JPS6247860B2 - - Google Patents
Info
- Publication number
- JPS6247860B2 JPS6247860B2 JP51109530A JP10953076A JPS6247860B2 JP S6247860 B2 JPS6247860 B2 JP S6247860B2 JP 51109530 A JP51109530 A JP 51109530A JP 10953076 A JP10953076 A JP 10953076A JP S6247860 B2 JPS6247860 B2 JP S6247860B2
- Authority
- JP
- Japan
- Prior art keywords
- parts
- acid
- added
- mixture
- oils
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/11—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms
- C07C37/115—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms using acetals
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/11—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms
- C07C37/14—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms by addition reactions, i.e. reactions involving at least one carbon-to-carbon unsaturated bond
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/11—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms
- C07C37/18—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms by condensation involving halogen atoms of halogenated compounds
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/11—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms
- C07C37/20—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms using aldehydes or ketones
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C39/00—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring
- C07C39/02—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring monocyclic with no unsaturation outside the aromatic ring
- C07C39/11—Alkylated hydroxy benzenes containing also acyclically bound hydroxy groups, e.g. saligenol
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C39/00—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring
- C07C39/12—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring polycyclic with no unsaturation outside the aromatic rings
- C07C39/14—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring polycyclic with no unsaturation outside the aromatic rings with at least one hydroxy group on a condensed ring system containing two rings
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- C07C39/00—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring
- C07C39/24—Halogenated derivatives
- C07C39/26—Halogenated derivatives monocyclic monohydroxylic containing halogen bound to ring carbon atoms
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- C07C39/24—Halogenated derivatives
- C07C39/38—Halogenated derivatives with at least one hydroxy group on a condensed ring system containing two rings
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
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- C10L1/20—Organic compounds containing halogen
- C10L1/206—Organic compounds containing halogen macromolecular compounds
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- C10L1/234—Macromolecular compounds
- C10L1/238—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
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- C10L1/00—Liquid carbonaceous fuels
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- C10L1/24—Organic compounds containing sulfur, selenium and/or tellurium
- C10L1/2462—Organic compounds containing sulfur, selenium and/or tellurium macromolecular compounds
- C10L1/2475—Organic compounds containing sulfur, selenium and/or tellurium macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon to carbon bonds
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- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/86—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of 30 or more atoms
- C10M129/88—Hydroxy compounds
- C10M129/91—Hydroxy compounds having hydroxy groups bound to a carbon atom of a six-membered aromatic ring
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- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/18—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/20—Condensation polymers of aldehydes or ketones
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- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/02—Well-defined aliphatic compounds
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- C10M2203/022—Well-defined aliphatic compounds saturated
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- C10M2203/024—Well-defined aliphatic compounds unsaturated
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- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/04—Well-defined cycloaliphatic compounds
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- C10M2203/06—Well-defined aromatic compounds
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Description
この発明は潤滑性粘度を有する油に基づいた潤
滑剤用および通常液状の燃料用の添加剤として好
適なヒドロキシメチロール芳香族化合物に係り、
とくに、少なくとも約50個の脂肪族炭素原子を含
有する置換基およびメチロールもしくは置換メチ
ロール基を有するヒドロキシメチロール芳香族化
合物に関するものである。
メチロールまたは置換メチロール基を含有する
炭化水素置換フエノール類は当該技術分野におい
て知られている。例えば、米国特許第3306938
号、同第2912395号、同第3127251号さらには英国
特許第634960号の各明細書を参照されたい。
分子量400ないし5000のアルキル置換基を有す
るアルキルフエノール類をホルムアルデヒドと反
応させることによつてビス(メチロールヒドロキ
シ―アルキルベンジル)化合物が得られ、この化
合物は油に対して清浄・分散性を有していること
が報告されている。例えば米国特許第3737465号
明細書を参照。この特許明細書は、また、高分子
量で複雑な構造を有する多くの樹脂状フエノール
ホルムアルデヒド縮合生成物について開示してい
る。
過去数十年にわたつて、潤滑剤および通常液状
の燃料の性能特性を改善するような添加剤が数多
く開発されてきている。しかし、しだいに厳しく
なる操作条件や原料物質の欠乏、環境問題さらに
は漸増するコストの面から燃料や潤滑剤用添加剤
の新たな開発が必要である。
したがつてこの発明の目的は潤滑剤および燃料
用添加剤として好適な新規ヒドロキシメチロール
芳香族化合物およびその製造方法を提供すること
にある。
この発明のヒドロキシメチロール芳香族化合物
は、式
(ここで、R0は2個ないし10個の炭素原子を
有するモノオレフインの単独もしくは相互重合体
であつて約50ないし約300個の炭素原子を有する
アルキル置換基、およびmは1または0)で示さ
れる。
R0は約50ないし約300個の炭素原子を有するア
ルキル置換基であり、エチレン、プロピレン、1
―ブテン、2―ブテン、イソブテン、ペンテン
類、ヘキセン類その他炭素数10までのモノオレフ
インのような炭素数2〜10のモノオレフイン(好
ましくは1―モノオレフイン)の単独もしくは相
互重合体からなる。このR0は、約70個ないし約
200個の炭素原子を有することが好ましい。この
ような好ましい重合体の具体的な部類は主として
(すなわち、50%以上)イソブテンを含有するオ
レフイン混合物をルイス酸を触媒として重合させ
て得られたものである。重合体の好ましい他の部
類は主として(すなわち、50モル%以上)イソブ
テン繰り返し単位
The present invention relates to hydroxymethylol aromatic compounds suitable as additives for oil-based lubricants having lubricating viscosity and for normally liquid fuels.
In particular, it relates to hydroxymethylol aromatic compounds having substituents containing at least about 50 aliphatic carbon atoms and methylol or substituted methylol groups. Hydrocarbon substituted phenols containing methylol or substituted methylol groups are known in the art. For example, U.S. Patent No. 3306938
No. 2912395, No. 3127251, and British Patent No. 634960. A bis(methylolhydroxy-alkylbenzyl) compound is obtained by reacting an alkylphenol having an alkyl substituent with a molecular weight of 400 to 5000 with formaldehyde, and this compound has cleaning and dispersing properties in oil. It is reported that there are. See, eg, US Pat. No. 3,737,465. This patent also discloses a number of resinous phenol formaldehyde condensation products with high molecular weight and complex structure. Over the past several decades, a number of additives have been developed to improve the performance characteristics of lubricants and normally liquid fuels. However, increasingly severe operating conditions, scarcity of raw materials, environmental concerns, and increasing costs necessitate the development of new additives for fuels and lubricants. Accordingly, an object of the present invention is to provide a novel hydroxymethylol aromatic compound suitable as a lubricant and fuel additive, and a method for producing the same. The hydroxymethylol aromatic compounds of this invention have the formula (wherein R 0 is an alkyl substituent having about 50 to about 300 carbon atoms in a homo- or interpolymer of monoolefins having 2 to 10 carbon atoms, and m is 1 or 0) It is indicated by. R 0 is an alkyl substituent having about 50 to about 300 carbon atoms, such as ethylene, propylene, 1
-Butene, 2-butene, isobutene, pentenes, hexenes, and other monoolefins having 2 to 10 carbon atoms (preferably 1-monoolefin), such as monoolefins or monoolefins having up to 10 carbon atoms, are used alone or as interpolymers. This R 0 is about 70 or about
Preferably it has 200 carbon atoms. A specific class of such preferred polymers are those obtained by the Lewis acid catalyzed polymerization of olefin mixtures containing primarily (ie, greater than 50%) isobutene. Another preferred class of polymers is primarily (i.e., greater than 50 mole percent) isobutene repeat units.
