JPS6159764B2 - - Google Patents
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- Publication number
- JPS6159764B2 JPS6159764B2 JP9938678A JP9938678A JPS6159764B2 JP S6159764 B2 JPS6159764 B2 JP S6159764B2 JP 9938678 A JP9938678 A JP 9938678A JP 9938678 A JP9938678 A JP 9938678A JP S6159764 B2 JPS6159764 B2 JP S6159764B2
- Authority
- JP
- Japan
- Prior art keywords
- filament
- water
- hollow
- solution
- polyhydric alcohol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
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- 238000010438 heat treatment Methods 0.000 description 2
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- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- -1 polymethacrylamide Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- IEEGFBHLLWBJJH-UHFFFAOYSA-N 4-(2-methylprop-2-enoyloxy)butane-1-sulfonic acid Chemical compound CC(=C)C(=O)OCCCCS(O)(=O)=O IEEGFBHLLWBJJH-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 229920000623 Cellulose acetate phthalate Polymers 0.000 description 1
- 229920001747 Cellulose diacetate Polymers 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- 229920002319 Poly(methyl acrylate) Polymers 0.000 description 1
- 229920002396 Polyurea Polymers 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000001601 blood-air barrier Anatomy 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
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- 238000004807 desolvation Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
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- 239000000835 fiber Substances 0.000 description 1
- 238000002637 fluid replacement therapy Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 238000001891 gel spinning Methods 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
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- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
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- 229920000915 polyvinyl chloride Polymers 0.000 description 1
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- 229920006395 saturated elastomer Polymers 0.000 description 1
- RPACBEVZENYWOL-XFULWGLBSA-M sodium;(2r)-2-[6-(4-chlorophenoxy)hexyl]oxirane-2-carboxylate Chemical compound [Na+].C=1C=C(Cl)C=CC=1OCCCCCC[C@]1(C(=O)[O-])CO1 RPACBEVZENYWOL-XFULWGLBSA-M 0.000 description 1
- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
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- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Separation Using Semi-Permeable Membranes (AREA)
Description
本発明は疎水性高分子よりなる新規な中空繊維
およびその製造方法に関し、特に選択透過性を有
する膜として血液の浄化および透析に用いる多孔
質中空繊維膜、限外過膜、逆浸透膜に適した中
空繊維およびその製造方法を提供するものであ
る。
近年、血液等の流体混合物中から特定の流体成
分を隔膜により分離する方法が研究され、中空繊
維膜あるいは毛管膜を隔膜として利用する流体分
離装置の開発が進んでいる。かかる毛管型流体分
離装置は、フイルム状膜を隔膜として利用する方
法にくらべて、体積に対して相対的に大きな表面
積を与え得る点、および耐圧性の高い点が利点と
して認められている。
しかしながら、上記装置はきわめて多数の毛細
管束、いわゆる分離素子としての中空フイラメン
ト束を容器端部に密封せしめる必要があり、通常
1個の装置に用いる中空フイラメントの数は数千
〜数万、場合によつてはそれ以上にのぼるが、た
とえそのうちの極く1部のシール部に洩れが生じ
てもその装置は使用することはできないため、そ
の密封技術は極めて重要にしてかつ困難な問題と
なつている。従来は製品のリークテストを行い、
洩れのあるものは不良品として廃棄される率が非
常に高かつた。
一方、中空フイラメント素材としては、従来主
〓〓〓〓
として用いられてきた、再生セルロースに代つ
て、種々の利点をもつ合成高分子重合体からなる
多孔質半透膜が多く研究されてきているが、これ
らに共通していえることは、所定の透過性能を与
えるために製造した多孔質半透膜の性能を維持し
続けるためには、その多孔質部分が含水抱液で満
たされていることが必要であり、いつたん水が多
孔質部分から抜け出ると、水中へ再び戻してもも
との性能に戻らない特徴を持つている。従つて、
前記毛管型流体分離装置の分離素子として、疎水
性合成高分子重合体よりなる多孔質半透膜として
中空フイラメントを用いる場合、該フイラメント
に性能維持の点から多量の抱液を与える必要があ
り、かかる高抱液性中空フイラメント束を、容器
に密封することは前記の困難性を一層助長したも
のとなる。
本発明者らは、かかる諸点を考慮し、高度の易
密封性を有し、しかも性能変化のない中空フイラ
メントおよびその抱液組成に関し鋭意研究し、本
発明に到つたものである。
本発明に用いうる疎水性合成高分子の例として
は、ビニル系重合体、ポリアミド系重合体、ポリ
エステル系重合体、およびそれらの共重合体さら
にポリウレタン、ポリスルホン、ポリカーボネー
ト重合体、再生セルロース以外のセルロース誘導
体等が含まれるが、適当な程度の多孔質構造をも
つことによつて得られる選択透過性を有している
ことが必要である。多孔質構造の付与手段は種々
知られているが本発明は、抽出法、蒸発法といつ
た不均一系からの多孔質膜よりむしろ、拡散凝固
による多孔質膜に好ましく適用されるものであ
る。
