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JPS6218503B2 - - Google Patents
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JPS6218503B2 - - Google Patents

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Publication number
JPS6218503B2
JPS6218503B2 JP56020120A JP2012081A JPS6218503B2 JP S6218503 B2 JPS6218503 B2 JP S6218503B2 JP 56020120 A JP56020120 A JP 56020120A JP 2012081 A JP2012081 A JP 2012081A JP S6218503 B2 JPS6218503 B2 JP S6218503B2
Authority
JP
Japan
Prior art keywords
exhaust gas
conduit
temperature
wall
raw material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP56020120A
Other languages
Japanese (ja)
Other versions
JPS57135754A (en
Inventor
Kosuke Yamashita
Kyomichi Taoda
Hiromi Oosaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2012081A priority Critical patent/JPS57135754A/en
Publication of JPS57135754A publication Critical patent/JPS57135754A/en
Publication of JPS6218503B2 publication Critical patent/JPS6218503B2/ja
Granted legal-status Critical Current

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  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Furnace Details (AREA)

Description

【発明の詳細な説明】 本発明は微粒原料を焼成する前の予熱装置に関
し、石灰石、ドロマイト等の微粒原料の焼成に際
する燃料の消費量を少なくし得る該微粒原料の予
熱装置を提供せんとするものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a preheating device before firing fine grain raw materials, and provides a preheating device for fine grain raw materials such as limestone, dolomite, etc., which can reduce the amount of fuel consumed during firing of the fine grain raw materials. That is.

炭酸カルシウム、炭酸マグネシウムまたはそれ
らの含有材料などの微粒原料を熱処理して次式の
ように生石灰、酸化マグネシウムを得る反応は、
各種工業で広く利用されており、そのための装置
も種々のものが実用化されている。
The reaction of heat-treating fine raw materials such as calcium carbonate, magnesium carbonate, or materials containing them to obtain quicklime and magnesium oxide is as follows:
It is widely used in various industries, and various devices have been put into practical use.

CaCO3→CaO+CO2 MgCO3→MgO+CO2 上記反応においてCaCO3の分解温度は約800℃
以上、MgCO3の分解温度は約550℃以上である
が、近年熱源としての燃料の消費量が少ないこと
が強く要求され、その手段として焼成炉からの高
温排ガスによつて原材料の予熱を行なう方法が採
られている。
CaCO 3 → CaO + CO 2 MgCO 3 → MgO + CO 2 In the above reaction, the decomposition temperature of CaCO 3 is approximately 800℃
As mentioned above, the decomposition temperature of MgCO 3 is approximately 550°C or higher, but in recent years there has been a strong demand for low consumption of fuel as a heat source, and one method to achieve this is to preheat the raw material with high-temperature exhaust gas from the kiln. is taken.

しかしながら、この予熱に用いられる焼成炉か
ら出る高温排ガスには、熱源としての燃料の燃焼
によつて発生する燃焼ガス中に含まれる炭酸ガス
および原材料の熱処理によつて発生する炭酸ガス
が含まれると共に、製品微細粒子と同伴し、更に
原材料の予熱部では焼成炉から出た排ガスは徐々
に温度降下し、一方原料は加熱されるため、次に
述べるような欠点があつた。
However, the high-temperature exhaust gas emitted from the kiln used for preheating contains carbon dioxide contained in the combustion gas generated by the combustion of fuel as a heat source and carbon dioxide generated by heat treatment of raw materials. In addition to being accompanied by fine product particles, the temperature of the exhaust gas discharged from the kiln gradually drops in the raw material preheating section, while the raw material is heated, resulting in the following drawbacks.

すなわち、予熱部における温度が原材料の分解
反応温度以下となる範囲で、上記製品微細粒子と
排ガス中の炭酸ガスとが、次式 CaO+CO2→CaCO3 Mg+CO2→MgCO3 で示すように再炭酸化反応を起こし、非合目的で
あるばかりでなく、この反応物が予熱部の熱交換
部の装置内壁に付着推積され、これが予熱部の熱
交換部の容積低下などにより熱交換を悪くすると
共に、圧力損失を増大させ、熱処理装置の安定運
転並びに連続長期運転の維持を困難にする場合が
屡々生じた。
In other words, within the range where the temperature in the preheating section is below the decomposition reaction temperature of the raw materials, the product fine particles and carbon dioxide gas in the exhaust gas are recarbonated as shown by the following formula: CaO + CO 2 → CaCO 3 Mg + CO 2 → MgCO 3 Not only does this cause a reaction that is not intended for any purpose, but the reactants are deposited on the inner wall of the device in the heat exchange section of the preheating section, which deteriorates heat exchange by reducing the volume of the heat exchange section of the preheating section. This often increases pressure loss and makes it difficult to maintain stable operation and continuous long-term operation of the heat treatment equipment.

