JPS6251711B2 - - Google Patents
Info
- Publication number
- JPS6251711B2 JPS6251711B2 JP18201780A JP18201780A JPS6251711B2 JP S6251711 B2 JPS6251711 B2 JP S6251711B2 JP 18201780 A JP18201780 A JP 18201780A JP 18201780 A JP18201780 A JP 18201780A JP S6251711 B2 JPS6251711 B2 JP S6251711B2
- Authority
- JP
- Japan
- Prior art keywords
- seam welding
- rising
- plate
- guide plate
- coated metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Description
【発明の詳細な説明】
本発明は、被覆金属外囲体の継手部をシーム溶
接するのに、シーム溶接の最初をスムーズに行な
うことができる被覆金属外囲体における継手部の
シーム溶接方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a seam welding method for a joint portion of a coated metal envelope, which enables smooth initial seam welding of the joint portion of a coated metal envelope. .
近時、構造物の内、外表面に被覆金属材(主に
ステンレス材)をシーム溶接(抵抗溶接)して水
密且つ気密に施工する被覆金属外囲体が盛んに研
究、開発されている。該被覆金属外囲体は、主板
に立上り部を形成した被覆金属材相互の両立上り
部が重合されてシーム溶接にて継手部が形成され
ている。そのシーム溶接は、継手部が一般に長尺
であることから能率化と均一高さに溶接する事等
のために、自走式のシーム溶接機が使用されてい
る。そこで、そのシーム溶接機を使つて、両被覆
金属材相互の両立上り部をシーム溶接しようとし
て、その立上り部端部から走行させると、そのシ
ーム溶接機を支持する摺動台板が、この先端を上
側に反るように構成しても、主板端につかえて、
その主板を破損したり、或はつかえたことで電極
ロール位置がずれて所望位置にシーム溶接ができ
ない欠点があつた。このような欠点は、シーム溶
接作業の立上り部端の最初に生じている。この最
初の作業は相当の熟練者であつても失敗率が極め
て高いものであつた。それでは、立上り部の端部
を除いた箇所から、作業することもできるが、全
長に亘つてシーム溶接するには、シーム溶接機を
反転等させなければならず、極めて作業能率が低
下するものであつた。 BACKGROUND ART Recently, there has been active research and development into coated metal envelopes that are watertight and airtightly constructed by seam welding (resistance welding) coated metal materials (mainly stainless steel materials) to the inner and outer surfaces of structures. In the coated metal envelope, the rising portions of the coated metal materials formed on the main plate are overlapped with each other to form a joint portion by seam welding. For seam welding, since joints are generally long, a self-propelled seam welding machine is used to improve efficiency and to weld to a uniform height. Therefore, when the seam welding machine is used to seam weld the rising parts of both coated metal materials and is run from the end of the rising part, the sliding base plate that supports the seam welding machine is moved from the tip of the rising part. Even if you configure it so that it curves upward, it will get stuck on the edge of the main plate,
If the main plate was damaged or jammed, the position of the electrode roll would shift, making it impossible to perform seam welding at the desired position. These drawbacks occur at the beginning of the rising end of the seam welding operation. This initial work had an extremely high failure rate even for highly skilled workers. Then, it is possible to work from a place other than the end of the rising part, but in order to seam weld the entire length, the seam welding machine must be reversed, which greatly reduces work efficiency. It was hot.
そこで本発明は、主板に立上り部を形成した被
覆金属材相互の両立上り部をシーム溶接する作業
において、V形切欠部を形成したガイド板を前記
主板端縁を覆うように載置しつゝV形切欠部を前
記両立上り部端に嵌入し、次いで、摺動台板付の
シーム溶接機をガイド板上に載せ、両電極ロール
にて両立上り部端より加圧し、その電極ロールを
駆動させつゝ両立上り部をシーム溶接することに
より、シーム溶接機の摺動台板がそのガイド板上
を摺動することゝなり、しかも、そのV形切欠部
が両立上り部を挾持し、その摺動台板は主板端に
全くつかえることもなく、その両電極ロールの喰
い込みも良好となり、立上り部の極めて正確な位
置にシーム溶接ができ、スムーズなシーム溶接の
開始作業ができ、ひいてはシーム溶接作業能率を
向上させることができ前記の欠点等を解決したも
のである。 Therefore, in the work of seam welding the rising parts of the coated metal materials that formed the rising parts of the main plate, the guide plate with the V-shaped notch is placed so as to cover the edge of the main plate. The V-shaped notch is inserted into the ends of both rising parts, and then a seam welding machine with a sliding base plate is placed on the guide plate, pressure is applied from the ends of both rising parts with both electrode rolls, and the electrode rolls are driven. By seam welding both rising parts, the sliding base plate of the seam welding machine slides on the guide plate, and the V-shaped notch holds both rising parts and the sliding The moving bed plate does not get stuck at the end of the main plate at all, and both electrode rolls bite into it well, making it possible to perform seam welding at an extremely accurate position on the rising edge, making it possible to start seam welding smoothly, and by extension, seam welding. This improves work efficiency and solves the above-mentioned drawbacks.