上記の高分子重合体より選択透過性中空繊維を
製造するためには、通常これらの重合体は有機溶
媒に溶解せしめることにより紡糸原液が調製され
る。この際、有機溶媒は後述の脱溶媒機構および
多孔質形成のメカニズムから考えても水溶性であ
ることが好ましい。
紡糸原液はついで中空口金(たとえば口金孔内
に中空細管を有する環状オリフイスからなる口
金)を通して、空中に紡糸され、通常10cm以上、
200cm以下の距離を落下後、凝固浴に導かれる。
凝固浴としては、前記重合体の非溶剤であつてか
つ紡糸原液の溶媒と相溶しうるものなら、単独な
いし溶媒との混合物として使用できる。好ましく
は水と溶媒の混合物が用いられる。かかる過程で
中空糸壁部は選択透過性を有する多孔質膜に変化
する。
これに続く水洗工程は脱溶媒を目的としたもの
で、最終的にはすべての溶媒は水とと置換され
る。
この段階で多孔質部分は水で飽和されているこ
とになる。ついで水洗出糸条は、後処理工程を経
た後、流体分離装置組込工程へ進む。
通常後処理工程は、乾燥工程を含むが、本発明
に用い得る合成高分子よりなる中空フイラメント
については、水洗出糸条をただちに乾燥すること
は好ましくない。これは、前記多孔質部分が包含
水の欠如に伴つて漸次、圧漬されると考えられ、
その結果、所定の透水性能および選択透過性能に
変化が生ずるためである。湿熱処理によつて組織
を固定し、しかる後に乾燥すると性能維持に幾分
効果はあるが、固定されるのは粗大気孔であつて
微細気孔に対する効果は少い。
本発明における好ましい後処理は、多価アルコ
ール水溶液中に浸漬することによる抱液置換処理
である。多価アルコールとしてはグリセリン、エ
チレングリコール、プロピレングリコール、ジエ
チレングリコール、トリエチレングリコールなど
があるが、グリセリンが好ましい。
従来、抱液置換処理として多価アルコール水溶
液に中空フイラメントを浸漬することはよく知ら
れている。これは主として、乾燥による収縮、多
孔質構造の圧漬による透過性能の劣化を防ぐた
め、いわば保存剤としての目的で使用されている
ものである。
たとえば、特公昭50―40168号には銅アンモニ
アセルロース中空フイラメントを水洗後、グリセ
リン溶液に浸漬し、その後自然乾燥する方法が記
されている。
しかしながら本発明者らは、前述の目的に沿つ
て、疎水性合成重合体よりなる中空フイラメント
を紡糸・水洗の後、多価アルコール水溶液処理を
行い、ついで、該中空フイラメントの束の端部に
固化性液体を浸透せしめることによつて分離装置
に該中空フイラメント束を密封する技術を鋭意研
究している過程で、セルロース繊維と異なり、疎
水性合成重合体フイラメントの場合は、工程中で
〓〓〓〓
の前記抱液置換処理が極めて重要な役割りを演じ
ており、単に多価アルコール溶液に浸漬し、つい
で乾燥するだけでは到底満足な製品を得ることは
出来ず、極めて特殊な制限をもつた抱液含有中空
フイラメントのみが本目的に合致することを見出
し、本発明に到つたのである。
かかる中空フイラメントとは縦長の筒形容器内
に収納した平行な多数の中空フイラメントの束の
端部に固化性液体を浸透させることによつて得ら
れる密封構造の毛管型流体分離装置に使用するた
めの疎水性合成重合体よりなる選択透過性中空フ
イラメントであつて、本文中に詳記した方法で測
定した体積空孔率V(%)に対し、水溶性多価ア
ルコールの水溶液を、抱液率α(%)として
0.925V+10<α<0.925V+50 …(1)
なる比率で含有し、かつ該アルコール付着率G
(wt%)が、該分離装置製造工程雰囲気の相対乾
度D(%)に対し、
|G/α−0.1155√|<0.12 …(2)
であることを特徴とする易密封性中空フイラメン
トである。
体積空孔率V(%)は、中空フイラメント単位
ポリマ体積当りの空孔部体積の百分率表示であつ
て、ポリマの真比重をρ、中空フイラメントのみ
かけ比重をρaとすると
V=(ρ−ρa)/ρa×100(%)
で表わされる。みかけ比重ρaは
ρa=絶乾重量/紡糸直後のフイラメント断面積×長
さ
により求められる。多価アルコール付着率G
(wt%)は、中空フイラメント単位乾重量当り、
抱液中に含有されている多価アルコール重量の百
分率表示である抱液率α(wt%)は同様に中空
フイラメント単位乾重量当り含有する多価アルコ
ール水溶液重量の百分率表示である。
相対乾度D(%)は、分離装置製造工程雰囲気
の相対湿度R(%)からD=100−Rとして算出
した数値である。
本発明の目的である疎水性合成重合体中空フイ
ラメントからなる密封構造の毛管型流体分離装置
を作るための中空フイラメントは、前記(1),(2)式
を同時に満足する組成および量の抱液を含有して
いる必要がある。もし、抱液条件が(1),(2)式の範
囲外、たとえば、抱液率αが(1)式の範囲を越えて
高いか、アルコール付着率G(%)が(2)式の範囲
を越えて高いときは、分離装置製造に際しての中
空糸束の密封性が損われ、シールモレが多発す
る。
従来、分離装置に中空フイラメント束を密封す
る方法としては、集束糸を充填した容器を回転さ
せておき、その両端部へ接着剤である固化性液体
を送り込むことによつて、接着剤を遠心力によつ
て集束糸の間に浸透させ固化させる方法、直立し
た集束糸の底部に接着剤を送り、重力などによる
束内に浸透させ固化させる方法などが知られてい
る。
接着剤は一般にポツテイング材と呼ばれ、ポリ
ウレタン、シリコン、エポキシ樹脂などから選ぶ
ことができる。
かかる固化性液体の集束糸間への浸透が不完全
の場合、分離液の漏れの原因になるピンポールが
生ずる。一般に、乾燥フイラメントの集束糸での
該工程におけるシール漏れ発生の機会は、高抱液
含有フイラメントにくらべて著るしく少い。これ
は主として、高抱液含有フイラメント集束糸間に
発生するウエツジ液によつてポツテイング液の浸
透がさまたげられ、固化後にウエツジ液部分が空
洞と化すためにシール洩れを誘起するものである
と考えられる。
抱液率αが(1)式の範囲より少いか、アルコール
付着率Gが(2)式の範囲より少い場合は、品質的な
劣化とくに透過性能の著るしい低下を生じ好まし
くない。
本発明における疎水性合成重合体よりなる多孔
質中空フイラメントの場合、その体積空孔率Vに
固有の限界抱液率が存在し、それ以上の抱液率の
抱液を含有しているときは、透過性能に変化はな
いが、限界抱液率を下まわるとそれに比例して透
過性能が低下してくる。しかしながら、単に抱液
を限界値以上に含有せしめただけでは現実的な性
能劣化防止策とはならない。何故ならば、本発明
に用いる分離素子としての中空フイラメントは外
径が100〜300μの太さである関係上蒸発速度は大
きく、低濃度のアルコール水溶液が抱液である場
合は、たとえ初期抱液率が高くても短時間に限界
値を下まわる抱液率まで低下して性能劣化が開始
〓〓〓〓
されることになる。このためアルコール付着率G
(%)は分離装置製造工程雰囲気条件に対応した
限界値以上有していることが必要で、具体的には
(2)式に表示されている範囲が好ましい領域であ
る。
上記の一連の挙動は、主として、素材成分の特
異性に基くものであつて、疎水性合成高分子から
なる選択透過性多孔質膜の特徴である。
さらにくわしくは、生成膜の乾湿変化に対する
可逆性の程度に寄因する要素が大きい。たとえ
ば、親水性を有する再生セルロースよりなる上記
膜は、このような挙動を示さずかなりの低抱液率
まで乾燥しても再湿潤することによつて性能を回
復する。
本発明に用い得る疎水性合成高分子は、かかる
可逆性の発現が著しく低レベルである。具体的に
は、中空フイラメントを完全水洗後、絶乾したと
きの軸に垂直方向に切つた断面積に対し、再浸潤
したときの断面積増加率が20%以下となるような
高分子素材は疎水性であり、本発明の適用をうけ
る。かかる合成高分子の例としてはポリメチルメ
タクリレート、ポリアクリロニトリル、ポリビニ
ルクロライド、ポリビニルアセテート、ポリビニ
ルエーテル、ポリアクリルアミド、ポリメタクリ
ルアミド、ポリメチルアクリレート、ポリビニリ
デンクロライドなどのビニル重合体およびその共
重合体、ポリスルフオン、ポリカーボネート、酢
酸セルロース、ポリエチレンテレフタレート等の
ポリエステル、ポリウレタン、ポリ尿素、ポリア
ミド系重合体、ポリビニルアルコール系重合体、
エチレンビニルアルコール共重合体などが含まれ
る。
上記の合成高分子はさらに親水性溶媒に溶解し
溶液紡糸することによつて、さらに好ましく本発
明は達成される。かかる溶媒の代表的な例として
は、ジメチルスルホキシド、ジメチルアセトアミ
ド、ジメチルホルムアミド、γ―ブチロラクト
ン、メチルエチルケトン、テトラヒドロフラン、
酢酸メチル、ジオキサン、フルフラール、ギ酸、
