JPS6249017B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a continuous belt-like sheet for foods, and more specifically, it is possible to produce continuous belt-like sheets from seafood, meat, vegetables, and other foods in general without waste and in mass production. , this sheet can be formed into an extremely thin layer that has never been seen before, and when a variety of foods are manufactured using this sheet, a wide range of products can be manufactured.
In particular, new products can be manufactured. Pertains to manufacturing method.

In addition, foods include seafood, meat, vegetables, and other foods in general, such as dairy products such as cheese, plant foods, seaweed, and other foods in general.
These can be used singly or in combination of two or more types.

For example, in order to effectively utilize the edible parts of seafood, etc. or to produce new foods, frozen plates made by freezing the edible parts are combined to produce a continuous belt-shaped sheet, and various products can be produced through this sheet. Food products are manufactured in this area. However, manufacturing this continuous strip sheet is extremely labor-intensive and complicated, resulting in lower yields and higher costs.In addition, it is impossible to produce thin sheets, which limits its range of application. has been done.

That is, when forming seafood etc. into a belt-shaped continuous sheet, first, the edible parts of the seafood etc. are packed into a frozen bread 1 as shown in FIG. First peeled from frozen bread
A frozen block 2 shown in Figure b is made. Subsequently, the frozen block 2 is cut into a predetermined shape using, for example, a band saw, and the cut pieces are connected to form a continuous sheet. However, in this method, the side surface 2a of the frozen block 2 is tapered so that the frozen block 2 can be easily removed from the frozen bread. Therefore, when cutting into rectangles, squares, etc., the tapered portions on the sides are wasted and a large amount of chips are generated. Furthermore, in this method, even after cutting the frozen blocks, there remains a step of successively joining each cut piece to make it continuous, and this step is extremely time-consuming and complicated, making it unsuitable for mass production. Furthermore, it is extremely difficult to produce a thin continuous sheet of, for example, about 5 mm or less by cutting from a frozen block, and there remains the problem that its uses are limited.

The purpose of the present invention is to solve the above-mentioned drawbacks, and specifically, it is possible to directly form a continuous sheet from a frozen food block without forming cut pieces, and in this process, there is almost no waste such as cutting waste. A very thin continuous sheet without forming, e.g.
We propose a method that can easily, continuously, quickly, and efficiently manufacture continuous sheets with a thickness of 0.3 to 2 mm or less.

That is, in the method of the present invention, the edible parts of foods are frozen and integrated into a cylindrical or cylindrical block body together with binders, seasonings, etc. as desired, and then the edible part is formed along the central axis of this block body. The method is characterized in that a support shaft is inserted and the block body is rotated about the support shaft and cut along the circumferential surface of the block body to produce a band-shaped continuous sheet.

The method of the present invention will be explained in detail below.

First, for example, the head and other unnecessary parts of a fish are cut off to create an edible part such as a fillet, and a binder and seasoning are added to the edible part, which is then formed into a columnar or cylindrical block.

For example, as shown in FIGS. 2a and 2b, the molded container consists of a substrate 3 and an annular body 4.
is placed on the substrate 3. When forming a block body, the fillet 5 is stuffed into the annular body 4, a lid is placed, and in this state, pressure is applied as required to freeze and freeze to integrate. After that, the substrate 3 and the annular body 4
and the frozen block body 6 is taken out. If it is difficult to take out the frozen block 6 at this time, it can be easily taken out by thawing it with heated water or applying an impact from the outside of the annular body 4.

In addition. When molding the frozen block body 6, it is not necessary to add a binder or seasoning, and in addition to the binder and seasoning, colorants, spices, and any other components or materials can be added.

Next, as shown in FIG. 3, a shaft hole 6a (indicated by a dotted line in FIG. 3) is formed in the axis of the frozen block body 6 using, for example, a drill 7, and a support shaft 8 is formed in this shaft hole 6a.
is inserted and cut along the circumferential surface 6b of the frozen block body 6 as shown in FIG. 4 with the support shaft 8 as the center to form a continuous sheet 10.

For example, the frozen block body 6 is supported on a support shaft 8 so as to be movable up and down, rotates around the support shaft 8 in this state, and is cut by applying a cutting tool such as a band saw 9 to the circumferential surface 6b. In this case, in addition to the band saw 10, any cutting tool such as a plane, a knife, or any other tool that can cut the frozen block body 6 can be used as the cutting tool.
Thicknesses on the order of mm can also be obtained. Further, during cutting, the cut portion of the frozen block or the area immediately before the cut portion can be heated to raise the temperature. Raising the temperature in this manner can improve the machinability of the frozen block body.