【式】を含有するもの
である。
前記置換基R0の中間体としてのオレフイン重
合体あるいはそのハロゲン化もしくはハロゲン化
水素化類似体の製造方法についてはここに詳細に
記すまでもなく当業者には明らかであろう。例え
ば、インターサイエンス・パブリツシヤーズ刊
(1963年)カーク―オズマーの「エンサイクロピ
デイア・オブ・ケミカル・テクノロジー」第2版
第14巻309〜313頁に記載の「オレフインポリマー
ズ―ハイヤーポリオレフインズ」の項参照。これ
ら置換基R0は以後詳述する方法によつてベンゼ
ン核に結合させることができる。
この発明のヒドロキシメチロール化合物は、式
(ここで、R0は式()と同じ)で示される
ヒドロキシ芳香族化合物を約160℃までの温度で
ホルムアルデヒドもしくはその等価物と反応させ
ることによつて得られる。
上記式()で示される化合物を得るには、通
常、オレフインの単独重合体や相互重合体あるい
はそれらのハロゲン化類似体のような中間体を三
塩化アルミニウム、三フツ化ホウ素、塩化亜鉛等
の適当な触媒の存在下に約10ないし200℃の温度
でフエノールと混合する。例えば、米国特許第
3368972号参照。置換基R0は、また、当該技術分
野でよく知られている他のアルキル化法によつて
導入することができる。例えば、前記「エンサイ
クロピデイア・オブ・ケミカル・テクノロジー」
第1巻第894〜895頁にある「アルキレーシヨン・
オブ・フエノールズ」の項を参照。
式()の化合物にメチロール基を導入するに
は、式()の化合物をホルムアルデヒドまたは
その等価物と反応させる。ここで等価物とは、当
該反応の条件下でホルムアルデヒドとして反応す
る物質(例えば、溶液、重合体、水和物等)であ
つて、パラホルムアルデヒド、ホルマリン、メチ
ラールのようなものである。メチロール基は、式
()のヒドロキシ芳香族化合物を酸性またはア
ルカリ性試薬の存在もしくは不存在の下にホルム
アルデヒドまたはその等価物と反応させることに
よつて導入される。この反応を上記試薬の存在下
におこなう場合、通常、反応混合物の一部が、そ
の場で生ずるアルデヒドの分解によつて酸性また
はアルカリ性となる。ヒドロキシ芳香族中間体を
過剰に加えるとその過剰部分がこのような作用を
果たす。
しかし、一般に、ホルムアルデヒドまたはその
等価物との反応は、アルカリ金属もしくはアルカ
リ土類金属の酸化物、水酸化物もしくは低級アル
コキシドのようなアルカリ性試薬の存在下、約
160℃までの温度でおこなう。他のアルカリ性試
薬としては、炭酸ナトリウム、重炭酸ナトリウ
ム、酢酸ナトリウム、プロピオン酸ナトリウム、
ピリジン、および炭化水素系アミン類例えばメチ
ルアミン、アニリン等が挙げられる。当然、これ
ら塩基の2つ以上の混合物も用いることができ
る。好ましくは、この反応は約30ないし約125℃
の温度より好ましくは70ないし100℃の温度でお
こなわれる。
反応に際して、ヒドロキシ芳香族中間体とホル
ムアルデヒドまたはその等価物との相対的な割合
にとくに制限はない。一般に、ヒドロキシ芳香族
中間体1当量当りホルムアルデヒドを0.1ないし
5当量そしてアルカリ性試薬を約0.05ないし10.0
当量用いて充分である。ここで、「当量」という
語は、ヒドロキシ芳香族中間体について用いられ
たときは、水素原子を有する非置換芳香族炭素の
数で分子量をわつた重量に等しい。ホルムアルデ
ヒドまたはそれらの等価物に対して用いたときは
「当量」とはホルムアルデヒド単量体1モルを生
成するに要する重量を意味する。アルカリ性試薬
の当量は、1リツトルの溶媒(例えば水)に溶解
したとき1規定溶液となる量である。したがつ
て、アルカリ性試薬1当量は1規定の塩酸とか硫
酸とかを中和する(すなわちPHを7にする)もの
である。
式()の化合物の関与する反応は、一般に、
揮発性あるいは不揮発性の実質的に不活性の有機
希釈剤の在在下におこなうのが好都合である。こ
の希釈剤はすべての反応体を溶解するものであつ
ても一部しか溶解しないものであつてもかまわな
いが、いずれにしろ、それによつて反応体相互の
接触が増す結果反応速度が促進されることがある
にしろ、反応のおこなわれている条件のもとで反
応に実質的に影響を与えるものであつてはならな
い。好適な希釈剤としては、ナフサ、織物用ベン
ジン、ベンゼン、トルエン、キシレン等の炭化水
素、鉱油(これが好ましい)、合成油(以上述べ
る)、イソプロパノール、ブタノール、イソブタ
ノール、アミルアルコール、エチルヘキサノール
等のアルコール類、トリエチレンもしくはジエチ
レングリコールのモノもしくはジエチルエーテル
等のエーテル類、さらにはこれら2つ以上の混合
物が挙げられる。
式()の化合物とホルムアルデヒドまたはそ
の等価物との反応は、反応温度、用いたアルカリ
性試薬の量、性質等の因子に応じて0.5ないし8
時間生ずる。上記因子の制御および影響について
は当業者の知るところである。反応が所望の程度
に達したなら、アルカリ性試薬が用いられていた
場合反応混合物を中和して反応を停止する。この
中和は適当な酸性物質、典型的には鉱酸、有機酸
あるいはそれらの無水物によつておこなうことが
できる。二酸化炭素、硫化水素、二酸化イオウ等
の酸性ガスも用いられる。一般に、中和はカルボ
ン酸、ことに蟻酸、酢酸またはプロピオン酸のよ
うな低級アルカン酸によつておこなう。これら酸
の混合物も用いられる。また、この中和は約30な
いし150℃でおこなわれる。反応混合物を実質的
に中和するに充分な量の中和剤を用いる。「実質
的に中和する」とは反応混合物を4.5ないし8.0の
PH範囲にすることを意味する。通常、反応混合物
を最小約6.0または最高約7.5のPH値にする。
上記反応生成物、すなわちこの発明のヒドロキ
シメチロール芳香族化合物はろ過(例えば、アル
カリ性試薬の中和生成物を除去するため)後、蒸
留、蒸発等の手段によつて反応混合物から回収す
ることができる。このような手段は当業者のよく
知るところである。
この発明のヒドロキシメチロール芳香族化合物
を反応溶媒から単離する必要がないことがしばし
ばある。それを燃料や潤滑剤に混ぜたり、あるい
はそれを中間体としてさらに反応させたりする場
合にはことにそうである。この場合、さらに反応
させるための試薬(以後述べるようなもの)を直
接生成混合物に加えてもよいし、あるいはこの反
応混合物をろ過して存在する固形分を除去し、そ
のろ液をさらに反応させてもよい。
前述した反応温度が高温すなわち約100℃以上
の場合、かなりの量のエーテル縮合物が得られ
る。この縮合生成物は、一般式
(ここで、qは2ないし約10)で示すことがで
きる。
強酸例えば鉱酸を前記の中和に用いる場合、反
応混合物のPH値が前述の値より低くならないよう
にその添加量を制御することが重要である。例え
ば、低PH値では過縮合が起つてメチレン架橋フエ
ノールが生成してしまう。このようなメチレン架
橋フエノールはこの発明の範囲に属さないもので
ある。しかし、カルボン酸を使えばこのような問
題は起らない。カルボン酸は酸性度が充分に低く
過縮合を促進することがないからである。また、
カルボン酸ならばその使用量を厳密に規制する必
要もない。
以下この発明の実施例を記す。
実施例中、全ての「部」および「%」は、とく
に他の指示がない限り重量基準であり、分子量は
気相浸透圧法(VPO)またはゲル浸透クロマト
グラフイー(GPC)による。また、用いた織物
用ベンジンは760torrにおける沸点が約63〜79℃
の脂肪族石油ナフサである。
実施例 1A
フエノール1700部、硫酸処理クレイ118部およ
び塩化亜鉛141部よりなる混合物に、99℃におけ
る粘度が1306SUSで4.7%の塩素を含有するポリ
イソブテニルクロリド4885部を110〜155℃で4時
間かけて加えた。ついで、この混合物を155〜185
℃に3時間保持し、ケイソウ土を通してろ過し
た。ろ液を165℃/0.5torrまで真空ストリツピン
グした。残渣をケイソウ土を通して再びろ過し
た。ろ液はOH含有量1.88%の置換フエノールで
あつた。
実施例 1B
実施例1Aで得た置換フエノール453部およびイ
ソプロパノール450部よりなる混合物に20%水酸
化ナトリウム水溶液42部を30℃で0.5時間かけて
加えた。ついで、織物用ベンジン60部と37.7%ホ
ルマリン溶液112部とを20℃で0.8時間かけて加
え、こうして得た反応混合を4〜25℃に92時間保
持した。さらに、織物用ベンジン50部、イソプロ
パノール50部および50%酢酸水溶液58部を加え
た。以上の混合物のPHは5.5(ASTM D―974に
よる)であつた。この混合物を硫酸マグネシウム
20部上で乾燥し、ついで、ケイソウ土を通してろ
過した。ろ液を25℃/10torrまで真空ストリツピ
ングした。残渣はOH含有量3.29%の所望のメチ
ロール置換生成物であつた。
実施例 2A
数平均分子量(n)が1000(VPO)で4.2%
の塩素を含有するポリイソブテニルクロリド4220
部、フエノール1516部およびトルエン2500部より
なる混合物に塩化アルミニウム76部を60℃で加え
た。この混合物を、表面下より窒素ガスを吹込み
ながら95℃に1.5時間保持した。室温で37.5%塩
酸50部を加え、混合物を1.5時間放置した。つい
で、全部で2500部の水で5回洗浄し、215℃/
1torrまで真空ストリツピングした。残渣を150℃
でケイソウ土を通してろ過し透明性をよくした。
ろ液はOH含有量1.39%、Cl含有量0.46%、
n898(VPO)の置換フエノールであつた。
実施例 2B
実施例2Aで得た置換フエノール1399部、トル
エン200部、水50部および37.5%塩酸2部よりな
る混合物に50℃でパラホルムアルデヒド38部を加
え、1時間保持した。この混合物を150℃/
