JPS6251658B2 - - Google Patents
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- Publication number
- JPS6251658B2 JPS6251658B2 JP58228858A JP22885883A JPS6251658B2 JP S6251658 B2 JPS6251658 B2 JP S6251658B2 JP 58228858 A JP58228858 A JP 58228858A JP 22885883 A JP22885883 A JP 22885883A JP S6251658 B2 JPS6251658 B2 JP S6251658B2
- Authority
- JP
- Japan
- Prior art keywords
- grinding
- grinding wheel
- groove
- grooves
- radial
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Crushing And Grinding (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、液体と混合した粒体を例えば1〜5
ミクロン程度の超微粒子に摩砕するための摩砕砥
石に関するもので、インキ、又は石炭又は石油コ
ークスとc重油との混合物よりなる噴射燃料、又
は豆乳大豆等に使用する摩砕装置の超硬度の摩砕
砥石に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention provides a method for preparing granules mixed with a liquid, for example, from 1 to 5
This relates to a grinding wheel for grinding into ultra-fine particles on the order of microns, and is used for ink, injection fuel made of a mixture of coal or petroleum coke and C heavy oil, or ultra-hard grinding equipment used for soybean milk, soybeans, etc. Regarding grinding wheels.
従来一般にこの種の摩砕砥石においては、摩砕
面等に放射状の摩砕突条を適宜間隔をおいて設け
たもの等は存在するが、液体と混合した粒体等を
摩砕する場合、摩砕面に設けた摩砕突条により摩
砕では十分に行われることなく、その製品として
の品質は不完全なものであり、かつ連続して製造
することができなかつたものであるが、本発明
は、このような点を解消したものである。
Conventionally, in this type of grinding wheel, there are those in which radial grinding ridges are provided at appropriate intervals on the grinding surface, etc., but when grinding granules etc. mixed with liquid, Due to the grinding ridges provided on the grinding surface, sufficient grinding was not achieved, and the quality of the product was incomplete, and it was not possible to manufacture it continuously. The present invention solves these problems.
本発明の要旨とする所は金属台上に超高温用エ
ポキシ接着剤を用いてジルコニアセラミツクスよ
りなる超硬度の摩砕面ブロツクを接着してなる固
定摩砕砥石と、同じく金属台上に超高温用エポキ
シ接着剤を用いてジルコニアセラミツクスよりな
る超硬度の摩砕面ブロツクを接着してなる回転摩
砕砥石との組合せよりなり、上記の各摩砕面ブロ
ツクの表面摩砕面は円周に一定幅の平坦面を設け
ると共に該平坦面に接続する内側に円錐台形の中
窪み面を形成し、該中窪み面につぎのような摩砕
凹溝群、すなわち、中心より放射状の分割線c―
a1,c―a2…により等分に分割した摩砕面の各区
画面g1,g2…に、前記放射状分割線を横座標軸
X1,X2…とし、該横座標軸X1,X2…と摩砕面の
外周Rとの交点a1,a2…より摩砕面の小中心円r
に接する直線上に摩砕凹溝l1を設け、これを基準
として回転方向に該凹溝l1にそれぞれ平行に適宜
間隔をおいて摩砕凹溝l2,l3…を設け、各区画面
の境界において、一つの区画面に凹設した凹溝l
o,lo′…の末端d1,d2をつぎの区画端凹溝l1と交
叉接続させるようにし、かつ摩砕凹溝l1,l2…の
内側端が外側の端よりも回転方向に対して放射状
方向より前方に出るようにずらされている角θを
2〜5゜としたことを特徴とする液体と混合した
粒体を摩砕するためのジルコニアセラミツクス材
よりなる摩砕砥石に存するものである。
The gist of the present invention is to provide a fixed grinding wheel formed by bonding a super hard grinding surface block made of zirconia ceramics to a metal stand using an epoxy adhesive for ultra-high temperatures; The grinding surface of each grinding surface block is constant on the circumference. A flat surface with a width is provided, and a truncated cone-shaped medium hollow surface is formed on the inside connected to the flat surface, and the medium hollow surface has the following grinding groove group, that is, a dividing line radial from the center c--
The radial dividing line is placed on each section g 1 , g 2 ... of the grinding surface equally divided by a 1 , c-a 2 ... on the abscissa axis.
