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JPS6251648B2 - - Google Patents
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JPS6251648B2 - - Google Patents

Info

Publication number
JPS6251648B2
JPS6251648B2 JP59064337A JP6433784A JPS6251648B2 JP S6251648 B2 JPS6251648 B2 JP S6251648B2 JP 59064337 A JP59064337 A JP 59064337A JP 6433784 A JP6433784 A JP 6433784A JP S6251648 B2 JPS6251648 B2 JP S6251648B2
Authority
JP
Japan
Prior art keywords
mixing
trough
crushing
paddles
pins
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP59064337A
Other languages
Japanese (ja)
Other versions
JPS60209232A (en
Inventor
Kazutaka Fukumoto
Iwao Fujii
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Kiden Kogyo Ltd
Original Assignee
Hitachi Kiden Kogyo Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Kiden Kogyo Ltd filed Critical Hitachi Kiden Kogyo Ltd
Priority to JP59064337A priority Critical patent/JPS60209232A/en
Publication of JPS60209232A publication Critical patent/JPS60209232A/en
Publication of JPS6251648B2 publication Critical patent/JPS6251648B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/836Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8361Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
    • B01F33/83612Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/02Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • B01F27/701Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
    • B01F27/704Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with stirrers facing each other, i.e. supported by opposite walls of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • B01F27/701Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
    • B01F27/706Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with all the shafts in the same receptacle

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Organic Chemistry (AREA)
  • Zoology (AREA)
  • General Engineering & Computer Science (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Biochemistry (AREA)
  • Biomedical Technology (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Biotechnology (AREA)
  • Mechanical Engineering (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

PURPOSE:To execute mixing and disintegration of a raw material for fermentation at the same time in one device by providing two parallel shafts rotating toward inside to each other in a trough, a mixing paddle to the shaft in the mixing part at the charging side, and disintegrating pins to the shaft at the discharging side. CONSTITUTION:When a raw material for fermentation is charged to a charging side of a trough 1, the material is first mixed by mixing paddles 8 because two shafts 2, 3 planted with paddles and pins are rotated toward inside to each other by a driving device. The material is arranged to be mixed previously in the mixing section (a) sufficiently, and then transferred through the trough to a disintegrating section side by the displacing force of the paddles. When it is pressed to an auxiliary plate 10 for disintegration, it is allowed to pass through holes 10a by the pressing force forcibly, and disintegrated to relatively small particle size by the shearing effect of the plate 10. The raw material is then further disintegrated finer by the high speed revolution of disintegrating pins, and discharged from a discharging port finally.

Description

【発明の詳細な説明】 本発明は発酵原料の混合解砕機に関するもので
ある。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a mixing and crushing machine for fermentation raw materials.

下水汚泥、畜糞、その他有機性廃棄物を好気性
発酵処理を行ないコンポスト化をする場合、下水
処理場等より回収された下水汚泥等(以下発酵原
料と略称する)におがくず、もみがら、枯草、樹
皮などの低含水率の有機物を添加混合して発酵に
適した通気性、含水率に調整した後、槽内へ投入
するか、あるいは被発酵物と添加物とを槽内に投
入した後混合し、これに所望の通気を行なつて発
酵せしめている。この場合添加物及び被発酵物は
充分に混合撹拌されていること及びできるだけ小
さく解砕されていることが発酵を促進する上で望
ましい。
When sewage sludge, livestock manure, and other organic waste are composted by aerobic fermentation, sawdust, rice husks, dried grass, Add and mix organic materials with low moisture content such as bark to adjust the air permeability and moisture content suitable for fermentation, then add to the tank, or add the fermented material and additives to the tank and mix. This is then subjected to desired aeration for fermentation. In this case, in order to promote fermentation, it is desirable that the additives and the fermented material be thoroughly mixed and stirred and that they be crushed as small as possible.

従来この被発酵物、添加物の混合撹拌を行う混
合機と、解砕を行なう解砕機とを個別に用いてい
るが、解砕機なしで混合撹拌のみにして使用され
ており、設備が複雑高価となる欠点がある。また
混合効果を良くするためパドル形混合機を使用す
る場合もあるが、このパドル混合機では汚泥が練
りこまれたり、粗大な固まりを解砕することがで
きない欠点があり、またピンスクリユー形混合機
では造粒作用にて発酵時での造粒間の通気性を悪
くし、嫌気性発酵となつて良質なコンポストを得
ることができない等の欠点がある。
Conventionally, a mixer for mixing and stirring the fermented materials and additives and a crusher for crushing have been used separately, but since the crusher is not used and only mixing and stirring is used, the equipment is complicated and expensive. There is a drawback. In addition, paddle-type mixers are sometimes used to improve the mixing effect, but these paddle mixers have the drawback of kneading sludge and being unable to break up coarse clumps; However, the granulation effect causes poor air permeability between the granules during fermentation, resulting in anaerobic fermentation, which makes it impossible to obtain high-quality compost.

