呼ばれてい
るものである。またこれらは単独で用いられても
よく、また2種以上の混合物あるいはビスフエノ
ール類と少量の他の2価の化合物との混合物とし
て使用することができる。
前記酸成分とグリコール成分或いは芳香族ジヒ
ドロキシ成分よりなるポリエステルとして代表的
なポリマーとしては、ポリエチレンテレフタレー
ト、ポリトリメチレンテレフタレート,ポリテト
ラメチレンテレフタレート、ポリヘキサメチレン
テレフタレート、ポリー1,4―ジメチレンシク
ロヘキサンテレフタレート及びこれらを主成分と
する共重合ポリアルキレンテレフタレート;ポリ
エチレンナフタレンー2,6―ジカルボキシレー
ト,ポリテトラメチレンナフタレンー2,6―ジ
カルボキシレート及びこれらを主成分とする共重
合ポリアルキレンナフタレンジカルホキシレー
ト;ポリヘキサメチレンテレフタレートとポリテ
トラメチレングリコールとのブロツク共重合体の
ようなポリアルキレンテレフタレートとポリオキ
シアルキレングリコールとのブロツク共重合体;
ビスフエノールAとイソフタル酸よりなる全芳香
族ポリエステルやビスフエノールAと、イソフタ
ル酸及びテレフタル酸の酸混合物とよりなる全芳
香族ポリエステル及びこれらを主成分とする共重
合全芳香族ポリエステルが例示される。
かかる飽和ポリエステルのうち全芳香族ポリエ
ステルは、近年ポリアリレートと呼ばれて一段と
高い耐熱性を有し、工業用途の分野で多様な展開
が図られているものである。かかるポリアリレー
トの製造法は、古くから公知であり、例えば界面
重合(W.M.Eareckson.J.Poly.Sci XL(399)、
1959;特公昭40―1959号);溶液重合(A.
Conix,Ind.Eng.Chem.51(147),1959,特公昭
37―5599号);熔融重合(特公昭38―15247号、
特公昭43―28119号)などがある。
また上記の飽和ポリエステルには実質的に線状
である範囲(例えば全酸成分に対し1モル%以
下)で3官能以上の化合物例えばトリメチロール
プロパン、ペンタエリスリトール、トリメリツト
酸、ピロメリツト酸等が共重合されていてもよ
く、また分子末端基の一部が単官能化合物例えば
ベンゾイル安息香酸、ジフエニルカルボン酸等で
封鎖されていても良い。
本発明において上述した飽和ポリエステル(A)に
配合せしめる化合物(B)は、下記一般式()
〔但し式中、Dは2価の有機基であり、nは0
又は1である。またXは2価の有機基であつて
The ring structure of [Formula] is a group forming a 5-membered ring or a 6-membered ring. ] A powder of a polyester composition prepared by blending the compound (B) represented by is pressure-molded in a mold to obtain a preform, and then the preform is heated to a temperature higher than the melting point of the saturated polyester (A). This is a method for molding polyester resin, which is characterized by exposure to low temperatures. The saturated polyester (A) used in the present invention means a substantially linear saturated polyester. The acid components constituting the ester bonds of such saturated polyesters include terephthalic acid, isophthalic acid, naphthalene dicarboxylic acid, diphenyl dicarboxylic acid, diphenyl sulfone dicarboxylic acid,
Aromatic dicarboxylic acids such as diphenoxyethane dicarboxylic acid, diphenyl ether dicarboxylic acid, methyl terephthalic acid, methyl isophthalic acid, etc.;
Aliphatic dicarboxylic acids such as succinic acid, adipic acid, sebacic acid, decanedicarboxylic acid, dodecanedicarboxylic acid, etc.; alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid; ε-oxycaproic acid,
Examples include oxycarboxylic acids such as oxybenzoic acid and hydroxyethoxybenzoic acid. Among these, aromatic dicarboxylic acids, particularly terephthalic acid and isophthalic acid, are preferred. Further, when the acid component constituting the saturated polyester is a dicarboxylic acid, examples of the glycol component include ethylene glycol, trimethylene glycol, tetramethylene glycol, hexamethylene glycol, decamethylene glycol, and cyclohexane dimethylol. Among these, ethylene glycol and tetramethylene glycol are particularly preferred. It is also possible to use polyoxyalkylene glycol as part of the glycol component, such as polyoxyethylene glycol, polyoxypropylene glycol, polyoxytetramethylene glycol, and copolymers thereof. When polyoxyalkylene glycol is used in combination, the preferred average molecular weight is 500~
5,000, more preferably 600 to 4,000, particularly preferably 800 to 3,000, and the amount used is approximately 5 to 85% by weight, preferably 10 to 80% by weight, more preferably 15 to 75% by weight in the polyester. be. Also, instead of the glycol component, aromatic dihydroxy compounds such as the general formula Bisphenols represented by (however, -X- is -
selected from the group consisting of O-, -S-, -SO 2 -, -CO-, alkylene group, alkylidene group,
R 1 , R 2 , R 3 , R 4 , R 1 ′, R 2 ′, R 3 ′ and R 4 ′ are each selected from the group consisting of a hydrogen atom, a halogen atom, and a hydrocarbon group). Can be used. Such bisphenols include:
For example, 4,4'-dihydroxy-diphenyl ether, 4,4'-dihydroxy-2,2'-dimethyl-diphenyl ether, 4,4'-dihydroxy-3,
3′-dichlorodiphenyl ether, 4,4′-dihydroxydiphenyl sulfide, 4,4′-
Dihydroxy-diphenyl sulfone, 4,4'-dihydroxy-diphenyl ketone, 4,4'-dihydroxy-diphenyl-methane, 1,1-bis(4
-Hydroxyphenyl)-ethane, 2,2-bis(4-hydroxyphenyl)-propane, 1,1
-Bis(4-hydroxyphenyl)-n-butane, bis(4-hydroxyphenyl)-cyclohexylmethane, 1,1-bis(4-hydroxyphenyl)-2,2,2-trichloroethane, etc. can be mentioned. Among these, particularly preferred is 2,2-bis(4-hydroxyphenyl)-propane, ie, what is called bisphenol A. Further, these may be used alone, or as a mixture of two or more kinds, or a mixture of bisphenols and a small amount of other divalent compound. Typical polyesters comprising the acid component and a glycol component or an aromatic dihydroxy component include polyethylene terephthalate, polytrimethylene terephthalate, polytetramethylene terephthalate, polyhexamethylene terephthalate, poly 1,4-dimethylenecyclohexane terephthalate, and Copolymerized polyalkylene terephthalate containing these as main components; polyethylene naphthalene-2,6-dicarboxylate, polytetramethylene naphthalene-2,6-dicarboxylate, and copolymerized polyalkylene naphthalene dicarboxylate containing these as main components block copolymers of polyalkylene terephthalate and polyoxyalkylene glycol, such as block copolymers of polyhexamethylene terephthalate and polytetramethylene glycol;
Examples include fully aromatic polyesters made of bisphenol A and isophthalic acid, fully aromatic polyesters made of bisphenol A and an acid mixture of isophthalic acid and terephthalic acid, and copolymerized fully aromatic polyesters containing these as main components. . Among such saturated polyesters, fully aromatic polyesters have recently been called polyarylates and have even higher heat resistance, and are being used in a variety of industrial applications. Methods for producing such polyarylates have been known for a long time, such as interfacial polymerization (WMEareckson.J.Poly.Sci XL (399),
1959; Special Publication No. 40-1959); Solution polymerization (A.
