JPS6251997B2 - - Google Patents
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- Publication number
- JPS6251997B2 JPS6251997B2 JP59064227A JP6422784A JPS6251997B2 JP S6251997 B2 JPS6251997 B2 JP S6251997B2 JP 59064227 A JP59064227 A JP 59064227A JP 6422784 A JP6422784 A JP 6422784A JP S6251997 B2 JPS6251997 B2 JP S6251997B2
- Authority
- JP
- Japan
- Prior art keywords
- pitch
- mesophase
- thermal reaction
- mesophace
- alcohols
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Carbon And Carbon Compounds (AREA)
- Working-Up Tar And Pitch (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Inorganic Fibers (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は炭素繊維やニードルコークス等の高級
炭素材を製造するためのピツチ類など重質瀝青質
類の改質法に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method for modifying heavy bituminous substances such as pitches for producing high-grade carbon materials such as carbon fibers and needle coke.
従来技術
炭素繊維やニードルコークス或はそれらを使用
した人造黒鉛電極などの炭素製品は、黒鉛類似の
結晶構造を持つことにより、ヤング率や電気伝導
度などの機械的、電気的特性に優れた性能を発現
する。Prior art Carbon products such as carbon fiber, needle coke, or artificial graphite electrodes using them have crystal structures similar to graphite, and have excellent mechanical and electrical properties such as Young's modulus and electrical conductivity. Express.
一般に炭素製品を製造するには、重質瀝青質類
を熱処理や抽出などの方法によつて軟化点、分子
量などを調節してまず炭素製品用ピツチとなし、
これを繊維などの所要の形状に成形してから、炭
化あるいは黒鉛化する方法を経るのが普通であ
る。 Generally, in order to produce carbon products, heavy bituminous substances are first made into pitches for carbon products by adjusting their softening point, molecular weight, etc. through methods such as heat treatment and extraction.
This is usually formed into a desired shape, such as a fiber, and then carbonized or graphitized.
重質瀝青質を原料としてこれら炭素製品を製造
する過程において、一般的には重質瀝青質を加熱
してゆくと等方的な液体の中から光学異方性の液
晶質のいわゆるメソフエース球晶が発生し、それ
が成長、合体、変形しながらメソフエースの量が
増大し、500〜600℃での炭素六角網目の積層を持
つ黒鉛類似の微結晶子の集積状態を経て、更に高
温で処理するにつれて網面が発達し、巨大結晶に
成長してゆく。これら炭素製品を構成する組織成
分の結晶を発達させて黒鉛構造に近ずけるには、
炭素製品用ピツチの状態から分子が高い光学的な
一軸配向性を持つていなければならない。 In the process of manufacturing these carbon products using heavy bituminous material as a raw material, generally speaking, when the heavy bituminous material is heated, the isotropic liquid becomes optically anisotropic liquid crystalline so-called mesophase spherulites. occurs, and as it grows, coalesces, and deforms, the amount of mesophase increases, and at 500 to 600°C it passes through a state of accumulation of graphite-like microcrystallite with a stack of carbon hexagonal networks, and is then treated at higher temperatures. As time passes, the net surface develops and grows into a giant crystal. In order to develop the crystals of the structural components that make up these carbon products so that they approach a graphite structure,
For carbon products, the molecules in the pitch state must have a high degree of optical uniaxial orientation.
例えばピツチ系炭素繊維の製造においては、炭
素繊維用ピツチ中の分子が溶融紡糸過程で繊維軸
方向に高度に配向し得るかどうかが焼成後の炭素
繊維の結晶の成長度や配向度を大きく支配する。
従つて、求められる炭素繊維用ピツチは分子群が
規則的に配向しているメソフエースピツチであつ
て、且つ流動性を有するものであると言うことが
出来る。この様な要求は、人造黒鉛質炭素製品の
原料としての共通した要求である。 For example, in the production of pitch-based carbon fibers, whether the molecules in the carbon fiber pitch can be highly oriented in the fiber axis direction during the melt-spinning process greatly controls the degree of growth and orientation of carbon fiber crystals after firing. do.