本発明はこれに鑑みて下水汚泥等の被発酵物よ
りなる発酵原料を一台の機械で、好気性発酵に良
好なる混合と解砕とが行えるようになした混合解
砕機を提供するもので、一台の電動機にて駆動さ
れるよう同軸上に混合用パドルと解砕用ピンとを
夫々投入側と排出側とを分離するように配設し、
且つこの投入側混合用パドルと排出側解砕用ピン
との間に仕切板を設け、パドルにて混合された原
料を強制通過させた後、ピンにて解砕するように
なしたことを特徴とする。以下本発明を図示の実
施例に基づいて説明する。
In view of this, the present invention provides a mixing and crushing machine that is capable of mixing and crushing fermentation raw materials such as sewage sludge and other fermentable materials in a single machine, which is suitable for aerobic fermentation. , a mixing paddle and a crushing pin are arranged on the same axis so as to separate the input side and the discharge side so that they are driven by a single electric motor,
In addition, a partition plate is provided between the mixing paddle on the input side and the crushing pin on the discharge side, and after the mixed raw materials are forced to pass through the paddle, they are crushed by the pins. do. The present invention will be explained below based on illustrated embodiments.

図に於て1はU形のトラフで、このトラフ1内
に2本の軸2,3を平行に配設し、軸受4,4に
て夫々回動自在に支持されると共にいずれか一方
の軸図示では軸2の端部を駆動装置5にて直接も
しくは動力伝達機構6を介して駆動せしめ、他方
の軸3はこの軸2及び3に設けた歯車7,7を互
いに噛合せしめ、両軸ともに内向きの回転を行な
わしめる。
In the figure, 1 is a U-shaped trough, and two shafts 2 and 3 are arranged in parallel inside this trough 1, and are rotatably supported by bearings 4 and 4, respectively. In the shaft diagram, the end of the shaft 2 is driven by a drive device 5 either directly or via a power transmission mechanism 6, and the other shaft 3 has gears 7, 7 provided on the shafts 2 and 3 meshed with each other, so that both shafts are connected to each other. Both perform inward rotation.

そしてこの軸2,3には混合に適したパドル8
と、解砕に適したピン9とが設けられるが、この
パドル8はトラフの投入側に、ピン9は排出側に
夫々設けられる。このパドル8による混合部a及
びピン9により解砕部bの比は図示の実施例では
略等しくなるようにしたが、この混合部、解砕部
の比は発酵原料の性状等に応じて任意に選定でき
るようになすと共にトラフ1の排出側端の下部に
排出口1aが形成される。
And on these shafts 2 and 3 are paddles 8 suitable for mixing.
and a pin 9 suitable for crushing are provided, the paddle 8 being provided on the input side of the trough, and the pin 9 being provided on the discharge side of the trough. In the illustrated embodiment, the ratio of the mixing part a by the paddle 8 and the crushing part b by the pin 9 is made to be approximately equal, but the ratio of the mixing part and the crushing part can be set arbitrarily depending on the properties of the fermented raw materials, etc. In addition, a discharge port 1a is formed at the lower part of the discharge side end of the trough 1.

またパドルによる混合部aとピンによる解砕部
bとの境界には解砕補助板10が設けられる。こ
の解砕補助板10はトラフ内に略垂直方向に配設
固定され、この板を2本の軸2,3が貫通するよ
うになし、混合部でパドルを解砕部でピンが夫々
軸に突設されているものである。
Further, a crushing auxiliary plate 10 is provided at the boundary between the mixing section a using paddles and the crushing section b using pins. This crushing auxiliary plate 10 is arranged and fixed in the trough in a substantially vertical direction, and the two shafts 2 and 3 pass through this plate, so that the paddle in the mixing section and the pin in the crushing section are respectively attached to the shafts. It is installed protrudingly.

解砕補助板10はその略全面に亘つて小孔10
aあるいはスリツトを設ける。
The crushing auxiliary plate 10 has small holes 10 over almost its entire surface.
a or provide a slit.