15torrまで真空ストリツピングし、残渣をケイソ
ウ土を通してろ過した。ろ液はOH含有量1.60
%、n1688(GPC)、重量平均分子量(w)
2934(GPC)の所望の生成物であつた。なお、
この生成物は、上記ストリツピングを100℃を越
える温度でおこなつたためほぼ2分子縮合してい
たが、このストリツピング前(縮合前)において
は、明確な沸点、融点を持たない粘稠油状物であ
つた。
実施例 3A
フエノール168部にその表面下よりスパージヤ
を介して三フツ化ホウ素3.8部を49〜53℃で0.42
時間かけて導入した。これに、nが1600のポリ
イソブテン678部とベンゼン133部を含有する溶液
519部を54〜57℃で1.7時間かけて加え、57℃で
2.3時間保持した。この混合物に26%アンモニア
水6.5部を56〜58℃で1時間かけて加え、69℃で
0.67時間保持した。この混合物をケイソウ土を介
してろ過し、ろ液を228℃/15torrまで真空スト
リツピングした。残渣はOH含有量が0.91%で
nが1439(VPO)の置換フエノールであつた。
実施例 3B
実施例3Aで得た置換フエノール3740部、織物
用ベンジン1250部およびイソプロパノール2000部
よりなる混合物に25%水酸化ナトリウム水溶液
352部を34℃で加えた。さらに、37.7%ホルマリ
ン溶液480部を34℃で0.75時間かけて加えた。こ
うして得た混合物を30〜34℃で114時間保持し
た。これに、市販の氷酢酸150部および希釈油
3663部を30℃で加えた。ついで、この混合物を50
℃/30torrまで真空ストリツピングした。残渣を
ケイソウ土を介してろ過した。ろ液はOH含有量
が1.33%の所望生成物の49%油溶液であつた。
実施例 4
用いたポリイソブテンのnが940(VPO)で
あつた以外は実施例3Aと同様にして得た置換フ
エノール5200部、トルエン1200部およびイソプロ
パノール1200部よりなる混合物に25%水酸化ナト
リウム水溶液842部を35℃で加えた。この混合物
に37.7%ホルマリン溶液600部を35℃で0.33時間
かけて加え、35〜30℃で15時間保持した。その後
さらに、37.7%ホルマリン溶液400部を加え、混
合物を30℃で20時間保持した。これに、市販の
37.5%塩酸416部を加えた。この混合物のPHは6
であつた。さらに、ベンゼン2000部およびトルエ
ン1500部を加え、混合物を部分減圧下に95℃まで
共沸させた。希釈油2000部を加え、混合物を95
℃/30torrまで真空ストリツピングした。残渣を
ケイソ土を通してろ過した。ろ液はOH含有量
1.69%の所望生成物の30%油溶液であつた。
実施例 5
実施例4で得た共沸まで終つた生成物1110部に
ベンゼン200部を加え、温度を160℃に上げて3時
間保持した。この混合物を150℃でケイソウ土を
通してろ過し、ろ液を150℃/10torrまで真空ス
トリツピングした。残渣はOH含有量が1.73%、
nが5252(GPC)そしてwが2171(GPC)
の所望の生成物であつた。この生成物は、実施例
4の生成物の縮合物である。
実施例 6
用いたポリイソブテンのnが940(VPO)で
あつた以外は実施例2Aと同様にして得た置換フ
エノール2240部および希釈油1271部よりなる混合
物に50%水酸化ナトリウム水溶液8部とパラホル
ムアルデヒド145部を60℃で加え、これを80℃で
22時間保持した。氷酢酸6部をさらに加え、混合
物を150℃で2時間保持し、ついでケイソウ土を
通してろ過した。ろ液はOH含有が1.10%の所望
生成物の35%油溶液であつた。なお、この生成物
は、100℃を越える温度で保持したため縮合して
いたが、この温度保持前(縮合前)においては、
明確な沸点、融点を持たない粘稠油状物であつ
た。
実施例 7
実施例6で用いた置換フエノール4480部および
希釈油3099部よりなる混合物に50%水酸化ナトリ
ウム水溶液32部とパラホルムアルデヒド290部を
40〜50℃で加え、これを80〜85℃で14時間保持し
た。ついで、氷酢酸36部を60℃で加えた。混合物
を110〜130℃で12時間保持し、ケイソウ土を通し
てろ過した。ろ液はOH含有量が1.05%の所望生
成物の40%油溶液であつた。なお、この生成物
は、100℃を越える温度で保持したため縮合して
いたが、この温度保持前(縮合前)においては、
明確な沸点、融点を持たない粘稠油状物であつ
た。
実施例 8
実施例4で得た置換フエノール2080部および希
釈油1400部よりなる混合物に50%水酸化ナトリウ
ム水溶液8部とパラホルムアルデヒド145部を55
℃で加え、これを70〜78℃で7時間保持した。さ
らに氷酢酸9部を60℃で加え、混合物を130℃で
6時間保持した。残渣はOH含有量が1.28%で99
℃における粘度が884SUSの所望生成物の40%油
溶液であつた。なお、この生成物は、100℃を越
える温度で保持したため縮合していたが、この温
度保持前(縮合前)においては、明確な沸点、融
点を持たない粘稠油状物であつた。
この発明のヒドロキシメチロール芳香族化合物
およびその縮合生成物は燃料および潤滑剤用防
錆・防腐剤として有用である。また、この発明の
芳香族化合物は内然機関内に生成したスラツジの
清浄・分散剤として燃料および潤滑剤中で作用す
る化合物製造用中間体としても有用である。
この発明のヒドロキシメチロール芳香族化合物
およびその縮合生成物は、天然油、合成物あるい
はそれらの混合物等潤滑性粘度を有する種々の油
に基づく様々な潤滑剤に添加することができる。
これら潤滑剤組成物には、自動車およびトラツク
用エンジン、2サイクルエンジン、舶用および鉄
道用ジーゼルエンジン等のような火花点火式およ
び圧縮点火式内燃機関用のクランクケース潤滑油
がある。これらは、また、ガスエンジン、定置エ
ンジン、タービン等にも用いられる。さらに、自
動伝達流体、伝達軸用潤滑剤、ギヤ潤滑剤、金属
加工用潤滑剤、圧力流体および他の潤滑油やグリ
ース組成物に用いても有用である。
これら組成物を製造するのに有用な天然油に
は、獣油および植物油(例えば、ひまし油やラー
ド油)、さらには、液体石油あるいはパラフイン
系、ナフテン系もしくは混合パラフイン系―ナフ
テン系の溶剤処理もしくは酸処理の鉱物性潤滑油
等がある。石炭や頁岩から誘導された潤滑粘度を
有する油も有用な基油である。合成潤滑油には、
重合および相互重合オレフイン(例えば、ポリブ
チレン類、ポリプロピレン類、プロピレン―イソ
ブチレン共重合体、塩素化ポリブチレン類等)の
ような炭化水素油およびハロ置換炭化水素油、ポ
リ(1―ヘキセン)、ポリ(1―オクテン)、ポリ
(1―デセン)等あるいはこれらの混合物、アル
キルベンゼン類(例えば、ドデシルベンゼン類、
テトラデシルベンゼン類、ジノニルベンゼン類、
ジ―(2―エチルヘキシル)―ベンゼン類等)、
ポリフエニル類(例えば、ビフエニル類、テルフ
エニル類、アルキル化ポリフエニル類)、アルキ
ル化ジフエニルエーテルやアルキル化ジフエニル
スルフイドおよびこれらの誘導体、類似体および
同族体等がある。
酸化アルキレンの重合体および共重合体、さら
には、末端のヒドロキシル基がエステル化、エー
テル化等によつて変性されているそれらの誘導体
も公知合成潤滑油の他の群を構成する。この例を
挙げると、酸化エチレンや酸化プロピレンの重合
によつて得た油、これらポリオキシアルキレン重
合体のアルキルおよびアリールエーテル類(例え
ば、平均分子量1000のメチルポリイソプロピレン
グリコールエーテル、分子量500〜1000のポリエ
チレングリコールのジフエニルエーテル、分子量
1000〜1500のポリプロピレングリコールのジエチ
ルエーテル等)、あるいはこれらのモノおよびポ
リカルボン酸エステル類例えば、酢酸エステル
類、混合C3〜C8脂肪酸エステルもしくはテトラ
エチレングリコールのC13オキソ酸ジエステルで
ある。
合成潤滑油の他の好適な群は、ジカルボン酸
(例えば、フタル酸、コハク酸、アルキルコハク
酸、アルケニルコハク酸、マレイン酸、アゼライ
ン酸、スベリン酸、セバシン酸、フマル酸、アジ
ピン酸、リノレイン酸二量体、マロン酸、アルキ
ルマロン酸、アルケニルマロン酸等)と種々のア
ルコール(例えば、ブチルアルコール、ヘキシル
アルコール、ドデシルアルコール、2―エチルヘ
キシルアルコール、エチレングリコール、ジエチ
レングリコールモノエーテル、プロピレングリコ
ール等)とのエステル類からなる。これらエステ
ル類の具体的な例を挙げると次のとおりである。
すなわち、アジピン酸ジブチル、セバシン酸ジ
(2―エチルヘキシル)、フマル酸ジノルマルヘキ
シル、セバシン酸ジオクチル、アゼライン酸ジイ
ソオクチル、アゼライン酸ジイソデシル、フタル
酸ジオクチル、フタル酸ジデシル、セバシン酸ジ
エイコシル、リノレイン酸二量体の2―エチルヘ
キシルジエステル、セバシン酸1モルとテトラエ
チレングリコール2モルおよび2―エチルカプロ
ン酸2モルとの複合エステル等である。
合成油として有用なエステル類には、さらに、
C5〜C12モノカルボン酸とポリオールとから製造
したものや、トリメチロールプロパン、ペンタエ
リスリツト、ジペンタエリスリツト、トリペンタ
エリスリツトのようなポリオールエーテル類があ
る。
ポリアルキル―、ポリアリール―、ポリアルコ
キシ―、あるいはポリアリールオキシ―シロキサ
ン油やシリケート油のようなシリコン系油も合成
潤滑剤の別の有用な群を構成する(例えば、ケイ
酸テトラエチル、ケイ酸テトライソプロピル、ケ
イ酸テトラ(2―エチルヘキシル)、ケイ酸テト
ラ(4―メチル―ヘキシル)、ケイ酸テトラ(パ
ラ第三ブチルフエニル)、ヘキシル―(4―メチ
ル―2―ペントキシ)―ジシロキサン、ポリ(メ
チル)シロキサン類、ポリ(メチルフエニル)シ
ロキサン類等)。他の合成潤滑油には、リン含有
