JPS6214165B2 - - Google Patents
Info
- Publication number
- JPS6214165B2 JPS6214165B2 JP18273480A JP18273480A JPS6214165B2 JP S6214165 B2 JPS6214165 B2 JP S6214165B2 JP 18273480 A JP18273480 A JP 18273480A JP 18273480 A JP18273480 A JP 18273480A JP S6214165 B2 JPS6214165 B2 JP S6214165B2
- Authority
- JP
- Japan
- Prior art keywords
- polymer
- reaction
- formal
- polyoxymethylene
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- -1 polyoxymethylene Polymers 0.000 claims description 47
- 150000001875 compounds Chemical class 0.000 claims description 41
- 229920006324 polyoxymethylene Polymers 0.000 claims description 38
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 24
- 239000002841 Lewis acid Substances 0.000 claims description 23
- 150000007517 lewis acids Chemical class 0.000 claims description 23
- 125000004122 cyclic group Chemical group 0.000 claims description 16
- 229930182556 Polyacetal Natural products 0.000 claims description 12
- 125000002947 alkylene group Chemical group 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 125000003118 aryl group Chemical group 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 description 39
- 238000006243 chemical reaction Methods 0.000 description 35
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 24
- 239000003054 catalyst Substances 0.000 description 18
- 150000001983 dialkylethers Chemical class 0.000 description 18
- 150000004678 hydrides Chemical class 0.000 description 17
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 13
- 238000000034 method Methods 0.000 description 13
- 229910015900 BF3 Inorganic materials 0.000 description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 6
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 description 5
- BDAGIHXWWSANSR-UHFFFAOYSA-N Formic acid Chemical group OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 5
- POLCUAVZOMRGSN-UHFFFAOYSA-N dipropyl ether Chemical compound CCCOCCC POLCUAVZOMRGSN-UHFFFAOYSA-N 0.000 description 5
- 230000006641 stabilisation Effects 0.000 description 5
- 238000011105 stabilization Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- AUAGGMPIKOZAJZ-UHFFFAOYSA-N 1,3,6-trioxocane Chemical compound C1COCOCCO1 AUAGGMPIKOZAJZ-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- NKDDWNXOKDWJAK-UHFFFAOYSA-N dimethoxymethane Chemical compound COCOC NKDDWNXOKDWJAK-UHFFFAOYSA-N 0.000 description 3
- 239000003607 modifier Substances 0.000 description 3
- 125000005704 oxymethylene group Chemical group [H]C([H])([*:2])O[*:1] 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- PQXKWPLDPFFDJP-ZXZARUISSA-N (2r,3s)-2,3-dimethyloxirane Chemical compound C[C@H]1O[C@H]1C PQXKWPLDPFFDJP-ZXZARUISSA-N 0.000 description 2
- SPEUIVXLLWOEMJ-UHFFFAOYSA-N 1,1-dimethoxyethane Chemical compound COC(C)OC SPEUIVXLLWOEMJ-UHFFFAOYSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- CXBDYQVECUFKRK-UHFFFAOYSA-N 1-methoxybutane Chemical compound CCCCOC CXBDYQVECUFKRK-UHFFFAOYSA-N 0.000 description 2
- WRMNZCZEMHIOCP-UHFFFAOYSA-N 2-phenylethanol Chemical compound OCCC1=CC=CC=C1 WRMNZCZEMHIOCP-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 238000005727 Friedel-Crafts reaction Methods 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 2
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 235000019445 benzyl alcohol Nutrition 0.000 description 2
- ILAHWRKJUDSMFH-UHFFFAOYSA-N boron tribromide Chemical compound BrB(Br)Br ILAHWRKJUDSMFH-UHFFFAOYSA-N 0.000 description 2
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 2
- FWFSEYBSWVRWGL-UHFFFAOYSA-N cyclohexene oxide Natural products O=C1CCCC=C1 FWFSEYBSWVRWGL-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000011968 lewis acid catalyst Substances 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 125000000547 substituted alkyl group Chemical group 0.000 description 2
- 125000003107 substituted aryl group Chemical group 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 2
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 2
- PYOKUURKVVELLB-UHFFFAOYSA-N trimethyl orthoformate Chemical compound COC(OC)OC PYOKUURKVVELLB-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 1
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- VDFVNEFVBPFDSB-UHFFFAOYSA-N 1,3-dioxane Chemical compound C1COCOC1 VDFVNEFVBPFDSB-UHFFFAOYSA-N 0.000 description 1
- RWNXXQFJBALKAX-UHFFFAOYSA-N 1-(dipropoxymethoxy)propane Chemical compound CCCOC(OCCC)OCCC RWNXXQFJBALKAX-UHFFFAOYSA-N 0.000 description 1
- PWMWNFMRSKOCEY-UHFFFAOYSA-N 1-Phenyl-1,2-ethanediol Chemical compound OCC(O)C1=CC=CC=C1 PWMWNFMRSKOCEY-UHFFFAOYSA-N 0.000 description 1