Conix, Ind.Eng.Chem. 51 (147), 1959, Tokkosho
37-5599); Melt polymerization (Special Publication No. 38-15247,
Special Publication No. 43-28119). In addition, the above-mentioned saturated polyester is copolymerized with a trifunctional or higher functional compound such as trimethylolpropane, pentaerythritol, trimellitic acid, pyromellitic acid, etc. within a substantially linear range (for example, 1 mol% or less based on the total acid component). Alternatively, a part of the terminal group of the molecule may be blocked with a monofunctional compound such as benzoylbenzoic acid, diphenylcarboxylic acid, etc. In the present invention, the compound (B) to be blended with the above-mentioned saturated polyester (A) has the following general formula () [However, in the formula, D is a divalent organic group, and n is 0
Or 1. Also, X is a divalent organic group
【式】の環構造が5員環又は6員環を形成
する基である。〕
で示される。上記一般式()で示される化合物
のうちThe ring structure of [Formula] is a group forming a 5-membered ring or a 6-membered ring. ] It is indicated by. Among the compounds represented by the above general formula ()
【式】が5員環のものはビスオキサ
ゾリンと呼ばれる化合物であり、6員環のものは
ビスオキサジンと呼ばれる化合物である。
上記一般式においてXとしては例えばエチレ
ン、置換エチレン、トリメチレン、置換トリメチ
レン等があげられ、また置換エチレン又は置換ト
リメチレンの置換基としては炭素数1〜10のアル
キル基、炭素数6〜12のアリール基、炭素数5〜
12のシクロアルキル基、炭素数8〜20のアラール
キル基があげられる。
更に具体的には、アルキル基としてはメチル,
エチル,プロピル,ブチル,ペンチル,ヘキサメ
チル,オクタメチル,ノナメチル,デカメチル,
ジメチルメチル等が例示でき、またアリール基と
してはフエニル,ナフチル,ジフエニル,
A compound in which [Formula] is a 5-membered ring is called a bisoxazoline, and a compound in which the formula is a 6-membered ring is called a bisoxazine. In the above general formula, examples of X include ethylene, substituted ethylene, trimethylene, substituted trimethylene, etc. Substituents of substituted ethylene or substituted trimethylene include an alkyl group having 1 to 10 carbon atoms, and an aryl group having 6 to 12 carbon atoms. , carbon number 5~
Examples include a cycloalkyl group having 12 carbon atoms and an aralkyl group having 8 to 20 carbon atoms. More specifically, the alkyl group is methyl,
Ethyl, propyl, butyl, pentyl, hexamethyl, octamethyl, nonamethyl, decamethyl,
Examples include dimethylmethyl, and aryl groups include phenyl, naphthyl, diphenyl,
【式】(ここでR′は―O―,―CO
―,―S―,―SO2―,―CH2,―CH2・CH2
―,―C(CH3)2―等である。)等が例示でき、
また、シクロアルキルとしてはシクロヘキシルが
例示できる。これらのうちXとしてはエチレン,
トリメチレンが特に好ましい。
前記一般式中のDは二価の有機基であるが、例
えば炭素数1〜10のアルキレン基、炭素数6〜12
のアリーレン基、炭素数5〜12のシクロアルキレ
ン基、炭素数8〜20のアラールキレン基等が挙げ
られる。更に具体的にはアルキレン基としてはメ
チレン,エチレン,プロピレン,ブチレン,ペン
チレン,ヘキサメチレン,オクタメチレン,ノナ
メチレン,デカメチレン,ジメチルメチレン等が
例示でき、またアリーレン基としてはフエニレ
ン,ナフチレン,ジフエニレン,
[Formula] (Here, R' is -O-, -CO -, -S-, -SO 2 -, -CH 2 , -CH 2・CH 2
--, --C(CH 3 ) 2 --, etc. ) etc. can be exemplified,
Moreover, cyclohexyl can be illustrated as cycloalkyl. Among these, X is ethylene,
Particularly preferred is trimethylene. D in the above general formula is a divalent organic group, for example, an alkylene group having 1 to 10 carbon atoms, or an alkylene group having 6 to 12 carbon atoms.