酸の液状エステル類(例えば、リン酸トリクレジ
ル、リン酸トリオクチル、デカンホスホン酸のジ
エチルエステル等)、重合テトラヒドロフラン等
がある。
以上述べたタイプの未精製油、精製油および再
精製油のいずれもがこの発明の潤滑剤組成物に用
いられる。未精製油は天然もしくは合成の供給源
から精製処理を加えることなく直接得たものであ
る。例えば、レトルトによつて直接得たシエール
油、蒸留によつて直接得た石油あるいはエステル
化によつて直接得たエステル油であつてそれ以上
の処理を加えずに用いるものは未精製油である。
精製油は1つもしくはそれ以上の性質を改善する
ために1回もしくはそれ以上の精製工程で処理さ
れた以外は未精製油と同様のものである。上記の
精製方法は当業者によく知られているところであ
る。例えば、溶剤抽出、二次蒸留、酸もしくは塩
基抽出、ろ過、パーコレーシヨン等である。再精
製油は精製油を得るために用いられる工程をすで
に使用された精製油に適用することによつて得ら
れる。このような再精製油はまた再生油として知
られ、そして、しばしば、使用済みの添加剤や油
分解生成物を除去するための方法によつてさらに
処理される。
一般に、満足できる潤滑剤組成物を得るために
は、油100部につきこの発明のヒドロキシメチロ
ール芳香族化合物を0.1ないし10重量部の割合で
溶解または安定に分散させる。この潤滑剤組成物
は、この発明の生成物に加えて、通常潤滑剤中に
使用されている他の添加剤を含んでいてもよい。
このような添加剤には、例えば、灰生成型および
無灰型の補助清浄・分散剤、酸化防止剤、流動点
降下剤、消泡剤、極圧剤および着色安定剤があ
る。
この発明の燃料組成物は通常液状の燃料(普
通、ASTM仕様書D―439―73に規定されている
モータガソリンやASTM仕様書D―396に規定さ
れているジーゼル燃料あるいは燃料油のような炭
化水素質石油留分)を多量に含んでいる。アルコ
ール類、エーテル類、有機ニトロ化合物等(例え
ばメタノール、エタノール、ジエチルエーテル、
メチルエチルエーテル、ニトロメタン)の非炭化
水素質よりなる通常液状の燃料組成物も、とうも
ろこし、紫うまごやし、頁炭および石炭のような
植物性、鉱物性供給源から誘導された燃料油と同
様にこの発明の範囲に属する。以上のいずれの混
合物よりなる燃料油も使用できる。このような混
合物の例には、ガソリンとエタノール、ジーゼル
燃料とエーテル、ガソリンとニトロメタン等があ
る。ことに好ましいものはガソリン(すなわち、
10%蒸留点がASTMによる60℃であり90%蒸留
点が約205℃の炭化水素の混合物)である。
一般に、上記燃料組成物は燃料に酸化防止およ
び(または)分散・清浄特性を付与するに充分な
量のこの発明のヒドロキシメチロール芳香族化合
物を含んでいる。普通、この量は燃料100万部に
つき約1ないし約10000重量部、好ましくは4な
いし1000重量部である。好ましいガソリン系燃料
組成物は、一般に、優れたエンジン油スラツジ分
散・清浄特性を示し、さらに耐酸化性をも示す。
この発明の燃料組成物は、この発明の生成物に
加えて、当該技術分野において公知の他の添加剤
を含んでいてもかまわない。その添加剤として
は、テトラアルキル鉛化合物のようなアンチノツ
ク剤、ハロアルカン(例えば二塩化エチレン、二
臭化エチレン)のような掃鉛剤、リン酸トリアリ
ールのような沈積防止剤・変性剤、染料、セタン
価向上剤、2,6―ジ―第三ブチル―4―メチル
フエノールのような酸化防止剤、アルキル化コハ
ク酸およびその無水物のような防さび剤、細菌発
育阻止剤、ガムインヒビター、金属奪活剤、解乳
化剤、上部シリンダー潤滑剤、氷結防止剤等があ
る。
この発明の好ましい燃料組成物においては、ガ
ソリン中でこの発明の芳香族化合物が他種の無灰
分散剤と一緒に用いられる。このような無灰分散
剤は、好ましくは、モノもしくはポリオールと、
アシル部分が少なくとも30個の炭素原子を有する
高分子量モノもしくはポリカルボン酸アシル化剤
とのエステル類である。このようなエステル類は
当該技術分野でよく知られている。例えば、仏国
特許第1396645号、英国特許第981850号および同
第1055337号、さらには米国特許第3255108号、同
第3311558号、同第3331776号、同第3346354号、
同第3579450号、同第3542680号、同第3381022
号、同第3639242号、同第3697428号、同第
3708522号、また英国特許第1306529号参照。一般
に、上記無灰分散剤1部につき約0.1ないし約
10.0部、好ましくは約1ないし約10部のこの発明
の芳香族化合物を用いる。
この発明の他の態様においては、この発明の芳
香族化合物が、置換フエノール、アルデヒド、ポ
リアミンおよびアミノピリジンから生成されたマ
ンニツヒ縮合生成物と組合せて用いられる。この
ような縮合生成物は、米国特許第3649659号、同
第3558743号、同第3539633号、同第3704308号お
よび同第3725277号に記載されている。
この発明のヒドロキシメチル芳香族化合物はこ
れを上記燃料や潤滑油に直接加えて燃料や潤滑剤
の組成物を作つてもよいし、あるいはこれを鉱
油、キシレンあるいは上記した通常液状の燃料の
ような実質的に不活性な通常液状の有機溶剤/希
釈剤の少なくとも1つで希釈して濃縮物を作り、
ついでこの濃縮物を燃料や潤滑油に加えて上記燃
料および潤滑剤組成物を作つてもよい。上記濃縮
物は、一般に、この発明のヒドロキシメチロール
芳香族化合物を約20ないし約90重量%含んでい
る。また、この濃縮物は前記した通常の添加剤、
ことに無灰分散剤を前記の割合で含んでいてもよ
い。この濃縮物の残りは溶剤/希釈剤である。
以上述べたように添加剤として作用するほかに
この発明の芳香族化合物は、上記燃料および潤滑
油中における添加剤として同様に有用な化合物の
中間体として用いられる。
例えば、この発明のメチロール置換フエノール
を>NH基を少なくとも1つ有するアミンやポリ
アミンと縮合させて有用なエンジンスラツジ分
散/清浄剤を得ることができる。このような縮合
は、上記メチロール置換フエノールとアミンの混
合物をベンゼンあるいはトルエンの存在下に副生
成水を共沸蒸留させながら加熱することによつて
好都合におこなわれる。このような縮合の詳細に
ついてはフランス国特許7507709号参照。It contains [Formula]. The method for producing the olefin polymer or its halogenated or hydrogenated halogenated analogue as an intermediate for the substituent R 0 does not need to be described in detail here and will be clear to those skilled in the art. For example, the section ``Olefin Polymers - Higher Polyolefins'' in Kirk-Osmer's ``Encyclopedia of Chemical Technology,'' 2nd edition, Vol. 14, pp. 309-313, published by Interscience Publications (1963). reference. These substituents R 0 can be bonded to the benzene nucleus by the method described in detail below. The hydroxymethylol compounds of this invention have the formula (where R 0 is the same as in formula ()) by reacting a hydroxyaromatic compound of formula (2) with formaldehyde or its equivalent at a temperature up to about 160°C. To obtain the compound represented by the above formula (), intermediates such as olefin homopolymers or interpolymers or their halogenated analogs are usually mixed with aluminum trichloride, boron trifluoride, zinc chloride, etc. Mix with phenol at a temperature of about 10 to 200°C in the presence of a suitable catalyst. For example, U.S. Pat.
See No. 3368972. Substituent R 0 can also be introduced by other alkylation methods well known in the art. For example, the above-mentioned "Encyclopedia of Chemical Technology"
“Alkylation” in Volume 1, pages 894-895.