- PZHIWRCQKBBTOW-UHFFFAOYSA-N 1-ethoxybutane Chemical compound CCCCOCC PZHIWRCQKBBTOW-UHFFFAOYSA-N 0.000 description 1
- GELKGHVAFRCJNA-UHFFFAOYSA-N 2,2-Dimethyloxirane Chemical compound CC1(C)CO1 GELKGHVAFRCJNA-UHFFFAOYSA-N 0.000 description 1
- IBWLXNDOMYKTAD-UHFFFAOYSA-N 2-(4-chlorophenyl)oxirane Chemical compound C1=CC(Cl)=CC=C1C1OC1 IBWLXNDOMYKTAD-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- WDEVXRIFJZNMKM-UHFFFAOYSA-N 2-(propan-2-yloxymethoxy)propane Chemical compound CC(C)OCOC(C)C WDEVXRIFJZNMKM-UHFFFAOYSA-N 0.000 description 1
- RMGHERXMTMUMMV-UHFFFAOYSA-N 2-methoxypropane Chemical compound COC(C)C RMGHERXMTMUMMV-UHFFFAOYSA-N 0.000 description 1
- JWUJQDFVADABEY-UHFFFAOYSA-N 2-methyltetrahydrofuran Chemical compound CC1CCCO1 JWUJQDFVADABEY-UHFFFAOYSA-N 0.000 description 1
- IKEHOXWJQXIQAG-UHFFFAOYSA-N 2-tert-butyl-4-methylphenol Chemical compound CC1=CC=C(O)C(C(C)(C)C)=C1 IKEHOXWJQXIQAG-UHFFFAOYSA-N 0.000 description 1
- CXURGFRDGROIKG-UHFFFAOYSA-N 3,3-bis(chloromethyl)oxetane Chemical group ClCC1(CCl)COC1 CXURGFRDGROIKG-UHFFFAOYSA-N 0.000 description 1
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical compound CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 description 1
- VXWPTAIEBLINTG-UHFFFAOYSA-N 3-ethylpentan-3-yloxymethanediol Chemical compound CCC(CC)(CC)OC(O)O VXWPTAIEBLINTG-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 1
- ZOXBWJMCXHTKNU-UHFFFAOYSA-N 5-methyl-2-benzofuran-1,3-dione Chemical compound CC1=CC=C2C(=O)OC(=O)C2=C1 ZOXBWJMCXHTKNU-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910021630 Antimony pentafluoride Inorganic materials 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 229940126062 Compound A Drugs 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- XOBKSJJDNFUZPF-UHFFFAOYSA-N Methoxyethane Chemical compound CCOC XOBKSJJDNFUZPF-UHFFFAOYSA-N 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229910021623 Tin(IV) bromide Inorganic materials 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 229910021551 Vanadium(III) chloride Inorganic materials 0.000 description 1
- 238000004847 absorption spectroscopy Methods 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- ADKFPZYATUZKCR-UHFFFAOYSA-N anisole;trifluoroborane Chemical compound FB(F)F.COC1=CC=CC=C1 ADKFPZYATUZKCR-UHFFFAOYSA-N 0.000 description 1
- VBVBHWZYQGJZLR-UHFFFAOYSA-I antimony pentafluoride Chemical compound F[Sb](F)(F)(F)F VBVBHWZYQGJZLR-UHFFFAOYSA-I 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- DAMJCWMGELCIMI-UHFFFAOYSA-N benzyl n-(2-oxopyrrolidin-3-yl)carbamate Chemical compound C=1C=CC=CC=1COC(=O)NC1CCNC1=O DAMJCWMGELCIMI-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- YFNONBGXNFCTMM-UHFFFAOYSA-N butoxybenzene Chemical compound CCCCOC1=CC=CC=C1 YFNONBGXNFCTMM-UHFFFAOYSA-N 0.000 description 1
- CRHLZRRTZDFDAJ-UHFFFAOYSA-N butoxymethanol Chemical compound CCCCOCO CRHLZRRTZDFDAJ-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000012668 chain scission Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- DTPCFIHYWYONMD-UHFFFAOYSA-N decaethylene glycol Chemical compound OCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO DTPCFIHYWYONMD-UHFFFAOYSA-N 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 1
- HQWPLXHWEZZGKY-UHFFFAOYSA-N diethylzinc Chemical compound CC[Zn]CC HQWPLXHWEZZGKY-UHFFFAOYSA-N 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 238000006266 etherification reaction Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- KLKFAASOGCDTDT-UHFFFAOYSA-N ethoxymethoxyethane Chemical compound CCOCOCC KLKFAASOGCDTDT-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000019256 formaldehyde Nutrition 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- WBJINCZRORDGAQ-UHFFFAOYSA-N formic acid ethyl ester Natural products CCOC=O WBJINCZRORDGAQ-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 229960004275 glycolic acid Drugs 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- SXCBDZAEHILGLM-UHFFFAOYSA-N heptane-1,7-diol Chemical compound OCCCCCCCO SXCBDZAEHILGLM-UHFFFAOYSA-N 0.000 description 1
- IIRDTKBZINWQAW-UHFFFAOYSA-N hexaethylene glycol Chemical compound OCCOCCOCCOCCOCCOCCO IIRDTKBZINWQAW-UHFFFAOYSA-N 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000004811 liquid chromatography Methods 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- VNKYTQGIUYNRMY-UHFFFAOYSA-N methoxypropane Chemical compound CCCOC VNKYTQGIUYNRMY-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- WVJVHUWVQNLPCR-UHFFFAOYSA-N octadecanoyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC(=O)CCCCCCCCCCCCCCCCC WVJVHUWVQNLPCR-UHFFFAOYSA-N 0.000 description 1