などが挙げられる。
必ずしも常温では溶媒とは云えないが、加温す
ることによつて、或る種の高分子重合体と良好な
相溶性を示す一群の合成高分子/有機化合物の組
が存在することが知られている。(例えば特公昭
44―14215号第3頁参照)
かかる特定の組の合成高分子/有機化合物を加
熱し、ついで中空フイラメントに成型し、その後
で水と接触せしめて多孔組織を生起させる場合、
上記有機化合物は水溶性であるなら本発明におけ
る水溶性溶媒と実質的に同一であり、かつ成型法
も実質的には溶液紡糸/水洗脱溶媒と考えてよ
く、これらの系にも本発明は適用される。
疎水性合成重合体の親水性溶媒を湿式紡糸した
後、本発明の組成条件範囲の抱液を中空フイラメ
ントに与える方法は一般的なものではない。
前記したように、中空フイラメントを多価アル
コール水溶液に浸漬処理すること、および、さら
にこのフイラメントに乾燥処理を施すことは公知
である。しかしながら、かかる公知の方法を用い
て、本発明の組成条件の抱液をフイラメントに与
えることは極めて困難である。何故ならば、通常
100〜300μの外径をもつ中空フイラメントを多価
アルコール水溶液に浸漬することによつて、抱液
率は少くとも300%以上の値を示し、体積空孔率
Vは通常70〜180%である関係上、(1)式の範囲を
大きく越えることになる。この場合、アルコール
濃度が高ければ雰囲気から吸湿し、抱液率はさら
に増加の傾向を示すが、アルコール濃度が低いと
水分の蒸発が起こり経時的に限界抱液率を下まわ
る結果となる。従つて、綿密にコントロールされ
た抱液条件での置換処理、およびそれにつづく特
殊な後処理によつてのみ、本発明の範囲の組成条
件の抱液は与えられるのである。
本発明の中空フイラメントは、疎水性合成重合
体を親水性溶媒に溶解した後、中空口金を用い、
該溶媒水溶液中に、乾湿式紡糸し、水洗の後、
(i) 水溶性多価アルコール水溶液よりなる浴液槽
に浸漬し、充分抱液置換処理を行い、ついで、
(ii) 少なくとも、上記浴液濃度より低い濃度の水
溶性多価アルコール水溶液によりフイラメント
表面をブラツシング処理を行い、ついで、
(iii) 直後、又は間接にフイラメント表面の外部抱
液をスクレーピング処理を行つた後、巻取るこ
とによつて得られる。
上記方法に於いて、巻取室雰囲気条件は、一定
温湿度に制御しておくことが好ましい。さらに、
それに引続して行われる密封処理工程雰囲気条件
に近接或いは一致していることが好ましい。この
〓〓〓〓
ような場合、中空フイラメントは前記の方法で測
定した体積空孔率V(%)に対し、水溶性多価ア
ルコールの水溶液を、抱液率α(%)として、
0.925V+10<α<0.925V+50
なる比率で含有し、かつ多価アルコール付着率G
(%)が、該密封処理工程雰囲気の相対乾度D
(%)に対し、
|G/α−0.1155√|<0.12
となるように調節することが好ましい。
しかしながら、原則的には紡糸直後のフイラメ
ント抱液は、強い拘束を受けるものではない。要
は、密封処理工程にかかる際のフイラメント抱液
が、上記の拘束を受けるのであつて、たとえば、
紡糸直後はやや多目の抱液水分を与えらており、
後工程で軽い乾燥処理を経ることによつて、本発
明の抱液条件に調節されることは本発明の1つの
有力な実施態様である。ただし、水溶性多価アル
コールの与え過ぎは、本発明のフイラメントをつ
くるには致命的であり、後工程で改修する方法は
ほとんどない。
抱液置換処理のための浴液中の水溶性多価アル
コールの濃度は、本発明のフイラメントを得るた
めに必要な、抱液率α(%)、多価アルコール付
着率G(%)をあらかじめ設定し、
C0=G/α前後、好ましくはC0よりやや高い濃
度C1に調整しておくことが好ましい。
充分な抱液置換処理とは、処理後のフイラメン
ト抱液の組成がきわめて浴液濃度C1に近いとこ
ろまで接近していることを意味する。さらに、該
処理の最終工程で高温部を設け、寸法安定化のた
めの熱処理を行うことができる。ついで、少なく
ともC1を越えることのない、一般的にはC0より
低い濃度の浴液でブラツシング処理を行うことが
有効である。ブラツシング処理とはフイラメント
の表面の抱液(外部抱液)を置換する程度の軽い
処理のことを意味する。具体的には、処理時間に
して0.1秒〜10秒程度、浴液に浸漬する方法、フ
イラメントに直接浴液を流動接触させる方法、ロ
ーラを回して間接的に浴液に接触させる方法など
が含まれる。ついで、フイラメントは表面の外部
抱液を直接、又は間接に拭い落とされるスクレー
ピング処理を受ける。
直接的方法は、糸道にスポンジ、布、吸気孔等
の外部抱液吸収あるいは吸引装置を接触させ、表
面を拭うことによつて達成される。
間接的方法は、フイラメントを多段ローラ上を
走糸せしめ、ローラ表面を拭うことによつて、フ
イラメントからローラ表面に転移した外部抱液を
スクレーピングする方法である。
スポンジ、布等によるスクレーピングは、長時
間にわたる耐久性に乏しく、間接的な多段ローラ
による方法が好ましい。
本発明のフイラメントの好ましい抱液分布は全
抱液の約90%以上が中空フイラメントの多孔質壁
中に存在することである。従つて、通常の浴液浸
漬後のフイラメントの場合、約50%以上は外部抱
液である関係上、スクレーピングによつて多量の
抱液を除去する必要がある。通常、多段ロール法
によるスクレーピングでは1個のロールへ転移す
る抱液はフイラメント表面の外部抱液量の10〜50
%である。従つて、本発明のフイラメントを得る
には、数段以上のロールを必要とする。ロール上
へ転移した抱液は、ロール面をきづつけないよう
に密接したスクレーパーブレードによりかきとら
れ、系外へ落下する。
抱液中の多価アルコール濃度は低い程溶液粘度
は低く、スクレーピング効率は一般に良い。従つ
て、抱液率α(%)、付着率G(%)の抱液を与
えるには、あらかじめC0=G/αよりやや高い
C1の濃度をもつ浴液で抱液置換処理を行つた
後、C0より低い濃度の浴液でブラツシング処理
をすることによつて、外部抱液の多価アルコール
濃度を下げ、アルコールの付着量を制御するとと
もに、スクレープ効率を上げ、最終的な外部抱液
率を落とすようにすることが好ましい。またこの
ことによつて、生産工程での抱液率をきわめて均
一に保つことができる利点を合わせもつている。
かくして巻取られたフイラメントは、その後の吸
湿、蒸発が最小限となるような雰囲気温湿度下で
保管することが好ましい。
密封処理までの保管期間に、著るしく吸湿させ
たような場合は、前記密封処理雰囲気下に長時間
agingさせる必要がある。反対に著るしく水分を
蒸発させるような雰囲気に置くことは、品質劣化
を生ずるので好ましくない。
温度管理については、通常の室温(10℃〜30
℃)近辺の範囲では、諸物性にはほとんど影響を
〓〓〓〓
与えないので考慮しなくてよい。
一般に、本発明の目的とする流体分離装置に於
いては、透水性能はきわめて重要な品質要因であ
り、製品としては厳密に管理された一定範囲内の
値にコントロールする必要がある。
かかる、透水性能を支配する最大の因子は、紡
糸原液から、多孔性半透膜中空フイラメントに成
型される紡糸工程における製糸条件である関係
上、製品規格をあらかじめ想定した厳密な条件設
定によつて、フイラメントは紡糸されている。
しかるに、前記のように後工程において、たと
えば水分が著るしく蒸発することによつて品質、
とくに透水性能が低下することは製品として重大
な欠点となるものである。
かかる点を検査する方法として、水透過係数保
持率がある。これは、紡糸直後のフイラメント約
20本をグリセリン中に浸漬し、所定の長さとし、
各フイラメントの両端をエポキシ系ポツテイング
剤で固め、還流液の入りと出の孔を設け所定の長
さに加工した市販のポリメチルメタアクリル酸メ
チル製円管に挿入して得られる簡易流体分離装置
により、有効膜面積、膜厚、および操作圧力等を
規格化して、水透過係数をはかり、D0(ml/
hr・mmHg・m2)とする。
ついで、製品分離装置について、上記条件に対
応した測定によつて得た水透過係数をD1とし、
W=D1/D0×100(%)
を水透過係数保持率とした。
通常、かかる水透過係数保持率は、90%以上で
あることが好ましく、これ以下の値では、品質上
および、生産管理上の点からも好ましくない。
以上、本発明は流体分離装置を低下させること
なく、従来頻発した密封不良品の発生率が低い、
中空フイラメントおよびその製造方法を提供する
ものであり、流体分離装置の生産効率を上げる上
に極めて有用である。
実施例 1
市販ラジカル重合メタアクリル酸メチル重合体
(重量平均分子量12万、アイソタクチシチ14%、
ヘテロタクチシチ29%、シンジオタクチシチ52