X 1 , _ _ _
A grinding groove l 1 is provided on a straight line touching the groove l 1 , and grinding grooves l 2 , l 3 . A concave groove l recessed in one section surface at the boundary of
The ends d 1 , d 2 of o , l o ′... are cross-connected to the next section end groove l 1 , and the inner ends of the grinding grooves l 1 , l 2 ... are rotated more than the outer ends. A grinding wheel made of a zirconia ceramic material for grinding granules mixed with a liquid, characterized in that the angle θ is 2 to 5 degrees and is shifted to the front of the radial direction. It exists in
次に図面に示す実施例について本発明の詳細を
説明する。A(第1,2図)は酸化ジルコニウム
を主成分とし、これに酸化イツトリウムを配合し
て熱処理してなる所謂ジルコニアセラミツクス
(その製造方法については後に詳細に説明する)
よりなる超硬度の摩砕面aを有する回転摩砕砥石
で、摩砕面aは、中央には回転軸挿込用孔1、回
転軸へのしめつけよう凹部2を設けた金属台3に
超高温用エポキシ接着剤(例えばエマーソンカミ
ング社製エコボンド等)で接着されていて、その
円周に一定幅の平坦面wを設け、該平坦面に連続
して内側に中窪み状に截頭円錐形状部4を設けて
ある。そして該截頭円錐形状部4には、次に説明
するように摩砕凹溝群bが設けられている。即
ち、中心cより放射状の分割線c―a1,c―a2…
により等分に分割した砥石の各区画面g1,g2…
に、放射状分割線c―a1,c―a2…を横座標軸と
し、該横座標軸と砥石面外周Rとの交点a1,a2…
より砥石の小中心円rに接する直線上に摩砕凹溝
l1を設けこれを基準として回転方向に該摩砕凹溝
にそれぞれ平行に適宜間隔をおいて摩砕凹溝l2,
l3…を設け各区画面の境界において、一つの区画
面に凹設した凹溝lo,lo′…の末端d1,d2…を
次の区画端凹溝l1と交叉接続せしめたものであ
る。そして中心円rは、放射状分割線c―a1を横
座標軸X1とし、該横座標軸と砥石外周円Rとの
交点a1より摩砕物質放出角度θの傾きθの直線が
砥石面中心を通る縦座標軸y1と交わる交点b1の中
心距離c―b1を半径とするものである。そして摩
砕凹溝l1,l2…の内側端が外側の端よりも回転方
向に対して放射状方向より前方に出るようにずら
されている角θ、即ち摩砕物質を砥石の回転によ
つて放出する角度は摩砕物質により異るが2〜5
゜の範囲とする。
Next, details of the present invention will be explained with reference to embodiments shown in the drawings. A (Figures 1 and 2) is a so-called zirconia ceramic made by heat-treating a mixture of zirconium oxide and yttrium oxide as its main component (the manufacturing method will be explained in detail later).
This is a rotary grinding wheel having a super hard grinding surface a made of a metal base 3 which has a hole 1 for inserting a rotating shaft in the center and a recess 2 for tightening the rotating shaft. It is bonded with a high-temperature epoxy adhesive (for example, Ecobond manufactured by Emerson Cuming, etc.), and a flat surface w of a constant width is provided on the circumference, and a truncated conical shape with a hollow inside continuing from the flat surface. Section 4 is provided. The frustoconical portion 4 is provided with a group of grinding grooves b, as described below. That is, dividing lines c-a 1 , c-a 2 , radial from the center c...
Each section of the grindstone divided into equal parts g 1 , g 2 ...
, the radial dividing lines c-a 1 , c-a 2 . . . are set as abscissa axes, and the intersections a 1 , a 2 .