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- UHHKSVZZTYJVEG-UHFFFAOYSA-N oxepane Chemical compound C1CCCOCC1 UHHKSVZZTYJVEG-UHFFFAOYSA-N 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- NAHIZHJHSUSESF-UHFFFAOYSA-N perchloryl acetate Chemical compound CC(=O)OCl(=O)(=O)=O NAHIZHJHSUSESF-UHFFFAOYSA-N 0.000 description 1
- BHTUNQYYFYCLDV-UHFFFAOYSA-N phenoxymethanediol Chemical compound OC(O)OC1=CC=CC=C1 BHTUNQYYFYCLDV-UHFFFAOYSA-N 0.000 description 1
- OBCUTHMOOONNBS-UHFFFAOYSA-N phosphorus pentafluoride Chemical compound FP(F)(F)(F)F OBCUTHMOOONNBS-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- YLLIGHVCTUPGEH-UHFFFAOYSA-M potassium;ethanol;hydroxide Chemical compound [OH-].[K+].CCO YLLIGHVCTUPGEH-UHFFFAOYSA-M 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- WYVAMUWZEOHJOQ-UHFFFAOYSA-N propionic anhydride Chemical compound CCC(=O)OC(=O)CC WYVAMUWZEOHJOQ-UHFFFAOYSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- AFSIIZRPQXBCFM-UHFFFAOYSA-N tert-butyl perchlorate Chemical compound CC(C)(C)OCl(=O)(=O)=O AFSIIZRPQXBCFM-UHFFFAOYSA-N 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- LTSUHJWLSNQKIP-UHFFFAOYSA-J tin(iv) bromide Chemical compound Br[Sn](Br)(Br)Br LTSUHJWLSNQKIP-UHFFFAOYSA-J 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- FAQYAMRNWDIXMY-UHFFFAOYSA-N trichloroborane Chemical compound ClB(Cl)Cl FAQYAMRNWDIXMY-UHFFFAOYSA-N 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 description 1
- GKASDNZWUGIAMG-UHFFFAOYSA-N triethyl orthoformate Chemical compound CCOC(OCC)OCC GKASDNZWUGIAMG-UHFFFAOYSA-N 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- HQYCOEXWFMFWLR-UHFFFAOYSA-K vanadium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[V+3] HQYCOEXWFMFWLR-UHFFFAOYSA-K 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Landscapes
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
Description
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The present invention relates to a method for producing stable polyacetals. In more detail, the number average molecular weight is
10,000 or more and a compound selected from the group consisting of alkylene oxides and cyclic formals are reacted in the presence of a coordination compound of a Lewis acid and a specific dialkyl ether to improve thermal stability and base stability. The present invention relates to a method for producing a stable polyacetal having excellent stability in terms of properties and the like. Japanese Patent Publication No. 43-26872 describes a method of reacting polyoxymethylene with 1,3-dioxolane, and Japanese Patent Publication No. 48-3711 describes a method of reacting polyoxymethylene with 1,3,6-trioxokene. A method is described. Furthermore, Japanese Patent Publication No. 44-27667 discloses a method of reacting polyoxymethylene and ethylene oxide in an acidic reaction medium. In these documents, a Lewis acid catalyst is used for the reaction of polyoxymethylene. In the reaction of polyoxymethylene using a typical Lewis acid, the following main chain scission reaction called hydride shift occurs frequently, and the molecular weight of the polymer usually decreases. Hydride shift reaction (hydrogen abstraction reaction) (ãã indicates an oxymethylene chain.) In other words, a polymer consisting of an oxymethylene chain is formed by a Lewis acid with a methoxy group (-
OCH 3 ) and a formate group (-OCHO) at the end of the polymer. Since this hydride shift reaction is difficult to suppress, it has become extremely difficult to obtain high molecular weight polymers in the reaction of polyoxymethylene using a Lewis acid catalyst. As a result of a deep study on the reaction of polyoxymethylene, the present inventors found that hydride shift during the reaction can be suppressed only when a coordination compound of a Lewis acid and a certain dialkyl ether is used as a catalyst. This discovery led to the completion of the present invention. That is, the present invention provides 100 parts by weight of polyoxymethylene having a number average molecular weight of 10,000 or more, and
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[Formula] (R 0 ; hydrogen, alkyl group, substituted alkyl group, aryl group, substituted aryl group, each of which may be the same or different; m = 2 to 6); alkylene oxide; 0.01-200 parts by weight and general formula Compound selected from the group consisting of cyclic formals represented by (R 1 ; alkyl group, aryl group) 0.01
~200 parts by weight, Lewis acid, general formula R 1 OR 1 (R 1 : carbon number 1 ~
6 alkyl groups, each of which may be the same or different. ), and the pKa value at 20â is between -3.7 and -5.5.