arylene group, a cycloalkylene group having 5 to 12 carbon atoms, an aralkylene group having 8 to 20 carbon atoms, and the like. More specifically, alkylene groups include methylene, ethylene, propylene, butylene, pentylene, hexamethylene, octamethylene, nonamethylene, decamethylene, dimethylmethylene, etc., and arylene groups include phenylene, naphthylene, diphenylene,
【式】(ここでR′は―O―,―
CO―,―S―,―SO2―,―CH2―,―CH2CH2
―,―C(CH2)2―等である。)等が例示でき、
またシクロアルキレン基としてはシクロヘキシレ
ンが例示できる。又式中のnは0又は1である
が、0であるのが最も好ましい。
これらの化合物は、具体的には次の如き化合物
を例示できる。2,2′―ビス(2―オキサゾリ
ン),2,2′ビス(4―メチル―2―オキサゾリ
ン),2,2′―ビス(4,4―ジメチル―2―オ
キサゾリン),2,2′―ビス(4―エチル―2―
オキサゾリン),2,2′―ビス(4,4―ジエチ
ル―2―オキサゾリン),2,2′―ビス(4―プ
ロピル―2―オキサゾリン),2,2′―ビス(4
―ブチル―2―オキサゾリン),2,2′ビス(4
―ヘキシル―2―オキサゾリン),2,2′―ビス
(4―フエニル―2―オキサゾリン),2,2′―ビ
ス(4―シクロヘキシル―2―オキサゾリン),
2,2′―ビス(4―ベンジル―2―オキサゾリ
ン),2,2′―p―フエニレンビス(2―オキサ
ゾリン),2,2′―m―フエニレンビス(2―オ
キサゾリン),2,2′―o―フエニレンビス(2
―オキサゾリン),2,2′―p―フエニレンビス
(4―メチル―2―オキサゾリン),2,2′―p―
フエニレンビス(4,4―ジメチル―2―オキサ
ゾリン),2,2′―m―フエニレンビス(4―メ
チル―2―オキサゾリン),2,2′―m―フエニ
レンビス(4,4―ジメチル―2―オキサゾリ
ン),2,2′―エチレンビス(2―オキサゾリ
ン),2,2′―テトラメチレンビス(2―オキサ
ゾリン),2,2′―ヘキサメチレンビス(2―オ
キサゾリン),2,2′―オクタメチレンビス(2
―オキサゾリン),2,2′―デカメチレンビス
(2―オキサゾリン),2,2′―エチレンビス(4
―メチル―2―オキサゾリン),2,2′―テトラ
メチレンビス(4,4―ジメチル―2―オキサゾ
リン),2,2′―9,9′―ジフエノキシエタンビ
ス(2―オキサゾリン),2,2′―シクロヘキシ
レンビス(2―オキサゾリン),2,2′―ジフエ
ニレンビス(2―オキサゾリン)等のビスオキサ
ゾリン化合物;2,2′―ビス(5,6―ジヒドロ
―4H―1,3―オキサジン),2,2′―メチレン
ビス(5,6―ジヒドロ―4H―1,3―オキサ
ジン),2,2′―エチレンビス(5,6―ジヒド
ロ―4H―1,3―オキサジン),2,2′―フロピ
レンビス(5,6―ジヒドロ―4H―1,3―オ
キサジン),2,2′―ブチレンビス(5,6―ジ
ヒドロ―4H―1,3―オキサジン),2,2′―ヘ
キサメチレンビス(5,6―ジヒドロ―4H―
1,3―オキサジン),2,2′―p―フエニレン
ビス(5,6―ジヒドロー4H―1,3―オキサ
ジン),2,2′―m―フエニレンビス(5,6―
ジヒドロー4H―1,3―オキサジン),2,2′―
ナフチレンビス(5,6―ジヒドロ―4H―1,
3―オキサジン),2,2′―p,p′―ジフエニレ
ンビス(5,6―ジヒドロ―4H―1,3―オキ
サジン)等のビスオキサジン化合物である。これ
らの化合物のうち、特に2,2′―ビス(2―オキ
サゾリン),2,2′―ビス(5,6―ジヒドロ―
4H―1,3―オキサジン)が好ましい。
これらの化合物は対応するビスアミドアルコー
ルに濃硫酸または塩化チオニル等の脱水剤を作用
させて閉環させる方法、あるいは対応するビスア
ミドハライドにアルカリを作用させて閉環させる
方法等により容易に合成できるが、これらの方法
に限定されるものではなく、他の方法も適宜使用
できる。
かかる化合物は―COOH基との反応性が極め
て高いために、上述の飽和ポリエステル(A)中に配
合することにより溶融状態若しくは固相状態で該
飽和ポリエステルの末端カルボキシル基と反応
し、効率良くポリエステルの重合度を高めると共
に末端カルボキシル基量を減少せしめることがで
きる。
特に飽和ポリエステルの粉末をあらかじめ金型
中に充填し金型を加圧することによつて自己支持
性のある予備成形体となし、次いで加熱すること
により成形体を得る所謂当該同業者に良く知られ
ている粉末成形法によつて飽和ポリエステルの成
形体を製造する本発明の場合には、該飽和ポリエ
ステル中に特定量の上記化合物(B)を配合すること
により成形の過程で該飽和ポリエステルの重合度
を高め、或いは末端カルボキシル基量を減少させ
ることができる。
斯様にして得られた成形体は化合物(B)を配合し
ない場合に比べて一段と機械的強度及び耐湿熱性
を向上したものである。かかる化合物(B)の配合量
は飽和ポリエステル(A)に対して0.01重量%乃至10
重量%である。0.01重量%に満たない量では本発
明の目的とする効果が湿著に発現されず、一方10
重量%を越える場合にはそれ以上の効果が期待で
きない。より好ましい使用量は0.02重量%乃至5
重量%である。
化合物(B)を飽和ポリエステル(A)に配合する方法
は、予備成形体を得る以前の任意の段階で可能で
ある。例えば飽和ポリエステル(A)と化合物(B)とを
溶融状態で均一混合せしめ、次いで混合物を粉砕
して粉末とする方法:飽和ポリエステル(A)及び化
合物(B)のいづれをも溶解し得る溶剤または相互に
相溶する2種以上の溶剤に飽和ポリエステル(A)及
び化合物(B)を同時に溶解せしめた溶液或いは別々
に溶解せしめた溶液の混合物から溶剤を除去する
ことによつて粉末とする方法:あらかじめ調整し
たる飽和ポリエステル(A)の粉末に化合物(B)の粉末
を混合して粉末状ブレンド物とする方法:あらか
じめ調製した飽和ポリエステル(A)の粉末に、化合
物(B)を溶解するがポリエステル(A)を溶解しない溶
剤にあらかじめ化合物(B)を溶解せしめた溶液を接
触せしめたあと該粉末表面に付着した溶剤を除去
することにより粉末とする方法などによつて製造
したものが、本発明における好適な飽和ポリエス
テル成形用粉末として粉末成形に供することがで
きる。
本発明において使用される飽和ポリエステルの
成形用粉末は公知のプラスチツク粉末化方法によ
つて得ることができる。例えば樹脂を可溶な溶剤
に溶解せしめたあと非溶剤中に加えて行う再沈澱
法;金属製回転ブレードにより微細に粉砕する切
断粉砕法;高速で樹脂を衝突せしめて粉砕させる
衝撃粉砕法等があげられ、いずれも適用可能であ
る。
ポリエステル粉末の大きさは特に限定はしない
が、予備成形時に均一な加圧状態で成形されうる
粉末が、成形体の残留歪を減少させ、且つ予備成
形体を加熱する過程でポリエステル(A)と化合物(B)
の反応を効率良く行なわしめるのに有利となるか
らできる丈小さい粒子径であることが望ましい。
好ましくは20メツシユ(JISふるい。)以上の、よ
り好ましくは30メツシユ以上の篩を通して篩分け
した粉体を使用することが望ましい。
かくして得られる成形用粉末は金型内に充填さ
れたのち加圧成形することにより予備成形体とす
る。
この場合の加圧は、飽和ポリエステルの種類や
成形体の形状によつて異るため一概に規定するこ
とはできないが、少くとも予備成形体を得た段階
で該予備成形体が自己支持性を有することが必須
