JPS6221496B2 - - Google Patents
Info
- Publication number
- JPS6221496B2 JPS6221496B2 JP59015780A JP1578084A JPS6221496B2 JP S6221496 B2 JPS6221496 B2 JP S6221496B2 JP 59015780 A JP59015780 A JP 59015780A JP 1578084 A JP1578084 A JP 1578084A JP S6221496 B2 JPS6221496 B2 JP S6221496B2
- Authority
- JP
- Japan
- Prior art keywords
- soymilk
- mold container
- tofu
- coagulant
- soybean milk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 235000010469 Glycine max Nutrition 0.000 claims description 56
- 244000068988 Glycine max Species 0.000 claims description 56
- 235000013322 soy milk Nutrition 0.000 claims description 45
- 238000000926 separation method Methods 0.000 claims description 34
- 235000013336 milk Nutrition 0.000 claims description 33
- 239000008267 milk Substances 0.000 claims description 33
- 210000004080 milk Anatomy 0.000 claims description 33
- 238000003756 stirring Methods 0.000 claims description 31
- 239000000701 coagulant Substances 0.000 claims description 29
- 238000003860 storage Methods 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 18
- 238000009835 boiling Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 10
- 238000005345 coagulation Methods 0.000 claims description 9
- 230000015271 coagulation Effects 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 description 34
- 235000013527 bean curd Nutrition 0.000 description 22
- 238000004519 manufacturing process Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- PHOQVHQSTUBQQK-SQOUGZDYSA-N D-glucono-1,5-lactone Chemical compound OC[C@H]1OC(=O)[C@H](O)[C@@H](O)[C@@H]1O PHOQVHQSTUBQQK-SQOUGZDYSA-N 0.000 description 6
- 235000012209 glucono delta-lactone Nutrition 0.000 description 6
- 239000000182 glucono-delta-lactone Substances 0.000 description 6
- 229960003681 gluconolactone Drugs 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 230000001112 coagulating effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000005338 heat storage Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 235000013402 health food Nutrition 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/004—Cooking-vessels with integral electrical heating means
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Beans For Foods Or Fodder (AREA)
- Food-Manufacturing Devices (AREA)
Description
【発明の詳細な説明】
技術分野
この発明は、大豆の粉砕・分離から凝固・成型
に至る一連の豆腐製造工程が単一の機器により連
続して自動的に行えるようにした豆腐製造装置に
関する。DETAILED DESCRIPTION OF THE INVENTION Technical Field The present invention relates to a tofu manufacturing apparatus that allows a series of tofu manufacturing processes from crushing and separating soybeans to coagulation and molding to be performed continuously and automatically using a single device.
背景技術
一般に豆腐の製造は、大豆を水に浸漬する第1
の工程と、浸漬した大豆を細かく粉砕する第2の
工程と、粉砕された大豆を煮沸殺菌する第3の工
程と、煮沸した大豆を豆乳とおからに分離する第
4の工程と、分離した豆乳を凝固させる第5の工
程と、これを成型する第6の工程とを順次行うこ
とによつてなされている。この豆腐の製造は、熟
練を要する作業であり、一般家庭等で手軽に行う
という訳には行かなかつた。また装置構成上、上
記各工程の中で一部のみを自動化したものは知ら
れているが、大豆の粉砕・分離から凝固・成型に
至る一連の工程が単一の機器によつて一貫して自
動的に行える家庭用の全自動化された装置は未だ
知られていない。したがつて健康食品として多彩
な料理の材料として豆腐が脚光をあびている現状
下において、1〜2丁分程度の豆腐を一般家庭等
で手軽に製造できる装置が強く要望されている。Background technology Generally, tofu production involves the first step of soaking soybeans in water.
a second step of finely pulverizing the soaked soybeans, a third step of boiling and sterilizing the ground soybeans, a fourth step of separating the boiled soybeans into soy milk and okara, and a separated soy milk. This is done by sequentially performing a fifth step of solidifying the solidified material and a sixth step of molding it. The production of this tofu requires skill and cannot be carried out easily at home. Furthermore, due to the equipment configuration, although it is known that only some of the above processes are automated, the series of processes from soybean crushing and separation to coagulation and molding can be consistently performed using a single device. There is still no known fully automated device for home use that can do this automatically. Therefore, in the current situation where tofu is in the spotlight as a health food and as an ingredient in a variety of dishes, there is a strong demand for an apparatus that can easily produce one to two bites of tofu at home.
発明の開示
この発明は、大豆の粉砕・分離した凝固・成型
に至る一連の豆腐製造工程が一貫して自動的に行
え、一般家庭等で豆腐の製造が熟練を要すること
なく手軽に行える全自動化された豆腐製造装置を
提供することを目的とする。DISCLOSURE OF THE INVENTION This invention is a fully automated system that can consistently and automatically perform a series of tofu manufacturing processes from soybean crushing, separating and coagulating, to molding, and allows for easy tofu manufacturing at home, etc., without requiring any skill. The purpose of the present invention is to provide a tofu manufacturing device that is manufactured by the manufacturer.
この目的を達成するために、この発明は、液溜
ケースの内部に回転可能に設けられ、浸漬大豆を
粉砕する粉砕刃を回転可能に有すると共に粉砕さ
れた大豆を豆乳とおからに分離する遠心分離槽
と、該遠心分離で得られた豆乳を収容した煮沸兼
豆腐型容器を所定の経路に沿つて煮沸・凝固・成
型位置に移送する移動手段と、移動手段により送
り込まれた型容器中の豆乳に煮沸時、保温時等に
応じた強さで加熱作用を与える加熱手段と、上記
送り込まれた型容器中の豆乳に煮沸時から凝固・
成型に至る間、撹拌作用を与える撹拌手段と、上
記煮沸された豆乳が所定の温度に冷却されたとき
傾動作して内部に収容された水と凝固剤とを混合
し型容器中の豆乳に投入する凝固剤の投入手段と
を主たる構成要素とする。 In order to achieve this object, the present invention provides a centrifugal system that is rotatably provided inside a liquid storage case, has a rotatable crushing blade for crushing soaked soybeans, and separates the crushed soybeans into soybean milk and okara. a tank, a moving means for transporting the boiling and tofu-shaped container containing the soymilk obtained by the centrifugation along a predetermined route to a boiling, coagulating, and molding position, and soybean milk in the molded container fed by the moving means. A heating means that applies a heating effect with a strength corresponding to the time of boiling, keeping warm, etc., and a heating means that applies a heating effect to the soybean milk in the mold container fed to the soybean from the time of boiling.
During the molding process, a stirring means that provides a stirring action is used, and when the boiled soymilk is cooled to a predetermined temperature, the soybean milk is tilted to mix the water and coagulant contained inside the soymilk in the mold container. The main component is a means for introducing the coagulant to be introduced.
