JPS6240145B2 - - Google Patents

Description

[Detailed Description of the Invention] [Technical Field] The present invention is applicable to grinding, surface hardening, etc. of surface-fixed substances such as dirt, oil, and rust that have adhered to the object by projecting a processing liquid onto the object to be processed, such as mechanical parts. The present invention relates to a wet blasting device that performs.

[Prior art]

Conventionally, this type of wet blasting apparatus has a structure in which a liquid mixture of water and an abrasive material such as alumina or glass beads is injected from a nozzle together with compressed air. By spraying the mixed liquid, dirt and other adhered substances adhering to the surface and gaps of the object to be treated are removed, and the surface is finished.

However, in the conventional wet blasting equipment described above, since water is used as the spray liquid, sufficient cleaning and degreasing effects cannot be obtained, it takes time to process the workpiece, and the workpiece after grinding is , it takes time to dry the waste from grinding. In addition, the amount of water used is enormous and costs are high. Furthermore, it is difficult to recover used abrasives that contain water, and it is troublesome to dispose of dirt made up of solid matter removed by grinding.

Now, in order to solve the above-mentioned conventional problems, the applicant of the present application proposes, in a concurrently filed patent application, the use of a low boiling point solvent that is easily vaporized and has excellent cleaning and degreasing effects as a liquid mixture. However, there were still problems in using expensive low boiling point solvents without loss.

〔the purpose〕

The present invention was made in view of the above-mentioned problems, and its purpose is to recycle low-boiling point solvents that can be easily vaporized and recovered without loss. A processing container equipped with a tank for storing a liquid containing a liquid, the processing container being able to take in and take out objects to be processed and seal it, a pump means for supplying the liquid in the tank to a nozzle provided in the processing container, and a compressor. an injection device that sucks vaporized gas of the low boiling point solvent vaporized in the processing container by a machine, pressurizes it, and injects it at high speed from the nozzle; and a liquefier that liquefies a part of the vaporized gas sucked by the compressor. , comprising a return means for returning the liquefied low boiling point solvent to the tank, and by keeping the amount of vaporized gas consisting of the low boiling point solvent constant, the amount of liquid in the tank is not reduced. The object of the present invention is to propose a wet blasting device that can perform effective cleaning and degreasing, minimize loss of low-boiling solvent, and efficiently reuse it. The second is a processing container equipped with a tank for storing a mixed solution of a low-boiling point solvent and an abrasive material, the processing container being able to take in and take out the processing object and sealing it, and the processing container to store the mixed solution in the tank. a pump means for supplying vaporized gas of the low boiling point solvent vaporized in the processing vessel by a compressor, an injection means for pressurizing the vaporized gas of the low boiling point solvent and injecting it at high speed from the nozzle; Separation means for separating a boiling point solvent and supplying it to the compressor; a liquefier for liquefying a part of the vaporized gas sucked by the compressor; and a return means for returning the liquefied low boiling point solvent to the tank. By keeping the amount of vaporized gas consisting of a low boiling point solvent constant, effective cleaning and degreasing can be carried out without reducing the mixed liquid in the tank, and the abrasive can be impregnated with the abrasive. The purpose of this invention is to propose a wet blasting device that can also perform effective polishing processing. Furthermore, the third item is ``a processing container that is equipped with a tank that stores at least a liquid of a low-boiling point solvent, which can be used to take in and take out objects to be processed and can be sealed, and the low-boiling point solvent that has been vaporized in the processing container by a compressor. an injection means for inhaling and pressurizing vaporized gas and injecting it at high speed from the nozzle; a vaporized gas ejection means for generating a bench-lily effect in the nozzle; and a suction device for sucking up the liquid in the tank using the bench-lily effect. a liquefier for liquefying a part of the vaporized gas sucked by the compressor, and a return means for returning the liquefied low boiling point solvent into the tank, By keeping the amount of vaporized gas constant, effective cleaning and degreasing can be performed without reducing the liquid in the tank, and when a weak cleaning power is sufficient, a low boiling point solvent that becomes the liquid supplied to the nozzle. The purpose of the present invention is to propose a wet blasting device that can simplify the suction means and operate with low power. In addition, the fourth item is ``a processing container equipped with a tank for storing a mixed liquid of a low boiling point solvent and an abrasive material, which can take in and out the processing object and seal it, and the processing container which is vaporized in the processing container by a compressor. an injection means for inhaling and pressurizing vaporized gas of a low boiling point solvent and injecting it at high speed from the nozzle; a separation means for separating the low boiling point solvent from the mixed liquid and supplying it to the compressor; and a bench-lily effect in the nozzle. a vaporized gas ejecting means for generating, a suction means for sucking up the mixed liquid in the tank using the bench-lily effect, and a liquefier for liquefying a part of the vaporized gas sucked by the compressor;
The method is characterized by comprising a return means for returning the liquefied low boiling point solvent to the tank, and by keeping the amount of vaporized gas consisting of the low boiling point solvent constant, the mixed liquid in the tank is not reduced. A wet blasting device that performs cleaning, degreasing, and adds an abrasive for effective polishing, and in cases where weak cleaning power is sufficient, the wet blasting device simplifies the means for sucking up the mixed liquid supplied to the nozzle and operates with low power. Our goal is to provide the following.