となる。
ここで、自己支持性とは、予備成形体を金型か
ら脱着し、次工程での加熱処理が完了するまでの
間の操作,条件変化等に対して該予備成形体の形
状が完全に保持されていることを意味する。
微細な粉末を用い且つ予備成形体が自己保持性
を有するためには、場合によつては金型を成形用
粉末の溶融点より低い温度に加熱し且つ加圧する
ことが有効である。斯様にして得られた自己支持
性予備成形体は例えば加熱炉中に移され、飽和ポ
リエステルの溶融点より低い温度で所定の時間加
熱処理することにより成形は完了する。この際、
加熱炉内部を不活性気体雰囲気下、例えば窒素ガ
ス雰囲気下に維持することにより、加熱処理の段
階における成形体の変色,酸化劣化等をかなり押
えることができる。また加熱処理温度を低温から
高温に段階的に変えることにより、より歪の少い
成形体を得ることができる。これらの温度条件は
当該業者が通常使用する条件で選定することがで
き、勿論成形の対象とする飽和ポリエステルの種
類によつてこの条件は異る。
本発明においてポリエステル樹脂組成物には必
要に応じて顔料,その他の添加剤をその発現量添
加しても良い。例えば紫外線吸収剤,熱安定剤,
難燃剤,滑剤,核剤,離型剤,帯電防止剤などの
1種以上を添加することができる。更にまた、微
粉細金属,金属酸化物,鉱物,炭化珪素及びダイ
ヤモンドの如き研摩材料,グラフアイト,ガラス
球,二硫化モリブデン,クリオライト,窒化硼
素,硫化鉄,粘土,雲母,バーミキユライト,カ
オリン等の1種以上を添加しても良い。
更に他の熱可塑性樹脂、例えばポリテトラフル
オルエチレン,ポリフエニレンオキサイド,ポリ
フエニレンスルホキサイド,ポリオルガノシロキ
サン,ポリスルホン,ポリアミド,ポリカーボネ
ード等の1種以上を添加しても良い。また更にガ
ラス繊維,カーボン繊維,チタン酸カリウム繊
維,石こう繊維,アスベスト等の繊維状物質を添
加しても良い。
本発明における飽和ポリエステルとしてグリコ
ール類を原料とするポリエステルを用いる場合に
は、下記一般式()及び()で示される化合
物より選ばれた1種又は2種以上を併用すること
により、更に効果的に本発明の目的を達成するこ
とができるので好ましい。
〔但しG及びX′は2価の有機基であり、また
[Formula] (Here, R' is -O-, - CO-, -S-, -SO 2 -, -CH 2 -, -CH 2 CH 2
--, --C(CH 2 ) 2 --, etc. ) etc. can be exemplified,
Further, as the cycloalkylene group, cyclohexylene can be exemplified. Further, n in the formula is 0 or 1, but 0 is most preferable. Specific examples of these compounds include the following compounds. 2,2'-bis(2-oxazoline), 2,2'-bis(4-methyl-2-oxazoline), 2,2'-bis(4,4-dimethyl-2-oxazoline), 2,2'- Bis(4-ethyl-2-
oxazoline), 2,2'-bis(4,4-diethyl-2-oxazoline), 2,2'-bis(4-propyl-2-oxazoline), 2,2'-bis(4
-butyl-2-oxazoline), 2,2'bis(4
-hexyl-2-oxazoline), 2,2'-bis(4-phenyl-2-oxazoline), 2,2'-bis(4-cyclohexyl-2-oxazoline),
2,2'-bis(4-benzyl-2-oxazoline), 2,2'-p-phenylenebis(2-oxazoline), 2,2'-m-phenylenebis(2-oxazoline), 2,2'-o - Phenylembis (2
-oxazoline), 2,2'-p-phenylenebis(4-methyl-2-oxazoline), 2,2'-p-
Phenylenebis(4,4-dimethyl-2-oxazoline), 2,2'-m-phenylenebis(4-methyl-2-oxazoline), 2,2'-m-phenylenebis(4,4-dimethyl-2-oxazoline) ,2,2'-ethylenebis(2-oxazoline),2,2'-tetramethylenebis(2-oxazoline),2,2'-hexamethylenebis(2-oxazoline),2,2'-octamethylenebis (2
-oxazoline), 2,2'-decamethylenebis(2-oxazoline), 2,2'-ethylenebis(4
-Methyl-2-oxazoline), 2,2'-tetramethylenebis(4,4-dimethyl-2-oxazoline),2,2'-9,9'-diphenoxyethanebis(2-oxazoline),2 , 2'-cyclohexylenebis(2-oxazoline), 2,2'-diphenylenebis(2-oxazoline) and other bisoxazoline compounds; 2,2'-bis(5,6-dihydro-4H-1,3-oxazine) ), 2,2'-methylenebis(5,6-dihydro-4H-1,3-oxazine),2,2'-ethylenebis(5,6-dihydro-4H-1,3-oxazine),2,2 '-Flopylene bis (5,6-dihydro-4H-1,3-oxazine), 2,2'-butylene bis (5,6-dihydro-4H-1,3-oxazine), 2,2'-hexamethylene bis ( 5,6-dihydro-4H-
1,3-oxazine), 2,2'-p-phenylenebis(5,6-dihydro4H-1,3-oxazine),2,2'-m-phenylenebis(5,6-
dihydro4H-1,3-oxazine),2,2'-
Naphthylene bis(5,6-dihydro-4H-1,
3-oxazine), 2,2'-p,p'-diphenylenebis(5,6-dihydro-4H-1,3-oxazine), and the like. Among these compounds, 2,2'-bis(2-oxazoline), 2,2'-bis(5,6-dihydro-
4H-1,3-oxazine) is preferred. These compounds can be easily synthesized by a method of ring-closing the corresponding bisamide alcohol with a dehydrating agent such as concentrated sulfuric acid or thionyl chloride, or by a method of ring-closing the corresponding bisamide halide with an alkali. The method is not limited, and other methods can be used as appropriate. Since such a compound has extremely high reactivity with the -COOH group, by blending it into the above-mentioned saturated polyester (A), it reacts