この発明によれば、浸漬大豆の粉砕および豆乳
とおからの分離から豆乳の凝固・成型に至る一連
の豆腐製造工程が人手を介することなく連続して
自動的に行える。したがつて、一般家庭等で豆腐
の製造が熟練を要することなく簡易にかつ短時間
で行える。また、人手を介する部分がないため、
製造工程で雑菌類が混入するといつたことも少な
く、腐敗しにくい衛生的な豆腐が容易に得られ
る。更に、好みに応じた味、性状、種類の豆腐が
簡単に製造できる。 According to the present invention, a series of tofu manufacturing processes from crushing soaked soybeans and separating soybean milk and okara to coagulating and molding soymilk can be performed continuously and automatically without human intervention. Therefore, tofu can be manufactured easily and in a short time at home without requiring any skill. Also, since there is no manual intervention,
There is little chance of contamination with bacteria during the manufacturing process, making it easy to obtain hygienic tofu that is resistant to spoilage. Furthermore, it is possible to easily produce tofu with a taste, texture, and type according to one's taste.
発明を実施するための最良の形態
以下、この発明の一実施例について図面を参照
して詳細に説明する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, one embodiment of the present invention will be described in detail with reference to the drawings.
第1図はこの発明に係る豆腐製造装置の一例を
示すもので、本装置はケーシング10の上部に形
成した凹部11に設置された液溜ケース12と、
液溜ケース12の内部に回転可能に設けられ投入
された大豆を粉砕する粉砕刃を備えた遠心分離槽
13と、豆腐型容器14を保温外筒15と共に液
溜ケース12の豆乳流出口下方の豆乳収容位置か
らその斜め上方の撹拌・凝固・成型位置に所定の
経路に沿つて移送する移動機構40と、移動機構
40によつて豆乳収容位置から送り込まれた型容
器14内の豆乳に煮沸・凝固・冷却過程で撹拌作
用を与える撹拌機構50と、撹拌機構50の豆乳
撹拌体を往復駆動する移動機構60と、型容器1
4中の豆乳が煮沸後、所定の凝固温度に冷却され
たとき、これに所定量の凝固剤を投入する凝固剤
投入手段70とにより概略構成されている。 FIG. 1 shows an example of a tofu manufacturing apparatus according to the present invention, which includes a liquid storage case 12 installed in a recess 11 formed in the upper part of a casing 10,
A centrifugal separation tank 13 rotatably installed inside the liquid storage case 12 and equipped with a crushing blade for crushing the soybeans put therein, and a tofu-shaped container 14 are placed below the soybean milk outlet of the liquid storage case 12 together with a heat-insulating outer cylinder 15. A moving mechanism 40 transports the soybean milk from the soymilk storage position to a stirring, coagulation, and molding position diagonally above the soybean milk storage position along a predetermined path, and boils and melts the soymilk in the mold container 14 fed from the soymilk storage position by the movement mechanism 40. A stirring mechanism 50 that provides a stirring action during the coagulation/cooling process, a moving mechanism 60 that reciprocates the soybean milk stirring body of the stirring mechanism 50, and a mold container 1.
The soybean milk injecting means 70 generally includes a coagulant injection means 70 for injecting a predetermined amount of coagulant into the soybean milk when the soybean milk in No. 4 is boiled and cooled to a predetermined coagulation temperature.
ケーシング10の前面下部にマイクロコンピユ
ータから成る制御回路80が組込まれており、各
部の動作が所定のシーケンスおよび温度検知にし
たがつて順序良く自動的に行えるようになつてい
る。 A control circuit 80 consisting of a microcomputer is built into the lower front of the casing 10, so that the operations of each part can be performed automatically in a well-ordered manner according to a predetermined sequence and temperature detection.
液溜ケース12は第2図に示すように上記凹部
11に取外し可能に設置されており、その上部に
上蓋16が嵌着されている。液溜ケース12の底
面一側に豆乳排出口17が設けられ、その下方の
凹部11上に豆乳受け18が設置されている。豆
乳受け18には豆乳の送出管19が接続されてい
る。送出管19の一端は豆乳収容位置に設置され
た豆腐型容器14の直上方に延出されている。 As shown in FIG. 2, the liquid reservoir case 12 is removably installed in the recess 11, and a top cover 16 is fitted onto its upper part. A soy milk outlet 17 is provided on one side of the bottom surface of the liquid storage case 12, and a soy milk receiver 18 is installed on the recess 11 below the outlet. A soy milk delivery pipe 19 is connected to the soy milk receiver 18. One end of the delivery pipe 19 extends directly above the tofu-shaped container 14 installed at the soymilk storage position.
液溜ケース下方のケーシング10の内部に豆乳
分離槽13および粉砕刃27を回転駆動する駆動
用のモータ20が設置されている。このモータ2
0は例えば定速回転が得られる単相誘導モータで
あつて、その軸に設けた大径のプーリ21と遠心
分離槽13を支持する駆動軸22に設けた小径の
プーリ23との間にベルト24が掛け渡され、駆
動軸22を約2500rpmで駆動するようになつてい
る。 A driving motor 20 for rotating the soybean milk separation tank 13 and the crushing blade 27 is installed inside the casing 10 below the liquid storage case. This motor 2
0 is, for example, a single-phase induction motor that can rotate at a constant speed, and a belt is installed between a large-diameter pulley 21 provided on its shaft and a small-diameter pulley 23 provided on a drive shaft 22 that supports the centrifugal separation tank 13. 24 is extended across the shaft, and the drive shaft 22 is driven at approximately 2500 rpm.
駆動軸22は軸受25,25によつてケーシン
グ内部に回転可能に支持されると共に、その上端
側が凹部11の中央から液溜ケース12の底面中
央を通してその上方に所定高さで突出している。
その突出端部外周に豆乳分離槽13の底面中央が
軸受26を介して上下摺動可能かつ回転可能に支
持されている。駆動軸22の上端部に所要枚数の
粉砕刃27…が取付けられ、モータ20の駆動に
よる駆動軸22の回転により遠心分離槽13の底
面近傍に沿つて回転駆動され分離槽内に収容され
た大豆を細かく粉砕するようになつている。 The drive shaft 22 is rotatably supported inside the casing by bearings 25, 25, and its upper end side projects upward from the center of the recess 11 through the center of the bottom surface of the liquid storage case 12 at a predetermined height.
The center of the bottom surface of the soybean milk separation tank 13 is supported on the outer periphery of the protruding end via a bearing 26 so as to be vertically slidable and rotatable. A required number of crushing blades 27 are attached to the upper end of the drive shaft 22, and as the drive shaft 22 is rotated by the drive of the motor 20, the soybeans stored in the separation tank are rotated along the bottom surface of the centrifugal separation tank 13. It is designed to grind finely.
