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JPS6214017B2 - - Google Patents
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JPS6214017B2 - - Google Patents

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Publication number
JPS6214017B2
JPS6214017B2 JP11678880A JP11678880A JPS6214017B2 JP S6214017 B2 JPS6214017 B2 JP S6214017B2 JP 11678880 A JP11678880 A JP 11678880A JP 11678880 A JP11678880 A JP 11678880A JP S6214017 B2 JPS6214017 B2 JP S6214017B2
Authority
JP
Japan
Prior art keywords
slag
ferrite
smelting
weight
iron oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP11678880A
Other languages
Japanese (ja)
Other versions
JPS5741333A (en
Inventor
Akira Yazawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP11678880A priority Critical patent/JPS5741333A/en
Publication of JPS5741333A publication Critical patent/JPS5741333A/en
Publication of JPS6214017B2 publication Critical patent/JPS6214017B2/ja
Granted legal-status Critical Current

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  • Manufacture And Refinement Of Metals (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は非鉄金属の溶融製錬法に関するもの
で、鉛、亜鉛、銅などの硫化物鉱石や酸化物鉱
石、スクラツプ等の溶融製錬に際し、石灰石やソ
ーダ灰、炭酸バリウムなどを溶剤として酸化鉄―
酸化カルシウム、酸化鉄―酸化ナトリウム、酸化
鉄―酸化バリウム系のいわゆるフエライト系スラ
グを生成させることにより、スラグ中の鉛、亜
鉛、銅などの含有量を大幅に低下することを特徴
とする溶融製錬法を提供するものである。 従来の鉛、亜鉛、銅などの硫化鉱やスクラツプ
の溶融製錬では、シリカを溶剤として投入し、酸
化鉄―シリカ系、あるいは酸化鉄―シリカ―酸化
カルシウム系の、いわゆるケイ酸塩スラグを生成
させるのが常であつた。すなわち、従来の非鉄製
錬ではケイ酸塩スラグ(シリケートスラグともい
う)がもつぱら使用され、その最も一般的な構成
酸化物はシリカ(SiO2)と酸化鉄(FeO)で、副
次的成分としてAl2O3、CaOなどが考えられ、酸
化鉄のうちでもマグネタイト(Fe3O4)の許容存
在量は制限されていた。このような従来のスラグ
では、相当量の鉛、亜鉛、銅、金、銀などがスラ
グ中に入り、損失となるのはよく知られたところ
である。 本発明は、かような従来のケイ酸塩スラグに代
えて新しいスラグを用いて、このような各有価金
属の損失を大巾に低減する非鉄金属の製錬法を提
供するもので、カルシウムフエライト系スラグ、
ナトリウムフエライト系スラグまたはバリウムフ
エライト系スラグの1種または2種以上の存在下
で酸化鉱を還元製錬、または硫化鉱物を粗金属に
溶融状態で酸化製錬することを特徴とする。 本発明がフエライトスラグと名付けた新しいタ
イプのスラグは酸化鉄と酸化カルシウム(カルシ
ウムフエライトスラグ)、酸化鉄と酸化ナトリウ
ム(ナトリウムフエライトスラグ)あるいは酸化
鉄と酸化バリウム(バリウムフエライトスラグ)
を主成分とするもので、15〜35%、通常20%前後
のCaOあるいはNa2O、もしくは20〜50%のBaO
を含み、従来のスラグの不可欠成分と考えられた
シリカは副次的で、CaOまたはNa2O、BaOの1/5
程度もしくはシリカをほとんど含まないものであ
る。このフエライトスラグはシリケートスラグと
異なり大量のFe2O3を保有することができ、した
がつて強還元性から強酸化性まで広汎な製錬条件
に用いることができる。また酸化鉄保有能が高い
のでスラグの量も一般に少量で済む。融点は1100
〜1200℃でシリケートスラグと同程度もしくはそ
れ以下であり、粘性や表面張力が著しく低いので
迅速完全な製錬反応を実現できる、など種々の特
徴を有するが、このフエライトスラグを用いる
と、スラグ中への鉛、亜鉛、銅などの移行を大巾
に低減することができることがわかつた。 CaOやNa2Oを相当量含むスラグは強い塩基性
であるため、従来As、Sb、Pなど粗金属中の有
害元素を酸化製錬し酸性酸化物として除くのに使
われてきたが、その際には相当量のシリカが共存
したり、酸化鉄が欠如した条件が一般で、上述の
フエライトスラグには相当しないものであつた。
また、最近、銅マツトから粗銅を造る工程でCaO
―Fe3O4―Cu2O系のフエライトスラグと呼ぶに
相当するスラグが使われている例があるが、これ
はマツトの粗銅への転換工程を円滑に実現するた
めに用いられたスラグで、スラグへの有価金属の
損失の低減を意図して採りあげたものではなかつ
た(例えば特公昭51―5337号公報)。 以下に本発明法を代表的な試験例および実施例
に従つて具体的に説明する。 スラグへの金属の損失は通常その酸化物の形で
失なわれるので、溶融製錬条件の酸素分圧と関係
し、還元性で醸素分圧が低ければスラグ損失は少
なく、酸化性で酸素分圧が高いとスラグ損失は多
くなる。したがつてスラグ損失の大小を下、FeO
―Fe2O3―SiO2系のケイ酸塩スラグとFeO―
Fe2O3―MO系(MはCa、BaまたはNa2)のフエラ
イトスラグについて、酸素分圧を一定にして比較
する。 まず1200℃で溶融鉛とスラグが、酸素分圧
10-12atm、10-10atmあるいは10-9atmの下で共存
平衡した場合、スラグ中の鉛含有量は第1表のよ
うになる。フエライトスラグはFeO―Fe2O3のほ
か表示の濃度のNa2O、CaO、BaOを含む場合の
データである。
The present invention relates to a method for melting and smelting non-ferrous metals, in which sulfide ore such as lead, zinc, copper, oxide ore, scrap, etc. are melted and smelted using limestone, soda ash, barium carbonate, etc. as a solvent. ―