with the terminal carboxyl group of the saturated polyester in the melt or solid state, and efficiently converts the polyester into polyester. It is possible to increase the degree of polymerization and reduce the amount of terminal carboxyl groups. In particular, it is well known to those skilled in the art that a self-supporting preform is obtained by filling a mold with saturated polyester powder in advance and pressurizing the mold, and then heating it to obtain a molded product. In the case of the present invention, in which a molded article of saturated polyester is produced by a powder molding method, a specific amount of the above compound (B) is blended into the saturated polyester to prevent the polymerization of the saturated polyester during the molding process. The amount of terminal carboxyl groups can be increased or the amount of terminal carboxyl groups can be decreased. The molded product thus obtained has much improved mechanical strength and heat-and-moisture resistance compared to a molded product that does not contain compound (B). The compounding amount of the compound (B) is 0.01% by weight to 10% by weight based on the saturated polyester (A).
Weight%. If the amount is less than 0.01% by weight, the desired effect of the present invention will not be significantly exhibited;
If it exceeds % by weight, no further effect can be expected. A more preferable usage amount is 0.02% by weight to 5% by weight.
Weight%. The compound (B) can be blended into the saturated polyester (A) at any stage before obtaining the preform. For example, a method in which saturated polyester (A) and compound (B) are uniformly mixed in a molten state, and then the mixture is ground into powder: a solvent that can dissolve both saturated polyester (A) and compound (B); A method of producing a powder by removing the solvent from a mixture of solutions in which the saturated polyester (A) and the compound (B) are dissolved simultaneously or separately in two or more mutually compatible solvents: Method for preparing a powder blend by mixing powder of compound (B) with powder of saturated polyester (A) prepared in advance: Compound (B) is dissolved in powder of saturated polyester (A) prepared in advance. Products manufactured by a method such as contacting a solution in which compound (B) is dissolved in advance with a solvent that does not dissolve polyester (A) and then removing the solvent adhering to the surface of the powder to form a powder, etc. It can be used for powder molding as a suitable saturated polyester molding powder in the invention. The saturated polyester molding powder used in the present invention can be obtained by a known plastic powdering method. For example, there are reprecipitation methods in which the resin is dissolved in a soluble solvent and then added to a non-solvent; cutting and pulverization methods in which the resin is finely pulverized with a rotating metal blade; and impact pulverization methods in which the resin is pulverized by collision at high speed. Both are applicable. The size of the polyester powder is not particularly limited, but the powder that can be molded under uniform pressure during preforming will reduce the residual strain of the molded product and will be able to form polyester (A) in the process of heating the preform. Compound (B)
It is desirable to have a small particle size because it is advantageous for carrying out the reaction efficiently.