遠心分離槽13は、粉砕刃27によつて粉砕さ
れた大豆を遠心分離作用によつて豆乳とおからに
分離するためのもので、周壁上半部に多数の細孔
131…が設けられた円筒状に形成されている。
遠心分離槽13の上部に内蓋28が嵌着され、止
め金具29によつて固定されている。 The centrifugal separation tank 13 is for separating the soybeans crushed by the crushing blade 27 into soy milk and okara by centrifugal action, and is a cylinder with a large number of pores 131 provided in the upper half of the peripheral wall. It is formed in the shape of
An inner lid 28 is fitted onto the top of the centrifugal separation tank 13 and fixed with a stopper 29.
一方、液溜ケース12の上蓋16の内面中心部
に支持軸162が駆動軸22と中心軸を同軸にし
て突設されており、この支持軸162に遠心分離
槽13が内蓋28に設けた軸受を介して回転可能
かつ上下動可能に支持されている。 On the other hand, a support shaft 162 is provided protruding from the center of the inner surface of the upper lid 16 of the liquid storage case 12 with the central axis coaxial with the drive shaft 22, and the centrifugal separation tank 13 is provided on the inner lid 28 on this support shaft 162. It is rotatably and vertically supported via bearings.
遠心分離槽13の底面と駆動軸22の液溜ケー
ス12内部への突出部分とには一対のクラツチ板
131,221が接離可能に設けられている。ク
ラツチ板131,221は遠心分離槽13が液溜
ケース12の底部近傍に下降することによつて接
合され、遠心分離槽13を駆動軸22に結合して
粉砕刃27と共に回転可能になす。また、遠心分
離槽13が上動することにより接合が解かれ、遠
心分離槽13を駆動軸22から切放して粉砕刃2
7のみを回転可能に切換える。 A pair of clutch plates 131 and 221 are provided on the bottom surface of the centrifugal separation tank 13 and on the protruding portion of the drive shaft 22 into the liquid reservoir case 12 so as to be able to move toward and away from each other. The clutch plates 131 and 221 are joined together when the centrifugal separation tank 13 is lowered near the bottom of the liquid storage case 12, and the centrifugal separation tank 13 is connected to the drive shaft 22 so as to be rotatable together with the crushing blade 27. Further, the centrifugal separation tank 13 is moved upward to release the connection, and the centrifugal separation tank 13 is cut off from the drive shaft 22 and the crushing blade 2
Switch only 7 to be rotatable.
クラツチ板131,221はクラツチ切換え手
段によつて接離される。このクラツチ切換え手段
はケーシング10の内部に設けたフレーム110
上に上下揺動可能に枢着された揺動アーム31
と、この揺動アーム31上に支持板32を介して
設置され、上端部が凹部11の底部および液溜ケ
ース12の底面を挿通して遠心分離槽13の底面
近傍に延びる押上げロツド33,33とから成つ
ている。揺動アーム31は後述する型容器14の
移動機構40を構成する回動プーリ42の回転に
より上下に所定の範囲で揺動する。すなわち、回
動プーリ42の一面にクラツチカム421が設け
られており、その回動によつて揺動アーム31の
基端中央に設けたシヤフト311を押下げること
により、揺動アーム31の一端を上方に揺動させ
る。また、シヤフト311への押下げを解除する
ことにより揺動アーム31は下方に揺動復帰す
る。これにより押上げロツド33,33が支持板
32を介して所定ストロークで上動または下動
し、その一端で遠心分離槽13を押上げ上昇さ
せ、または下降させる。 Clutch plates 131, 221 are brought into contact and separated by clutch switching means. This clutch switching means is a frame 110 provided inside the casing 10.
A swinging arm 31 is pivotably mounted on the top so that it can swing vertically.
A push-up rod 33 is installed on the swinging arm 31 via a support plate 32, and has an upper end that passes through the bottom of the recess 11 and the bottom of the liquid storage case 12 and extends near the bottom of the centrifuge tank 13. It consists of 33. The swing arm 31 swings up and down within a predetermined range by the rotation of a swing pulley 42 that constitutes a moving mechanism 40 for the mold container 14, which will be described later. That is, a clutch cam 421 is provided on one surface of the rotating pulley 42, and its rotation pushes down the shaft 311 provided at the center of the base end of the swing arm 31, thereby moving one end of the swing arm 31 upward. oscillate. Further, by releasing the push-down on the shaft 311, the swing arm 31 swings back downward. As a result, the push-up rods 33, 33 move upward or downward at a predetermined stroke via the support plate 32, and push the centrifugal separation tank 13 up or down at one end thereof.
上記上蓋16と内蓋28とには係止片161,
281が突設されており、遠心分離槽13が上昇
したとき係合して、遠心分離槽13を停止状態に
係止するようになつている。また、液溜ケース1
2の底面に仕切り壁121が押上げロツド33,
33を囲うように立上り形成され、その内部に豆
乳分離槽から流出した豆乳が入り込まないように
されている。遠心分離槽13の内壁面にはフイル
ター90が装着されている。 A locking piece 161 is provided on the upper lid 16 and the inner lid 28,
281 is provided in a protruding manner, and is engaged when the centrifugal separation tank 13 is raised to lock the centrifugal separation tank 13 in a stopped state. In addition, liquid reservoir case 1
2, the partition wall 121 is pushed up by the rod 33,
The soybean milk separating tank 33 is formed in an upright manner so as to surround the soybean milk separation tank 33, and the soybean milk flowing out from the soybean milk separation tank does not enter therein. A filter 90 is attached to the inner wall surface of the centrifugal separation tank 13.
型容器14は保温外筒15に嵌装され、この保
温外筒15と共に移動機構40を構成する外枠4
6に取外し可能に設置される。型容器14は矩形
箱状に形成され、凝固性能が最高となる寸法とな
つている。その内面には以後の豆腐の型抜きが容
易に行えるよう例えばフツ素樹脂加工が施されて
いる。また、その深さは以後の型抜きが容易に行
えるように、豆腐の高さよりもやや深くなる程度
のものになつている。型容器14と保温外筒15
との間には蓄熱空間部が形成され、豆乳煮沸時及
び豆腐保温時に後述するシーズヒータによる加熱
が迅速かつ効率良く行えるようになつている。 The mold container 14 is fitted into a heat retaining outer cylinder 15, and the outer frame 4 which together with the heat retaining outer cylinder 15 constitutes a moving mechanism 40
6 is removably installed. The mold container 14 is formed into a rectangular box shape and has dimensions that maximize solidification performance. The inner surface is treated with, for example, fluorine resin so that the tofu can be easily cut out later. Further, the depth is set to be slightly deeper than the height of the tofu so that subsequent mold cutting can be easily performed. Mold container 14 and heat insulation outer cylinder 15
A heat storage space is formed between the soybean and the soybean, so that heating by a sheathed heater, which will be described later, can be performed quickly and efficiently when boiling soymilk and keeping tofu warm.