A molten product characterized by significantly reducing the content of lead, zinc, copper, etc. in the slag by producing so-called ferrite slag based on calcium oxide, iron oxide-sodium oxide, and iron oxide-barium oxide. It provides an alchemy. In conventional melting and smelting of sulfide ores such as lead, zinc, and copper, and scrap, silica is added as a solvent to produce so-called silicate slag, which is iron oxide-silica system or iron oxide-silica-calcium oxide system. It was customary to do so. That is, in conventional non-ferrous smelting, silicate slag (also called silicate slag) is mainly used, and its most common constituent oxides are silica (SiO 2 ) and iron oxide (FeO), with secondary components Among iron oxides, the allowable abundance of magnetite ( Fe 3 O 4 ) was limited. It is well known that in such conventional slag, considerable amounts of lead, zinc, copper, gold, silver, etc. enter the slag, resulting in losses. The present invention provides a method for smelting non-ferrous metals that uses a new slag in place of the conventional silicate slag to greatly reduce the loss of each valuable metal. system slag,
It is characterized by reduction smelting of oxide ore in the presence of one or more types of sodium ferrite-based slag or barium ferrite-based slag, or oxidation smelting of sulfide minerals into crude metals in a molten state. The new type of slag named ferrite slag by the present invention is iron oxide and calcium oxide (calcium ferrite slag), iron oxide and sodium oxide (sodium ferrite slag), or iron oxide and barium oxide (barium ferrite slag).
The main component is 15-35%, usually around 20% CaO or Na 2 O, or 20-50% BaO.
Silica, which was considered an essential component of traditional slag, is a secondary component, containing CaO or Na 2 O, 1/5 of BaO.
It contains almost no silica. Unlike silicate slag, this ferrite slag can hold a large amount of Fe 2 O 3 and therefore can be used in a wide range of smelting conditions, from strongly reducing to strongly oxidizing. In addition, since the iron oxide holding capacity is high, the amount of slag is generally small. Melting point is 1100
It has various characteristics such as being the same or lower than silicate slag at ~1200℃, and its viscosity and surface tension are extremely low, allowing for rapid and complete smelting reactions. It was found that the migration of lead, zinc, copper, etc. to the metal can be significantly reduced. Because slag containing considerable amounts of CaO and Na 2 O is strongly basic, it has traditionally been used to oxidize and smelt harmful elements in crude metals such as As, Sb, and P to remove them as acidic oxides. In some cases, the conditions were such that a considerable amount of silica coexisted or iron oxide was absent, which did not correspond to the above-mentioned ferrite slag.
In addition, recently, CaO
―Fe 3 O 4 ―Cu 2 O-based ferrite slag is used in some cases, but this slag was used to smoothly convert matte into blister copper. However, it was not adopted with the intention of reducing the loss of valuable metals to slag (for example, Japanese Patent Publication No. 51-5337). The method of the present invention will be specifically explained below according to representative test examples and examples. Since the loss of metal to slag is usually in the form of its oxides, it is related to the oxygen partial pressure of the smelting conditions; if it is reducing and the oxygen partial pressure is low, the slag loss will be small, and if it is oxidizing and oxygen The higher the partial pressure, the higher the slag loss. Therefore, under the magnitude of slag loss, FeO
―Fe 2 O 3 ―SiO 2- based silicate slag and FeO―
A comparison will be made with respect to Fe 2 O 3 -MO-based ferrite slag (M is Ca, Ba or Na 2 ) with the oxygen partial pressure kept constant. First, molten lead and slag are heated at 1200℃, and the oxygen partial pressure is
In the case of coexistence equilibrium under 10 -12 atm, 10 -10 atm or 10 -9 atm, the lead content in slag is as shown in Table 1. The data is for ferrite slag containing FeO--Fe 2 O 3 as well as Na 2 O, CaO, and BaO at the indicated concentrations.