〔Example〕

DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the drawings.

In a diagram showing the basic configuration of a wet blasting apparatus according to an embodiment of the present invention, reference number 1 indicates a workpiece (not shown) such as a contaminated tool in a nuclear power plant.
It is a processing container that performs processing, and has a highly airtight structure. In a tank 3 provided at the bottom of the processing container 1, a mixed liquid 2 made by mixing Freon, which is a low boiling point solvent, and an abrasive material such as alumina or glass beads is stored. 4 is an injection nozzle. The mixed liquid 2 in the tank 3 is sent by the pump 6 through a line 30 and a valve V8, and is ejected from the injection nozzle 4 onto the object to be processed disposed in the processing container 1 together with fluorocarbon gas, which will be described later.

The spouted mixed liquid 2 returns to the tank 3 together with the solid matter removed from the object to be processed, but some of the fluorocarbon liquid is vaporized and flows from the exhaust pipe at the top of the processing container 1 to the line 31 where the filter 7 and valve V2 are located. and is sent to the compressor 8. The filter 7 is for removing particulates such as abrasives contained in the fluorocarbon gas. The fluorocarbon gas sent to the compressor 8 via the line 31 is compressed and becomes a high-pressure gas, which passes through the oil separator 9 and the dryer 10, passes through the line 32, and the valve V1, and is sucked up by the pump 6 as a liquid mixture. It is injected as a pressure source of 2. During operation, a continuous equilibrium state is maintained by the above circulation system.
Here, since the lubricating oil in the compressor 8 mixes with the freon gas, the oil separator 9 removes this and returns it to the compressor 8 via lines 33 and 34. This reduces lubricant consumption. The dryer 10 removes moisture contained in the air since residual air in the processing container 1 mixes with the fluorocarbon gas.

Note that a part of the mixed liquid 2 that is circulated at high speed through the line 30, the injection nozzle 4, and the tank 3 by the pump 6 described above is diverted to the stirring line 35 and directly returned to the tank 3. By this return from the stirring line 35, the mixed liquid 2 in the tank 3 is stirred, the mixed state of the Freon liquid and the abrasive particles is maintained uniformly, and only the abrasive is prevented from settling.

Now, since the mixed liquid 2 and the fluorocarbon gas injected from the injection nozzle 4 are suddenly released from the high pressure state, the self-cooling action of the fluorocarbon gas acts and the temperature decreases. On the other hand, the temperature of the mixed liquid 2 that is circulated at high speed by the pump 6 increases due to the heat generated by the above-mentioned stirring, but in order to balance this temperature drop, the temperature in the processing container 1 and the mixed liquid 2 in the tank 3 increase. The temperature is kept below the boiling point of Freon at atmospheric pressure. Therefore, even if the opening/closing door is opened when the object to be processed is taken into or taken out of the processing container 1, the amount of fluorocarbon consumed by evaporation can be suppressed to a minimum. In addition, by increasing the amount of fluorocarbon gas suctioned by the compressor 8 than the amount ejected from the nozzle 4 to maintain the inside of the processing container at a negative pressure compared to the outside air at all times during operation, gas leakage is prevented and contaminants are leaked to the outside. is prevented.