型容器14は移動機構40の駆動により豆乳の
収容位置から撹拌機構50の位置に保温外筒15
と一体で移送される。 The mold container 14 is moved from the soymilk storage position to the stirring mechanism 50 by moving the heat retaining outer cylinder 15 by the movement mechanism 40.
will be transported together with the
移動機構40は第3図に示すように構成されて
いる。第3図において、ケーシング10内部のフ
レーム110の前面両側間に回動軸41が回動可
能に支持されている。その一端に設けた大径の回
動プーリ42と、ケーシング10内に設置された
駆動用減速ギヤ付モータ43の軸に設けた小径プ
ーリ44とはベルト430によつて連結されてい
る。回動軸41にはコ字状をなす回動アーム45
の基端両側が嵌挿支持され、そのコ字状基端の中
央が回動軸41の長手方向中央部にネジ止め固定
されている。回動アーム45の開口側両端に長手
方向に沿う長孔451,451が形成され、この
長孔451に外枠46の両側に突設した軸部46
1が遊嵌されている。軸部461,461の端部
にローラ462が取付けられ、このローラ46
2,462がフレーム110の両側に設けたガイ
ドレール47上に転動可能に載置されている。外
枠46の内底部にシーズヒータ48が配設されて
いる。このシーズヒータ48は型容器14が保温
外筒15と共に外枠46に設置されたとき、その
底面と接するようになつている。外枠46の内壁
にサーミスタ49が装着され、保温外筒15に形
成した開口を通して型容器14の壁面と接し、内
部に収容された豆乳の温度を検知して制御回路8
0を通し装置の温度制御を行うようになつてい
る。型容器14はモータ43の駆動による回動ア
ーム45の回動軸41を中心とした回動によつて
ガイドレール47,47上を豆乳の収容位置から
その一側上方の撹拌機構50の位置まで持ち運ば
れる。 The moving mechanism 40 is constructed as shown in FIG. In FIG. 3, a rotation shaft 41 is rotatably supported between both front sides of a frame 110 inside the casing 10. As shown in FIG. A large diameter rotary pulley 42 provided at one end thereof and a small diameter pulley 44 provided on the shaft of a driving reduction geared motor 43 installed inside the casing 10 are connected by a belt 430. The rotation shaft 41 has a U-shaped rotation arm 45.
Both sides of the proximal end are inserted and supported, and the center of the U-shaped proximal end is fixed to the central portion of the rotation shaft 41 in the longitudinal direction with a screw. Elongated holes 451, 451 are formed along the longitudinal direction at both ends of the opening side of the rotating arm 45, and shaft portions 46 protruding from both sides of the outer frame 46 are formed in the elongated holes 451.
1 is loosely fitted. A roller 462 is attached to the end of the shaft portions 461, 461, and this roller 46
2,462 are rotatably mounted on guide rails 47 provided on both sides of the frame 110. A sheathed heater 48 is disposed at the inner bottom of the outer frame 46. This sheathed heater 48 is configured to come into contact with the bottom surface of the mold container 14 when it is installed in the outer frame 46 together with the heat retaining outer cylinder 15. A thermistor 49 is attached to the inner wall of the outer frame 46 and comes into contact with the wall surface of the mold container 14 through an opening formed in the heat-retaining outer cylinder 15 to detect the temperature of the soymilk contained therein and to control the control circuit 8.
0 to control the temperature of the device. The mold container 14 is rotated about the rotation shaft 41 of the rotation arm 45 driven by the motor 43, so that the mold container 14 moves on the guide rails 47, 47 from the soymilk storage position to the stirring mechanism 50 position above one side thereof. carried.
撹拌機構50は第4図に示すように構成されて
いる。第4図において、フレーム110の上部に
略矩形筒状をなす延長筒510が着脱可能に装着
されている。延長筒510の内部に長方形板状の
撹拌体520が取付部材530を介して往復揺動
可能に取付けられている。延長筒510の下端周
縁にパツキン540が設けられており、型容器1
4が撹拌機構50の位置に送り込まれたとき、そ
の上端部が密着外嵌されるようになつている。延
長筒510の側壁に取付部材530に連結された
駆動継手550が軸551を中心に回動可能に設
けられている。一方、フレーム110の前面上部
に一対のソレノイド610,610から成る撹拌
体駆動機構60が設けられており、そのロツドが
連結機構620に接続されている。連結機構62
6はソレノイド610,610を支持する支持プ
レート630の内面側で駆動継手550に連結さ
れており、ソレノイド610,610のオン、オ
フにより支持プレート630に設けたガイドレー
ル650,650に案内されて往復動し、駆動継
手550を軸551を中心に所定角度で往復揺動
させる。これにより撹拌体520が取付部材53
0を介して往復駆動される。 The stirring mechanism 50 is constructed as shown in FIG. In FIG. 4, an extension tube 510 having a substantially rectangular tube shape is detachably attached to the upper part of the frame 110. A rectangular plate-shaped stirring body 520 is mounted inside the extension tube 510 via a mounting member 530 so as to be able to swing back and forth. A packing 540 is provided around the lower end of the extension tube 510, and the mold container 1
4 is sent into the position of the stirring mechanism 50, its upper end is tightly fitted onto the outside. A drive joint 550 connected to the mounting member 530 is provided on the side wall of the extension tube 510 so as to be rotatable about a shaft 551 . On the other hand, an agitator drive mechanism 60 consisting of a pair of solenoids 610, 610 is provided at the upper front of the frame 110, and its rod is connected to a coupling mechanism 620. Connection mechanism 62
6 is connected to the drive joint 550 on the inner side of the support plate 630 that supports the solenoids 610, 610, and is guided by guide rails 650, 650 provided on the support plate 630 and reciprocates when the solenoids 610, 610 are turned on and off. The drive joint 550 is reciprocated at a predetermined angle about the shaft 551. As a result, the stirring body 520 is attached to the mounting member 53.
It is driven back and forth through 0.
延長筒510の上部に蓋560が冠着されてい
る。延長筒510はフレーム110の上部両側に
設けた加圧ロツド570により蓋560を介して
上方に抜け止め係止されると共に、加圧ロツド5
70に取付けたバネ580によつて常時下方に付
勢されている。 A lid 560 is attached to the top of the extension tube 510. The extension tube 510 is fixed upwardly through a lid 560 by pressure rods 570 provided on both sides of the upper part of the frame 110, and the pressure rods 5
It is always urged downward by a spring 580 attached to 70.
延長筒510の一側部に凝固剤投入手段70が
設けられている。この凝固剤投入手段70は次の
ように構成されている。 A coagulant injection means 70 is provided on one side of the extension tube 510. This coagulant injection means 70 is constructed as follows.