React in the presence of 0.0005 to 2 parts by weight, or 1 x 10 -7 to 1 x 10 -1 mol/based on Lewis acid when using an organic medium, at a temperature of -20°C to 230°C and a time of 5 seconds to 300 minutes. To provide a method for producing stable polyacetal characterized by The present invention will be specifically explained below. The polyoxymethylene used in the present invention is a polymer having repeating oxymethylene units (-CH 2 O-), and is a polymer in which both ends of the polymer are hydroxyl groups, or one or both ends of the polymer are This is a polymer blocked using a known method. Esterification methods, urethanization methods, etherification methods, and the like are known as methods for blocking polymer terminals. In addition, the molecular weight (number average molecular weight) of polyoxymethylene used as a starting material is at least
It is necessary that it is 10,000 or more, but considering the practical performance of the polyacetal obtained as a result of the reaction,
More preferably, it is 30,000 or more. The upper limit of the molecular weight is mainly determined by the desired molecular weight of the polyacetal and, if a molecular weight regulator is used, the amount of the molecular weight regulator used, but it is more preferably 500,000 or less. The compound to be reacted with polyoxymethylene in the present invention is selected from alkylene oxides and cyclic formals. As alkylene oxide, the general formula (R 0 : hydrogen, alkyl group, substituted alkyl group, aryl group, substituted aryl group, each of which may be the same or different; m = 2 to 6) This comes first. For example, ethylene oxide, propylene oxide, butylene oxide, trans-2,3-epoxybutane, cis-2,3-epoxybutane, isobutylene oxide, oxetane, 3,3-bis(chloromethyl)oxetane, tetrahydrofuran, 2-methyltetrahydrofuran, oxepane , styrene oxide, p-chlorostyrene oxide, epichlorohydrin, etc. are included in this group. In addition to these compounds, cyclohexene oxide and the like can also be used. Among these alkylene oxides, ethylene oxide, propylene oxide, butylene oxide, styrene oxide, and cyclohexene oxide are preferred, and ethylene oxide is particularly preferred. As a cyclic formal, the general formula The first examples include cyclic alkylene glycol formals having the structure represented by (p=2 to 10), such as ethylene glycol formal, 1,3-propanediol formal, 1,4-butanediol formal, and 1,5-pentanediol. Formal, 1,6-hexanediol formal,
1,7-heptanediol formal, 1,8-
Octanediol formal and 1,10-decanediol formal are included in this group. Among these cyclic formals, ethylene glycol formal, 1,4-butanediol formal, 1,5-pentanediol formal and 1,6-hexanediol formal are particularly preferred. As a cyclic formal, the general formula The second example is cyclic polyethylene glycol formal having a structure represented by (q=2 to 15), such as diethylene glycol formal, triethylene glycol formal, tetraethylene glycol formal, hexaethylene glycol formal, decaethylene glycol formal, and polyethylene glycol formal. â200 formal etc. are included in this group. Among these cyclic formals, diethylene glycol formal, triethylene glycol formal and tetraethylene glycol formal are particularly preferred. In addition, in the present invention, the general formula A cyclic formal having a structure represented by (R 1 :alkyl group, aryl group) can also be used.
For example, propylene glycol formal, butylene glycol formal, styrene glycol formal, etc. are included in this group. In the present invention, a coordination compound of a Lewis acid and a dialkyl ether is used as a catalyst. Here, the coordination compound is a dialkyl ether in which the oxygen serves as an electron donor.
On the other hand, a Lewis acid is defined as a compound that serves as an electron acceptor. Formation of a coordination compound can be confirmed using means such as infrared absorption spectroscopy, ultraviolet absorption spectroscopy, nuclear magnetic resonance spectroscopy, and the like. Further, the coordination compound used in the present invention is synthesized by adding a Lewis acid to a dialkyl ether or to an organic medium containing a dialkyl ether. The first group of Lewis acids that can form coordination compounds with dialkyl ethers include tin tetrachloride,
tin tetrabromide, titanium tetrachloride, aluminum trichloride,
Examples include Friedel-Crafts type compounds such as zinc chloride, vanadium trichloride, phosphorus pentafluoride, antimony trichloride, antimony pentafluoride, boron trifluoride, boron tribromide, and boron trichloride. The second group of Lewis acids includes perchloric acid, acetyl perchlorate, t-butyl perchlorate, hydroxyacetic acid, trichloroacetic acid,
There are inorganic acids and organic acids such as trifluoromethanesulfonic acid and p-toluenesulfonic acid. A third group of Lewis acids includes composite salt compounds such as triphenylmethylhexafluoroantimonate, allyldiazonium hexachlorophosphate, and triethyloxonium tetrafluoroborate. A fourth group of Lewis acids includes organometallic compounds such as triethylaluminum, diethylaluminum chloride, aluminum isopropoxide, diethylzinc, and triethoxyboron. In addition to these four groups, molybdenum oxide acetylacetonate and the like can also be used as Lewis acids. Among these Lewis acids, Friedel-Crafts type compounds are preferred, and boron trifluoride is particularly preferably used. The dialkyl ether to form a coordination compound with a Lewis acid has the general formula R 1 OR 1 (R 1 : carbon number 1 to 6
and may be the same or different. ) at 20â
Compounds with pKa values between -3.7 and -5.5. Here, the pKa value of the dialkyl ether was measured based on the method of Edward MA RNETT and CHIN YOUG WU , and the measurement method and pKa value were each published in the Journal of It is disclosed in American Chemical Society, Vol. 72, p. 4999 (1960), and Vol. 84, p. 1680 (1962). When a dialkyl ether with a pKa value between â3.7 and â5.5 is used, it is possible to suppress the hydride shift during the reaction of polyoxymethylene to a low level. Specific compounds of the dialkyl ether used in the present invention are as follows. (The numbers in [ ] indicate pKa values.) Dimethyl ether [-3.83], methyl ethyl ether [-3.82], methyl n-propyl ether [-3.79], ethyl n-butyl ether [-