See section ``Of Phenols.'' To introduce a methylol group into a compound of formula (), the compound of formula () is reacted with formaldehyde or its equivalent. Here, the equivalent is a substance (eg, solution, polymer, hydrate, etc.) that reacts as formaldehyde under the conditions of the reaction, such as paraformaldehyde, formalin, and methylal. Methylol groups are introduced by reacting hydroxyaromatic compounds of formula () with formaldehyde or its equivalent in the presence or absence of acidic or alkaline reagents. When this reaction is carried out in the presence of the above-mentioned reagents, a portion of the reaction mixture usually becomes acidic or alkaline due to the decomposition of the aldehyde that occurs in situ. When the hydroxyaromatic intermediate is added in excess, the excess portion performs this function. However, in general, the reaction with formaldehyde or its equivalent is carried out in the presence of an alkaline reagent such as an alkali metal or alkaline earth metal oxide, hydroxide or lower alkoxide.
Perform at temperatures up to 160°C. Other alkaline reagents include sodium carbonate, sodium bicarbonate, sodium acetate, sodium propionate,
Examples include pyridine and hydrocarbon amines such as methylamine and aniline. Naturally, mixtures of two or more of these bases can also be used. Preferably, the reaction is carried out at a temperature of about 30 to about 125°C.
It is preferably carried out at a temperature of 70 to 100°C. In the reaction, there are no particular limitations on the relative proportions of the hydroxyaromatic intermediate and formaldehyde or its equivalent. Generally, 0.1 to 5 equivalents of formaldehyde and about 0.05 to 10.0 equivalents of alkaline reagent per equivalent of hydroxyaromatic intermediate.
It is sufficient to use an equivalent amount. Here, the term "equivalent" when used with respect to a hydroxyaromatic intermediate is equal to the weight divided by the number of unsubstituted aromatic carbons having hydrogen atoms divided by the molecular weight. "Equivalent" when used with respect to formaldehyde or equivalents thereof means the weight required to produce one mole of formaldehyde monomer. The equivalent amount of an alkaline reagent is the amount that makes a 1N solution when dissolved in 1 liter of a solvent (eg, water). Therefore, one equivalent of the alkaline reagent neutralizes 1N hydrochloric acid or sulfuric acid (ie, brings the pH to 7). Reactions involving compounds of formula () generally include:
Conveniently this is carried out in the presence of a volatile or non-volatile substantially inert organic diluent. The diluent may dissolve all or only some of the reactants, but in either case it accelerates the reaction rate by increasing contact between the reactants. However, it must not substantially affect the reaction under the conditions under which the reaction is being carried out. Suitable diluents include naphtha, textile benzine, benzene, toluene, hydrocarbons such as xylene, mineral oils (preferably), synthetic oils (described above), isopropanol, butanol, isobutanol, amyl alcohol, ethylhexanol, etc. Examples include alcohols, ethers such as mono- or diethyl ether of triethylene or diethylene glycol, and mixtures of two or more of these. The reaction between the compound of formula () and formaldehyde or its equivalent is 0.5 to 8, depending on factors such as reaction temperature, amount and nature of the alkaline reagent used.
Time arises. Control and influence of the above factors are within the skill of those skilled in the art. Once the reaction has reached the desired extent, the reaction is stopped by neutralizing the reaction mixture if an alkaline reagent was used. This neutralization can be carried out with a suitable acidic substance, typically mineral acids, organic acids or their anhydrides. Acidic gases such as carbon dioxide, hydrogen sulfide, and sulfur dioxide are also used. Generally, neutralization is carried out with carboxylic acids, especially lower alkanoic acids such as formic acid, acetic acid or propionic acid. Mixtures of these acids may also be used. Moreover, this neutralization is carried out at a temperature of about 30 to 150°C. A sufficient amount of neutralizing agent is used to substantially neutralize the reaction mixture. "Substantially neutralize" means to neutralize the reaction mixture between 4.5 and 8.0.