A part of the high-pressure fluorocarbon gas discharged from the compressor 8 is divided into lines 36 and sent to the liquefier 12 via the pressure valve 11. The pressure valve 11 is used to adjust suction and discharge by the compressor 8, and is used to drain excess gas to the liquefier 12 so that the flow of fluorocarbon gas from the processing container 1 to the processing container 1 via the lines 31 and 32 maintains an equilibrium state. lead to. The liquefier 12 can liquefy the sent Freon gas by the cooler 12-1 and separate and remove residual air mixed in the Freon gas from the exhaust pipe 12-1.
Furthermore, the liquefied Freon is transferred from the liquefier 12 to the line 3.
7. It is sent to the distiller 13 via valve V3. The fluorocarbons sent to the distiller 13 are evaporated by heating by the heater 14 and condensed again by the cooler 13-1 from the refrigerator 19, and then sent to the next liquid reservoir 16 via the line 38. . Note that 15 is a water separator, which removes residual moisture in the distiller 13. In addition, the oil separated from the fluorocarbons by the distillation and accumulated at the bottom of the distiller 13 (the lubricating oil of the compressor 8 that could not be removed by the oil separator 9) is transferred to the compressor 8 via a line 39. be returned.

The liquid reservoir 16 is equipped with a cooler 16-1 including a refrigerator 19 for storing distilled clean fluorocarbon. It also includes a liquid supply port 17 for supplying new liquid. A liquid supply pump 18 connected to the liquid storage device 16 supplies the stored fluorocarbon to the tank 3 in the processing container 1 through a line 40, and also performs the final cleaning of the processed material after the treatment by the injection nozzle 4. Refill cleaning nozzle 5
send to The fluorocarbon liquid is supplied to the cleaning nozzle 5 via a line 41 that branches off from a line 40. Further, the supply to the tank 3 and the cleaning nozzle 5 is performed simultaneously or only to one side as necessary by opening and closing the valves 10 and 11, and the supply amount is adjusted. A liquid level gauge 20 attached to the tank 3 detects the decrease and operates a liquid supply pump to keep the liquid level constant so as to maintain an appropriate liquid level at all times.

Next, as described above, a part of the mixed liquid 2 sucked up by the pump 6 is sent to the two cyclones 21 through the line 42 and the valve V7. Fine abrasives crushed by the cyclone 21 for grinding by jetting from the jetting nozzle 4 contained in the liquid mixture 2 and surface-fixed matter (cleaning dirt) removed from the object to be processed.
is separated and removed and dropped into a sludge tank 22 connected to the bottom. With this system, it is possible to prevent fine dust such as abrasive material and cleaning dirt from accumulating in the tank 3. The remaining fluorocarbons after separation and removal by the cyclone 21 are recovered into the tank 3 via the line 43 and the valve V6. In addition, the Freon liquid mixed into the tank 22 together with the cleaning waste is transferred to the tank 3 via the line 49 and valve V9.
Return to

23 is a wet cyclone for recovering the abrasive material in the tank 3 to the outside. The wet cyclone 23 is connected to the tank 3 via a line 44 connected at A and A' in the figure.
The abrasive material is separated from the mixed liquid 2 sent from inside.
The separated abrasive material is stored in a recovery tank 24. Further, the remaining fluorocarbon is returned to the tank 3 via the line 45.

Note that the cleaning filth and abrasive material stored in the sludge tank 22 and recovery tank 24 contain fluorocarbons, but in this case, by operating valves V5, V9, valve V13, etc., the line 46 of the sludge tank 22 and the recovery If the line 47 of the tank 24 (connected at B and B') is communicated with the lines 31 and 48 on the suction side of the compressor 8,
The fluorocarbons in the sludge tank 22 and the recovery tank 24 are vaporized and recovered by the suction of the compressor 8, and the fluorocarbons are recovered in the tank 2.
Cleaning dirt and abrasive material remaining in the cleaning parts 2 and 24 become dry in a short period of time. This makes it extremely easy to dispose of the washed dirt and recovered abrasive material. Also,
Tank 3 after collecting the abrasive material through the above operations
The fluorocarbons in the tank are removed by operating only the compressor 8 with valve V2 open and valve V1 closed.
6 can be vaporized and recovered. In this case, heating is performed by the heater 25 in order to prevent a temperature drop due to heat of vaporization and to promote vaporization.