その方法を図面について説明する。Aは構造物
の外囲部であつて、壁、屋根(屋上)、床等であ
り、新設、既設の場合がある。また、該外囲部A
は鉄骨コンクリート(図面参照)、コンクリート
ブロツク、鉄骨、デツキプレート、木造等で構成
されている。Bは長尺または適宜の長さのシーム
溶接可能な板厚(約0.2m/m乃至約1m/m)
の被覆金属材(例えば、ステンレス等)であつ
て、主板1の幅方向両側には約2cm乃至約8cmの
立上り部2,2が形成されている。その主板1立
上り部2,2で構成された被覆金属材Bは、コイ
ル状の鋼板がロール成形機等にて一体的に成形さ
れている。該被覆金属材Bを、外囲部Aの内面ま
たは外面に当接し、その被覆金属材Bの一側の立
上り部2に、その外囲部Aにボルト等にて固着し
た可動吊子3の可動舌片5を重合する。その可動
吊子3は、その立上り部2の長手方向に適宜の間
隔をおいて複数設ける。その可動吊子3は、吊子
本体4に長孔等を介して可動舌片5が摺動可能に
設けられて構成され、その吊子本体4を外囲部A
に固着する。次いで、隣接の被覆金属材Bの他側
の立上り部2を、前位の被覆金属材Bの一側の立
上り部2に重合し、同時にその間に可動舌片5を
挾持する。このとき、該挾持箇所をスポツト溶接
しておくこともある。6はガイド板であつて、金
属性の比較的薄材で構成され、その一側にV形切
欠部7が形成されている。そして、両立上り部
2,2の長手方向の端に、そのガイド板6のV形
切欠部7を嵌入して、両立上り部2,2端を挾持
し、同時にそのガイド板6にて、隣接する被覆金
属材A,Aの主板1,1を覆うように載置する
(第2図参照)。8は自走式のシーム溶接機であつ
て、その下部には本体を支える摺動台板9が固着
され、その前側の下方の左右には電極ロール1
0,10が駆動可能に設けられている。その電極
ロール10,10の加圧力は調整可能に設けら
れ、その電極ロール10には、板厚、材質等に応
じた電流が流れるように構成されている。その本
体の下部には、冷却装置が備えられている。その
摺動台板9付のシーム溶接機8を前記ガイド板6
上に載せ、両電極ロール10,10を両立上り部
2,2端より加圧しつゝ駆動させ、電流を流して
シーム溶接作業を開始する(第3図参照)。そし
て、両立上り部2,2の上端近く(スポツト溶接
した場合、これより下側)をシーム溶接して、伸
縮継手部11を形成する(第1図左側、第4図参
照)。該伸縮継手部11は、シーム溶接した箇所
の下側の立上り部2,2が下方にゆくに従つて次
第に開くように形成する(図面参照)。その伸縮
継手部11の上端は、そのまゝにしたり(図面参
照)、或はその上端を下方に折返して馳折部を形
成することもある。これらを順次繰返して、シー
ム溶接作業による被覆金属外囲体を施工する。 The method will be explained with reference to the drawings. A is the outer enclosure of the structure, such as walls, roofs (rooftops), floors, etc., and may be new or existing. In addition, the outer enclosure A
It consists of steel-framed concrete (see drawings), concrete blocks, steel frames, deck plates, wooden structures, etc. B is a long plate or a plate thickness of appropriate length that can be seam welded (approximately 0.2 m/m to approximately 1 m/m)
The main plate 1 is made of a coated metal material (for example, stainless steel, etc.), and rising portions 2, 2 of about 2 cm to about 8 cm are formed on both sides of the main plate 1 in the width direction. The covering metal material B constituted by the rising portions 2, 2 of the main plate 1 is formed by integrally forming a coiled steel plate using a roll forming machine or the like. The covered metal material B is brought into contact with the inner or outer surface of the outer enclosure A, and a movable hanger 3 is attached to the rising portion 2 on one side of the covered metal material B and fixed to the outer enclosure A with bolts or the like. The movable tongue pieces 5 are superimposed. A plurality of movable hangers 3 are provided at appropriate intervals in the longitudinal direction of the rising portion 2. The movable hanger 3 is constructed by having a movable tongue piece 5 slidably provided in the hanger main body 4 through a long hole, etc.