Means to be in the PH range. Typically, the reaction mixture will have a PH value of a minimum of about 6.0 or a maximum of about 7.5. The reaction product, i.e., the hydroxymethylol aromatic compound of the present invention, can be recovered from the reaction mixture by means of distillation, evaporation, etc. after filtration (e.g., to remove neutralization products of the alkaline reagent). . Such means are well known to those skilled in the art. It is often not necessary to isolate the hydroxymethylol aromatic compounds of this invention from the reaction solvent. This is especially true when it is mixed into fuels and lubricants, or when it is used as an intermediate in further reactions. In this case, reagents for further reactions (such as those described below) may be added directly to the product mixture, or the reaction mixture may be filtered to remove any solids present and the filtrate may be used for further reactions. It's okay. When the aforementioned reaction temperatures are high, ie above about 100° C., significant amounts of ether condensate are obtained. This condensation product has the general formula (where q is 2 to about 10). When a strong acid, such as a mineral acid, is used for the neutralization, it is important to control the amount added so that the PH value of the reaction mixture does not fall below the above-mentioned value. For example, at low pH values, overcondensation occurs and methylene-bridged phenols are produced. Such methylene bridged phenols do not fall within the scope of this invention. However, if carboxylic acids are used, such problems do not occur. This is because carboxylic acid has sufficiently low acidity and does not promote overcondensation. Also,
If it is a carboxylic acid, there is no need to strictly control the amount used. Examples of this invention will be described below. In the examples, all "parts" and "%" are by weight unless otherwise indicated, and molecular weights are determined by vapor phase osmosis (VPO) or gel permeation chromatography (GPC). In addition, the benzine used for textiles has a boiling point of approximately 63 to 79 degrees Celsius at 760 torr.
is an aliphatic petroleum naphtha. Example 1A 4885 parts of polyisobutenyl chloride having a viscosity of 1306 SUS at 99°C and containing 4.7% chlorine was added to a mixture of 1700 parts of phenol, 118 parts of sulfuric acid-treated clay and 141 parts of zinc chloride at 110-155°C. I added it over time. Then, add this mixture to 155-185
It was kept at 0.degree. C. for 3 hours and filtered through diatomaceous earth. The filtrate was vacuum stripped to 165°C/0.5 torr. The residue was filtered again through diatomaceous earth. The filtrate was substituted phenol with an OH content of 1.88%. Example 1B To a mixture consisting of 453 parts of the substituted phenol obtained in Example 1A and 450 parts of isopropanol, 42 parts of a 20% aqueous sodium hydroxide solution was added at 30° C. over 0.5 hour. 60 parts of textile grade benzine and 112 parts of a 37.7% formalin solution were then added over 0.8 hours at 20°C and the reaction mixture thus obtained was maintained at 4-25°C for 92 hours. Additionally, 50 parts of textile benzene, 50 parts of isopropanol, and 58 parts of a 50% aqueous acetic acid solution were added. The pH of the above mixture was 5.5 (according to ASTM D-974). Add this mixture to magnesium sulfate
Dry over 20 parts and then filter through diatomaceous earth. The filtrate was vacuum stripped to 25°C/10 torr. The residue was the desired methylol substitution product with an OH content of 3.29%. Example 2A Number average molecular weight (n) is 1000 (VPO) and 4.2%
Polyisobutenyl chloride 4220 containing chlorine
1,516 parts of phenol and 2,500 parts of toluene were added at 60°C with 76 parts of aluminum chloride. This mixture was held at 95° C. for 1.5 hours while blowing nitrogen gas from below the surface. 50 parts of 37.5% hydrochloric acid were added at room temperature and the mixture was left to stand for 1.5 hours. Then, it was washed 5 times with a total of 2500 parts of water and heated to 215℃/
Vacuum stripping was performed to 1 torr. Residue at 150℃
It was filtered through diatomaceous earth to improve transparency.
The filtrate has an OH content of 1.39%, a Cl content of 0.46%,
It was a substituted phenol of n898 (VPO). Example 2B To a mixture consisting of 1399 parts of the substituted phenol obtained in Example 2A, 200 parts of toluene, 50 parts of water and 2 parts of 37.5% hydrochloric acid was added 38 parts of paraformaldehyde at 50°C and held for 1 hour. This mixture was heated to 150℃/
Vacuum stripping was performed to 15 torr and the residue was filtered through diatomaceous earth. Filtrate has an OH content of 1.60
%, n1688 (GPC), weight average molecular weight (w)
2934 (GPC) was the desired product. In addition,
This product was a viscous oil with no clear boiling point or melting point, although it was a viscous oil with no clear boiling point or melting point. Ta. Example 3A 3.8 parts of boron trifluoride was added to 168 parts of phenol through a spargeer from below the surface of the phenol at 49 to 53°C.
It was implemented over time. To this is added a solution containing 678 parts of polyisobutene with n of 1600 and 133 parts of benzene.
Add 519 parts over 1.7 hours at 54-57°C;
It was held for 2.3 hours. To this mixture was added 6.5 parts of 26% ammonia water at 56-58°C over 1 hour, and at 69°C.
It was held for 0.67 hours. The mixture was filtered through diatomaceous earth and the filtrate was vacuum stripped to 228°C/15 torr. The residue was a substituted phenol with an OH content of 0.91% and n of 1439 (VPO). Example 3B A mixture of 3740 parts of the substituted phenol obtained in Example 3A, 1250 parts of textile benzene and 2000 parts of isopropanol was added with a 25% aqueous sodium hydroxide solution.
352 parts were added at 34°C. Further, 480 parts of 37.7% formalin solution was added at 34°C over 0.75 hours. The mixture thus obtained was kept at 30-34°C for 114 hours. Add to this 150 parts of commercially available glacial acetic acid and diluent oil.
3663 parts were added at 30°C. Then add this mixture to 50
Vacuum stripping was performed to ℃/30 torr. The residue was filtered through diatomaceous earth. The filtrate was a 49% oil solution of the desired product with an OH content of 1.33%. Example 4 A mixture of 5200 parts of substituted phenol, 1200 parts of toluene, and 1200 parts of isopropanol obtained in the same manner as in Example 3A except that n of the polyisobutene used was 940 (VPO) was added with 842 parts of a 25% aqueous sodium hydroxide solution. portion was added at 35°C. To this mixture, 600 parts of a 37.7% formalin solution was added at 35°C over 0.33 hours, and the mixture was maintained at 35-30°C for 15 hours. Thereafter, 400 parts of a 37.7% formalin solution was further added, and the mixture was maintained at 30°C for 20 hours. In addition, commercially available
416 parts of 37.5% hydrochloric acid was added. The pH of this mixture is 6
It was hot. Furthermore, 2000 parts of benzene and 1500 parts of toluene were added, and the mixture was azeotroped to 95° C. under partial vacuum. Add 2000 parts of diluent oil and bring the mixture to 95
Vacuum stripping was performed to ℃/30 torr. The residue was filtered through diatomaceous earth. Filtrate has OH content
It was a 30% oil solution of 1.69% of the desired product. Example 5 200 parts of benzene was added to 1110 parts of the azeotropic product obtained in Example 4, and the temperature was raised to 160°C and maintained for 3 hours. The mixture was filtered through diatomaceous earth at 150°C and the filtrate was vacuum stripped to 150°C/10 torr. The residue has an OH content of 1.73%,
n is 5252 (GPC) and w is 2171 (GPC)
The desired product was This product is a condensate of the product of Example 4. Example 6 A mixture of 2240 parts of substituted phenol obtained in the same manner as in Example 2A except that n of the polyisobutene used was 940 (VPO) and 1271 parts of diluent oil was added with 8 parts of a 50% aqueous sodium hydroxide solution and para. Add 145 parts of formaldehyde at 60°C, and add this at 80°C.
It was held for 22 hours. An additional 6 parts of glacial acetic acid were added and the mixture was kept at 150°C for 2 hours and then filtered through diatomaceous earth. The filtrate was a 35% oil solution of the desired product with 1.10% OH content. This product was condensed because it was held at a temperature exceeding 100°C, but before this temperature was held (before condensation),
It was a viscous oil with no clear boiling or melting point. Example 7 32 parts of a 50% aqueous sodium hydroxide solution and 290 parts of paraformaldehyde were added to a mixture of 4480 parts of the substituted phenol used in Example 6 and 3099 parts of diluent oil.
It was added at 40-50°C and held at 80-85°C for 14 hours. Then, 36 parts of glacial acetic acid were added at 60°C. The mixture was kept at 110-130°C for 12 hours and filtered through diatomaceous earth. The filtrate was a 40% oil solution of the desired product with an OH content of 1.05%. This product was condensed because it was held at a temperature exceeding 100°C, but before this temperature was held (before condensation),
It was a viscous oil with no clear boiling or melting point. Example 8 8 parts of a 50% aqueous sodium hydroxide solution and 145 parts of paraformaldehyde were added to a mixture of 2080 parts of the substituted phenol obtained in Example 4 and 1400 parts of diluent oil.