Further, 50 is a suction line for sucking up the mixed liquid 2 in the tank 3 and ejecting it from the injection nozzle 4 by using the bench-lily effect caused by the airflow of high-pressure freon gas instead of the pump 6 described above. When sucking up the mixed liquid 2 through the suction line 50, the valve V8 is closed and the valve V12 is opened.
When high-pressure fluorocarbon gas is sent from the line 32 through the valve V1, a negative pressure is created at the outlet of the injection nozzle 4, so the mixed liquid 2 in the tank 3 is sucked up to the injection nozzle 4 via the suction line 50 due to the bench lily effect. It is injected from the injection nozzle 4 together with the fluorocarbon gas. When sucking up mixed liquid 2 using this bench lily effect,
Compared to the case of suction by the pump 6, the suction force is weaker and the jetting flow rate is lower, so the cleaning and grinding effects are lowered, but sufficient effects can be obtained when the amount of dirt or oil adhering to the object to be treated is small. Also,
This has the advantage that power consumption is lower than when using the pump 6, and the device can be simplified.

In the above, since the pump 6 and the suction line 50 are installed together, by adjusting the valves V8 and V12, either suction by the pump 6 or suction by the line 50 can be selected as appropriate depending on the degree of contamination of the object to be treated. This makes cleaning and grinding more efficient and extremely convenient. Note that the pump 6 and the suction line 50 do not necessarily need to be installed together, and only one of the suction means may be provided depending on the application of the device.

The wet blasting apparatus according to one embodiment of the present invention is constructed and operates as described above, and uses Freon, which is a low boiling point solvent that is easily lost through vaporization but has excellent cleaning and degreasing effects, to minimize loss. It is intended to be used in a controlled and efficient manner.

According to this device, good cleaning of Freon,
Due to the degreasing effect, it is possible to quickly process the object to be processed, and the fluorocarbon can be circulated and used without loss. Further, due to the low boiling point of fluorocarbons, the object to be treated can be dried in a short time, and cleaning dirt and abrasive material can be dried and recovered in a short time. Furthermore, since the vaporized fluorocarbon gas is pressurized and used for injection, it is possible to
There is no need to provide a separate compressed air supply device unlike a wet blasting device that injects the air with compressed air.

Further, in the above embodiment, a case was shown in which a mixture 2 of a low-boiling point solvent, fluorocarbon, and an abrasive was used as the cleaning liquid, but fluorocarbon alone may be used as the cleaning liquid without mixing an abrasive. If the amount of dirt, oil, etc. adhering to the object to be treated is light, a sufficient cleaning effect can be obtained just by spraying Freon. In this case, the cost required for cleaning will be reduced by the amount of the abrasive material, and the entire apparatus will be simplified because the wet cyclone 23 and recovery tank 24 for separating and recovering the used abrasive material are no longer required. Further, although an example using fluorocarbon as a low-boiling point solvent has been shown, the same effect as the above-mentioned fluorocarbon solution can be obtained by using other low-boiling point solvents such as trichlorethylene and perchlorethylene. However, it is non-flammable, non-toxic,
Freon liquid is probably the best because it is odorless.

Furthermore, in the above embodiment, the distillation system consisting of the distiller 13, the heater 14, the liquid reservoir 16, the refrigerator 19, etc. is built into the apparatus, but if the same effect as described above can be obtained. It is okay to set it up separately.

〔effect〕

As explained above, the present invention has four effects that enable the reuse of low boiling point solvents without loss.