4.12], di-n-propyl ether [-4.40], diisopropyl ether [-4.30], di-n-butyl ether [-5.40], dialkyl ether with a pKa value of pKa>-3.7,
For example, diethyl ether [-3.59], methyl isopropyl ether [-3.47], and methyl n-butyl ether [-3.50] have a large hydride shift and are difficult to use for the purpose of the present invention. On the other hand, ethers with a pKa value of pKa<-5.5, such as anisole [-6.54], phenethole [-
6.44], phenyl n-butyl ether [-6.99],
In this case, the activity of the catalyst produced by coordination with the Lewis acid decreases. For this reason, it is necessary to increase the amount of catalyst. With increased amounts of catalyst,
Increasing the amount of catalyst is never desirable because it induces (1) an increase in hydride shift and (2) an increase in the amount of catalyst remaining in the polymer. It is an unexpected phenomenon that good results are produced only when dialkyl ethers with pKa values between -3.7 and -5.5 are used. In the present invention, dialkyl ethers having a pKa value between -3.7 and -5.5 are used as described above, but among these dialkyl ethers, di-n-
Butyl ether is a preferred compound. Furthermore, among the coordination compounds of the aforementioned Lewis acid and dialkyl ether, a boron trifluoride di-n-butyl ether coordination compound is particularly preferred. In the present invention, the molecular weight of the polymer can also be arbitrarily adjusted using a molecular weight regulator. Molecular weight modifiers that can be used in the present invention include acetal compounds, orthoformates, alcohols, carboxylic acids, carboxylic acid anhydrides, and water. The first group of acetal compounds are:
There are formal compounds and hemiformal compounds represented by R 2 OCH 2 OR 2 and HOCH 2 OR 2 (R 2 :alkyl group). Specifically, methylal, diethoxymethane, di-iso-propoxymethane, di-n-
Examples include butoxymethane and butoxyhydroxymethane. The second group of acetal compounds are:
There is a polyacetal compound represented by R2O ( CH2O ) nR2 (n=2-20). Specific examples include dioxymethylene dimethoxide, tetraoxymethylene dioctoxide, decaoxymethylene diisopropoxide, dioxymethylene diethoxide, and the like. These compounds are often difficult to isolate as single substances and are usually used as a mixture. The degree of polymerization (n) of these compounds is
It can be determined using methods such as nuclear magnetic resonance spectroscopy, gas chromatography, and liquid chromatography. The third group of acetal compounds is
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ãã€ãã©ã€ã ã·ãããå¢ããŠãããAn acetal compound represented by the formula is preferable, and methylal and diethyl acetal are particularly preferable from the viewpoint of ease of purification and availability. The reaction between polyoxymethylene, alkylene oxide, and cyclic formal is carried out without a solvent or in an organic medium. The reaction without a solvent is usually carried out by adding a catalyst to a mixture of polyoxymethylene, an alkylene oxide, and a cyclic formal, using the raw material polyoxymethylene in a solid powder state or a molten state. The reaction in an organic medium is usually carried out by adding a catalyst to the organic medium containing the raw material polyoxymethylene, alkylene oxide, and cyclic formal. The reaction without solvent includes the case where no organic medium is used at all and the case where the organic medium is used in an arbitrary ratio of 50 parts or less to 100 parts of polyoxymethylene. The reaction without a solvent is usually carried out using an extruder, a kneader such as a co-kneader, a screw conveyor, a high-speed rotation mixer, a stirring reaction tank, or the like. On the other hand, the reaction in an organic medium refers to the case where the organic medium is used in an arbitrary ratio of 50 parts or more to 100 parts of polyoxymethylene, and polyoxymethylene is often handled in the form of a slurry. The reaction in an organic medium is usually carried out using a stirred reaction tank, screw conveyor, or the like. Organic media that can be used in the present invention include aliphatic hydrocarbons such as n-pentane, n-hexane, n-heptane, n-octane, cyclohexane, and cyclopentane, benzene, toluene,
Examples include aromatic hydrocarbons such as xylene, halogenated aliphatic hydrocarbons such as methylene chloride, chloroform, carbon tetrachloride, ethylene chloride, and trichloroethylene, and halogenated aromatic hydrocarbons such as chlorobenzene and o-dichlorobenzene. These organic media may be used alone or in combination of two or more. When using a molecular weight regulator, the molecular weight regulator is uniformly dissolved or dispersed in the reaction system. The concentration of the molecular weight regulator in the system is
Depending on the requirements of the desired molecular weight of the polyacetal, it can be easily determined by experiment. The alkylene oxide and cyclic formal are used in an amount of 0.01 to 200 parts by weight, preferably 0.05 to 100 parts by weight, per 100 parts by weight of raw material polyoxymethylene. When the coordination compound of Lewis acid and dialkyl ether is used without a solvent, the raw material polyoxymethylene
0.0005 to 2.0 parts by weight per 100 parts by weight, and when using an organic medium, 1 x 10 -7 to 1 x based on Lewis acid
Used at a concentration of 10 -1 mol/- organic medium. The reaction temperature is usually set between -20 and 230°C, but preferably between 20 and 210°C in the case of no solvent, and more preferably between 0 and 120°C when using an organic medium. . There is no particular limit to the reaction time, but from 5 seconds
Set between 300 minutes. In the case of no solvent, a basic substance such as sodium hydroxide, ammonia, amine, or quaternary ammonium salt is added to the system after a predetermined period of time has passed, and the reaction is completed. It is possible to add a stabilizer etc. to the stabilized polymer as it is and use it for practical use, or after heating the stabilized polymer with water, alcohol, etc.