%)285部と、グリニア触媒で重合して得た重量
平均分子量43万、アイソタクチシチ93%、ヘテロ
タクチシチ5%、シンジオタクチシチ2%のメタ
アクリル酸メチル重合体55部とを、ジメチルスル
ホキシド(DMSO)660部に加えて、120℃で溶解
し紡糸原液とした。この紡糸原液を95℃に保温し
た紡糸装置の原液槽に移し入れた。
紡糸装置は、外径2.0mm、内径1.6mmの環状オリ
フイスからなる、口金孔内に中空細管を有する口
金を装着しており、中空細管から空気を微定圧を
かけて注入しつつ、ギアポンプにより紡糸原液を
押し出して紡糸した。紡出フイラメントは鉛直下
方に約5〜10℃の空気中を約30cm通過したのち、
ジメチルスルホキシド30%水溶液からなる凝固浴
に導かれ、ついで水洗浴で充分、脱溶媒を行つ
た。原液吐出量は1.0c.c./分で、引取速度は約20
m/分であつた。水洗浴を出たフイラメントはつ
づいて、グリセリン60%40℃の水溶液を満たした
グリセリン槽へ導かれ、充分抱液置換処理を行つ
た。ついで該糸条は濃度40%で45℃のグリセリン
水溶液を満たしたブラツシング槽(浸漬長30cm)
を通過させた後、7個の回転ローラ表面に接触さ
せた後、巻取り機で巻取つた。
各ローラ表面には面をきづつけないように密接
したスクレーパーブレードを装着し、ロール上へ
転移した抱液を経時的に除去させた。巻取部近辺
はRH60%、25℃に温湿度を保ち、巻取つたフイ
ラメントも同様の条件下に保つた。つづいて上記
雰囲気条件中で、該中空フイラメント一本に対し
て、150デニールのポリエステル加工糸を、巻き
数0.5回/10mmでラセン状に巻きつけ、長さ30
cm、本数8000本のフイラメント束をつくつた。こ
のときのフイラメントは、体積空孔率が120%、
抱液率136%、グリセリン付着率90%であつた。
ついで、RH60%、25℃の条件下で、この束を円
筒型ケースにおさめ、固化性液体を流入させるた
めの端部モールドを装着し、遠心注型機に水平に
セツトした。次いでケースは回転させられ、端部
モールドよりポリウレタンを主成分とするポツテ
イン材を投入し、端部のシールを行なつた。
かくして得られた複数本の分離器に関し、600
mmAqの耐圧テストによるシール洩れ、検査の結
果密封処理収率は100%であつた。また、本文に
詳記した方法で測定した、水透過係数保持率も98
%を示した。
実施例 2〜3
実施例1と同一紡糸原液を、水洗浴までは同一
〓〓〓〓
条件で紡糸し、ついでその後工程を表1に示す条
件で紡糸し、実施例1と同一雰囲気条件で流体分
離装置をつくり表1の結果を得た。これによつ
て、本発明の範囲外(比較実施例1〜4)の抱液
を含有する中空フイラメントは、密封処理収率が
低いか、水透過係数保持率が著るしく低下するこ
とがわかる。
実施例 4〜5
スルホプロピルメチルメタクリレートNa塩を
2.5モル共重合した、ラジカル重合法メタクリル
酸メチル重合体5部と、グリニア触媒で重合した
メタクリル酸メチル重合前1部とを、ジメチルス
ルホキシド24部を加え、120℃で溶解し、紡糸原
液を調整した。この紡糸原液を表2に記した条件
以外は、実施例1と同一の紡糸条件で紡糸し、つ
いで得られた中空フイラメントを両面接着テープ
を張りつけた回転ドラム上に一定ピツチで巻きつ
け、フイラメントの両端が両面接着テープで固定
されたすだれ状のシートを得、これをのり巻状に
巻くことによつて中空フイラメント束を得た。こ
の束を実施例1と同様に円筒型ケースに遠心注型
法により密封処理を行い、複数個の流体分離器を
得た。これらについて、実施例1と同様のテスト
を行ない表2に示す結果を得た。
比較例5,6は、本発明の範囲外の条件では好
ましくない事を示したものである。
実施例 6
ポリアクリロニトリル共重合体(共重合成分P
―スチレンスルホン酸ソーダ0.5モル%)12部
を、7対93の重量比の水とジメチルスルホキシド
混合物88部に溶解し、紡糸原液をつくり70℃に維
持した。この溶液を口金孔内に中空細管を有する
環状オリフイスからなる口金を用いて、内部の中
空細管から45対55の重量比の水とDMSOの混合物
物を定量的に注入しつつ、実施例1と同様な方法
で25℃の水中へ紡糸した。水洗後40℃のグリセリ
ン60%水溶液中で、充分抱液置換処理を行つた
後、同温で40%水溶液中でブラツシング処理し、
スクレーパーロールを通して巻取つたフイラメン
トは、体積空孔率が140%、抱液率160%、グリセ
リン付着率104%であつた。このフイラメント
8000本を用いて、実施例1と同様の流体分離器を
作つたところ、密封処理収率98%、水透過係数保
持率は98%であつた。これに対し、スクレーピン
グ処理を省略して得た体積空孔率140%、抱液率
202%、グリセリン付着率135%のフイラメントを
用いてつくつた流体分離器は、密封処理収率38
%、水透過係数保持率100%であつた。
実施例 7
セルロースジアセテートに対し、テトラメチレ
ンスルホンをブレンダーで混合し、乾燥後チツプ
化した。これを溶融紡糸して、中空フイラメント
をつくつた。この中空フイラメントを水洗後、グ
リセリン水溶液中で抱液置換し、ついで、ブラツ
シング、スクレーピング等の処理を行うことによ
つて、本発明の目的が充分達成された中空フイラ
メントを得ることができた。
The present invention relates to a novel hollow fiber made of a hydrophobic polymer and a method for producing the same, and is particularly suitable for porous hollow fiber membranes, ultrafiltration membranes, and reverse osmosis membranes used for blood purification and dialysis as membranes with selective permselectivity. The present invention provides a hollow fiber and a method for producing the same. In recent years, research has been conducted into methods of separating specific fluid components from fluid mixtures such as blood using diaphragms, and development of fluid separation devices that utilize hollow fiber membranes or capillary membranes as diaphragms is progressing. Such a capillary type fluid separation device is recognized as having advantages over a method using a film-like membrane as a diaphragm in that it can provide a relatively large surface area relative to its volume and that it has high pressure resistance. However, the above device requires a very large number of capillary bundles, so-called hollow filament bundles as separation elements, to be sealed at the end of the container, and the number of hollow filaments used in one device is usually in the thousands to tens of thousands, in some cases. In some cases, the number of seals exceeds that number, but even if only one of the seals leaks, the device cannot be used, making sealing technology an extremely important and difficult problem. There is. Traditionally, products are leak tested.