【表】 このほか多くの試験を行なつたが、鉛のスラグ
損失はフエライトスラグの場合はケイ酸塩の1/10
程度になることが確認された。 同様な測定を溶融銅とスラグと共存平衡させて
行なつた結果は第2表のとおりである。
[Table] Many other tests were conducted, and the slag loss of lead was 1/10th of that of silicate in the case of ferrite slag.
It was confirmed that the degree of Similar measurements were conducted with molten copper and slag in coexistence equilibrium, and the results are shown in Table 2.

【表】 フエライトスラグへの銅損失は通常ケイ酸塩ス
ラグの場合の60%程度であるが、酸化性で酸素分
圧が大きい場合は差が大きくなる。 亜鉛製錬の場合のスラグ中の亜鉛含量は、酸素
分圧のほかに共存気相中の金属亜鉛蒸気圧によつ
ても変わるので、鉛や銅の場合のように簡単でな
いが、結論的にフエライトスラグへの亜鉛損失は
ケイ酸塩スラグの場合の1/3程度となる。 以上のような効果を得るためにフエライトスラ
グの組成としては、CaOあるいはNa2Oを15〜35
%、もしくはBaOを20〜50%含有するスラグが適
当である。 以上のようにスラグ中に溶解する有価物濃度を
比較すると、従来のケイ酸塩スラグにくらべ、フ
エライトスラグが著しく有利であるが、実際製錬
ではさらにフエライトスラグが有利になる要因が
このほかに二つある。一つはフエライトスラグの
方がスラグ量が少ないことで、一般にケイ酸塩ス
ラグの60〜80%で済むことになる。もう一つはフ
エライトスラグはケイ酸塩スラグと異なり粘度が
小さくマグネタイト固体が析出する心配も無いた
め、懸垂によるスラグ損失が著しく少ないことで
ある。これらの要因を総合すると、フエライトス
ラグを使用した実際製錬では、従来法にくらべス
ラグ損失が格段の差で小さくなり、金属の回収率
が上昇することになる。 実施例 1 実際製錬をふまえた試験としてPb:Fe=4:
1の割合になるよう調合した鉛―酸化鉛―酸化鉄
混合物に適切なスラグを造るようシリカあるいは
ライム(CaO)を加え1200℃で還元溶融を行なつ
た。得られたシリケート系スラグとカルシウムフ
エライト系スラグを対比し、その組成、量、装入
鉛量に対するスラグ損失鉛の割合などを示すと第
3表のとおりである。No.1は最も還元性の強い条
件(鉄ルツボ使用)、No.2は相当に酸化性の条件
(マグネシヤルツボ)での例である。
[Table] Copper loss in ferrite slag is usually about 60% of that in silicate slag, but the difference becomes larger when it is oxidizing and the oxygen partial pressure is high. In the case of zinc smelting, the zinc content in the slag varies not only by the oxygen partial pressure but also by the metal zinc vapor pressure in the coexisting gas phase, so it is not as simple as in the case of lead or copper, but in conclusion Zinc loss to ferrite slag is about 1/3 of that in silicate slag. In order to obtain the above effects, the composition of ferrite slag should be 15 to 35% CaO or Na 2 O.
% or 20 to 50% BaO is suitable. As mentioned above, when comparing the concentration of valuable substances dissolved in slag, ferrite slag has a significant advantage over conventional silicate slag, but there are other factors that make ferrite slag even more advantageous in actual smelting. There are two. One is that ferrite slag requires less slag, generally 60 to 80% of that of silicate slag. Another