It is also possible to add stabilizers and the like for practical use. When an organic medium is used, the polymer is separated from the organic medium after a predetermined period of time, and a basic substance such as sodium hydroxide, ammonia, amine, or quaternary ammonium salt is added to complete the reaction. It is also possible to add a stabilizer to the stabilized polymer as it is for practical use. Alternatively, after heating the stabilized polymer with water, alcohol, etc., a stabilizer etc. can be added for practical use. By using the method of the present invention described in detail above, it has become possible to obtain stable polyacetal. The features of the present invention are listed below. It is possible to produce polyacetal with excellent stability such as thermal stability and base stability. There is little hydride shift and little decrease in molecular weight during the reaction. The molecular weight of polyacetal can be controlled arbitrarily by using a molecular weight regulator. By using a specific molecular weight regulator, it is possible to simultaneously control the molecular weight and improve stability such as thermal stability and base stability. Measured values in the following examples are based on the following measurement method. â³-OOCH 3 : Increase rate of terminal methoxy groups, determined using the modified Zeisel method, and is a measure of the occurrence of hydride shift. â³-OHO: Increase rate of terminal formate group, quantification using infrared absorption spectrum, hydride
It is a measure of the occurrence of a shift. Reduced viscosity: 0.5gr/in p-chlorophenol/tetrachlorethylene (1:1 weight ratio) solution
Polymer concentration of dl, measured at 60â. It is a measure of molecular weight. Base stabilization yield: at 5% polymer concentration in benzyl alcohol containing 1% tributylamine
Polymer recovery rate when heat treated at 150â for 60 minutes.
It is a measure of stability. Rv222: The amount of polymer remaining after heating at 222°C under vacuum for 50 minutes. It is a measure of stability. The present invention will be explained below with reference to some examples.
The present invention is not limited to these examples. Example 1 50 gr of fully dehydrated polyoxymethylene with a number average molecular weight of 61500 and a reduced viscosity of 3.08, substantially anhydrous toluene distilled over sodium metal.
500ml and 4mg of methylal as molecular weight regulator
was added to the flask. propylene oxide
After charging 3.8 gr into the flask, the contents of the flask were heated to 60°C. In this flask,
- Added 85 mg of boron trifluoride di-n-propyl ether coordination compound prepared by blowing boron trifluoride gas into propyl ether (coordination compound of 34 mg of boron trifluoride and 51 mg of di-n-propyl ether) The reaction was started by doing this. After maintaining the internal temperature of the flask at 60° C. for 65 minutes, 5 ml of tributylamine was added to stop the reaction. After separating the polymer,
The polymer was washed 5 times with ethanol and then vacuum dried at 60°C for 5 hours to recover 50g of polymer. The reduced viscosity of this polymer was 1.78, which was a desired value. Moreover, the base stabilization yield of this polymer is 94.5
%, and the Rv of the polymer after base stabilization was 99.2%, indicating good stability. The terminal methoxy group of this polymer was 25Ã10 â5 mol/CH 2 O 1 mol, and the starting material had 0 methoxy group. Therefore, the amount of methoxy groups (Î-OCH 3 ) generated by hydride shift during the reaction was 25Ã10 â5 mol./mol., which was a very low level. On the other hand, when we investigated the increase in the terminal formate group, we obtained a value of â³âOCHO=24Ã10 -5 mol./mol.
Due to hydride shift, âOCH 3 and â
It was confirmed that OCHO was generated at a ratio of 1:1. Example 2 A flask was charged with 200 gr of polyoxymethylene diacetate having a reduced viscosity of 3.28, 13 gr of ethylene oxide, and 1000 ml of cyclohexane. The reaction was started by adding to the flask 330 mg of a boron trifluoride di-n-butyl ether coordination compound synthesized by bubbling boron trifluoride into di-n-butyl ether. After maintaining the contents of the flask at 72 °C for 40 min,
The reaction was stopped by adding 10 ml of IN KOH ethanol solution. Separately, washing and drying were performed to obtain 201gr of polymer. The reduced viscosity of this polymer is 2.88, the base stabilization yield is 90.8%, and the Rv of the polymer after base stabilization is 99.3.
%, and a polyacetal with good stability was obtained. â³âOCHO of this polymer is 21Ã
10 -5 mol./mol., which was a very low level. Examples 3 to 13 A flask was charged with 200 gr of polyoxymethylene hydroxide having a reduced viscosity of 2.88, the alkylene oxide shown in Table 1, a cyclic formal, a molecular weight modifier if used, and 1000 ml of toluene. A catalyst solution was prepared by adding the Lewis acid shown in Table 1 to methylene chloride containing the dialkyl ether shown in Table 1, and the catalyst solution was mixed with toluene at a catalyst concentration of 1.5Ã10 -3 mol. was added to the flask to start the reaction. After maintaining the contents of the flask at 60 °C for 45 minutes,
The reaction was stopped by adding 15 ml of 10% ammonia aqueous solution. The sample was then separated, washed and dried, and the results shown in Table 1 were obtained. In all Examples, stable polyacetals having the desired molecular weight and excellent thermal stability and base stability were obtained. Furthermore, in all Examples, the hydride shift was at a low level. Comparative Example 1 All operations were performed in the same manner as in Example 2, except that 237 mg of boron trifluoride diethyl ether coordination compound was used in place of the boron trifluoride di-n-butyl ether coordination compound used in Example 2. The obtained results are the first
It is also shown in the table. When diethyl ether is used as the ether, the occurrence of hydride shift increases. Comparative Example 2 All operations were performed in the same manner as in Example 2, except that 580 mg of boron trifluoride anisole coordination compound was used in place of the boron trifluoride di-n-butyl ether coordination compound used in Example 2. The results are also shown in Table 1. When anisole is used as the ether, an increased amount of catalyst is required, and the increased amount of catalyst also increases the hydride shift.