延長筒510の蓋560の一側部に開口部が形
成され、この開口部の一端側に凝固剤の容器71
0がその両側に設けた軸711を介して水平か
ら、下方の延長筒内部に所要角度で傾動作可能に
枢設されている。蓋560の一側部にたわみ性を
有する係止板720が設けられており、凝固剤容
器710の一側部と係合することにより、これを
水平状態に係止するようになつている。この係止
板720はフレーム110の上部に設けた係止解
除板730と接しており、凝固剤投入時に上記移
動機構40の駆動で延長筒510が一定ストロー
クで上動したとき、係止解除板730の傾斜面と
摺接して支点を中心に一方向に弾性変形し、凝固
剤容器710との係合を解除するようになつてい
る。凝固剤容器710は所要量の水と凝固剤とを
予め別室に分けて収容しておき、凝固剤投入時に
係止板720との係合が解除されると、軸71
1,711を中心に延長筒510の内部に傾動作
し、水と凝固剤とを混合してその一面および蓋5
60に形成した流出口を通して型容器14内部の
豆乳中に投入するようになつている。 An opening is formed in one side of the lid 560 of the extension tube 510, and a coagulant container 71 is provided at one end of the opening.
0 is pivoted from horizontally through shafts 711 provided on both sides inside the downward extension cylinder so that it can be tilted at a required angle. A flexible locking plate 720 is provided on one side of the lid 560, and is adapted to lock the coagulant container 710 in a horizontal state by engaging with one side of the coagulant container 710. This locking plate 720 is in contact with a locking release plate 730 provided on the upper part of the frame 110, and when the extension tube 510 moves upward with a constant stroke by driving the moving mechanism 40 when the coagulant is introduced, the locking release plate 730 It slides on the inclined surface of 730 and is elastically deformed in one direction about the fulcrum, thereby releasing the engagement with coagulant container 710. The coagulant container 710 stores the required amount of water and coagulant in separate chambers in advance, and when the engagement with the locking plate 720 is released when the coagulant is added, the shaft 71
1,711 is tilted into the interior of the extension tube 510, and mixes water and coagulant to one side of the extension tube 510 and the lid 5.
The soybean milk is poured into the mold container 14 through an outlet formed at 60.
上記サーミスタ49からの信号は制御回路80
に入力され、その信号に基づいてシーズヒータ4
8がON/OFF制御される。 The signal from the thermistor 49 is sent to the control circuit 80.
is input to the sheathed heater 4 based on the signal.
8 is controlled ON/OFF.
上記移動機構40には型容器14の移動初期位
置を検知する位置検出スイツチ(図示せず)が設
けられると共に、モータ43の軸に取付けられた
切欠きを有する円板とフオトインタラプタとから
成るロータリエンコーダ(図示せず)が設けら
れ、モータ43の回転数を計数することにより、
型容器14の移動位置を検知するようになつてい
る。位置検出スイツチからの信号とロータリエン
コーダのフオトインタラプタの出力とは制御回路
80に入力され、これによつて移動機構40が所
定のシーケンスにしたがつて駆動制御される。 The moving mechanism 40 is provided with a position detection switch (not shown) for detecting the initial movement position of the mold container 14, and a rotary motor 43 consisting of a disc with a notch attached to the shaft of the motor 43 and a photo interrupter. An encoder (not shown) is provided, and by counting the number of rotations of the motor 43,
The moving position of the mold container 14 is detected. The signal from the position detection switch and the output of the photointerrupter of the rotary encoder are input to a control circuit 80, whereby the movement mechanism 40 is controlled in accordance with a predetermined sequence.
次に以上の如く構成された本実施例装置の豆腐
製造順序について説明する。 Next, the sequence of manufacturing tofu using the apparatus of this embodiment configured as described above will be explained.
先ず、水に浸漬された大豆を水と共に遠心分離
槽13に所定量投入し、図示しないスタートスイ
ツチをオンにすると、移動機構40のモータ43
が所定方向に所定量だけ駆動され、第5図に示す
ように回動プーリ42の回転によつてクラツチカ
ム461が上記揺動アーム31のシヤフト311
を押下げる。すると、揺動アーム31の一端側が
支点を中心に上方に揺動し、押上げロツド33,
33を支持板32を介して上動させる。押上げロ
ツド33,33が上動すると、遠心分離槽13が
その一端で付勢されて液溜ケース12の底部近傍
から所定高さ上昇する。遠心分離槽13が上昇す
ると、上記クラツチ板131,221間が離脱
し、遠心分離槽13と駆動軸22との接合が解か
れる。その際、上蓋16の係止片161と内蓋2
8の係止片281とが係合し、遠心分離槽13を
停止状態に係止する。 First, a predetermined amount of soybeans soaked in water is put into the centrifugal separation tank 13 together with water, and when a start switch (not shown) is turned on, the motor 43 of the moving mechanism 40 is turned on.
is driven by a predetermined amount in a predetermined direction, and as shown in FIG.
Press down. Then, one end of the swing arm 31 swings upward about the fulcrum, and the push-up rods 33,
33 is moved upward via the support plate 32. When the push-up rods 33, 33 move upward, the centrifugal separation tank 13 is biased at one end thereof and rises from the vicinity of the bottom of the liquid storage case 12 to a predetermined height. When the centrifugal separation tank 13 rises, the clutch plates 131 and 221 are separated, and the connection between the centrifugal separation tank 13 and the drive shaft 22 is released. At that time, the locking piece 161 of the upper lid 16 and the inner lid 2
The locking pieces 281 of No. 8 are engaged with each other to lock the centrifugal separation tank 13 in a stopped state.
次いで、モータ20が駆動され、粉砕刃27が
第5図の矢印100で示す方向に回転駆動され
る。これにより分離槽内部の大豆が細かく粉砕さ
れる。その後、所定時間経過して大豆の粉砕が終
了すると、モータ20が停止して粉砕刃27の回
転が停止する。次いで、移動機構40のモータ4
3が上記と逆方向に所定量駆動され、クラツチカ
ム461による揺動アーム31のシヤフト311
への押下げが解除される。すると、揺動アーム3
1の一端が下方に揺動復帰し、押上げロツド3
3,33を下降復帰させる。これにより遠心分離
槽13が液溜ケース12の底面近傍まで降下し、
クラツチ板131,221間が接合され遠心分離
槽13が駆動軸22に結合される(第2図参
照)。その後、モータ20が駆動され、遠心分離
槽13が粉砕刃27と共に上記矢印100方向に
回転駆動される。すると遠心分離槽13内の粉砕
された大豆は、その遠心分離作用によりおからと
豆乳に分離され、おからがフイルター90に付着
残留するとともに、分離した豆乳がフイルター9
0および細孔131……を通して液溜ケース12
に流出し、その底面から排出口17を通り豆乳受
け18に貯溜され、これより送出口19を経て型
容器14内に収容される。 Next, the motor 20 is driven, and the crushing blade 27 is rotationally driven in the direction shown by the arrow 100 in FIG. As a result, the soybeans inside the separation tank are finely ground. Thereafter, when the crushing of the soybeans is completed after a predetermined period of time has elapsed, the motor 20 is stopped and the rotation of the crushing blade 27 is stopped. Next, the motor 4 of the moving mechanism 40
3 is driven by a predetermined amount in the opposite direction to the above, and the shaft 311 of the swing arm 31 is driven by the clutch cam 461.
is released. Then, swing arm 3
One end of 1 swings downward and returns to push-up rod 3.