First, the first effect is that "a processing container is provided with a tank for storing a liquid containing at least a low boiling point solvent, the processing container is capable of taking in and out the processing object and is sealed, and the liquid in the tank is transferred to the processing container. pump means for supplying a nozzle provided within;
an injection device that sucks and pressurizes vaporized gas of the low boiling point solvent vaporized in the processing container by a compressor and injects it at high speed from the nozzle; and a liquefier that liquefies a part of the vaporized gas sucked by the compressor. and,
By having a return means for returning the liquefied low boiling point solvent to the tank, the liquid in the tank can be maintained at a constant level, effective cleaning and degreasing can be performed, and the low boiling point solvent can be effectively cleaned and degreased. It is possible to provide a wet blasting device that can be efficiently reused while minimizing solvent loss. In addition, the second effect is that ``a processing container is equipped with a tank for storing a mixed solution of a low-boiling point solvent and an abrasive material, and the processing container is capable of taking in and out the processing object and sealing it; a pump means for supplying to a nozzle provided in the processing container; an injection means for sucking and pressurizing the vaporized gas of the low boiling point solvent vaporized in the processing container by a compressor and injecting it at high speed from the nozzle; a separation means for separating a low boiling point solvent from a liquid and supplying the separated low boiling point solvent to the compressor; a liquefier for liquefying a part of the vaporized gas sucked by the compressor; The present invention is characterized by having a return means for returning the boiling point solvent to the tank, thereby making the mixed liquid in the tank a constant amount, effectively cleaning and degreasing the liquid, and impregnating the abrasive. We can provide a wet blasting device that can perform effective polishing treatment. moreover,
The third effect is ``a processing container that is equipped with a tank that stores at least a liquid of a low boiling point solvent, which can be used to take in and take out objects to be processed and can be sealed, and the low boiling point solvent that has been vaporized in the processing container by a compressor. an injection means for inhaling and pressurizing vaporized gas and injecting it at high speed from the nozzle; a vaporized gas ejection means for generating a bench-lily effect in the nozzle; and a suction device for sucking up the liquid in the tank using the bench-lily effect. a liquefier for liquefying a part of the vaporized gas sucked by the compressor, and a return means for returning the liquefied low boiling point solvent into the tank. , the liquid in the tank can be kept constant, effective cleaning and degreasing can be performed, and when weak cleaning power is sufficient, the means for sucking up the low boiling point solvent that is the liquid supplied to the nozzle can be simplified, and operation with low power is possible. We can provide a wet blasting device that can In addition, the fourth effect is ``a processing container equipped with a tank for storing a mixed solution of a low-boiling point solvent and an abrasive material, which can take in and out the processing object and seal it, and vaporize it in the processing container by a compressor. an injection means for sucking and pressurizing the vaporized gas of the low boiling point solvent and injecting it at high speed from the nozzle; and a separation unit for separating the low boiling point solvent from the mixed liquid and supplying the separated low boiling point solvent to the compressor. means, vaporized gas ejection means for generating a Bench-Yuri effect in the nozzle, suction means for sucking up the mixed liquid in the tank using the Bench-Yuri effect, and a part of the vaporized gas sucked by the compressor. and a return means for returning the liquefied low-boiling point solvent to the tank, the liquid mixture in the tank can be maintained at a constant volume and cleaning can be carried out effectively. By degreasing and incorporating an abrasive material, effective polishing can be performed, and when a weak cleaning power is sufficient, the method for sucking up the low-boiling solvent that becomes the liquid supplied to the nozzle can be simplified and requires low power consumption. A wet blasting device that can be operated easily can be provided.

[Brief explanation of the drawing]

The figure is a basic configuration diagram of a wet blasting device according to an embodiment of the present invention. Here, 1... processing container, 2... mixed liquid, 3... tank, 4... injection nozzle, 6... pump, 8... compressor,
12... liquefier, 13... distiller, 16... liquid reservoir, 2
1...Cyclone, 22...Sludge tank, 23...
Wet cyclone, 24... Recovery tank, 50...
It is a suction line.