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宿œäŸ 14
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ããªãªãã·ã¡ãã¬ã³ãžã¢ã»ããŒã350grããšãã¬
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140mgãããžã¡ãã«ãšãŒãã«25mgãæº¶è§£ããå¡©å
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ãŠæ·»å ãåå¿ã忢ãããéåäœãã¢ã»ãã³ã§æŽ
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éåäœã®éå
ç²åºŠã¯ã1.88ã§ãã€ãããŸãâ³â
OCHOã¯30Ã10-5mol.ïŒmol.ãšé©ãã»ã©å°ãªãã
ãã€ãã©ã€ã ã·ããã¯äœã¬ãã«ã§ãã€ãããã®
éåäœ100éšã«ãïŒã»ïŒâã¡ãã¬ã³âãã¹ïŒïŒâ
ã¡ãã«âïŒâtertâããã«ããšããŒã«ïŒ0.25éšã
ããªã«ããã©ã¯ã¿ã ïŒããªãããµã¡ãã¬ã³ã¢ãžã
ããïŒããªãããµã¡ãã¬ã³ã»ãã«ããã®ã¿ãŒããª
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ç±åªã«ãã€ãŠ105âã«å ç±ããããžã€ã±ããã
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åŸïŒã€ã³ããé·ãïŒïœã®ã¹ã¯ãªãŠãŒã³
ã³ãã¢ã«ã以äžã®çµæãæããã¹ã©ãªãŒãã3.3
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2.28ïŒ 40.0wtïŒ
ïŒã»ïŒâãã¿ã³ãžãªãŒã«ãã«ããŒã« 4.5wtïŒ
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äžåŒåããŠçŽ ãžã€ãœãããã«ãšãŒãã«é
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ã¹ã¯ãªãŠãŒã³ã³ãã¢ã®åºå£ããéåäœããµã³ã
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ç²åºŠ 1.86
åºå®å®ååç 91.5ïŒ
å¡©åºå®å®ååŸã®éåäœã®Rv 99.3ïŒ
â³âOCH3 33Ã10-5mol.ïŒmol.
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ãšãã¬ã³ã°ãªã³ãŒã«ãã«ããŒã«125grããžãšãã«
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150mgãã300mgã®ãžïœâãããã«ãšãŒãã«ã溶解
ãããã³ãŒã³100mlã«å ãè§Šåªæº¶æ¶²ãšããããã®
è§Šåªæº¶æ¶²ãæ¯åïŒmlã®å²åã§æŒåºãã«èŠãã32å
ã«äºã€ãŠãã³ãå£ãã匷å¶çã«å®éãã³ããçšã
ãŠæ·»å ããããªããã³ãå£ãããã€åºå£ãŸã§ã®æš¹
èã®å¹³å垯çæéã¯ã24ç§ã§ãã€ãããã€ããåº
ãŠæ¥ãæº¶èæš¹èã1.5ïŒ
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â³âOCHOã¯45Ã10-5mol.ïŒmol.ã§ãããäžåŒå
ããŠçŽ ãžãšãã«ãšãŒãã«é
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æ¡ä»¶ã§åŸãéåäœã®â³âOCHO85Ã10-5mol.ïŒ
mol.ã«èŒã¹ãŠäœãå€ã§ãã€ãã[Table] Example 14 350 gr of polyoxymethylene diacetate, which had a reduced viscosity of 2.30 and which had both ends capped with acetic anhydride, and 58 gr of ethylene oxide were charged into an autoclave, the contents were stirred at high speed, and the temperature was raised to 80°C. tin tetrachloride
140 mg was added to 100 ml of methylene chloride in which 25 mg of dimethyl ether was dissolved to prepare a catalyst solution. The reaction was started by adding 58 ml of catalyst solution to the autoclave using a high pressure injection pump. Twenty minutes after the start of the reaction, 15 ml of tributylamine was added using a high pressure injection pump to stop the reaction. After washing the polymer with acetone, it was dried to recover 342 gr of polymer. The reduced viscosity of this polymer was 1.88. Also â³â
OCHO is surprisingly low at 30Ã10 -5 mol./mol.
Hydride shift was at a low level. 2,2-methylene-bis(4-
methyl-6-tert-butylphenol) 0.25 parts,
When 0.50 parts of a polycaprolactam/polyhexamethylene adipamide/polyhexamethylene sebamide terpolymer was added and the mixture was molded, a molded product with strong physical properties was obtained. Example 15 A slurry having the following composition was poured into a screw conveyor with an inner diameter of 2 inches and a length of 4 m, which had a jacket heated to 105°C by a heating medium.