3 and 33 are lowered and returned. As a result, the centrifugal separation tank 13 descends to near the bottom of the liquid storage case 12,
The clutch plates 131 and 221 are joined together, and the centrifugal separation tank 13 is connected to the drive shaft 22 (see FIG. 2). Thereafter, the motor 20 is driven, and the centrifugal separation tank 13 is rotated together with the crushing blade 27 in the direction of the arrow 100. Then, the crushed soybeans in the centrifugal separation tank 13 are separated into okara and soy milk by the centrifugal action, and while the okara remains attached to the filter 90, the separated soy milk is transferred to the filter 9.
0 and pores 131... through the liquid reservoir case 12
The soybean milk flows out from the bottom, passes through a discharge port 17, is stored in a soybean milk receiver 18, and then is stored in a mold container 14 via a discharge port 19.
次いで移動機構40のモータ43が駆動され、
回動アーム45が回動軸41を中心に第3図の矢
印101で示す方向に回動する。それに伴つて型
容器14は保温外筒15と共に外枠46と一体で
ガイドレール47,47上を所定の経路に沿つて
移動し、その一側上方の延長筒510のところに
送り込まれ、第6図に示すようにその下部にパツ
キン540を介して嵌合接続される。同時に撹拌
体520が型容器14の底部近傍まで挿入され
る。これによつて型容器14は第7図のステツプ
○イで示すように加熱位置にセツトされる。 Next, the motor 43 of the moving mechanism 40 is driven,
The rotating arm 45 rotates about the rotating shaft 41 in the direction indicated by an arrow 101 in FIG. Along with this, the mold container 14 moves along a predetermined path on the guide rails 47, 47 together with the heat-insulating outer cylinder 15 and the outer frame 46, and is sent to the extension cylinder 510 above one side of the outer frame 46. As shown in the figure, it is fitted and connected to its lower part via a packing 540. At the same time, the stirring body 520 is inserted to the vicinity of the bottom of the mold container 14. As a result, the mold container 14 is set in the heating position as shown by step ○ in FIG.
次いでステツプ○ロで制御回路80からの信号に
よつてシーズヒータ47が100%通電加熱される
と同時に、駆動機構60のソレノイド610,6
10が一定の周期で交互にオンオフ駆動され、撹
拌体520が下方に垂下した中立位置を挾んで一
方向と他方向との間を往復駆動される(ステツプ
○ハ)。その結果、型容器14中の豆乳は撹拌され
ながら加熱され、豆乳の煮沸が開始される。この
場合、撹拌体520の駆動周期はT=0.7〜0.8秒
程度に設定され、型容器14中の豆乳は緩やかに
撹拌されながら加熱される。これによつて型容器
中の豆乳の温度分布は全体にわたつて一様にな
る。また、粉砕時に生じた豆乳中の微細泡が減少
する。その後、所定の時間が経過してステツプ○ニ
で豆乳の温度が96℃〜97℃に達したのを検知する
と、ステツプ○ホで制御回路80からの信号により
シーズヒータ48への通電が解除される。 Next, in Step ○, the sheathed heater 47 is energized and heated to 100% by a signal from the control circuit 80, and at the same time, the solenoids 610, 6 of the drive mechanism 60 are turned on.
10 is driven on and off alternately at a constant cycle, and the stirring body 520 is driven reciprocally between one direction and the other direction while sandwiching the neutral position where it hangs downward (Step C). As a result, the soybean milk in the mold container 14 is heated while being stirred, and boiling of the soybean milk is started. In this case, the driving cycle of the agitator 520 is set to approximately T=0.7 to 0.8 seconds, and the soymilk in the mold container 14 is heated while being gently stirred. This makes the temperature distribution of the soymilk in the mold container uniform throughout. In addition, fine bubbles in soymilk generated during pulverization are reduced. Thereafter, when it is detected that the temperature of the soymilk has reached 96°C to 97°C in step ○2 after a predetermined period of time has elapsed, the energization to the sheathed heater 48 is canceled by a signal from the control circuit 80 in step ○e. Ru.
シーズヒータ48への通電が解除されると、ス
テツプ○ヘで制御回路80からの信号により上記駆
動機構60のソレノイド610,610に加えら
れる駆動パルスの周期はT=0.7〜0.8秒からT=
0.5秒に切換えられる。したがつて撹拌体520
は速い周期と速度で往復駆動される。これによつ
て型容器14中の豆乳は速い周期で撹拌され、ふ
きこぼれや底面への焦付きが防止される。次いで
ステツプ○トで制御回路80からの信号により移動
機構40のモータ43が所定量駆動され、回動ア
ーム45が上述と反対の方向に所定角度回動す
る。これにより型容器14が延長筒510に対し
て第6図に示す点Pのところまで下方に移動し、
両者間に約5mm程度の隙間が形成される(ステツ
プ○チ)。 When the sheathed heater 48 is de-energized, the cycle of drive pulses applied to the solenoids 610, 610 of the drive mechanism 60 changes from T=0.7 to 0.8 seconds to T=
Switched to 0.5 seconds. Therefore, the stirring body 520
is driven back and forth at a fast cycle and speed. As a result, the soybean milk in the mold container 14 is stirred at a rapid cycle, thereby preventing boiling over and burning on the bottom surface. Next, in step ○, the motor 43 of the moving mechanism 40 is driven by a predetermined amount in response to a signal from the control circuit 80, and the rotating arm 45 is rotated by a predetermined angle in the opposite direction to that described above. As a result, the mold container 14 moves downward to the point P shown in FIG. 6 with respect to the extension cylinder 510,
A gap of approximately 5 mm is formed between the two (step ○chi).