reason is that unlike silicate slag, ferrite slag has a low viscosity and there is no concern that magnetite solids will precipitate, so slag loss due to suspension is extremely small. Taking all these factors together, in actual smelting using ferrite slag, the slag loss is significantly smaller than in the conventional method, and the metal recovery rate is increased. Example 1 As a test based on actual smelting, Pb:Fe=4:
Silica or lime (CaO) was added to a lead-lead oxide-iron oxide mixture prepared at a ratio of 1 to form a suitable slag, and reductive melting was performed at 1200°C. Table 3 compares the obtained silicate-based slag and calcium-ferrite-based slag, and shows their composition, amount, and ratio of slag loss lead to the amount of lead charged. No. 1 is an example under the most reducing conditions (using an iron crucible), and No. 2 is an example under considerably oxidizing conditions (magnetic crucible).

【表】 第3表の結果にみるように、スラグへの鉛損失
はフエライト系スラグ使用の場合格段の差で小さ
い。とくに酸化性の条件下ではシリケート系スラ
グはマグネタイト含量が高く粘度が大きくなり、
懸垂による鉛損失もふえ、スラグ生成量も大とな
るので、スラグへの損失は非常に大きくなるが、
同じ酸化性の条件でもフエライトスラグへの損失
は少ない。 実施例 2 実施例1と同様な実験を、Cu:Fe=4:1の
装入物を用い、溶鋼とスラグの系について1250℃
で行なつた。かなり酸化性の条件下での溶融試験
結果を第4表に示す。
[Table] As shown in the results in Table 3, lead loss to slag is significantly smaller when ferrite slag is used. Especially under oxidizing conditions, silicate slag has a high magnetite content and a high viscosity.
The lead loss due to suspension increases and the amount of slag produced also increases, so the loss to the slag becomes very large.
Even under the same oxidizing conditions, there is less loss to the ferrite slag. Example 2 An experiment similar to Example 1 was conducted using a charge of Cu:Fe=4:1 and a system of molten steel and slag at 1250°C.
I did it at Melt test results under highly oxidizing conditions are shown in Table 4.

【表】 この場合もシリケートスラグではスラグ量が多
く懸垂損失もふえるのでカルシウムフエライトス
ラグの2倍以上の銅損失となる。またフエライト
スラグでは多量のFe2O3が存在することも表から
明らかである。
[Table] In this case as well, silicate slag has a large amount of slag and suspension loss increases, so the copper loss is more than twice that of calcium ferrite slag. It is also clear from the table that a large amount of Fe 2 O 3 is present in the ferrite slag.