It was continuously supplied at a rate of Kg/hr. Polyoxymethylene dihydroxide (reduced viscosity
2.28) 40.0wt% 1,4-butanediol formal 4.5wt% Toluene 55.5wt% Boron trifluoride diisopropyl ether coordination compound
A sample of the polymer was sampled from the exit of the 0.01wt% screw conveyor and subjected to analysis, and the following results were obtained. Reduced viscosity 1.86 Group-stabilized yield 91.5% Rv of polymer after base-stabilized 99.3% â³âOCH 3 33Ã10 -5 mol./mol. Hydride shift maintained at a low level even at high temperatures of 100°C or higher has been done. Example 16 Polyoxymethylene with a reduced viscosity of 3.48 (all terminals
After mixing 2500gr (45% is methoxy group, 55% is hydroxyl group), 125gr diethylene glycol formal, and 0.15gr diethyl acetal inside a sufficiently dried hopper, a 30mmÏ L/D=35 equipped with a vent port is used.
It was extruded using an extruder. The time required for extrusion was 32 minutes, and the temperature of the molten resin at the die exit was 188°C. boron trifluoride
150 mg was added to 100 ml of benzene in which 300 mg of di-n-propyl ether had been dissolved to prepare a catalyst solution. This catalyst solution was forcibly added through the vent port using a metering pump at a rate of 2 ml per minute over the 32 minutes required for extrusion. The average residence time of the resin from the vent port to the die exit was 24 seconds. The molten resin coming out of the die was introduced into a 1.5% Na 2 CO 3 aqueous solution, and 2460 gr of polymer was recovered as a strand. The reduced viscosity of this polymer was 1.88. Moreover, â³-OCHO is 45Ã10 -5 mol./mol., and â³-OCHO of the polymer obtained under the same conditions using boron trifluoride diethyl ether coordination compound is 85Ã10 -5 mol./mol.
The value was low compared to mol.
Claims (1)
ã¡ãã¬ã³100éééšãšã äžè¬åŒãåŒãïŒR0ïŒæ°ŽçŽ ãã¢ã«ãã« åºã眮æã¢ã«ãã«åºãã¢ãªãŒã«åºã眮æã¢ãªãŒã«
åºããéžã°ããåã åäžã§ãã€ãŠãç°ãªã€ãŠããŠ
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ãã·ã0.01ã200éééšåã³ äžè¬åŒ ïŒR1ïŒã¢ã«ãã«åºãã¢ãªãŒã«åºïŒã§è¡šããããç°
ç¶ãã«ããŒã«ããæã矀ããéžã°ããååç©0.01
ã200éééšãšãã ã«ã€ã¹é žãšãäžè¬åŒR1OR1ïŒR1ïŒççŽ æ°ïŒã
ïŒã®ã¢ã«ãã«åºããéžã°ããåã åäžã§ãã€ãŠã
ç°ãªã€ãŠããŠãè¯ããïŒã§è¡šãããã20âã«ãã
ãpkaå€ãâ3.7ããâ5.5ã§ã®éã«ãããžã¢ã«ã
ã«ãšãŒãã«ãšã®é äœååç©ãç¡æº¶åªã®å Žåã¯
0.0005ãïŒéééšãææ©åªäœãçšããå Žåã¯ã«ã€
ã¹é žåºæºã§ïŒÃ10-7ãïŒÃ10-1molïŒã®ååšäž
㫠枩床â20âã230âãæéãïŒç§ã300åã§åå¿
ãããäºãç¹åŸŽãšããå®å®ãªããªã¢ã»ã¿ãŒã«ã®è£œ
æ³ã[Scope of Claims] 1. 100 parts by weight of polyoxymethylene having a number average molecular weight of 10,000 or more; , each may be the same or different. 0.01 to 200 parts by weight of alkylene oxide represented by m = 2 to 6) and the general formula Compound selected from the group consisting of cyclic formals represented by (R 1 ; alkyl group, aryl group) 0.01
~200 parts by weight, Lewis acid, general formula R 1 OR 1 (R 1 : carbon number 1 ~
6 alkyl groups, each of which may be the same or different. ), and the pka value at 20â is between -3.7 and -5.5.
React in the presence of 0.0005 to 2 parts by weight, or 1 x 10 -7 to 1 x 10 -1 mol/based on Lewis acid when using an organic medium, at a temperature of -20°C to 230°C and a time of 5 seconds to 300 minutes. A method for producing stable polyacetal that is characterized by
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18273480A JPS57108118A (en) | 1980-12-25 | 1980-12-25 | Production of stable polyacetal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18273480A JPS57108118A (en) | 1980-12-25 | 1980-12-25 | Production of stable polyacetal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57108118A JPS57108118A (en) | 1982-07-06 |
| JPS6214165B2 true JPS6214165B2 (en) | 1987-04-01 |
Family
ID=16123497
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18273480A Granted JPS57108118A (en) | 1980-12-25 | 1980-12-25 | Production of stable polyacetal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS57108118A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63193772U (en) * | 1987-05-30 | 1988-12-13 |
-
1980
- 1980-12-25 JP JP18273480A patent/JPS57108118A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63193772U (en) * | 1987-05-30 | 1988-12-13 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57108118A (en) | 1982-07-06 |
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