C. and held at 70-78.degree. C. for 7 hours. A further 9 parts of glacial acetic acid were added at 60°C and the mixture was held at 130°C for 6 hours. The residue is 99% with an OH content of 1.28%
It was a 40% oil solution of the desired product with a viscosity of 884 SUS at °C. This product was condensed because it was maintained at a temperature exceeding 100°C, but before this temperature was maintained (before condensation), it was a viscous oil with no clear boiling point or melting point. The hydroxymethylol aromatic compounds of this invention and their condensation products are useful as rust preventives and preservatives for fuels and lubricants. The aromatic compounds of the present invention are also useful as intermediates for producing compounds that act in fuels and lubricants as detergents and dispersants for sludge produced in natural engines. The hydroxymethylol aromatic compounds of this invention and their condensation products can be added to a variety of lubricants based on a variety of oils having a lubricating viscosity, such as natural oils, synthetics, or mixtures thereof.
These lubricant compositions include crankcase lubricants for spark ignition and compression ignition internal combustion engines, such as automobile and truck engines, two-stroke engines, marine and railroad diesel engines, and the like. They are also used in gas engines, stationary engines, turbines, etc. Additionally, they are useful in automatic transmission fluids, transmission shaft lubricants, gear lubricants, metalworking lubricants, pressure fluids, and other lubricating oil and grease compositions. Natural oils useful in making these compositions include animal and vegetable oils (e.g., castor oil and lard oil), as well as liquid petroleum or paraffinic, naphthenic, or mixed paraffinic-naphthenic solvent-treated or There are acid-treated mineral lubricating oils. Oils of lubricating viscosity derived from coal or shale are also useful base oils. Synthetic lubricants include
Polymerized and interpolymerized hydrocarbon oils such as olefins (e.g., polybutylenes, polypropylenes, propylene-isobutylene copolymers, chlorinated polybutylenes, etc.) and halo-substituted hydrocarbon oils, poly(1-hexene), poly(1-hexene), -octene), poly(1-decene), etc. or mixtures thereof, alkylbenzenes (e.g. dodecylbenzenes,
Tetradecylbenzenes, dinonylbenzenes,
di-(2-ethylhexyl)-benzenes, etc.),
Examples include polyphenyls (eg, biphenyls, terphenyls, alkylated polyphenyls), alkylated diphenyl ethers, alkylated diphenyl sulfides, and derivatives, analogs, and homologs thereof. Polymers and copolymers of alkylene oxide, as well as derivatives thereof whose terminal hydroxyl groups have been modified by esterification, etherification, etc., also constitute another group of known synthetic lubricating oils. Examples of this include oils obtained by polymerizing ethylene oxide and propylene oxide, alkyl and aryl ethers of these polyoxyalkylene polymers (e.g. methylpolyisopropylene glycol ether with an average molecular weight of 1000, Diphenyl ether of polyethylene glycol, molecular weight
1000-1500 polypropylene glycol), or their mono- and polycarboxylic acid esters, such as acetic acid esters, mixed C3 - C8 fatty acid esters or C13 oxoacid diesters of tetraethylene glycol. Other suitable groups of synthetic lubricating oils include dicarboxylic acids (e.g. phthalic acid, succinic acid, alkylsuccinic acid, alkenylsuccinic acid, maleic acid, azelaic acid, suberic acid, sebacic acid, fumaric acid, adipic acid, linoleic acid) dimer, malonic acid, alkylmalonic acid, alkenylmalonic acid, etc.) and various alcohols (e.g., butyl alcohol, hexyl alcohol, dodecyl alcohol, 2-ethylhexyl alcohol, ethylene glycol, diethylene glycol monoether, propylene glycol, etc.). Consists of esters. Specific examples of these esters are as follows.
Namely, dibutyl adipate, di(2-ethylhexyl) sebacate, dinormalhexyl fumarate, dioctyl sebacate, diisooctyl azelate, diisodecyl azelate, dioctyl phthalate, didecyl phthalate, dieicosyl sebacate, and linoleic acid dimer. 2-ethylhexyl diester, a complex ester of 1 mole of sebacic acid, 2 moles of tetraethylene glycol, and 2 moles of 2-ethylcaproic acid, etc. Esters useful as synthetic oils also include:
There are those made from C5 - C12 monocarboxylic acids and polyols, and polyol ethers such as trimethylolpropane, pentaerythritol, dipentaerythritol, and tripentaerythritol. Silicone-based oils such as polyalkyl-, polyaryl-, polyalkoxy-, or polyaryloxy-siloxane oils and silicate oils also constitute another useful group of synthetic lubricants (e.g., tetraethyl silicate, tetraethyl silicate, Isopropyl, tetra(2-ethylhexyl) silicate, tetra(4-methyl-hexyl) silicate, tetra(para-tert-butylphenyl) silicate, hexyl-(4-methyl-2-pentoxy)-disiloxane, poly(methyl) ) siloxanes, poly(methylphenyl)siloxanes, etc.). Other synthetic lubricating oils include liquid esters of phosphorus-containing acids (eg, tricresyl phosphate, trioctyl phosphate, diethyl ester of decanephosphonic acid, etc.), polymerized tetrahydrofurans, and the like. Unrefined, refined and rerefined oils of the types described above may be used in the lubricant compositions of this invention. Unrefined oils are those obtained directly from natural or synthetic sources without additional refining treatment. For example, sierre oil obtained directly by retorting, petroleum oil obtained directly by distillation, or ester oil obtained directly by esterification and used without further treatment are unrefined oils. .
Refined oils are similar to unrefined oils except that they have been treated with one or more refining steps to improve one or more properties. The above purification methods are well known to those skilled in the art. For example, solvent extraction, secondary distillation, acid or base extraction, filtration, percolation, etc. Rerefined oils are obtained by applying the processes used to obtain refined oils to already used refined oils. Such rerefined oils are also known as reclaimed oils and are often further processed by methods to remove spent additives and oil breakdown products. Generally, to obtain a satisfactory lubricant composition, the hydroxymethylol aromatic compound of this invention is dissolved or stably dispersed in a proportion of 0.1 to 10 parts by weight per 100 parts of oil. The lubricant compositions may contain, in addition to the products of this invention, other additives commonly used in lubricants.
Such additives include, for example, ash-forming and ashless auxiliary detergent and dispersants, antioxidants, pour point depressants, antifoam agents, extreme pressure agents, and color stabilizers. The fuel compositions of this invention are typically liquid fuels (usually carbonized such as motor gasoline as specified in ASTM Specification D-439-73, diesel fuel or fuel oil as specified in ASTM Specification D-396). Contains a large amount of hydrogen petroleum fraction). Alcohols, ethers, organic nitro compounds, etc. (e.g. methanol, ethanol, diethyl ether,
Normally liquid fuel compositions consisting of non-hydrocarbons (methyl ethyl ether, nitromethane) are also suitable for this purpose, as are fuel oils derived from vegetable and mineral sources such as corn, purple corn, shale and coal. falls within the scope of the invention. Fuel oils consisting of mixtures of any of the above may also be used. Examples of such mixtures include gasoline and ethanol, diesel fuel and ether, gasoline and nitromethane, etc. Particularly preferred is gasoline (i.e.
It is a mixture of hydrocarbons with a 10% distillation point of 60°C according to ASTM and a 90% distillation point of about 205°C). Generally, the fuel compositions contain a sufficient amount of the hydroxymethylol aromatic compound of this invention to impart antioxidant and/or dispersing and detergent properties to the fuel. Usually, this amount will be from about 1 to about 10,000 parts by weight, preferably from 4 to 1,000 parts per million parts of fuel. Preferred gasoline-based fuel compositions generally exhibit excellent engine oil sludge dispersion and cleaning properties, as well as oxidation resistance. The fuel compositions of this invention may contain, in addition to the products of this invention, other additives known in the art. Additives include anti-knock agents such as tetraalkyl lead compounds, lead scavengers such as haloalkanes (e.g. ethylene dichloride, ethylene dibromide), anti-settling agents/modifiers such as triaryl phosphates, and dyes. , cetane improvers, antioxidants such as 2,6-di-tert-butyl-4-methylphenol, rust inhibitors such as alkylated succinic acids and their anhydrides, bacterial growth inhibitors, gum inhibitors, These include metal deactivators, demulsifiers, upper cylinder lubricants, anti-icing agents, etc. In preferred fuel compositions of this invention, aromatic compounds of this invention are used in conjunction with other ashless dispersants in gasoline. Such ashless dispersants preferably contain a mono- or polyol;
Esters with high molecular weight mono- or polycarboxylic acylating agents in which the acyl moiety has at least 30 carbon atoms. Such esters are well known in the art. For example, French Patent No. 1396645, British Patent No. 981850 and British Patent No. 1055337, as well as US Patent No.