A grinding concave groove is formed on a straight line tangent to the small center circle r of the grinding wheel.
l 1 is provided as a reference, and grinding grooves l 2 ,
l 3 ... was provided, and at the boundary of each partition surface, the ends d 1 , d 2 ... of the grooves l o , l o ′... recessed in one partition surface were cross-connected to the grooves l 1 at the end of the next partition. It is something. The center circle r has the radial dividing line c-a 1 as the abscissa axis X 1 , and from the intersection a 1 of the abscissa axis and the grinding wheel outer circumferential circle R, a straight line with an inclination θ of the ground material discharge angle θ points to the center of the grinding wheel surface. The radius is the center distance c−b 1 of the intersection point b 1 that intersects the ordinate axis y 1 through which it passes. The angle θ is such that the inner ends of the grinding grooves l 1 , l 2 ... are shifted more forward than the outer ends in the radial direction with respect to the rotation direction, that is, the grinding material is The angle at which it is ejected varies depending on the ground material, but it is 2 to 5
The range shall be ゜.
次にB(第3,4図)は前記回転摩砕砥石Aと
全く同質材料のジルコニアセラミツクスよりなり
熱処理してなる超硬度の摩砕面a′を有する固定砥
石で、その摩砕面a′は、中央に材料供給用孔5を
有する金属台6に超高温用エポキシ剤で接着され
ているとともに、円周には一定幅の平坦面w′を
設け、該平坦面に連続して内側に中窪み状の截頭
円錐形状部7を設け、該截頭円錐形状部には前記
回転摩砕砥石Aの摩砕凹溝群bと同一構成の摩砕
凹溝群b′が設けられているものとする。そしてこ
れらの回転摩砕砥石Aと固定摩砕砥石Bとを例え
ば立型摩砕装置D(第6図)の摩砕室8内に取付
ける場合には、固定摩砕砥石Bをその摩砕面を下
向きにして、上方のフランジ状突縁6′をこれに
係合するリング状フツク金具9を介して摩砕室上
板10に取付け固定し、又回転摩砕砥石Aをその
摩砕面を上向きにして下方のモータmに連動する
縦型回転軸11に皿板12、螺子13等を介して
取付けるものとする。なお14はホツパー、15
は掻羽根、16は軸受、17は排出口、eは固定
回転両砥石(1,3図)の平坦面と中窪み状の截
頭円錐形状部との境界円である。 Next, B (Figs. 3 and 4) is a fixed grindstone that is made of zirconia ceramics, which is the same material as the rotary grinding wheel A, and has a heat-treated ultrahard grinding surface a'. is bonded to a metal base 6 having a material supply hole 5 in the center with an ultra-high temperature epoxy agent, and a flat surface w' of a constant width is provided on the circumference, and a flat surface w' is provided on the inside continuously to the flat surface. A truncated conical portion 7 having a hollow shape is provided, and the truncated conical portion is provided with a grinding groove group b' having the same configuration as the grinding groove group b of the rotary grinding wheel A. shall be taken as a thing. When these rotary grinding wheel A and fixed grinding wheel B are installed, for example, in the grinding chamber 8 of a vertical grinding device D (Fig. 6), the fixed grinding wheel B is attached to its grinding surface. The upper flange-like protrusion 6' is attached and fixed to the grinding chamber upper plate 10 through the ring-shaped hook fitting 9 that engages with the upper flange-like protrusion 6' facing downward, and the rotary grinding wheel A is fixed with its grinding surface facing downward. It is assumed that it is attached to a vertical rotating shaft 11 facing upward and interlocking with a motor m below, via a plate plate 12, screws 13, etc. In addition, 14 is Hopper, 15
1 is a scraper blade, 16 is a bearing, 17 is a discharge port, and e is a boundary circle between the flat surface of both fixed rotating grindstones (Figs. 1 and 3) and a concave truncated conical portion.