Continuous sheets can be easily formed as described above, but these continuous sheets can be made from a wide range of materials, from extremely thin to thick, and can be made from meat, vegetables, and other general foods in addition to seafood. Composite combinations of these materials are also applicable, and by using these continuous sheets, various foods can be manufactured. For example, krill, fish roe, etc. are difficult to make into sheets compared to other seafood, but even these things can be made into sheets as described above.
It can be easily standardized into a desired shape, and for example, a plate-like product obtained by cutting a sheet can be used as is for frying or the like. Further, generally, the continuous sheet can be cut into required dimensions and used as a frying material or the like.

Furthermore, for example, when making squid thread, it can be easily obtained by cutting a continuous sheet of squid into strips, and by cutting a continuous sheet of seafood into thin rods, it can be used as a variety of snack food ingredients. Available.

In addition to using the continuous sheet as described above, by using it to roll various foods as a core, new and delicious rolled foods can be easily obtained.
By stacking various continuous sheets in two or more layers and rolling them with or without a core, it is possible to obtain food that is beautiful in appearance and delicious, and in particular, the appearance is completely unexpected from current food concepts. You can also get things.

Alternatively, for example, a continuous sheet is formed from salmon, white fish, etc., a mousse base containing fish meat and whipped cream is placed in the center of this sheet, this is used as a core and the continuous sheet is wrapped, and the sheet is steamed before being steamed to a specified length. After cutting into pieces and boiling again if desired, a so-called fish mousse or popiette is obtained.

Furthermore, when burdock is rolled up with a continuous sheet of seafood or meat, so-called burdock rolls or yahata rolls are obtained, and when meat or other core materials are rolled up with a continuous sheet of vegetables, for example, , rolled cabbage, Chinese cabbage rolls, etc. can be obtained, and kelp rolls can be obtained by rolling up a core material such as fish with a continuous sheet of kelp.

In addition, instead of seafood, meat such as pork, beef, chicken, etc. and solid oils such as fat can be mixed together to form a continuous sheet, and this sheet can be cut and coated to make cutlets, fries, etc. It can be used as a material for making so-called meat rolls by rolling a continuous sheet. Also,
It is also possible to stack two or more frozen blocks in layers and cut them while rotating them as a unit. When manufactured in this way, continuous sheets of a plurality of blocks can be simultaneously manufactured, and each of these continuous sheets They can also be overlapped and bonded in a subsequent process.

In addition, in the above example, after forming a cylindrical frozen block body, a shaft hole is formed and a support shaft is inserted into this shaft hole, but the frozen block body is formed into a cylindrical shape and the process of forming the shaft hole is omitted. You can then insert the support shaft.

That is, as shown in FIG. 5a, the shaft member 11 is positioned at the center of the annular body 4 and set on the substrate 3 as shown in FIG. Create. This shaft material 11
Usually consists of an arcuate part 11a and a straight part 11b, and as described later, when the freezing block body 6 is rotated, the straight part 11b of the shaft member 11 acts as a resistance and is configured so as not to idle. 11 is made of heat insulating and cold resistant material. The reason for this is that when the metal support shaft 8 is directly inserted into the shaft hole 6a of the frozen block body 6, the support mechanism (not shown) of the support shaft 8 is cooled, and the lubricant of the support mechanism does not easily lose its properties. However, when the shaft member 11 is interposed in this portion, the support mechanism of the support shaft 8 is not cooled, and a continuous sheet can be smoothly manufactured.

Note that after that, the shaft member 11 of the frozen block body 6
By inserting the support shaft 8 into the center hole 11c, a continuous sheet 10 can be produced in the same manner as shown in FIG. 5c. Further, a support shaft can be provided integrally with the shaft member in advance, and in this case, the process of inserting the support shaft can be omitted.

Example 1 Sockeye salmon from which the head and internal organs were removed was cut into boneless, skinless, and fillet pieces to obtain fillets of appropriate size that did not contain inedible parts. Place a ring-shaped body with an inner diameter of 30 cm and a height of 7 cm on a stainless steel substrate, stack the sockeye salmon fillets until the inside of the ring-shaped body is full, and place a stainless steel disc-shaped lid on the ring body;
It was frozen to the center in a freezing chamber at around -30°C. Upon removal from the ring, a 5Kg frozen block of sockeye salmon was obtained. This frozen block body was placed on a drilling machine, and a shaft hole with a diameter of 1 inch was drilled in the axis of the frozen block body using a drill, and a stainless steel support shaft was inserted into this shaft hole. This support shaft is supported from left and right through bearings and set in a belt-shaped continuous sheet manufacturing device, and the sockeye salmon frozen block body is rotated by a friction wheel that moves up and down due to its own weight, which is in contact above the sockeye salmon frozen block body. Cutting with a band saw running slightly in front of the dots yielded a continuous sheet of sockeye salmon 7 cm wide and 1-2 mm thick.