Claims (1)

[Scope of Claims] 1. A processing container equipped with a tank for storing a liquid containing at least a low-boiling point solvent, the processing container being able to take out and take out objects to be processed, and sealing the container; pump means for supplying vaporized gas of the low boiling point solvent vaporized in the processing container by a compressor, pressurized and injected at high speed from the nozzle; A wet blasting apparatus comprising: a liquefier that liquefies a portion of the vaporized gas; and a return means that returns the liquefied low boiling point solvent into the tank. 2. A distiller that distills the low boiling point solvent liquefied by the liquefier that liquefies a part of the vaporized gas sucked in by the compressor, and a liquid storage device that supplies the distilled low boiling point solvent to the tank of the storage processing container. The wet blasting device according to claim 1, characterized in that the wet blasting device uses: 3. The lubricating oil in the compressor mixed with the vaporized gas discharged by the compressor is separated and removed by an oil separator, and the separated lubricating oil is returned to the compressor. A wet blasting device according to claim 1. 4. A processing container equipped with a tank for storing a mixed solution of a low-boiling point solvent and an abrasive material, the processing container being able to take in and take out objects to be processed and sealing it, and the mixed solution in the tank provided in the processing container. a pump means for supplying the gas to the nozzle; and an injection means for sucking and pressurizing the vaporized gas of the low boiling point solvent vaporized in the processing container by a compressor and injecting the vaporized gas from the nozzle at high speed;
a separation means for separating a low boiling point solvent from the mixed liquid and supplying the separated low boiling point solvent to the compressor; a liquefier for liquefying a part of the vaporized gas sucked by the compressor; A wet blasting device comprising a return means for returning the low boiling point solvent into the tank. 5. A distiller that distills the low boiling point solvent liquefied by the liquefier that liquefies a part of the vaporized gas sucked in by the compressor, and a liquid storage device that supplies the distilled low boiling point solvent to the tank of the storage processing container. The wet blasting device according to claim 4, characterized in that the wet blasting device uses the following. 6. The lubricating oil in the compressor mixed with the vaporized gas discharged by the compressor is separated and removed by an oil separator, and the separated lubricating oil is returned to the compressor. A wet blasting device according to claim 4. 7 A processing container equipped with at least a tank for storing a liquid of a low boiling point solvent, which is capable of taking in and out of the processing object and sealing the processing container, and inhaling the vaporized gas of the low boiling point solvent vaporized in the processing container by a compressor. an injection means for pressurizing and injecting the liquid at high speed from the nozzle; a vaporized gas ejection means for generating a Bench-Yuri effect in the nozzle; a suction means for sucking up the liquid in the tank using the Bench-Yuri effect; A wet blasting device comprising: a liquefier that liquefies a portion of the vaporized gas sucked in by the blasting machine; and a return means that returns the liquefied low boiling point solvent into the tank. 8. A distiller that distills the low boiling point solvent liquefied by the liquefier that liquefies a part of the vaporized gas sucked in by the compressor, and a liquid storage device that supplies the distilled low boiling point solvent to the tank of the storage processing container. The wet blasting device according to claim 7, characterized in that the wet blasting device uses the following. 9. The lubricating oil mixed in the vaporized gas discharged by the compressor in the compressor is separated and removed by an oil separator, and the separated lubricating oil is returned to the compressor. A wet blasting device according to claim 7. 10 A processing container equipped with a tank for storing a mixed solution of a low-boiling point solvent and an abrasive material, which can take in and take out objects to be processed and can be sealed; and vaporization of the low-boiling point solvent vaporized in the processing container by a compressor. an injection means for inhaling and pressurizing gas and injecting it at high speed from the nozzle; and separating a low boiling point solvent from the mixed liquid;
Separation means for supplying the separated low boiling point solvent to the compressor; Vaporized gas ejection means for generating a Bench-Yuri effect in the nozzle; and a suction device for sucking up the mixed liquid in the tank using the Bench-Yuri effect. a liquefier for liquefying a portion of the vaporized gas sucked by the compressor; and a return means for returning the liquefied low-boiling solvent into the tank. 11 A distiller that distills the low boiling point solvent liquefied by the liquefier that liquefies a part of the vaporized gas sucked in by the compressor, and a liquid storage device that supplies the distilled low boiling point solvent to the tank of the storage processing container. The wet blasting device according to claim 10, characterized in that the wet blasting device uses the following. 12. The lubricating oil in the compressor mixed with the vaporized gas discharged by the compressor is separated and removed by an oil separator, and the separated lubricating oil is returned to the compressor. Claim 10
Wet blasting equipment as described in section.