そして本発明のジルコニアセラミツクスの摩砕
面a,a′を製造するには公知の製法に従つて、酸
化ジルコニウム粉末を主成分とし、これに酸化イ
ツトリウム粉末を加え溶剤によつてスラリーとな
し、これを石膏型に入れて固め、離型した後、
800℃前後で一次焼成して(モース硬度6)寸法
精度、凹溝等を修正切削して、更に1800℃〜2000
℃で二次焼成して(モース硬度8.5〜9)、これを
金属製台に超高温用エポキシ剤で接着すればよ
い。そして前記スラリー原料を石膏型に入れて単
に中窪み状の截頭円錐形状部を有する円盤状に成
形した素材を一次焼成(800℃、モース硬度6)
した後、所定形状に切削するとともに、摩砕面に
凹溝を切削加工して、更に1800〜2000℃で二次焼
成(モース硬度8.5〜9)するようにしてもよい
こと勿論である。 In order to produce the ground surfaces a and a' of the zirconia ceramics of the present invention, the main component is zirconium oxide powder, yttrium oxide powder is added thereto, and a slurry is formed using a solvent. After putting it into a plaster mold and hardening it, and releasing it from the mold,
First fired at around 800℃ (Mohs hardness 6), corrected cutting for dimensional accuracy, concave grooves, etc., and further heated to 1800℃~2000℃.
It is sufficient to perform secondary firing at ℃ (Mohs hardness: 8.5 to 9), and then adhere it to a metal stand using an ultra-high temperature epoxy agent. Then, the slurry raw material was put into a plaster mold, and the material was simply formed into a disk shape having a truncated conical part, and the material was first fired (800°C, Mohs hardness: 6).
After that, it is of course possible to cut it into a predetermined shape, cut grooves on the ground surface, and further perform secondary firing at 1800 to 2000°C (Mohs hardness 8.5 to 9).
このようにして、各区画g1,g2…に内側端が外
側端よりも前方に傾斜するようにした摩砕凹溝を
設けたものが、砥石面に順次並べて設けられてい
る関係上、これを上下にその摩砕面を対向圧接し
て摩砕する場合、第7図に示すように、砥石の回
転中対向する双方凹溝同志が常にその基部から先
端まで固定回転両砥石の各凹溝がたがいにはさみ
状に交差し、凹溝の鋭利なエツジによつてせん断
と摩砕を繰り返し、次いで密接する外周平坦面で
更に微粒にすり潰すことができ、かつ傾斜凹溝が
砥石の中心をセンターとして回転するため接線方
向より外方へθ度の向きに向う放出角をとり摩砕
物質を該放出角方向に放出するから摩砕材料の移
動即ち送入送出が順調に行われることとなり、摩
砕面に曲げ応力に優れたジルコニアセラミツクス
材を比較的肉薄の摩砕面に使用しこれを金属台上
に接着したことにより強度その他の性能面で著し
く優れた摩砕砥石を比較的廉価に提供することが
でき、しかも摩砕面の材質の強さと摩砕面の円周
平坦面と相俟つて、インキ又は石炭・石油コーク
スとc重油との混合物よりなる噴射燃料又は豆乳
大豆等を極めて超微粒子に摩砕することができる
効果を有するものである。 In this way, each section g 1 , g 2 . . . is provided with grinding grooves in which the inner end is inclined more forward than the outer end, and these grooves are arranged sequentially on the grinding wheel surface. When this is ground by pressing the grinding surfaces vertically against each other, as shown in Fig. 7, while the grinding wheel is rotating, the facing grooves on both sides are always connected from the base to the tip of each groove of the fixed rotating grindstone. The grooves intersect with each other in a scissor-like manner, and the sharp edges of the grooves repeat shearing and grinding, and then the flat surface on the outer periphery that is in close contact with each other allows for further grinding into fine particles. Since it rotates around the center, it takes a discharge angle that is θ degrees outward from the tangential direction, and discharges the ground material in the direction of the discharge angle, so that the movement of the ground material, that is, the feeding and delivery, is carried out smoothly. By using a relatively thin zirconia ceramic material with excellent bending stress on the grinding surface and gluing it onto a metal table, we have created a grinding wheel with outstanding strength and other performance properties at a relatively low price. Moreover, in combination with the strength of the material of the grinding surface and the flat surface of the circumference of the grinding surface, injection fuel made of ink or a mixture of coal/petroleum coke and C heavy oil, soybean milk, soybean, etc. It has the effect of being able to be ground into extremely fine particles.