そこで本発明者らは、従来法における上述した
欠点を解消すべく鋭意研究の結果、予熱部におけ
る排ガス中の炭酸ガス濃度並びに温度を低下させ
ることによつて、上記欠点が大幅に解消し得るこ
とを確認し、本発明を完成するに至つた。
As a result of intensive research to eliminate the above-mentioned drawbacks of the conventional method, the present inventors have found that the above-mentioned drawbacks can be largely eliminated by lowering the carbon dioxide concentration and temperature in the exhaust gas in the preheating section. This led to the completion of the present invention.

すなわち本発明は焼成炉の上方に複数のサイク
ロンを積重し、該焼成炉に導く微粒原料を上記サ
イクロン等で焼成炉排ガスにより予熱させる装置
において、該焼成炉排ガスを導く部材の外壁に複
数個の小孔を設け、同外壁に空気供給源に連絡し
該小孔部を密封的に覆う覆い部材を設けてなるこ
とを特徴とする微粒原料の予熱装置を要旨とする
ものである。
That is, the present invention provides an apparatus in which a plurality of cyclones are stacked above a firing furnace, and a fine grain raw material introduced into the firing furnace is preheated by the firing furnace exhaust gas by the cyclones, etc., in which a plurality of cyclones are installed on the outer wall of a member that guides the firing furnace exhaust gas. The gist of the present invention is to provide a preheating device for a particulate raw material, characterized in that a small hole is provided, and a cover member is provided on the outer wall of the preheating device, the cover member communicating with an air supply source and sealingly covering the small hole.

以下、本発明を、石灰石を熱処理に適用した場
合の実施例に基き第1〜4図を用いて詳述する。
Hereinafter, the present invention will be explained in detail using FIGS. 1 to 4 based on an example in which limestone is applied to heat treatment.

第1図は、こゝで用いた装置の概念図であり、
内径350mm、高さ4mの流動層式焼成炉1、サイ
クロン2a,2b,2cを組み合せた石灰石の予
熱装置、および焼成炉1の排ガスに同伴する製品
を捕集するための捕集サイクロン6から構成され
ている。原料の石灰石Lは原料導管4から焼成炉
1の排ガスが流れる排ガス導管3bに供給され、
排ガスと熱交換してサイクロン2aで捕集され、
原料導管5aを経て排ガス導管3cに入りサイク
ロン2bで捕集されて原料導管5bから排ガス導
管3bに入る経由の流れをたどりながら、排ガス
と熱交換を繰返して予熱され最終的にサイクロン
2cで捕集されて原料導管5cから焼成炉1内に
投入する。焼成炉1ではブロワ12を介して空気
導管11から供給される空気Aによつて、燃料導
管10から供給される燃料Fを燃焼させて石灰石
を熱分解させる。熱分解して得られる生石灰Qは
製品導管8から取出し、また焼成炉1の排ガスに
同伴する生石灰Qは捕集サイクロン6で捕集して
製品導管7から取り出す。捕集サイクロン6を経
由した焼成炉1の排ガスは排ガス導管3d,3
c,3b,3aおよびサイクロン2c,2b,2
aを順次経由させてブロワ13から排出する。
Figure 1 is a conceptual diagram of the equipment used here.
It consists of a fluidized bed type kiln 1 with an inner diameter of 350 mm and a height of 4 m, a limestone preheating device that combines cyclones 2a, 2b, and 2c, and a collection cyclone 6 for collecting products accompanying the exhaust gas of the kiln 1. has been done. The raw material limestone L is supplied from the raw material conduit 4 to the exhaust gas conduit 3b through which the exhaust gas of the kiln 1 flows,
It exchanges heat with exhaust gas and is collected by cyclone 2a,
It enters the exhaust gas conduit 3c via the raw material conduit 5a, is collected by the cyclone 2b, and while following the flow of the gas from the raw material conduit 5b to the exhaust gas conduit 3b, it is preheated by repeated heat exchange with the exhaust gas, and finally collected by the cyclone 2c. The raw material is then charged into the firing furnace 1 through the raw material conduit 5c. In the firing furnace 1, the air A supplied from the air conduit 11 via the blower 12 burns the fuel F supplied from the fuel conduit 10 to thermally decompose limestone. Quicklime Q obtained by thermal decomposition is taken out from a product conduit 8, and quicklime Q accompanying the exhaust gas from the firing furnace 1 is collected by a collection cyclone 6 and taken out from a product conduit 7. The exhaust gas from the firing furnace 1 that has passed through the collection cyclone 6 is passed through the exhaust gas conduits 3d, 3.
c, 3b, 3a and cyclone 2c, 2b, 2
a sequentially and are discharged from the blower 13.