It is desirable to use powder that has been sieved through a sieve, preferably 20 mesh (JIS sieve) or more, more preferably 30 mesh or more. The molding powder thus obtained is filled into a mold and then press-molded to form a preform. The pressure applied in this case cannot be specified unconditionally because it depends on the type of saturated polyester and the shape of the molded product, but at least the preform has self-supporting properties at the stage when the preform is obtained. It is essential to have one. Here, self-supporting means that the shape of the preform is completely maintained against changes in operations and conditions from the time the preform is removed from the mold until the heat treatment in the next step is completed. means that it has been In order to use fine powder and to ensure that the preform has self-retention properties, it is sometimes effective to heat the mold to a temperature lower than the melting point of the molding powder and apply pressure. The self-supporting preform thus obtained is transferred to, for example, a heating furnace and heat-treated for a predetermined period of time at a temperature lower than the melting point of the saturated polyester, thereby completing the molding. On this occasion,
By maintaining the inside of the heating furnace under an inert gas atmosphere, for example under a nitrogen gas atmosphere, discoloration, oxidative deterioration, etc. of the molded product during the heat treatment stage can be significantly suppressed. Moreover, by changing the heat treatment temperature stepwise from a low temperature to a high temperature, a molded article with less distortion can be obtained. These temperature conditions can be selected based on the conditions normally used by those skilled in the art, and these conditions will of course vary depending on the type of saturated polyester to be molded. In the present invention, pigments and other additives may be added to the polyester resin composition in the desired amount. For example, ultraviolet absorbers, heat stabilizers,
One or more types of flame retardants, lubricants, nucleating agents, mold release agents, antistatic agents, etc. can be added. Furthermore, finely divided metals, metal oxides, minerals, abrasive materials such as silicon carbide and diamond, graphite, glass spheres, molybdenum disulfide, cryolite, boron nitride, iron sulfide, clay, mica, vermiculite, kaolin. You may add one or more of the following. Furthermore, one or more other thermoplastic resins such as polytetrafluoroethylene, polyphenylene oxide, polyphenylene sulfoxide, polyorganosiloxane, polysulfone, polyamide, polycarbonate, etc. may be added. Furthermore, fibrous substances such as glass fibers, carbon fibers, potassium titanate fibers, gypsum fibers, and asbestos may be added. When a polyester made from glycols is used as the saturated polyester in the present invention, it is more effective to use one or more compounds selected from the following general formulas () and () in combination. This is preferable because the object of the present invention can be achieved. [However, G and X' are divalent organic groups, and
【式】の環構造は5員環又は6員環であ
る。lは0又は1である。Rは1価の有機基であ
り、Aは4価の芳香族基である。〕
一般式()で示される化合物としては次の如
き化合物を例示できる。
2,2′―ビス(5(4H)―オキサゾロン),
2,2′―メチレンビス(5―(4H)―オキサゾ
ロン),2,2′―p―フエニレンビス(5(4H)
―オキサゾロン),2,2′―p―フエニレン(4
―メチル―5(4H)―オキサゾロン),2,2′―
p―フエニレン(4,4―ジメチル―5(4H)
―オキサゾロン),2,2′―m―フエニレンビス
(4,4―ジメチル―5(4H)―オキサゾロ
ン),2,2′―ビス(3,1―ベンゾオキサジン
―4―オン),2,2′―エチレンビス(3,1―
ベンゾオキサジン―4―オン),2,2′―p―フ
エニレンビス(3,1―ベンゾオキサジン―4―
オン)等。
また、一般式()で示される化合物として
は、次の如き化合物を例示できる。
2,8―ジメチル―4H,6H―ベンゾ〔1,2
―d:5,4―d′〕ビス―〔1,3〕―オキサジ
ン―4,6―ジオン,6,6′―ビス(2―メチル
―4H―3,1―ベンゾオキサジン―4―オン),
6,6′―メチレンビス(2―メチル―4H―3,
1―ベンゾオキサジン―4―オン),6,6′―メ
チレンビス(2―フエニル―4H―3,1―ベン
ゾオキサジン―4―オン)等。
かかる化合物を併用する場合、この使用量は飽
和ポリエステルに対して10重量%以下であること
が望ましく、更には0.02重量%乃至5重量%であ
ることが好ましい。
以下実施例をあげて本発明を詳述する。尚、実
施例中の「部」とあるのはいずれも「重量部」を
意味する。又、末端カルボキシル基量はベンジル
アルコールとクロロホルムからなる(1/1容量
比)混合溶液にポリマーを溶解し、ベンジルアル
コール性苛性ソーダーを用い、フエノールレツド
を指示液として滴定、定量した値である。更に極
限粘度をオルトクロロフエノール中35℃で測定し
た値である。
実施例1〜4及び比較例1〜2
ポリエチレンテレフタレートまたはポリブチレ
ンフタレートの粉末(35メツシユ通過)と2,
2′―ビス(2―オキサゾリン)粉末(35メツシユ
通過)とを表―1に示す量割合で混合し、得られ
た混合粉末を100℃に加熱した金型(キヤビテイ
ー内寸法:170×25×70mm)中につめ、次いで
1200Kg/cm2の圧力を加えて5分間加圧状態に保つ
た。
斯様にして得られた予備成形体の寸法は170×
25×3tであり、いずれも自己支持性があつた。
次いでこの予備成形体をあらかじめ窒素雰囲気
に維持された加熱炉中におき、210℃で2時間熱
処理を行つた。熱処理後の各成形体の末端カルボ
キシル基量,極限粘度,及び該成形体から削り出
した試験片をもとに引張強度(ASTM D―638
準拠)及び曲げ強度(ASTM D―790準拠)を
測定した結果を表―1に揚げる。
この結果によると2,2′―ビス(2―オキサゾ
リン)を配合して得た成形体は、これを配合しな
いものに比較して末端カルボキシル基当量が少く
且つ極限粘度が増大し、機械的強度が高くなるこ
とがわかる。The ring structure of [Formula] is a 5-membered ring or a 6-membered ring. l is 0 or 1. R is a monovalent organic group, and A is a tetravalent aromatic group. ] Examples of the compound represented by the general formula () include the following compounds. 2,2′-bis(5(4H)-oxazolone),
2,2'-methylenebis(5-(4H)-oxazolone), 2,2'-p-phenylenebis(5(4H)
-oxazolone), 2,2'-p-phenylene (4
-Methyl-5(4H)-oxazolone),2,2'-
p-phenylene (4,4-dimethyl-5(4H)
-oxazolone), 2,2'-m-phenylenebis(4,4-dimethyl-5(4H)-oxazolone), 2,2'-bis(3,1-benzoxazin-4-one), 2,2' -Ethylene bis(3,1-
benzoxazine-4-one), 2,2'-p-phenylenebis(3,1-benzoxazine-4-
on) etc. Further, as the compound represented by the general formula (), the following compounds can be exemplified. 2,8-dimethyl-4H,6H-benzo[1,2
-d:5,4-d']bis-[1,3]-oxazine-4,6-dione,6,6'-bis(2-methyl-4H-3,1-benzoxazin-4-one) ,
6,6′-methylenebis(2-methyl-4H-3,
1-benzoxazin-4-one), 6,6′-methylenebis(2-phenyl-4H-3,1-benzoxazin-4-one), etc. When such a compound is used in combination, the amount used is preferably 10% by weight or less, more preferably 0.02% to 5% by weight, based on the saturated polyester. The present invention will be described in detail below with reference to Examples. In addition, all "parts" in the examples mean "parts by weight." The amount of terminal carboxyl groups is the value obtained by dissolving the polymer in a mixed solution of benzyl alcohol and chloroform (1/1 volume ratio) and titrating and quantifying the solution using benzyl alcohol caustic soda and using phenol red as an indicator. . Furthermore, the intrinsic viscosity is a value measured in orthochlorophenol at 35°C. Examples 1 to 4 and Comparative Examples 1 to 2 Polyethylene terephthalate or polybutylene phthalate powder (passed through 35 meshes) and 2.