第1図は回転摩砕砥石の平面図、第2図は第1
図の―線a1,b1,b4,a4断面図、第3図は固
定摩砕砥石の平面図、第4図は第3図の―線
a1,b1,b4,a4断面図、第5図は固定摩砕砥石と
回転摩砕砥石との摩砕面同志を重ね合せた状態の
断面図、第6図は摩砕装置に両砥石を取付けた状
態の断面図、第7図は固定摩砕砥石の凹溝と回転
摩砕砥石の凹溝との重ね合せ状態を示す図で、実
線は固定摩砕砥石、点線は回転摩砕砥石を示す。
A…回転摩砕砥石、B…固定摩砕砥石、a,
a′…摩砕面、l1,l2……lo,lo′…凹溝、w,
w′…平坦面、4,7…截頭円錐形状部。
Figure 1 is a plan view of the rotary grinding wheel, Figure 2 is the top view of the rotating grinding wheel.
- line a 1 , b 1 , b 4 , a 4 sectional view in the figure, Figure 3 is a plan view of the fixed grinding wheel, figure 4 is the - line in figure 3
a 1 , b 1 , b 4 , a 4 cross-sectional view, Figure 5 is a cross-sectional view of the grinding surfaces of a fixed grinding wheel and a rotary grinding wheel overlapping each other, and Figure 6 is a cross-sectional view of the grinding device. Fig. 7 is a cross-sectional view of the state in which both grinding wheels are attached, and is a diagram showing the overlapping state of the grooves of the fixed grinding wheel and the grooves of the rotating grinding wheel, where the solid line is the fixed grinding wheel and the dotted line is the rotating grinding wheel. Indicates a grinding stone. A... Rotating grinding wheel, B... Fixed grinding wheel, a,
a′...Grinded surface, l 1 , l 2 ...l o , l o ′...concave groove, w,
w′...flat surface, 4, 7...truncated conical portion.
Claims (1)
ジルコニアセラミツクスよりなる超硬度の摩砕面
ブロツクを接着してなる固定摩砕砥石と、同じく
金属台上に超高温用エポキシ接着剤を用いてジル
コニアセラミツクスよりなる超硬度の摩砕面ブロ
ツクを接着してなる回転摩砕砥石との組合せより
なり、上記の各摩砕面ブロツクの表面摩砕面は円
周に一定幅の平坦面を設けると共に該平坦面に接
続する内側に円錐台形の中窪み面を形成し、該中
窪み面につぎのような摩砕凹溝群、すなわち、中
心より放射状の分割線c―a1,c―a2…により等
分に分割した摩砕面の各区画面g1,g2…に、前記
放射状分割線を横座標軸X1,X2…とし、該横座
標軸X1,X2…と摩砕面の外周Rとの交点a1,a2…
より摩砕面の小中心円rに接する直線上に摩砕凹
溝l1を設け、これを基準として回転方向に該凹溝
l1にそれぞれ平行に適宜間隔をおいて摩砕凹溝
l2,l3…を設け、各区画面の境界において、一つ
の区画面に凹設した凹溝lo,lo′…の末端d1,
d2をつぎの区画端凹溝l1と交叉接続させるように
し、かつ摩砕凹溝l1,l2…の内側端が外側の端よ
りも回転方向に対して放射状方向より前方に出る
ようにずらされている角θを2〜5゜としたこと
を特徴とする液体と混合した粒体を摩砕するため
のジルコニアセラミツクス材よりなる摩砕砥石。1 A fixed grinding wheel made of a super hard grinding surface block made of zirconia ceramics bonded to a metal stand using an epoxy adhesive for ultra-high temperatures; It consists of a combination of a rotary grinding wheel formed by bonding a super hard grinding surface block made of zirconia ceramics, and the grinding surface of each grinding surface block is provided with a flat surface of a constant width around the circumference. A truncated cone-shaped medium hollow surface is formed on the inside connected to the flat surface, and the following grinding groove groups are formed on the medium hollow surface, that is, dividing lines c-a 1 , c-a 2 radial from the center. The radial dividing lines are set as abscissa axes X 1 , X 2 . . . in each division plane g 1 , g 2 . . . of the grinding surface equally divided by . Intersection with outer circumference R a 1 , a 2 ...