Leaking products had a very high rate of being discarded as defective products. On the other hand, as hollow filament materials, conventional
Many studies have been conducted on porous semipermeable membranes made of synthetic polymers, which have various advantages, in place of regenerated cellulose, which has been used as a regenerated cellulose. In order to maintain the performance of a porous semipermeable membrane manufactured to provide performance, it is necessary for the porous part to be filled with water-containing liquid, and it is important to know when water will escape from the porous part. It has the characteristic that it does not return to its original performance even if it is returned to the water. Therefore,
When a hollow filament is used as a porous semipermeable membrane made of a hydrophobic synthetic polymer as a separation element of the capillary fluid separation device, it is necessary to provide a large amount of liquid to the filament in order to maintain performance. The above-mentioned difficulty is further exacerbated by sealing such a highly lyophilic hollow filament bundle in a container. Taking these points into consideration, the present inventors have conducted extensive research into a hollow filament that has a high degree of easy sealability and no change in performance, and its liquid-retaining composition, and have arrived at the present invention. Examples of hydrophobic synthetic polymers that can be used in the present invention include vinyl polymers, polyamide polymers, polyester polymers, and copolymers thereof, as well as polyurethane, polysulfone, polycarbonate polymers, and cellulose other than regenerated cellulose. Although derivatives and the like are included, it is necessary to have permselectivity obtained by having an appropriate degree of porous structure. Although various means for imparting a porous structure are known, the present invention is preferably applied to porous membranes formed by diffusion coagulation rather than porous membranes formed from heterogeneous systems such as extraction methods and evaporation methods. . In order to produce permselective hollow fibers from the above-mentioned high molecular weight polymers, a spinning dope is usually prepared by dissolving these polymers in an organic solvent. At this time, the organic solvent is preferably water-soluble, considering the desolvation mechanism and porosity formation mechanism described below. The spinning stock solution is then passed through a hollow spinneret (e.g., a spinneret consisting of an annular orifice with a hollow tube inside the spinneret hole), and is spun in the air, usually for a length of 10 cm or more.
After falling a distance of less than 200 cm, it is guided into a coagulation bath.
As the coagulation bath, any substance that is a non-solvent for the polymer and is compatible with the solvent of the spinning dope can be used alone or as a mixture with a solvent. Preferably a mixture of water and solvent is used. In this process, the hollow fiber wall changes into a porous membrane having selective permselectivity. The subsequent water washing step is for the purpose of removing the solvent, and eventually all the solvent is replaced with water. At this stage, the porous portion is saturated with water. The water-washed yarn then undergoes a post-treatment process and then proceeds to a fluid separation device installation process. Although the post-treatment step usually includes a drying step, it is not preferable to immediately dry the water-washed yarn for the hollow filament made of a synthetic polymer that can be used in the present invention. This is thought to be because the porous portion is gradually immersed in water due to the lack of water contained therein.
This is because, as a result, a change occurs in the predetermined water permeability and selective permeation performance. Fixing the structure by moist heat treatment and then drying it is somewhat effective in maintaining performance, but what is fixed is coarse pores and has little effect on fine pores. A preferred post-treatment in the present invention is immersion replacement treatment by immersion in an aqueous polyhydric alcohol solution. Examples of polyhydric alcohols include glycerin, ethylene glycol, propylene glycol, diethylene glycol, and triethylene glycol, with glycerin being preferred. Hitherto, it is well known that a hollow filament is immersed in an aqueous polyhydric alcohol solution as a liquid replacement treatment. This is mainly used as a preservative to prevent shrinkage due to drying and deterioration of permeability due to pressure of the porous structure. For example, Japanese Patent Publication No. 50-40168 describes a method in which a cuprammonium cellulose hollow filament is washed with water, immersed in a glycerin solution, and then air-dried. However, in line with the above-mentioned purpose, the present inventors treated a hollow filament made of a hydrophobic synthetic polymer with an aqueous polyhydric alcohol solution after spinning and washing it with water, and then solidified it at the end of the bundle of hollow filaments. In the process of intensive research into a technology for sealing the hollow filament bundle in a separation device by impregnating it with a liquid, it was found that, unlike cellulose fibers, hydrophobic synthetic polymer filaments were used during the process. 〓
The above-mentioned immersion replacement treatment plays an extremely important role, and it is impossible to obtain a completely satisfactory product by simply immersing it in a polyhydric alcohol solution and then drying it. It was discovered that only liquid-containing hollow filaments meet this purpose, leading to the present invention. Such hollow filaments are used in capillary type fluid separation devices with a sealed structure obtained by infiltrating a solidifying liquid into the ends of a bundle of parallel hollow filaments housed in a vertically long cylindrical container. A selectively permeable hollow filament made of a hydrophobic synthetic polymer of Contains α (%) at a ratio of 0.925V+10<α<0.925V+50 (1), and the alcohol adhesion rate G
(wt%) is |G/α−0.1155√|<0.12...(2) with respect to the relative dryness D(%) of the separation device manufacturing process atmosphere. be. The volumetric porosity V (%) is expressed as a percentage of the volume of the pores per hollow filament unit polymer volume, and where ρ is the true specific gravity of the polymer and ρ a is the apparent specific gravity of the hollow filament, V = (ρ- It is expressed as ρ a )/ρ a ×100 (%). The apparent specific gravity ρ a is determined by ρ a = absolutely dry weight/cross-sectional area of the filament immediately after spinning x length. Polyhydric alcohol adhesion rate G
(wt%) is per unit dry weight of hollow filament,
The liquid retention ratio α (wt%), which is expressed as a percentage of the weight of polyhydric alcohol contained in the liquid, is similarly expressed as a percentage of the weight of the aqueous polyhydric alcohol solution contained per dry weight of hollow filament unit. The relative dryness D (%) is a value calculated from the relative humidity R (%) of the atmosphere in the separation device manufacturing process as D=100-R. A hollow filament for producing a capillary fluid separation device with a sealed structure made of a hydrophobic synthetic polymer hollow filament, which is an object of the present invention, has a composition and amount of liquid that satisfies the above formulas (1) and (2) at the same time. must contain. If the fluid retention conditions are outside the range of equations (1) and (2), for example, the fluid retention rate α is higher than the range of equation (1), or the alcohol adhesion rate G (%) is outside the range of equation (2). If it is higher than the range, the sealing performance of the hollow fiber bundle during the production of the separation device will be impaired, and seal leakage will occur frequently. Conventionally, the method of sealing a hollow filament bundle in a separating device is to rotate a container filled with bundled fibers and feed a solidifying liquid, which is an adhesive, to both ends of the container, thereby applying centrifugal force to the adhesive. There are two known methods: one method in which the adhesive is infiltrated between the bundled yarns to harden it, and another method in which the adhesive is sent to the bottom of the upright bundled yarns and the adhesive is permeated into the bundle by gravity or the like and solidified. The adhesive is generally called a potting material and can be selected from polyurethane, silicone, epoxy resin, etc. If the solidifying liquid penetrates incompletely between the bundled yarns, pinholes are formed which cause leakage of the separation liquid. In general, the chance of seal leakage occurring in the process with dried filament bundles is significantly lower than with high lye retention content filaments. This is thought to be mainly because the wedging liquid generated between the filament bundles with a high liquid retention content impedes the penetration of the potting liquid, and after solidification, the wedging liquid portion becomes hollow, causing seal leakage. . If the liquid retention rate α is less than the range given by equation (1) or if the alcohol adhesion rate G is less than the range given by equation (2), this is undesirable because quality deterioration, especially a significant drop in permeability, occurs. In the case of the porous hollow filament made of the hydrophobic synthetic polymer according to the present invention, there is a limit hydrate retention specific to its volumetric porosity V, and when it contains a liquid with a higher sorption rate, , there is no change in permeation performance, but when it falls below the critical lyophilization rate, permeation performance decreases in proportion to it. However, simply making the fluid contain more than the limit value is not a realistic measure to prevent performance deterioration. This is because the hollow filament used as the separation element used in the present invention has an outer diameter of 100 to 300 μm, so the evaporation rate is high. Even if the retention rate is high, the fluid retention rate will drop below the critical value in a short period of time and performance will begin to deteriorate.