2′-bis(2-oxazoline) powder (passed through 35 meshes) was mixed in the proportions shown in Table 1, and the resulting mixed powder was heated to 100°C in a mold (inner cavity dimensions: 170×25× 70mm) and then
A pressure of 1200 Kg/cm 2 was applied and kept under pressure for 5 minutes. The dimensions of the preform thus obtained are 170×
They were 25 x 3 tons and were self-supporting. Next, this preform was placed in a heating furnace previously maintained in a nitrogen atmosphere, and heat treated at 210° C. for 2 hours. The tensile strength (ASTM D-638
Table 1 shows the results of measuring the bending strength (based on ASTM D-790). The results show that molded products obtained by blending 2,2'-bis(2-oxazoline) have a lower terminal carboxyl group equivalent, an increased intrinsic viscosity, and mechanical strength compared to those without blending 2,2'-bis(2-oxazoline). It can be seen that the value becomes higher.
【表】
実施例 5
140℃の熱風乾燥機中で5時間乾燥したポリエ
チレンテレフタレート(極限粘度:0.71)100部
と2,2′―ビス(5,6―ジヒドロー4H―1,
3―オキサジン)10部とをV型ブレンターに入れ
て5分間混合したあと直ちにスクリユー径65mmφ
の一軸押出機を用いて、シリンダー温度270℃,
平均滞留時間2分の条件で溶融押出ししダイスか
ら吐出される直径約3mmのスレツドを冷却したあ
と切断してペレツトを得た。更に該ペレツトを衝
撃粉砕機にて粉砕し、35メツシユ(JIS)篩に通
過する粉末を得た。
斯様にして得られた粉末10部とあらかじめ調整
されたポリブチレンテレフタレート粉末(35メツ
シユ篩通過;極限粘度0.89)90部とを均一に混合
したあと、実施例1の場合と同一の条件で粉末成
形を行い、次いで該成形体を200℃で2時間の熱
処理を行つた。
斯様にして得られた成形体の特性は以下の通り
である。
引張強度 420Kg/cm2
曲げ強度 670Kg/cm2
極限粘度 1.06
実施例6,比較例3
テレフタル酸ジフエニル/イソフタル酸ジフエ
ニル(7:3のモル比)とビスフエノールAとを
用い、常法の溶融重合法で得られたポリアリレー
トを粉砕し、35メツシユ篩を通過し、極限粘度
0.60の粉末を得た。
この粉末10部と、実施例5で得られた2,2′―
ビス(5,6―ジヒドロ―4H―1,3―オキサ
ジン)含有ポリエチレンテレフタレート粉末10部
とを均一に混合したあと、実施例1と同一の条件
で予備成形体を形成し、次いで得られ予備成形体
を窒素雰囲気に維持された加熱炉中で100℃,30
分、130℃,2時間、更に160℃,4時間の熱処理
を行つた。斯様にして得られた熱処理後の成形体
の特性は以下の通りである。
引張強度 680Kg/cm2
曲げ強度 820Kg/cm2
これに対し2,2′―ビス(5,6―ジヒドロー
4H―1,3―オキサジン)含有ポリエチレンテ
レフタレート粉末を混合しないでポリアリレート
単独を用いて、上記同一条件下での予備成形及び
熱処理を行つて、得られた成形体の特性は
引張強度 240Kg/cm2
曲げ強度 290Kg/cm2
である。
実施例 7
テレフタル酸ジクロリド/イソフタル酸ジクロ
リドのモル比が1:1の混合酸クロリドの塩化メ
チレン溶液とビスフエノールAのアルカリ水溶液
とから界面重合法により共重合ポリアリレートを
得た。このポリアリレートの極限粘度は0.65であ
つた。
次にこのポリアリレートの粉末(35メツシユ篩
通過)100部をあらかじめ調整した2,2′―ビス
(2―オキサゾリン)の5重量%メタノール溶液
20部と共に均一に混合し、ポリアリレート粉末の
表面をメタノール溶液で充分湿潤せしめたあと80
℃の熱風乾燥機中でメタノールを除去した。
斯様にして得られたポリアリレートの2,2′―
ビス(2―オキサゾリン)処理粉末を実施例1で
用いた金型中に充填し2000Kg/cm2の加圧により冷
間圧縮することにより予備成形体を得た。次い
で、この予備成形体を窒素雰囲気に維持された加
熱炉中に移し、加熱炉を次の条件で昇温して熱処
理した。即ち室温→80℃30分,80℃→130℃1時
間,130℃→160℃1時間,160℃4時間保持。
斯様にして熱処理された成形体の持性は次の通
りである。
引張強度 710Kg/cm2
曲げ強度 830Kg/cm2
極限粘度 0.82[Table] Example 5 100 parts of polyethylene terephthalate (intrinsic viscosity: 0.71) dried in a hot air dryer at 140°C for 5 hours and 2,2'-bis(5,6-dihydro 4H-1,
3-Oxazine) in a V-type blender and mix for 5 minutes.