ステツプ○チで延長筒510と型容器14との間
に隙間が形成されると、ステツプ○リでソレノイド
610,610に加えられる駆動パルスの周期は
T=0.5秒からT=0.7秒に切換えられる。したが
つて撹拌体520は速い周期と速度で往復駆動さ
れる。これによつて型容器14中の豆乳は緩やか
に撹拌され、冷却過程が行われる。その際、上記
のように隙間を形成したことによつて豆乳の冷却
が更に促進される。この冷却中の撹拌過程で、豆
乳の表面に生じていた泡が消失する。またゆばの
発生が防止される。 When a gap is formed between the extension tube 510 and the mold container 14 in step ○, the period of the drive pulse applied to the solenoids 610 and 610 is switched from T=0.5 seconds to T=0.7 seconds in step ○. . Therefore, the agitator 520 is driven back and forth at a fast cycle and speed. As a result, the soybean milk in the mold container 14 is gently stirred and a cooling process is performed. At this time, by forming the gap as described above, cooling of the soymilk is further promoted. During this stirring process during cooling, the bubbles that had formed on the surface of the soymilk disappear. Also, the generation of sludge is prevented.
ステツプ○リで豆乳が凝固温度まで冷却される
と、ステツプ○ヌで豆乳中に投入される凝固剤の種
類で予め指定しておいたモードに応じて装置の動
作モードが選択される。 When the soybean milk is cooled to the coagulation temperature in step ○, the operating mode of the apparatus is selected in step ○ in accordance with the mode previously designated by the type of coagulant to be added to the soymilk.
例えば、使用される凝固剤がGDL(グルコノ
デルタラクトン)であると、ステツプ○ルのGDL
モードに、またCaSO4(硫酸カルシユーム)であ
ると、ステツプ○オのCaSO4モードに、更にニガリ
であると、ニガリモードが選択される。なお、こ
こでは代表的な凝固剤としてGDLを用いた例に
ついて説明するが、その他の凝固剤を用いた場合
であつても、以下に説明する手順と略同様の工程
手順で豆乳を凝固成型させることができることは
いうまでもない。その場合は以下に述べる凝固剤
の投入温度やシーズヒータ48に通電する度合
い、撹拌体520による豆乳の撹拌時間、あるい
は豆腐の保温時間、温度などが、用いる凝固剤に
応じたものに改変設定されることは勿論である。 For example, if the coagulant used is GDL (glucono delta lactone), the GDL of the step
If the mode is CaSO 4 (calcium sulfate), the CaSO 4 mode of step O is selected, and if it is bitter, the bitter mode is selected. In addition, here we will explain an example using GDL as a typical coagulant, but even if other coagulants are used, soymilk can be coagulated and molded using almost the same process steps as described below. Needless to say, it can be done. In that case, the temperature at which the coagulant is added, the degree of energization of the sheathed heater 48, the stirring time of the soymilk by the agitator 520, the time to keep the tofu warm, the temperature, etc. described below may be modified and set according to the coagulant used. Of course.
第8図は装置の動作モードが上記ステツプ○ヌで
GDLモードが選択された場合の工程手順を示す
フローチヤートを示している。 Figure 8 shows that the operating mode of the device is at step ○nu above.
A flowchart showing the process procedure when GDL mode is selected is shown.
第8図で示すステツプ○イで豆乳の温度が約82℃
に冷却されると、ステツプ○ロでシーズヒータ48
が10%のレベルで通電加熱される。 The temperature of soy milk is approximately 82℃ at step ○I shown in Figure 8.
When the temperature is cooled down, the sheathed heater 48 is
is heated by electricity at a level of 10%.
次いでステツプ○ハでソレノイド610,610
に交互に加えられる駆動パルスの周期がT=0.7
秒からT=0.3秒に切換えられ、撹拌体520の
往復の周期が速くなる。その結果、型容器14中
の豆乳は速い速度と周期でより強く撹拌される。
その条件下で次のように豆乳の凝固成型がなされ
る。 Next, in step ○c, solenoids 610, 610
The period of driving pulses applied alternately to T = 0.7
The period is changed from seconds to T=0.3 seconds, and the reciprocating period of the stirring body 520 becomes faster. As a result, the soymilk in the mold container 14 is agitated more intensely at a faster rate and cycle.
Under these conditions, soymilk is coagulated and molded as follows.
先ず、ステツプ○ハで撹拌体520による豆乳の
撹拌周期が「速・強」に切換えられると同時に、
移動機構40のモータ43が正転駆動され、回動
アーム45の回動により延長筒510が型容器1
4を介してフレーム110に対して所要高さ持上
げられる。これにより上記係止板720との係合
が解け、凝固剤投入手段70の凝固剤容器710
が矢印104で示すように延長筒510の内部に
支点を中心に下向きに傾動作する。すると凝固剤
容器710に予め分けて収容されていた水と
GDLとが混合されながら型容器14の豆乳中に
投入される。投入された凝固剤は撹拌体520に
よる撹拌作用で豆乳中にムラなく行きわたり、一
様に撹拌混合される。この撹拌体520による撹
拌は15〜17秒程度の時間続けられる。 First, in step C, the stirring cycle of soymilk by the stirring body 520 is switched to "fast/strong", and at the same time,
The motor 43 of the moving mechanism 40 is driven to rotate normally, and the rotation of the rotation arm 45 causes the extension tube 510 to move into the mold container 1.
4 to the required height relative to the frame 110. As a result, the engagement with the locking plate 720 is released, and the coagulant container 710 of the coagulant injection means 70 is released.
is tilted downward about a fulcrum inside the extension tube 510 as indicated by an arrow 104. Then, the water that had been stored separately in the coagulant container 710 and
The soybean milk is poured into the mold container 14 while being mixed with GDL. The added coagulant is evenly distributed in the soymilk by the stirring action of the stirring member 520, and is uniformly stirred and mixed. This stirring by the stirring body 520 is continued for about 15 to 17 seconds.
次いでステツプ○ホで、制御回路80の指令によ
りソレノイド610,610への通電が中立位置
で同時に解除される。これによつて撹拌体520
は垂直下向きとなつた中立位置で停止し豆乳の流
動を止める。その後、ステツプ○ヘで移動機構40
のモータ43の駆動制御により、型容器14が上
記位置Pから更に下方の位置Qまで移動し、第6
図の仮想線で示すように豆乳の保温・冷却位置に
セツトされる。次にステツプ○トで型容器14中の
豆乳はシーズヒータ47の加熱作用により15分間
程度加熱保温され、所要時間保温された後、凝固
温度まで冷却される。その際、型容器14と保温
外筒15との間に蓄熱空間部が形成されているた
め、型容器中の豆乳は底面だけでなく、その全面
から加温されることとなり、良好な保温が行え
る。この保温工程が終了すると、ステツプ○チでシ
ーズヒータ47がオフになり、次いで型容器中の
豆乳はステツプ○リで約25分間程度の間、放置冷却
され、成型される。次にステツプ○ヌで型容器14
は移動機構40のモータ43の駆動により回動ア
ーム45を介しガイドレール47,47に沿つて
上記豆乳収容位置まで移送される。その後、この
収容位置から型容器14を取出し冷水中で型抜き
すれば、豆乳の製造が完了する。 Next, in step O, energization of the solenoids 610 and 610 is simultaneously canceled at the neutral position according to a command from the control circuit 80. As a result, the stirring body 520
stops at a neutral position pointing vertically downward, stopping the flow of soy milk. After that, move the moving mechanism 40 to step ○.