will be done. Therefore, alcohol adhesion rate G
(%) must be greater than the limit value corresponding to the atmospheric conditions of the separation device manufacturing process.
The range shown in formula (2) is a preferable range. The above-mentioned series of behaviors are mainly based on the specificity of the material components and are characteristics of a permselective porous membrane made of a hydrophobic synthetic polymer. More specifically, the major factor is the degree of reversibility of the produced film against changes in dryness and humidity. For example, the above-mentioned membrane made of hydrophilic regenerated cellulose does not exhibit this behavior and recovers its performance by rewetting even after drying to a fairly low retention rate. The hydrophobic synthetic polymer that can be used in the present invention exhibits such reversibility at a significantly low level. Specifically, polymeric materials that have a cross-sectional area increase rate of 20% or less when re-wetted compared to the cross-sectional area cut perpendicular to the axis when the hollow filament is thoroughly washed with water and completely dried are It is hydrophobic and is applicable to the present invention. Examples of such synthetic polymers include vinyl polymers and their copolymers such as polymethyl methacrylate, polyacrylonitrile, polyvinyl chloride, polyvinyl acetate, polyvinyl ether, polyacrylamide, polymethacrylamide, polymethyl acrylate, polyvinylidene chloride, and polysulfon. , polyesters such as polycarbonate, cellulose acetate, and polyethylene terephthalate, polyurethane, polyurea, polyamide polymers, polyvinyl alcohol polymers,
Includes ethylene vinyl alcohol copolymer, etc. The present invention is more preferably achieved by further dissolving the above synthetic polymer in a hydrophilic solvent and performing solution spinning. Representative examples of such solvents include dimethyl sulfoxide, dimethylacetamide, dimethylformamide, γ-butyrolactone, methyl ethyl ketone, tetrahydrofuran,
Methyl acetate, dioxane, furfural, formic acid,
Examples include. It is known that there is a group of synthetic polymer/organic compounds that cannot necessarily be said to be solvents at room temperature, but exhibit good compatibility with certain polymers when heated. ing. (For example, Tokko Akira
44-14215, page 3) When such a specific set of synthetic polymers/organic compounds is heated, then formed into a hollow filament, and then brought into contact with water to generate a porous structure,
If the above-mentioned organic compound is water-soluble, it is substantially the same as the water-soluble solvent in the present invention, and the molding method can also be considered to be essentially solution spinning/water washing and solvent removal, and the present invention also applies to these systems. is applicable. The method of wet-spinning a hydrophobic synthetic polymer in a hydrophilic solvent and then applying a solution having the compositional conditions of the present invention to a hollow filament is not a common method. As mentioned above, it is known to immerse a hollow filament in an aqueous polyhydric alcohol solution and to further dry the filament. However, it is extremely difficult to provide a filament with a solution having the compositional conditions of the present invention using such known methods. Because usually
By immersing a hollow filament with an outer diameter of 100 to 300μ in an aqueous polyhydric alcohol solution, the liquid retention rate shows a value of at least 300% or more, and the volumetric porosity V is usually 70 to 180%. For this reason, the range of equation (1) is greatly exceeded. In this case, if the alcohol concentration is high, moisture will be absorbed from the atmosphere and the liquid retention rate will further increase, but if the alcohol concentration is low, water will evaporate and the liquid retention rate will fall below the critical liquid retention rate over time. Therefore, only through carefully controlled substitution treatment under hydrate conditions and subsequent special post-treatment can a hydrate having compositional conditions within the scope of the present invention be provided. The hollow filament of the present invention is produced by dissolving a hydrophobic synthetic polymer in a hydrophilic solvent, using a hollow die, and dissolving the hydrophobic synthetic polymer in a hydrophilic solvent.
After dry-wet spinning in the aqueous solvent solution and rinsing with water, (i) immersion in a bath consisting of an aqueous solution of water-soluble polyhydric alcohol for sufficient immersion replacement treatment, and (ii) at least The filament surface is brushed with a water-soluble polyhydric alcohol aqueous solution having a concentration lower than that of the filament, and (iii) immediately or indirectly, the external liquid on the filament surface is scraped, and then the filament is wound up. You can get it. In the above method, the atmospheric conditions in the winding chamber are preferably controlled to constant temperature and humidity. moreover,
It is preferable that the atmospheric conditions be close to or match the atmospheric conditions of the subsequent sealing process. This〓〓〓〓
In such a case, the hollow filament has a volume porosity V (%) measured by the method described above, and an aqueous solution of a water-soluble polyhydric alcohol with a retention ratio α (%) of 0.925V+10<α<0.925V+50. Contains in proportion and polyhydric alcohol adhesion rate G
(%) is the relative dryness D of the sealing process atmosphere
(%), it is preferable to adjust so that |G/α−0.1155√|<0.12. However, in principle, the filament suspension immediately after spinning is not subject to strong constraints. The point is that the filament hydrate during the sealing process is subject to the above restrictions, and for example,
Immediately after spinning, the yarn is given a slightly higher amount of hydrated water,
One advantageous embodiment of the present invention is that the liquid retention conditions of the present invention can be adjusted by performing a light drying treatment in a post-process. However, adding too much water-soluble polyhydric alcohol is fatal to producing the filament of the present invention, and there are almost no methods for modifying it in a post-process. The concentration of the water-soluble polyhydric alcohol in the bath solution for the fluid retention replacement treatment is determined by determining the fluid retention rate α (%) and the polyhydric alcohol adhesion rate G (%) in advance, which are necessary to obtain the filament of the present invention. It is preferable to set and adjust the concentration C 1 to around C 0 =G/α, preferably slightly higher than C 0 . Sufficient fluid retention treatment means that the composition of the filament fluid retention solution after treatment is very close to the bath solution concentration C 1 . Furthermore, in the final step of the treatment, a high temperature section can be provided to perform heat treatment for dimensional stabilization. Then, it is effective to carry out the brushing treatment with a bath liquid having a concentration that does not exceed at least C 1 and generally is lower than C 0 . The brushing treatment refers to a light treatment that replaces the fluid retained on the surface of the filament (external retained fluid). Specifically, these methods include immersing the filament in the bath liquid for a processing time of about 0.1 seconds to 10 seconds, directly bringing the filament into fluid contact with the bath liquid, and indirectly contacting the filament with the bath liquid by rotating a roller. It can be done. The filament is then subjected to a scraping process in which the external fluid retention on the surface is directly or indirectly wiped off. The direct method is accomplished by contacting the thread path with an external fluid absorbing or suction device such as a sponge, cloth, or suction hole, and wiping the surface. The indirect method is a method in which the filament is run on a multistage roller and the roller surface is wiped to scrape the external liquid transferred from the filament to the roller surface. Scraping with a sponge, cloth, etc. has poor long-term durability, and an indirect method using multistage rollers is preferable. A preferred fluid retention distribution of the filaments of the present invention is such that about 90% or more of the total fluid retention is present in the porous walls of the hollow filament. Therefore, in the case of a filament that has been immersed in a normal bath solution, approximately 50% or more of the filament is externally hydrated, so it is necessary to remove a large amount of the hydrated liquid by scraping. Normally, in multi-roll scraping, the amount of liquid transferred to one roll is 10 to 50 times the external amount of liquid on the filament surface.