Same No. 3579450, Same No. 3542680, Same No. 3381022
No. 3639242, No. 3697428, No. 3697428, No.
3708522; see also UK Patent No. 1306529. Generally, from about 0.1 to about
10.0 parts, preferably from about 1 to about 10 parts, of the aromatic compound of this invention are used. In another embodiment of this invention, the aromatic compounds of this invention are used in combination with Mannitz condensation products formed from substituted phenols, aldehydes, polyamines, and aminopyridines. Such condensation products are described in US Pat. No. 3,649,659, US Pat. No. 3,558,743, US Pat. The hydroxymethyl aromatic compounds of this invention may be added directly to the fuels and lubricants described above to form fuel and lubricant compositions, or they may be added directly to the fuels and lubricants described above, or they may be added to mineral oils, xylene, or other normally liquid fuels such as those described above. diluted with at least one substantially inert normally liquid organic solvent/diluent to form a concentrate;
This concentrate may then be added to fuels and lubricant oils to form the fuel and lubricant compositions described above. The concentrates generally contain from about 20 to about 90% by weight of the hydroxymethylol aromatic compound of this invention. This concentrate also contains the usual additives mentioned above,
In particular, ashless dispersants may also be included in the proportions mentioned. The remainder of this concentrate is solvent/diluent. In addition to acting as additives as described above, the aromatic compounds of this invention are used as intermediates for compounds that are also useful as additives in the fuels and lubricating oils mentioned above. For example, the methylol-substituted phenols of this invention can be condensed with amines or polyamines having at least one >NH group to provide useful engine sludge dispersants/detergents. Such condensation is conveniently carried out by heating the mixture of the methylol-substituted phenol and amine in the presence of benzene or toluene with azeotropic distillation of by-product water. For details of such condensation see French Patent No. 7507709.
Claims (1)
有するモノオレフインの単独もしくは相互重合体
であつて約50ないし約300個の炭素原子を有する
アルキル置換基、およびmは1または0)で示さ
れるヒドロキシメチロール芳香族化合物。 2 式 (ここで、R0は2個ないし10個の炭素原子を
有するモノオレフインの単独もしくは相互重合体
であつて約50ないし約300個の炭素原子を有する
アルキル置換基)で示されるヒドロキシ芳香族化
合物を約160℃までの温度でホルムアルデヒドも
しくはその等価物と反応させることを特徴とする
式 (ここで、R0は上記の通り、およびmは1ま
たは0)で示されるヒドロキシメチロール芳香族
化合物の製造方法。 3 反応をアルカリ性試薬または酸性試薬の存在
下におこなうことを特徴とする特許請求の範囲第
2項記載の製造方法。 4 アルカリ性試薬がアルカリ金属もしくはアル
カリ土類金属の酸化物、水酸化物もしくは低級ア
ルコキシドである特許請求の範囲第3項記載の製
造方法。 5 反応を約30ないし約125℃の温度でおこなう
ことを特徴とする特許請求の範囲第2項、第3項
または第4項記載の製造方法。 6 反応を約70ないし約100℃の温度でおこなう
ことを特徴とする特許請求の範囲第2項、第3項
または第4項記載の製造方法。[Claims] 1 formula (wherein R 0 is an alkyl substituent having about 50 to about 300 carbon atoms in a homo- or interpolymer of monoolefins having 2 to 10 carbon atoms, and m is 1 or 0) A hydroxymethylol aromatic compound represented by 2 formulas (wherein R 0 is an alkyl substituent having about 50 to about 300 carbon atoms in a homo- or interpolymer of monoolefins having 2 to 10 carbon atoms) with formaldehyde or its equivalent at temperatures up to about 160°C. (Here, R 0 is as described above, and m is 1 or 0.) A method for producing a hydroxymethylol aromatic compound. 3. The manufacturing method according to claim 2, wherein the reaction is carried out in the presence of an alkaline reagent or an acidic reagent. 4. The manufacturing method according to claim 3, wherein the alkaline reagent is an oxide, hydroxide, or lower alkoxide of an alkali metal or alkaline earth metal. 5. The manufacturing method according to claim 2, 3 or 4, characterized in that the reaction is carried out at a temperature of about 30 to about 125°C. 6. The manufacturing method according to claim 2, 3 or 4, characterized in that the reaction is carried out at a temperature of about 70 to about 100°C.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US05/613,664 US4053428A (en) | 1975-01-13 | 1975-09-15 | Hydrocarbon-substituted methylol phenols |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5236639A JPS5236639A (en) | 1977-03-22 |
| JPS6247860B2 true JPS6247860B2 (en) | 1987-10-09 |
Family
ID=24458208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP51109530A Granted JPS5236639A (en) | 1975-09-15 | 1976-09-14 | Hydroxymethylol aromatic compound and its condensation product |
Country Status (11)
| Country | Link |
|---|---|
| JP (1) | JPS5236639A (en) |
| BR (1) | BR7605958A (en) |
| CA (1) | CA1075265A (en) |
| DE (1) | DE2641315A1 (en) |
| ES (1) | ES451559A1 (en) |
| FR (1) | FR2323755A1 (en) |
| GB (1) | GB1519743A (en) |
| IN (1) | IN144604B (en) |
| IT (1) | IT1066451B (en) |
| MX (1) | MX147062A (en) |
| ZA (1) | ZA765444B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4708809A (en) * | 1982-06-07 | 1987-11-24 | The Lubrizol Corporation | Two-cycle engine oils containing alkyl phenols |
| US4564460A (en) * | 1982-08-09 | 1986-01-14 | The Lubrizol Corporation | Hydrocarbyl-substituted carboxylic acylating agent derivative containing combinations, and fuels containing same |
| JPS60167675U (en) * | 1985-03-05 | 1985-11-07 | シカゴ・ニユ−マテイツク・ツ−ル・カンパニ− | Tension control tightening device |
| JPS61288980A (en) * | 1985-06-14 | 1986-12-19 | 株式会社 東洋空機製作所 | Method and device for automatically driving screw |
| US4976882A (en) * | 1987-10-08 | 1990-12-11 | Exxon Chemical Patents, Inc. | Alkyl phenol-sulfur condensates as fuel and lubricating oil additives |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL131056C (en) * | 1959-12-31 | |||
| FR1491723A (en) * | 1965-09-02 | 1967-08-11 | Standard Oil Co | Substituted phenols |
-
1976
- 1976-08-30 IN IN1596/CAL/1976A patent/IN144604B/en unknown
- 1976-08-31 MX MX166109A patent/MX147062A/en unknown
- 1976-09-01 FR FR7626361A patent/FR2323755A1/en active Granted
- 1976-09-08 CA CA260,788A patent/CA1075265A/en not_active Expired
- 1976-09-10 ZA ZA00765444A patent/ZA765444B/en unknown
- 1976-09-10 BR BR7605958A patent/BR7605958A/en unknown
- 1976-09-10 GB GB37647/76A patent/GB1519743A/en not_active Expired
- 1976-09-13 IT IT51240/76A patent/IT1066451B/en active
- 1976-09-14 JP JP51109530A patent/JPS5236639A/en active Granted
- 1976-09-14 DE DE19762641315 patent/DE2641315A1/en not_active Ceased
- 1976-09-15 ES ES451559A patent/ES451559A1/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| CA1075265A (en) | 1980-04-08 |
| MX147062A (en) | 1982-09-30 |
| FR2323755A1 (en) | 1977-04-08 |
| ES451559A1 (en) | 1977-10-16 |
| DE2641315A1 (en) | 1977-03-24 |
| FR2323755B1 (en) | 1981-06-19 |
| GB1519743A (en) | 1978-08-02 |
| IT1066451B (en) | 1985-03-12 |
| IN144604B (en) | 1978-05-20 |
| JPS5236639A (en) | 1977-03-22 |
| BR7605958A (en) | 1977-08-16 |
| ZA765444B (en) | 1978-04-26 |
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