Claims (1)

【特許請求の範囲】 1 カルシウムフエライト系スラグ、ナトリウム
フエライト系スラグまたはバリウムフエライト系
スラグの1種または2種以上の存在下で銅、鉛ま
たは亜鉛製錬原料を粗金属に溶融状態で酸化また
は還元製錬することからなる非鉄金属の製錬法。 2 カルシウムフエライト系スラグは、CaO:15
〜35重量%、SiO2:7重量%以下、残部が実質
上酸化鉄からなるスラグである特許請求の範囲第
1項記載の非鉄金属の製錬法。 3 ナトリウムフエライト系スラグは、NaO2
15〜35重量%、SiO2:7重量%以下、残部が実
質上酸化鉄からなるスラグである特許請求の範囲
第1項記載の非鉄金属の製錬法。 4 バリウムフエライト系スラグは、BaO:20〜
50重量%、SiO2:10重量%以下、残部が実質上
酸化鉄からなるスラグである特許請求の範囲第1
項記載の非鉄金属の製錬法。
[Claims] 1. Oxidation or reduction of copper, lead or zinc smelting raw materials to crude metals in the molten state in the presence of one or more of calcium ferrite slag, sodium ferrite slag or barium ferrite slag. A method of smelting non-ferrous metals consisting of smelting. 2 Calcium ferrite slag has CaO: 15
35% by weight, SiO2 : 7% by weight or less, and the remainder is substantially iron oxide. 3 Sodium ferrite slag contains NaO 2 :
2. The method of smelting non-ferrous metals according to claim 1, wherein the slag is 15 to 35% by weight, SiO2 : 7% by weight or less, and the remainder substantially consists of iron oxide. 4 Barium ferrite slag has BaO: 20~
Claim 1: 50% by weight, SiO 2 : 10% by weight or less, and the remainder is slag consisting essentially of iron oxide.
Method of smelting non-ferrous metals as described in Section.
JP11678880A 1980-08-25 1980-08-25 Smelting method for sulfide ore Granted JPS5741333A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11678880A JPS5741333A (en) 1980-08-25 1980-08-25 Smelting method for sulfide ore

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11678880A JPS5741333A (en) 1980-08-25 1980-08-25 Smelting method for sulfide ore

Publications (2)

Publication Number Publication Date
JPS5741333A JPS5741333A (en) 1982-03-08
JPS6214017B2 true JPS6214017B2 (en) 1987-03-31

Family

ID=14695708

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11678880A Granted JPS5741333A (en) 1980-08-25 1980-08-25 Smelting method for sulfide ore

Country Status (1)

Country Link
JP (1) JPS5741333A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10793408B2 (en) 2016-11-09 2020-10-06 Mitsubishi Logisnext Co., LTD. Stand-up riding type cargo handling vehicle

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61531A (en) * 1984-06-12 1986-01-06 Sumitomo Metal Mining Co Ltd Method for smelting copper sulfide ore
JPS62162537A (en) * 1986-01-14 1987-07-18 株式会社 タチバナ工芸 Manufacture of decorative panel having solid pattern
JPS63130343A (en) * 1986-11-20 1988-06-02 株式会社 タチバナ工芸 Manufacture of decorative panel having solid pattern
JP3702764B2 (en) 2000-08-22 2005-10-05 住友金属鉱山株式会社 Method for smelting copper sulfide concentrate
JP4949342B2 (en) * 2008-09-04 2012-06-06 パンパシフィック・カッパー株式会社 Copper smelting method
CN105714130B (en) * 2016-04-27 2020-12-25 中南大学 Reduction smelting slag and application thereof in crude antimony oxide reduction smelting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10793408B2 (en) 2016-11-09 2020-10-06 Mitsubishi Logisnext Co., LTD. Stand-up riding type cargo handling vehicle

Also Published As

Publication number Publication date
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