A grinding groove l1 is provided on a straight line tangent to the small center circle r of the grinding surface, and the groove is formed in the rotation direction with this as a reference.
l Grinding grooves parallel to each other at appropriate intervals
l 2 , l 3 . . . are provided, and the ends d 1 ,
d 2 is cross-connected to the next section end groove l 1 , and the inner ends of the grinding grooves l 1 , l 2 ... are arranged to protrude more forward than the outer ends in the radial direction with respect to the rotational direction. 1. A grinding wheel made of zirconia ceramic material for grinding particles mixed with a liquid, characterized in that the angle θ is 2 to 5 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22885883A JPS60122052A (en) | 1983-12-03 | 1983-12-03 | Grind stone consisting of zirconia ceramics material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22885883A JPS60122052A (en) | 1983-12-03 | 1983-12-03 | Grind stone consisting of zirconia ceramics material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60122052A JPS60122052A (en) | 1985-06-29 |
| JPS6251658B2 true JPS6251658B2 (en) | 1987-10-30 |
Family
ID=16882982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22885883A Granted JPS60122052A (en) | 1983-12-03 | 1983-12-03 | Grind stone consisting of zirconia ceramics material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60122052A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0659484A1 (en) * | 1993-12-27 | 1995-06-28 | Masuko Sangyo Co.,Ltd. | High-speed pulverizing method and equipment |
| JP2004154635A (en) * | 2002-11-05 | 2004-06-03 | M Technique Co Ltd | Grinder |
| US7131604B2 (en) | 2002-07-16 | 2006-11-07 | M. Technique Company, Ltd. | Processing apparatus and method for fluid, and deaerator therewith |
| JP2008006442A (en) * | 2007-09-18 | 2008-01-17 | M Technique Co Ltd | Fluid treatment method and its arrangement |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62106850A (en) * | 1985-10-31 | 1987-05-18 | 京セラ株式会社 | Mill |
| JPS62202342U (en) * | 1986-06-16 | 1987-12-23 | ||
| JPS63116747A (en) * | 1986-11-04 | 1988-05-21 | 増田 恒男 | Segment type new ceramic material grinding stone |
| JP2007105559A (en) * | 2005-10-11 | 2007-04-26 | Sanyo Electric Co Ltd | Mill |
| JP5196937B2 (en) * | 2006-11-28 | 2013-05-15 | 京セラ株式会社 | Ceramic material production equipment |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5349091U (en) * | 1976-09-30 | 1978-04-25 | ||
| JPS58128155A (en) * | 1982-01-22 | 1983-07-30 | 松下電器産業株式会社 | electric mortar machine |
-
1983
- 1983-12-03 JP JP22885883A patent/JPS60122052A/en active Granted
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0659484A1 (en) * | 1993-12-27 | 1995-06-28 | Masuko Sangyo Co.,Ltd. | High-speed pulverizing method and equipment |
| US7131604B2 (en) | 2002-07-16 | 2006-11-07 | M. Technique Company, Ltd. | Processing apparatus and method for fluid, and deaerator therewith |
| US7278592B2 (en) | 2002-07-16 | 2007-10-09 | M Technique Co., Ltd. | Processing apparatus and method for fluid, and deaerator therewith |
| JP2004154635A (en) * | 2002-11-05 | 2004-06-03 | M Technique Co Ltd | Grinder |
| JP2008006442A (en) * | 2007-09-18 | 2008-01-17 | M Technique Co Ltd | Fluid treatment method and its arrangement |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60122052A (en) | 1985-06-29 |
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