%. Therefore, several rolls or more are required to obtain the filament of the present invention. The hydrated liquid transferred onto the roll is scraped off by a scraper blade that is placed in close contact with the roll surface so as not to damage it, and falls out of the system. The lower the polyhydric alcohol concentration in the solution, the lower the solution viscosity and generally the better the scraping efficiency. Therefore, in order to give a solution with a retention rate α (%) and an adhesion rate G (%), C 0 = slightly higher than G/α is required in advance.
After performing retention fluid replacement treatment with a bath solution with a concentration of C 1 , brushing treatment with a bath solution with a concentration lower than C 0 reduces the polyhydric alcohol concentration in the external retention solution and reduces the adhesion of alcohol. It is preferable to control the amount, increase the scraping efficiency, and reduce the final external liquid retention rate. This also has the advantage that the liquid retention rate can be kept extremely uniform during the production process.
The filament thus wound is preferably stored at an ambient temperature and humidity such that subsequent moisture absorption and evaporation are minimized. If the product has significantly absorbed moisture during storage before sealing, do not leave it in the sealing atmosphere for a long time.
It needs to be aged. On the other hand, it is not preferable to place the product in an atmosphere that causes water to evaporate significantly, as this will cause quality deterioration. Regarding temperature control, normal room temperature (10℃~30℃)
In the range around ℃), there is almost no effect on physical properties〓〓〓〓
Since it is not given, there is no need to consider it. In general, water permeability is an extremely important quality factor in the fluid separation device that is the object of the present invention, and it is necessary to control the value within a strictly controlled certain range for the product. The biggest factor governing water permeability is the spinning conditions in the spinning process in which the spinning dope is formed into a porous semipermeable membrane hollow filament. , the filament is spun. However, as mentioned above, in the post-process, for example, the quality deteriorates due to significant evaporation of water.
In particular, a decrease in water permeability is a serious drawback as a product. Water permeability coefficient retention is a method for testing this point. This is about the amount of filament immediately after spinning.
Soak 20 pieces in glycerin to the specified length,
A simple fluid separation device obtained by solidifying both ends of each filament with an epoxy potting agent and inserting it into a commercially available circular tube made of polymethyl methyl methacrylate, which has holes for inlet and outlet for the reflux liquid and has been processed to a predetermined length. The effective membrane area, membrane thickness, operating pressure, etc. are standardized, the water permeability coefficient is measured, and D 0 (ml/
hr・mmHg・m2 ). Next, for the product separation device, the water permeability coefficient obtained by measurement corresponding to the above conditions was defined as D 1 , and W=D 1 /D 0 ×100 (%) was defined as the water permeability coefficient retention rate. Generally, the water permeability coefficient retention rate is preferably 90% or more, and values lower than this are not preferred from the viewpoint of quality and production control. As described above, the present invention reduces the incidence of sealing defects that frequently occurred in the past, without degrading the fluid separation device.
The present invention provides a hollow filament and a method for manufacturing the same, and is extremely useful in increasing production efficiency of fluid separation devices. Example 1 Commercially available radical polymerized methyl methacrylate polymer (weight average molecular weight 120,000, isotacticity 14%,
29% heterotactic, 52 syndiotactic
%) and 55 parts of a methyl methacrylate polymer having a weight average molecular weight of 430,000, 93% isotacticity, 5% heterotacticity, and 2% syndiotacticity obtained by polymerization with a Grignard catalyst, and dimethyl sulfoxide (DMSO ) and dissolved at 120°C to prepare a spinning stock solution. This spinning stock solution was transferred to a stock solution tank of a spinning device kept at 95°C. The spinning device is equipped with a nozzle consisting of an annular orifice with an outer diameter of 2.0 mm and an inner diameter of 1.6 mm, which has a hollow tube inside the nozzle hole. Air is injected from the hollow tube under a slight constant pressure while spinning is performed using a gear pump. The stock solution was extruded and spun. After the spun filament passes about 30 cm vertically downward through air at a temperature of about 5 to 10 degrees Celsius,
The mixture was introduced into a coagulation bath consisting of a 30% dimethyl sulfoxide aqueous solution, and then thoroughly removed with a water washing bath. The raw solution discharge rate is 1.0 cc/min, and the take-up speed is approximately 20 cc/min.
m/min. After leaving the water washing bath, the filament was then led to a glycerin bath filled with a 60% glycerin aqueous solution at 40°C, where it was thoroughly subjected to liquid immersion replacement treatment. The yarn was then placed in a brushing tank (immersion length 30 cm) filled with a glycerin aqueous solution at 45°C with a concentration of 40%.
After passing through it, it was brought into contact with the surfaces of seven rotating rollers, and then wound up with a winding machine. A scraper blade was attached to the surface of each roller in close contact so as not to scratch the surface, and the retained liquid transferred onto the roll was removed over time. The temperature and humidity around the winding section were maintained at RH 60% and 25°C, and the wound filament was also kept under the same conditions. Next, under the above atmospheric conditions, a 150 denier processed polyester yarn was wound around each hollow filament in a helical shape at a winding rate of 0.5 turns/10 mm to a length of 30 mm.
We made a filament bundle of 8,000 cm. The filament at this time has a volume porosity of 120%,
The fluid retention rate was 136% and the glycerin adhesion rate was 90%.
Next, under conditions of RH 60% and 25°C, this bundle was placed in a cylindrical case, an end mold was attached to allow the solidifying liquid to flow in, and the bundle was set horizontally in a centrifugal casting machine. The case was then rotated, and a pottein material containing polyurethane as a main component was poured into the end mold to seal the end. Regarding the multiple separators thus obtained, 600
The seal leakage was determined by the mmAq pressure test, and the sealing yield was 100%. In addition, the water permeability coefficient retention rate measured by the method detailed in the text was 98.
%showed that. Examples 2 to 3 The same spinning solution as in Example 1 was used until the washing bath.