sticks to. Next, the rising portion 2 on the other side of the adjacent covering metal material B is superimposed on the rising portion 2 on one side of the preceding covering metal material B, and at the same time, the movable tongue piece 5 is held between them. At this time, the clamping portion may be spot welded. A guide plate 6 is made of a relatively thin metal material, and has a V-shaped notch 7 formed on one side thereof. Then, the V-shaped notch 7 of the guide plate 6 is inserted into the longitudinal ends of the rising parts 2, 2 to sandwich the ends of the rising parts 2, 2, and at the same time, the guide plate 6 is used to The coated metal materials A and A are placed so as to cover the main plates 1 and 1 (see Fig. 2). Reference numeral 8 is a self-propelled seam welding machine, and a sliding base plate 9 that supports the main body is fixed to the lower part of the machine, and electrode rolls 1 are mounted on the left and right sides of the lower front side of the machine.
0 and 10 are provided so as to be drivable. The pressing force of the electrode rolls 10, 10 is adjustable, and the electrode roll 10 is configured to allow current to flow in accordance with the plate thickness, material, etc. A cooling device is provided at the bottom of the main body. The seam welding machine 8 with the sliding base plate 9 is connected to the guide plate 6.
The electrode rolls 10, 10 are driven while applying pressure from both ends of the rising portions 2, 2, and a current is applied to start the seam welding operation (see Fig. 3). Then, the expansion joint 11 is formed by seam welding near the upper ends of both rising parts 2 (in the case of spot welding, below these) (see the left side of FIG. 1 and FIG. 4). The expansion joint portion 11 is formed so that rising portions 2, 2 on the lower side of the seam welded portion gradually open as they move downward (see the drawing). The upper end of the expansion joint part 11 may be left as is (see the drawing), or the upper end may be folded downward to form a folded part. By repeating these steps one after another, a covered metal enclosure is constructed by seam welding.
次に作用効果について説明する。本発明におい
ては、V形切欠部7を形成したガイド板6を主板
1,1端縁を覆うように載置しつゝV形切欠部7
を両立上り部2,2端に嵌入し、次いで、摺動台
板9付のシーム溶接機8をガイド板6上に載せ、
両電極ロール10,10に両立上り部2,2端よ
り加圧し、その電極ロール10,10を駆動させ
つゝ両立上り部2,2をシーム溶接することによ
り、そのシーム溶接機8の摺動台板9が、そのガ
イド板6上を摺動することゝなり、その摺動台板
9は主板1端に全くつかえることもなくなり、そ
の主板1端を破損させないようにできる。さら
に、つかえることを防止できたことで、電極ロー
ル10によるシーム溶接位置をも最初から正確に
できる。従つて、そのガイド板6にて何等の技術
を要することなく、シーム溶接の最初を極めてス
ムーズに行なうことができる。また、V形切欠部
6が両立上り部2,2端に嵌入したことは、その
両立上り部2,2端を挾持し、電極ロール10,
10の喰い込みを良好とし、シーム溶接の開始を
一層スムーズにできる。以上のように、立上り部
2,2端からのシーム溶接が、正確な位置にスム
ーズにでき、一方被覆金属外囲体を施工するに
は、端部からのシーム溶接を多数回行なうもので
あり、そのシーム溶接作業能率を極めて向上させ
ることができ、その作業費の大幅な節約も可能で
ある。また、本発明の方法では、極めて簡易な構
成で、しかも安価なガイド板6を使用することの
みで、シーム溶接作業を高能率にできる所に大き
な特質を有するものである。 Next, the effects will be explained. In the present invention, the guide plate 6 in which the V-shaped notch 7 is formed is placed so as to cover the edges of the main plates 1 and 1.