この装置で焼成炉1内の温度を840〜960℃の範
囲に変えた毎時100Kgの石灰石の分解を行わせた
ところ、予熱部の温度が石灰石の分解温度下とな
る領域の予熱装置(サイクロン、排ガス導管等)
内壁に、捕集サイクロン6で捕集できずに排ガス
に伴なわれて上昇した微細粒子の生石灰と排ガス
中の炭酸ガスとが再炭酸化反応を起こし、この反
応物が付着推積することが判明した。この傾向は
殊に排ガス導管3において顕著である。この装置
内壁への付着は温度700〜800℃の領域では硬く、
また付着の進行が速いため装置の連続運転が困難
であり、温度700℃以下で付着するものは比較的
軟く、ある程度付着すると剥離され、運転の支障
にはならない。第2図に再炭酸化反応による付着
物の圧壊強度と温度との関係の1例を、第3図に
は温度730℃において排ガス中のCO2濃度30%
(曲線a)と20%(曲線線b)の場合の再炭酸化
反応率と反応時間の関係の1例を示す。
When this device was used to decompose 100 kg of limestone per hour while changing the temperature inside the kiln 1 in the range of 840 to 960°C, the preheating device (cyclone, exhaust gas pipes, etc.)
The fine particles of quicklime that could not be collected by the collection cyclone 6 and rose with the exhaust gas and the carbon dioxide gas in the exhaust gas cause a recarbonation reaction, and this reaction product can accumulate on the inner wall. found. This tendency is particularly noticeable in the exhaust gas conduit 3. This adhesion to the inner wall of the device is hard in the temperature range of 700 to 800°C.
Furthermore, because the adhesion progresses rapidly, continuous operation of the device is difficult.Those that adhere at temperatures below 700°C are relatively soft, and once they have adhered to a certain extent, they peel off and do not interfere with operation. Figure 2 shows an example of the relationship between the crushing strength of deposits due to recarbonation reaction and temperature, and Figure 3 shows the relationship between the crushing strength of deposits due to recarbonation reaction and temperature, and Figure 3 shows the relationship between CO 2 concentration in exhaust gas of 30% at a temperature of 730°C.
An example of the relationship between recarbonation reaction rate and reaction time in the case of (curve a) and 20% (curve b) is shown.

上記の知見に基き、予熱装置、特に排ガス導管
3内壁への再炭酸化反応物の付着堆積を防止し、
連続運転を可能にするため、温度700〜800℃の領
域にある排ガス導管3に直径0.5〜5mmの小孔1
6を複数個設け、更に該小孔16を密封的に覆う
覆い部材17を設け、該部材17とブロワ14と
を導管15にて連絡して系外からの空気を該小孔
から導入して導管内壁への付着を防止するように
した。これを第4図に示す。すなわち、焼成炉1
の温度が850℃程度の場合、サイクロン2c出口
温度が800℃程度になり、排ガス導管3cの内壁
に再炭酸化反応による反応物の付着が激しい。従
つて、ブロワ14を介して導管15から空気Aを
排ガス導管3cに設けた覆い部材17に導き、こ
こから複数個の小孔16を通して排ガス導管3c
内に万遍無く導入させ、排ガス導管3c内壁近く
を通過する排ガス中の炭酸ガス濃度を低くすると
共に温度も降下させるようにした。このとき、覆
い部材17は複数個の小孔16を密封的に覆つて
いるため、部材17内に導入された空気は、外部
へ逃げることなく、小孔16から導管3c内へ万
遍無く導入される。
Based on the above knowledge, it is possible to prevent the adhesion and accumulation of recarbonation reactants on the inner wall of the preheating device, especially the exhaust gas conduit 3,
To enable continuous operation, a small hole 1 with a diameter of 0.5 to 5 mm is installed in the exhaust gas pipe 3 in the temperature range of 700 to 800 °C.
A plurality of 6 are provided, and a covering member 17 is further provided to sealingly cover the small hole 16, and the member 17 and the blower 14 are connected through a conduit 15 to introduce air from outside the system through the small hole. This prevents it from adhering to the inner wall of the conduit. This is shown in FIG. That is, the firing furnace 1
When the temperature of the cyclone 2c is about 850°C, the temperature at the outlet of the cyclone 2c is about 800°C, and reactants due to the recarbonation reaction are heavily attached to the inner wall of the exhaust gas conduit 3c. Therefore, the air A is guided from the conduit 15 via the blower 14 to the cover member 17 provided on the exhaust gas conduit 3c, and from there passes through the plurality of small holes 16 to the exhaust gas conduit 3c.
The exhaust gas is uniformly introduced into the interior of the exhaust gas conduit 3c, thereby lowering the concentration of carbon dioxide in the exhaust gas passing near the inner wall of the exhaust gas conduit 3c and lowering the temperature. At this time, since the cover member 17 sealingly covers the plurality of small holes 16, the air introduced into the member 17 is evenly introduced from the small holes 16 into the conduit 3c without escaping to the outside. be done.