The material was spun under the conditions shown in Table 1, and subsequent steps were performed under the conditions shown in Table 1. A fluid separation device was constructed under the same atmospheric conditions as in Example 1, and the results shown in Table 1 were obtained. This shows that hollow filaments containing liquids outside the scope of the present invention (Comparative Examples 1 to 4) have a low sealing treatment yield or a marked decrease in water permeability coefficient retention. . Examples 4-5 Sulfopropylmethyl methacrylate Na salt
Add 24 parts of dimethyl sulfoxide to 5 parts of radically polymerized methyl methacrylate polymer copolymerized with 2.5 moles and 1 part of methyl methacrylate before polymerization polymerized with a Grignard catalyst, and dissolve at 120°C to prepare a spinning stock solution. did. This spinning stock solution was spun under the same spinning conditions as in Example 1, except for the conditions listed in Table 2, and the hollow filament obtained was then wound at a constant pitch on a rotating drum covered with double-sided adhesive tape. A blind-shaped sheet with both ends fixed with double-sided adhesive tape was obtained, and a hollow filament bundle was obtained by winding the sheet into a nozzle shape. This bundle was sealed in a cylindrical case by centrifugal casting in the same manner as in Example 1, to obtain a plurality of fluid separators. These were subjected to the same tests as in Example 1, and the results shown in Table 2 were obtained. Comparative Examples 5 and 6 show that conditions outside the scope of the present invention are not preferable. Example 6 Polyacrylonitrile copolymer (copolymer component P
- 12 parts of sodium styrene sulfonate (0.5 mol%) was dissolved in 88 parts of a mixture of water and dimethyl sulfoxide in a weight ratio of 7:93 to prepare a spinning stock solution and maintained at 70°C. A mixture of water and DMSO at a weight ratio of 45:55 was quantitatively injected into this solution using a cap consisting of an annular orifice with a hollow capillary inside the cap hole, as in Example 1. The material was spun into water at 25°C in the same manner. After washing with water, the solution was sufficiently hydrated in a 60% glycerin aqueous solution at 40°C, and then brushed in a 40% aqueous solution at the same temperature.
The filament wound through the scraper roll had a volumetric porosity of 140%, a liquid retention rate of 160%, and a glycerin adhesion rate of 104%. This filament
When a fluid separator similar to that in Example 1 was made using 8000 tubes, the sealing yield was 98% and the water permeability coefficient retention rate was 98%. On the other hand, the volume porosity obtained by omitting the scraping process was 140%, and the liquid retention rate was 140%.
A fluid separator made using a filament with a glycerin adhesion rate of 202% and a glycerin adhesion rate of 135% has a sealed processing yield of 38%.
%, and the water permeability coefficient retention rate was 100%. Example 7 Cellulose diacetate was mixed with tetramethylene sulfone in a blender, dried, and then chipped. This was melt spun to create a hollow filament. After washing this hollow filament with water, it was immersed in an aqueous glycerin solution, and then subjected to treatments such as brushing and scraping, thereby making it possible to obtain a hollow filament that fully achieved the object of the present invention.
【表】
〓〓〓〓
[Table] 〓〓〓〓
【表】【table】
【表】
〓〓〓〓
[Table] 〓〓〓〓
Claims (1)
使用するための、中空フイラメントを完全水洗
後、絶乾したときの軸に垂直方向に切つた断面積
に対し、再浸潤したときの断面積増加率が20%以
下となるような高分子素材よりなる選択透過性中
空フイラメントであつて、体積空孔率V(%)に
対し、水溶性多価アルコールの水溶液を抱液率α
(%)として 0.925V+10<α<0.925V+50なる比率で含有
し、かつ多価アルコール付着率G(%)が、密封
処理工程雰囲気の相対乾度D(%)に対し、 |G/α−0.1155√|<0.12 であることを特徴とする選択透過性中空繊維。 2 中空フイラメントを完全水洗後、絶乾したと
きの軸に垂直方向に切つた断面積に対し、再浸潤
したときの断面積増加率が20%以下となるような
高分子素材を親水性溶液に溶解した後中空口金を
用い溶液紡糸し、水洗の後 (i) 水溶性多価アルコール水溶液よりなる溶液に
浸漬し、充分抱液置換処理を行い、ついで、 (ii) 少なくとも上記溶液濃度より低い濃度の水溶
性多価アルコール水溶液によりフイラメント表
面をブラツシング処理を行い、ついで、 (iii) フイラメント表面の外部抱液をスクレーピン
グ処理を行つた後、巻取ることを特徴とする毛
管型流体分離装置における分離素子として使用
するための選択透過性中空繊維の製造法。[Scope of Claims] 1. A hollow filament for use as a separation element in a capillary fluid separation device is completely washed with water, and the cross-sectional area cut perpendicular to the axis when it is completely dried is compared with the cross-sectional area when it is re-wetted. It is a permselective hollow filament made of a polymeric material with a cross-sectional area increase rate of 20% or less, and has a retention rate α of an aqueous solution of water-soluble polyhydric alcohol with respect to the volume porosity V (%).
(%) is contained in a ratio of 0.925V+10<α<0.925V+50, and the polyhydric alcohol adhesion rate G (%) is |G/α−0.1155 with respect to the relative dryness D (%) of the sealing process atmosphere. A permselective hollow fiber characterized by √|<0.12. 2. After completely washing the hollow filament with water, add a polymeric material in a hydrophilic solution such that the cross-sectional area when re-wetted is 20% or less compared to the cross-sectional area cut perpendicular to the axis when completely dry. After dissolving, solution spinning is performed using a hollow nozzle, and after washing with water, (i) immersion in a solution consisting of an aqueous solution of water-soluble polyhydric alcohol and sufficient immersion replacement treatment, and (ii) at least a concentration lower than the above solution concentration. A separation element in a capillary fluid separation device, characterized in that the surface of the filament is brushed with an aqueous solution of water-soluble polyhydric alcohol, and then (iii) the external liquid on the surface of the filament is scraped and then wound up. Method for producing permselective hollow fibers for use as
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9938678A JPS5527053A (en) | 1978-08-15 | 1978-08-15 | Selectively permeable hollow filament and preparing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9938678A JPS5527053A (en) | 1978-08-15 | 1978-08-15 | Selectively permeable hollow filament and preparing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5527053A JPS5527053A (en) | 1980-02-26 |
| JPS6159764B2 true JPS6159764B2 (en) | 1986-12-18 |
Family
ID=14246062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9938678A Granted JPS5527053A (en) | 1978-08-15 | 1978-08-15 | Selectively permeable hollow filament and preparing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5527053A (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5849403A (en) * | 1981-09-16 | 1983-03-23 | Nitto Electric Ind Co Ltd | Method for wetting dry polysulfone semipermeable membrane |
| JPS58156307A (en) * | 1982-03-15 | 1983-09-17 | Nitto Electric Ind Co Ltd | Preparation of dry semi-permeable membrane |
| JPS59112806A (en) * | 1982-12-20 | 1984-06-29 | Nitto Electric Ind Co Ltd | Manufacture of liquid separation apparatus |
| JPS59112805A (en) * | 1982-12-20 | 1984-06-29 | Nitto Electric Ind Co Ltd | Preparation of liquid separation apparatus |
| JPS6097005A (en) * | 1984-04-16 | 1985-05-30 | Terumo Corp | Plasticization of hollow fiber for dialysis |
| JPS61106168A (en) * | 1984-10-30 | 1986-05-24 | 帝人株式会社 | Permselective hollow yarn membrane, its production and serum component separator using the same |
| DE3583941D1 (en) * | 1984-10-30 | 1991-10-02 | Teijin Ltd | HOLLOW FIBER MEMBRANE WITH SELECTIVE PLANTABILITY, THEIR PRODUCTION AND METHOD FOR SEPARATING PLASMA COMPONENTS AND PLASMA COMPONENT SEPARATORS. |
| JPH0642905B2 (en) * | 1986-06-13 | 1994-06-08 | 東レ株式会社 | Hemodialysis membrane |
| JPS6343669A (en) * | 1986-08-08 | 1988-02-24 | 帝人株式会社 | Production of blood treatment device |
| FR2744130B1 (en) * | 1996-01-31 | 1998-03-20 | Atohaas Holding Cv | ADHESIVE COMPOSITION FOR (CO) POLYMER (METH) ACRYLIC MATERIALS |
-
1978
- 1978-08-15 JP JP9938678A patent/JPS5527053A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5527053A (en) | 1980-02-26 |
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