By continuously extruding a mousse base consisting of ground walleye, whipping cream, and egg whites through a nozzle, wrapping it in a continuous sheet of this sockeye salmon, and steaming it, it was possible to continuously mass-produce sockeye salmon poppies.

Example 2 A shaft material made of synthetic resin that is cold resistant and has poor thermal conductivity is installed so that the center hole of the shaft material is aligned with the locking protrusion provided at the center of the stainless steel substrate, and the inner diameter of the shaft material is 50 cm at regular intervals on the outside. , a ring-shaped body with a height of 7 cm was placed and fixed to the substrate.

Next, add 5 parts of powdered soybean protein to 100 parts of mix vegetables, which are made by mixing equal parts of diced carrots, green peas, and corn grains.
part, 2 parts of common salt, 0.5 part of monosodium glutamate,
Add 5 parts of water and mix, fill the space between the shaft material and the annular body, place a stainless steel disc-shaped lid on the shaft material and the annular body, and quickly freeze at around -30℃. I put it in a room and it was completely frozen to the core. Thereafter, when it was removed from the annular body, a cylindrical frozen block of mixed vegetables of about 10 kg was obtained which was integrated with the shaft member at the center. A stainless steel support shaft was inserted into the shaft hole of the shaft material of this mixed vegetable freezing block. This support shaft was set in the belt-shaped continuous sheet production apparatus in the same manner as in Example 1, and cut to a thickness of 1 mm using a band saw in the same manner as in Example 1 to obtain a mixed vegetable continuous sheet. At this time, if a plate heater is placed where the lowest part of the mixed vegetable freezing block touches the device and heating it moderately, the area within a few millimeters from the circumference of the freezing block will be moderately heated to around -7℃. The cutting was significantly easier and smoother than when cutting a frozen block body at a temperature of around -25°C.

The minced meat, which is made by adding seasonings such as salt, monosodium glutamate, and ajirin, to ground walleye and kneading it, is continuously extruded from a nozzle, wrapped continuously in the above-mentioned continuous sheet of Mixed Vegetables, and then steamed to a certain length. When cut into pieces, an oden ingredient was obtained in which fish meat was wrapped in a beautifully patterned vegetable sheet made from Mitsuku Vegetables.

As explained in detail above, the method of the present invention involves freezing the edible parts of seafood, meat, vegetables, and other foods, forming them into a cylindrical or cylindrical block body, and supporting the frozen part on the central axis of the block body. A shaft is provided, and the sheet is continuously cut along the circumferential surface while rotating around the support shaft to form a continuous belt-shaped sheet. Therefore, a continuous belt-like sheet can be formed very easily and automatically, and this sheet can be formed into an extremely thin sheet, and can be used to manufacture various foods.

[Brief explanation of the drawing]

Figures 1a and b are cross-sectional views showing the formation of seafood into blocks using frozen bread and a cross-sectional view of the frozen blocks, and Figures 2a and b are perspective views of an example of the manner in which frozen blocks are manufactured by the method of the present invention. FIG. 3 is an explanatory diagram of the manner in which shaft holes are formed in the block body, FIG. 4 is a perspective view of the manner in which a continuous belt-shaped sheet is formed from the block body, and FIG. a, b, and c are explanatory diagrams of each process according to another embodiment of the present invention. Code, 1...Frozen bread, 2...Frozen block,
2a...Side surface of frozen block, 3...Substrate, 4...
... Annular body, 5 ... Fillet, 6 ... Freeze block body, 6a ... Shaft hole, 7 ... Drill, 8 ... Support shaft, 10 ... Continuous band-shaped sheet, 9 ... Band saw, 11 ... Shaft material .

Claims (1)

[Claims] 1. The edible parts of foods are frozen and integrated into a cylindrical or cylindrical block body together with binders and seasonings as desired, and then a support shaft is inserted into the central axis of this block body. . A method for manufacturing a continuous band-like sheet for foods, characterized in that the continuous sheet for food products is manufactured by cutting the block along its circumferential surface while rotating the block body around the support shaft.