このようにして系外からの空気を複数個の小孔
16から導入し、その空気量を系内を流れるガス
量の3%以上にすれば排ガス導管3c内壁への付
着が防止でき、連続運転が可能であることが判明
した。
In this way, by introducing air from outside the system through the plurality of small holes 16 and making the amount of air equal to or more than 3% of the amount of gas flowing inside the system, it is possible to prevent the air from adhering to the inner wall of the exhaust gas conduit 3c, allowing continuous operation. It turned out that it is possible.

なお、第4図には排ガス導管3cに複数個の小
孔16を設け空気を導入する場合を示している
が、焼成炉1の温度を高くした場合、例えば900
℃以上とした場合は700〜800℃の温度領域となる
排ガス導管3bに複数個に小孔16を設けて空気
を導入させて付着堆積を防止することもできるこ
とは云うまでもない。
Although FIG. 4 shows a case where a plurality of small holes 16 are provided in the exhaust gas conduit 3c to introduce air, if the temperature of the firing furnace 1 is increased, for example, 900
It goes without saying that when the temperature is higher than 700 DEG C., a plurality of small holes 16 may be provided in the exhaust gas conduit 3b, which is in the temperature range of 700 DEG to 800 DEG C., to introduce air to prevent deposition.

以上の説明からも理解されることであるが、本
発明装置は下記のような作用効果を奏する。
As can be understood from the above explanation, the device of the present invention has the following effects.

(1) 装置壁の小孔から導入される空気によつて内
壁近くを通過する排ガス中の炭酸ガス濃度が下
がると共に温度も降下して再炭酸化反応の進行
が抑制される。
(1) The air introduced through the small holes in the device wall lowers the carbon dioxide concentration in the exhaust gas passing near the inner wall, and also lowers the temperature, suppressing the progress of the recarbonation reaction.

(2) さらに小孔から導入される空気によつて再炭
酸化反応物を起こす材料、例えばCaO、
MgO、CO2または再炭酸化反応物が装置内壁
に到達する事を妨げる。
(2) Furthermore, materials that cause recarbonation reaction products by air introduced through small holes, such as CaO,
Prevents MgO, CO 2 or recarbonation reactants from reaching the inner walls of the device.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は石灰石熱処理装置の概略図を示し、第
2図は再炭酸化反応による付着物の圧壊強度と温
度との関係を、第3図は再炭酸化反応率と反応時
間の関係を示すグラフであり、第4図は本発明に
おいて系外の空気を導入させる手段の概略を示す
図である。
Figure 1 shows a schematic diagram of the limestone heat treatment equipment, Figure 2 shows the relationship between the crushing strength of deposits due to recarbonation reaction and temperature, and Figure 3 shows the relationship between recarbonation reaction rate and reaction time. FIG. 4 is a diagram schematically showing a means for introducing air from outside the system in the present invention.

Claims (1)

【特許請求の範囲】[Claims] 1 焼成炉の上方に複数のサイクロンを積重し、
該焼成炉に導く微粒原料を上記サイクロン等で焼
成炉排ガスにより予熱させる装置において、該焼
成炉排ガスを導く部材の外壁に複数個の小孔を設
け、同外壁に空気供給源に連絡し該小孔部を密封
的に覆う覆い部材を設けてなることを特徴とする
微粒原料の予熱装置。
1 Stack multiple cyclones above the firing furnace,
In a device for preheating the fine grain raw material introduced into the kiln using the kiln exhaust gas using the cyclone or the like, a plurality of small holes are provided in the outer wall of the member that guides the kiln waste gas, and the outer wall is connected to an air supply source. A preheating device for a particulate raw material, characterized in that a covering member is provided for sealingly covering a hole.
JP2012081A 1981-02-16 1981-02-16 Particulate raw material preheating device Granted JPS57135754A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2012081A JPS57135754A (en) 1981-02-16 1981-02-16 Particulate raw material preheating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012081A JPS57135754A (en) 1981-02-16 1981-02-16 Particulate raw material preheating device

Publications (2)

Publication Number Publication Date
JPS57135754A JPS57135754A (en) 1982-08-21
JPS6218503B2 true JPS6218503B2 (en) 1987-04-23

Family

ID=12018255

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2012081A Granted JPS57135754A (en) 1981-02-16 1981-02-16 Particulate raw material preheating device

Country Status (1)

Country Link
JP (1) JPS57135754A (en)

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56160349A (en) * 1980-05-09 1981-12-10 Mitsubishi Heavy Ind Ltd Heat treatment material preheating method

Also Published As

Publication number Publication date
JPS57135754A (en) 1982-08-21

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