into the two ends of the rising parts 2, 2, and then place the seam welding machine 8 with the sliding base plate 9 on the guide plate 6,
Pressure is applied to both electrode rolls 10, 10 from the ends of both rising parts 2, 2, and the sliding of the seam welding machine 8 is performed by seam welding both rising parts 2, 2 while driving the electrode rolls 10, 10. Since the base plate 9 slides on the guide plate 6, the sliding base plate 9 does not touch the end of the main plate 1 at all, and the end of the main plate 1 can be prevented from being damaged. Furthermore, since jamming can be prevented, the seam welding position by the electrode roll 10 can be accurately determined from the beginning. Therefore, the initial seam welding can be performed extremely smoothly using the guide plate 6 without requiring any special skills. Moreover, the fact that the V-shaped notch 6 is fitted into the two ends of the rising parts 2 and 2 means that the two ends of the rising parts 2 and 2 are held between the electrode rolls 10 and 2.
10 is made good, and the start of seam welding can be made even smoother. As described above, the seam welding from the two ends of the rising portion 2 can be smoothly performed at the correct position, while the seam welding from the ends must be performed many times in order to construct the coated metal envelope. , the seam welding work efficiency can be greatly improved, and the work cost can be significantly reduced. Further, the method of the present invention has a great feature in that the seam welding operation can be performed with high efficiency simply by using an extremely simple structure and an inexpensive guide plate 6.
なお、そのガイド板6は、自走式馳折機につい
ても応用できる。 Note that the guide plate 6 can also be applied to a self-propelled folding machine.
第1図はガイド板と被覆金属外囲体の分解斜視
図、第2図はガイド板を被覆金属材端に載置等し
た本発明の実施途中の斜視図、第3図は本発明の
実施状態の斜視図、第4図は本発明によつて成形
した継手部箇所の斜視図である。
B……被覆金属材、1……主板、2……立上り
部、6……ガイド板、7……V形切欠部、8……
シーム溶接機、9……摺動台板、10……電極ロ
ール。
Fig. 1 is an exploded perspective view of the guide plate and the coated metal envelope, Fig. 2 is a perspective view of the guide plate placed on the edge of the coated metal material during the implementation of the present invention, and Fig. 3 is the implementation of the present invention. FIG. 4 is a perspective view of a joint formed according to the present invention. B...Coated metal material, 1...Main plate, 2...Rising portion, 6...Guide plate, 7...V-shaped notch, 8...
Seam welding machine, 9...Sliding base plate, 10...Electrode roll.
Claims (1)
両立上り部をシーム溶接する作業において、V形
切欠部を形成したガイド板を前記主板端縁を覆う
ように載置しつゝV形切欠部を前記両立上り部端
に嵌入し、次いで、摺動台板付のシーム溶接機を
ガイド板上に載せ、両電極ロールにて両立上り部
端より加圧し、その電極ロールを駆動させつゝ両
立上り部をシーム溶接することを特徴とした被覆
金属外囲体における継手部のシーム溶接方法。1. In the work of seam welding the rising parts of the coated metal materials that formed the rising parts of the main plate, a guide plate with a V-shaped notch formed therein was placed so as to cover the edge of the main plate, and the V-shaped notch was The seam welding machine with a sliding base plate is placed on the guide plate, pressure is applied from the ends of the rising part with both electrode rolls, and while driving the electrode rolls, the seam welding machine with a sliding base plate is placed on the guide plate. A seam welding method for a joint part in a coated metal enclosure, characterized by seam welding the joint part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18201780A JPS57106479A (en) | 1980-12-24 | 1980-12-24 | Seam welding method of joint part in coated metal enclosure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18201780A JPS57106479A (en) | 1980-12-24 | 1980-12-24 | Seam welding method of joint part in coated metal enclosure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57106479A JPS57106479A (en) | 1982-07-02 |
| JPS6251711B2 true JPS6251711B2 (en) | 1987-10-31 |
Family
ID=16110874
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18201780A Granted JPS57106479A (en) | 1980-12-24 | 1980-12-24 | Seam welding method of joint part in coated metal enclosure |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS57106479A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009013664A (en) * | 2007-07-04 | 2009-01-22 | Ihira Bankin Kogyosho:Kk | Metal roofing construction method |
-
1980
- 1980-12-24 JP JP18201780A patent/JPS57106479A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57106479A (en) | 1982-07-02 |
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