而して上述の如く構成される混合解砕機に於て
発酵原料をトラフの投入側へ投入する。この時パ
ドル、ピンを植設された2本の軸2,3は駆動装
置にて互いに内向きに回転されているため、投入
発酵原料はまず混合用パドル8にて混合される。
充分に混合されるよう混合部aは予め設定されて
いる。混合された後この発酵原料はパドルの送り
出し力にて解砕部側へトラフ内を移送され、解砕
補助板に押圧されるとこの押圧力にて発酵原料は
解砕補助板の孔10aを強制的に通過せしめら
れ、この孔による切断効果にて粒径の比較的細か
いものに解砕される。そして原料は次に解砕用ピ
ンの高速回転にてさらに細かく解砕された後排出
口より排出されるものである。
Then, in the mixing and crushing machine configured as described above, the fermentation raw material is charged into the input side of the trough. At this time, the two shafts 2 and 3 on which paddles and pins are installed are rotated inwardly by a drive device, so that the input fermentation raw materials are first mixed by the mixing paddle 8.
The mixing section a is set in advance to ensure sufficient mixing. After being mixed, this fermentation raw material is transferred inside the trough to the crushing section side by the sending force of the paddle, and when pressed against the crushing auxiliary plate, the fermentation raw material passes through the holes 10a of the crushing auxiliary plate due to this pressing force. The particles are forced to pass through and are crushed into relatively fine particles by the cutting effect of the holes. The raw material is then further crushed into fine pieces by the high-speed rotation of crushing pins, and then discharged from the discharge port.

本発明による時は同軸上に混合用パドルと解砕
用ピンとを設けトラフを投入側の混合部と排出側
の解砕部とに分け、この間に有孔状解砕補助板を
設けているため一台の機械で発酵原料の混合と解
砕とを同時に行え、しかも補助板にて予備解砕が
行え、ピン部の長さを短かくでき、解砕効率のよ
い小型なるものとなる利点を有する。
According to the present invention, a mixing paddle and a crushing pin are coaxially provided, and the trough is divided into a mixing section on the input side and a crushing section on the discharge side, and a perforated crushing auxiliary plate is provided between them. It has the advantage of being able to mix and crush fermentation raw materials at the same time with one machine, pre-crush it with an auxiliary plate, shorten the length of the pin, and be compact with good crushing efficiency. have

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は平面図、第2図は正面図、第3図は側
面図、第4図は断面図である。 1はトラフ、2,3は軸、4は軸受、5は駆動
装置、6は動力伝達機構、7は歯車、8はパド
ル、9はピン、10は解砕補助板、10aは孔、
aは混合部、bは解砕部である。
FIG. 1 is a plan view, FIG. 2 is a front view, FIG. 3 is a side view, and FIG. 4 is a sectional view. 1 is a trough, 2 and 3 are shafts, 4 is a bearing, 5 is a drive device, 6 is a power transmission mechanism, 7 is a gear, 8 is a paddle, 9 is a pin, 10 is a crushing auxiliary plate, 10a is a hole,
A is a mixing section, and b is a crushing section.

Claims (1)

【特許請求の範囲】[Claims] 1 トラフ内に互いに内向きに回動する軸を二本
平行に配設し、このトラフ内を有孔状の解砕補助
板にて二つに分け、投入側の混合部に於て軸に混
合用パドルを排出側の解砕部に於て上記軸に解砕
用ピンを夫々設け、一台にて発酵原料を混合解砕
を行うようになしたことを特徴とする発酵原料の
混合解砕機。
1 Two shafts that rotate inward to each other are arranged in the trough, and the inside of this trough is divided into two by a perforated crushing auxiliary plate, and the shaft is connected to the shaft in the mixing section on the input side. Mixing and crushing of fermentation raw materials, characterized in that the mixing paddles are provided with crushing pins on the shafts of the crushing section on the discharge side, so that the fermentation raw materials can be mixed and crushed in one unit. crusher.
JP59064337A 1984-03-31 1984-03-31 Device for mixing and disintegrating raw material for fermentation Granted JPS60209232A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59064337A JPS60209232A (en) 1984-03-31 1984-03-31 Device for mixing and disintegrating raw material for fermentation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59064337A JPS60209232A (en) 1984-03-31 1984-03-31 Device for mixing and disintegrating raw material for fermentation

Publications (2)

Publication Number Publication Date
JPS60209232A JPS60209232A (en) 1985-10-21
JPS6251648B2 true JPS6251648B2 (en) 1987-10-30

Family

ID=13255324

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59064337A Granted JPS60209232A (en) 1984-03-31 1984-03-31 Device for mixing and disintegrating raw material for fermentation

Country Status (1)

Country Link
JP (1) JPS60209232A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100337474B1 (en) * 2000-05-08 2002-05-23 한필순 Agitator
JP7751287B2 (en) * 2021-11-25 2025-10-08 株式会社新日南 manufacturing equipment

Also Published As

Publication number Publication date
JPS60209232A (en) 1985-10-21

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