Using a single screw extruder, the cylinder temperature is 270℃,
It was melt-extruded under the conditions of an average residence time of 2 minutes, and the thread having a diameter of about 3 mm discharged from the die was cooled and then cut to obtain pellets. Further, the pellets were pulverized using an impact pulverizer to obtain a powder that could pass through a 35 mesh (JIS) sieve. After uniformly mixing 10 parts of the powder thus obtained and 90 parts of polybutylene terephthalate powder (passed through a 35-mesh sieve; intrinsic viscosity 0.89) prepared in advance, the powder was mixed under the same conditions as in Example 1. After molding, the molded body was heat treated at 200° C. for 2 hours. The properties of the molded product thus obtained are as follows. Tensile strength 420 Kg/cm 2 Bending strength 670 Kg/cm 2 Intrinsic viscosity 1.06 Example 6, Comparative Example 3 Using diphenyl terephthalate/diphenyl isophthalate (7:3 molar ratio) and bisphenol A, the melt weight was The legally obtained polyarylate is crushed, passed through a 35 mesh sieve, and the intrinsic viscosity
A powder of 0.60 was obtained. 10 parts of this powder and the 2,2′- obtained in Example 5
After uniformly mixing with 10 parts of polyethylene terephthalate powder containing bis(5,6-dihydro-4H-1,3-oxazine), a preform was formed under the same conditions as in Example 1, and then the obtained preform The body was heated at 100℃ for 30 minutes in a heating furnace maintained in a nitrogen atmosphere.
Heat treatment was performed at 130°C for 2 hours, and then at 160°C for 4 hours. The properties of the heat-treated molded article thus obtained are as follows. Tensile strength 680Kg/ cm2Bending strength 820Kg/ cm2On the other hand, 2,2'-bis(5,6-dihydro
Using polyarylate alone without mixing polyethylene terephthalate powder containing 4H-1,3-oxazine), preforming and heat treatment were performed under the same conditions as above, and the resulting molded product had a tensile strength of 240 Kg/cm. 2Bending strength is 290Kg/ cm2 . Example 7 A copolymerized polyarylate was obtained by an interfacial polymerization method from a methylene chloride solution of a mixed acid chloride having a molar ratio of terephthalic acid dichloride/isophthalic acid dichloride of 1:1 and an alkaline aqueous solution of bisphenol A. The intrinsic viscosity of this polyarylate was 0.65. Next, 100 parts of this polyarylate powder (passed through a 35-mesh sieve) was added to a 5% methanol solution of 2,2'-bis(2-oxazoline) prepared in advance.
Mix evenly with 20 parts of polyarylate powder, thoroughly wet the surface of the polyarylate powder with methanol solution, and then add 80 parts of polyarylate powder.
Methanol was removed in a hot air dryer at °C. 2,2′- of the polyarylate thus obtained
The bis(2-oxazoline) treated powder was filled into the mold used in Example 1 and cold compressed under a pressure of 2000 kg/cm 2 to obtain a preform. Next, this preform was transferred to a heating furnace maintained in a nitrogen atmosphere, and the temperature of the heating furnace was raised under the following conditions for heat treatment. That is, room temperature → 80°C for 30 minutes, 80°C → 130°C for 1 hour, 130°C → 160°C for 1 hour, and 160°C for 4 hours. The properties of the molded product heat-treated in this manner are as follows. Tensile strength 710Kg/ cm2 Bending strength 830Kg/ cm2 Intrinsic viscosity 0.82
Claims (1)
量%の下記一般式 〔但し式中Dは2価の有機基であり、nは0又
は1である。Xは2価の有機基のうち
【式】の環溝造が5員環又は6員環を形成 する基である。〕 で示される化合物(B)を配合してなるポリエステル
樹脂組成物の粉末を成形金型内で加圧成形せしめ
て予備成形体となし、次いで該予備成形体を飽和
ポリエステル(A)の融点より低い温度に曝すことを
特徴とするポリエステル樹脂の成形方法。[Claims] 1 0.01 to 10% by weight of the following general formula based on saturated polyester (A) [However, in the formula, D is a divalent organic group, and n is 0 or 1. Among divalent organic groups, X is a group in which the ring and groove structure of [Formula] forms a 5-membered ring or a 6-membered ring. ] A powder of a polyester resin composition prepared by blending the compound (B) represented by is pressure-molded in a mold to obtain a preform, and then the preform is heated above the melting point of the saturated polyester (A). A method for molding polyester resin characterized by exposure to low temperatures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6953280A JPS56166038A (en) | 1980-05-27 | 1980-05-27 | Method of molding polyester resin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6953280A JPS56166038A (en) | 1980-05-27 | 1980-05-27 | Method of molding polyester resin |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56166038A JPS56166038A (en) | 1981-12-19 |
| JPS6157182B2 true JPS6157182B2 (en) | 1986-12-05 |
Family
ID=13405421
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6953280A Granted JPS56166038A (en) | 1980-05-27 | 1980-05-27 | Method of molding polyester resin |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS56166038A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4581399A (en) * | 1982-09-30 | 1986-04-08 | Celanese Corporation | Method for the melt processing of thermotropic liquid crystal polymers |
| JPH0623328B2 (en) * | 1987-03-09 | 1994-03-30 | ポリプラスチックス株式会社 | Wire covering material |
| JP2555610B2 (en) * | 1987-06-29 | 1996-11-20 | 三菱瓦斯化学株式会社 | Resin composition |
-
1980
- 1980-05-27 JP JP6953280A patent/JPS56166038A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56166038A (en) | 1981-12-19 |
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