By controlling the drive of the motor 43, the mold container 14 moves from the above position P to a position Q further below.
As shown by the imaginary line in the figure, it is set at the soy milk insulation/cooling position. Next, in step O, the soybean milk in the mold container 14 is heated and kept warm for about 15 minutes by the heating action of the sheathed heater 47, and after being kept warm for the required time, it is cooled to the coagulation temperature. At this time, since a heat storage space is formed between the mold container 14 and the heat-retaining outer cylinder 15, the soymilk in the mold container is heated not only from the bottom but also from its entire surface, ensuring good heat retention. I can do it. When this heat retention process is completed, the sheathed heater 47 is turned off in step ○, and then the soybean milk in the mold container is allowed to cool for about 25 minutes in step ○, and is molded. Next, in step ○nu, mold container 14
is transferred to the soybean milk storage position via the rotating arm 45 along the guide rails 47, 47 by the drive of the motor 43 of the moving mechanism 40. Thereafter, when the mold container 14 is taken out from the storage position and molded in cold water, the production of soymilk is completed.
第1図は本発明に係る豆乳製造装置の分解斜視
図、第2図は本装置における大豆の粉砕分離機構
を示す断面図、第3図は型容器の移動機構を示す
斜視図、第4図は本発明装置の豆乳撹拌機構およ
び凝固剤投入手段を示す斜視図、第5図は本発明
装置による豆腐製造順序を説明する斜視図、第6
図は同じく豆腐製造順序を説明する側面図、第7
図は同じく豆腐製造順序を示すフローチヤート
図、第8図は同じくフローチヤート図である。
12……液溜ケース、27……粉砕刃、13…
…遠心分離槽、14……豆腐型容器、40……
(型容器の)移動機構(手段)、47……シーズヒ
ータ(加熱手段)、50……撹拌機構(手段)、6
0……撹拌体駆動機構、70……凝固剤投入手
段、80……制御回路。
Fig. 1 is an exploded perspective view of the soybean milk production apparatus according to the present invention, Fig. 2 is a sectional view showing the soybean crushing and separation mechanism in this apparatus, Fig. 3 is a perspective view showing the moving mechanism of the mold container, and Fig. 4. 5 is a perspective view showing the soymilk stirring mechanism and coagulant feeding means of the apparatus of the present invention, FIG. 5 is a perspective view illustrating the sequence of tofu production by the apparatus of the present invention,
The figure is also a side view explaining the tofu manufacturing order, No. 7
The figure is a flowchart showing the tofu manufacturing sequence, and FIG. 8 is a flowchart as well. 12...Liquid storage case, 27...Crushing blade, 13...
...Centrifugal separation tank, 14...Tofu-shaped container, 40...
Moving mechanism (means) (of the mold container), 47... Sheathed heater (heating means), 50... Stirring mechanism (means), 6
0... Stirring body drive mechanism, 70... Coagulant injection means, 80... Control circuit.
Claims (1)
漬大豆を粉砕する粉砕刃を回転可能に有すると共
に粉砕された大豆を豆乳とおからに分離する遠心
分離槽と、該遠心分離槽で得られた豆乳を収容し
た煮沸兼豆腐型容器を所定の経路に沿つて煮沸・
凝固・成型位置に移送する移動手段と、この移動
手段により送り込まれた前記型容器中の豆乳に煮
沸時、保温時等に応じて加熱作用を与える加熱手
段と、前記送り込まれた型容器中の豆乳に煮沸時
から凝固・成型に至る間、撹拌作用を与える撹拌
手段と、前記煮沸された豆乳が所定の温度に冷却
されたとき、傾動作して内部に収容された水と凝
固剤とを混合し前記型容器中の豆乳に投入する凝
固剤の投入手段とを備えて成る豆腐製造装置。1. A centrifugal separation tank which is rotatably provided inside the liquid storage case and rotatably has a crushing blade for crushing the soaked soybeans and separates the crushed soybeans into soy milk and okara, and A boiling and tofu-shaped container containing soymilk is boiled and tofu-shaped along a predetermined route.
A moving means for transferring the soybean milk to a coagulation/molding position, a heating means for applying a heating effect to the soybean milk in the mold container fed by the moving means during boiling, keeping warm, etc.; A stirring means that gives a stirring action to the soymilk from boiling to coagulation and molding, and when the boiled soymilk is cooled to a predetermined temperature, a tilting action is provided to mix the water and coagulant contained therein. and a means for introducing a coagulant into the soymilk in the mold container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59015780A JPS60160855A (en) | 1984-01-31 | 1984-01-31 | Apparatus for preparation of bean curd |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59015780A JPS60160855A (en) | 1984-01-31 | 1984-01-31 | Apparatus for preparation of bean curd |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60160855A JPS60160855A (en) | 1985-08-22 |
| JPS6221496B2 true JPS6221496B2 (en) | 1987-05-13 |
Family
ID=11898327
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59015780A Granted JPS60160855A (en) | 1984-01-31 | 1984-01-31 | Apparatus for preparation of bean curd |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60160855A (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5109759A (en) * | 1987-07-30 | 1992-05-05 | Toshio Asahara | Tofu making machine |
| AU2212095A (en) * | 1995-04-20 | 1996-11-07 | Rajendra P. Gupta | Automatic food processor for producing soymilk |
| KR200266745Y1 (en) * | 2001-12-12 | 2002-03-04 | 김해용 | Grinding machine by bean-curd |
| KR200272969Y1 (en) * | 2002-01-30 | 2002-04-20 | 김홍배 | a machine for manufacturing bean curds |
| RU2232517C2 (en) * | 2002-09-18 | 2004-07-20 | Подобедов Александр Васильевич | Method and apparatus for preparing of soya food base |
| CN1268263C (en) * | 2004-11-29 | 2006-08-09 | 山东九阳小家电有限公司 | Easily-washing and multifunctional soya-bean milk maker |
| WO2010081254A1 (en) * | 2009-01-16 | 2010-07-22 | Lee Wen-Ching | Domestic automatic machine for making bean curd |
| JP5959559B2 (en) * | 2014-03-18 | 2016-08-02 | 株式会社高井製作所 | Batch type coagulation apparatus for tofu and batch type coagulation method for tofu |
| DE102016002150B4 (en) * | 2016-02-25 | 2025-03-06 | Spengler Gmbh & Co. Kg | Device and method for preparing a coffee beverage |
| CN110403491A (en) * | 2019-07-25 | 2019-11-05 | 珠海格力电器股份有限公司 | Food processor for making germinated rice paste and control method |
-
1984
- 1984-01-31 JP JP59015780A patent/JPS60160855A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60160855A (en) | 1985-08-22 |
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