Therefore, it can be said that the required pitch for carbon fibers is a mesophase pitch in which molecular groups are regularly oriented and has fluidity. Such a requirement is a common requirement for raw materials for artificial graphitic carbon products.
ところで、炭素製品用ピツチ中の分子群の規則
性、配向性は一般的に芳香族平面分子が大きくな
る程、またメソフエースの含有量が多くなる程強
まるが、通常はそれにつれて軟化点が高くなり、
流動性が低下し、加工性が劣つてくる。炭素繊維
の製造においては、メソフエースの含有量が100
%近くなると紡糸過程での流動が困難となつた
り、流動性を繊維するために紡糸温度を高めると
ピツチが一部分解する様な問題が生じてくる。 By the way, the regularity and orientation of the molecular groups in pitches for carbon products generally become stronger as the aromatic planar molecules become larger and as the content of mesophase increases, but usually the softening point increases accordingly. ,
Fluidity decreases and processability deteriorates. In the production of carbon fiber, the content of mesophace is 100
%, it becomes difficult to flow during the spinning process, and when the spinning temperature is increased to improve fluidity, problems such as partial decomposition of the pitch arise.
従つて、メソフエースピツチであつて且つ軟化
点の低いピツチ、換言すれば同じ軟化点でもメソ
フエース含有量の高いピツチを与える炭素製品用
ピツチの製造方法が求められている。この様なメ
ソフエースとしての流動性が大きい優れたピツチ
は、重質瀝青質の熱処理過程でメソフエースが球
晶として発生した後もメソフエースの球体同士が
容易に合体して大きなドメインの合体構造或はメ
ソフエースが連続相を成し易いものである。また
これらのメソフエースピツチの特性を評価する方
法の1つとしてメソフエースピツチのキノリンな
どの溶剤に対する溶解度の程度も炭素製品用ピツ
チを評価する指標となつている。 Therefore, there is a need for a method for producing a pitch for carbon products that is a mesophase pitch and has a low softening point, in other words, a pitch that has a high mesophase content at the same softening point. Such an excellent mesophase with high fluidity is such that even after the mesophase is generated as spherulites during the heat treatment process of heavy bituminous material, the mesophase spheres easily coalesce with each other to form a large domain coalesced structure or mesophase. is likely to form a continuous phase. Furthermore, as one of the methods for evaluating the characteristics of these mesophase pitches, the degree of solubility of mesophase pitches in solvents such as quinoline is also used as an index for evaluating pitches for carbon products.
代表的なメソフエースピツチの製法は、たとえ
ば特公昭54―1810号公報に記載されているよう
に、等方性ピツチを400℃で17時間加熱するもの
であり、これによつて約50%のメソフエースが形
成される。しかし、この方法で得られたメソフエ
ースは、ほぼすべてがキノリンあるいはピリジン
に不溶であり、このためメソフエースピツチの軟
化点が高く、紡糸が困難になる問題点があつた。 A typical method for manufacturing mesophase pitch is to heat isotropic pitch at 400°C for 17 hours, as described in Japanese Patent Publication No. 1810/1983, which results in approximately 50% A mesophase is formed. However, almost all of the mesophace obtained by this method is insoluble in quinoline or pyridine, and as a result, the mesophace pitch has a high softening point, making spinning difficult.
これに対して、キノリン可溶性のメソフエース
を含むメソフエースピツチは、軟化点が低いため
紡糸が容易になる利点があり、近年高性能炭素繊
維に好適の原料として注目を集め、その製造法に
ついての研究が積極的に行なわれている。キノリ
ン可溶性のメソフエースを含むメソフエースピツ
チの製造法に関する先行技術には次の様なものが
ある。 On the other hand, mesophace pitch containing quinoline-soluble mesophace has the advantage of being easy to spin due to its low softening point, and has recently attracted attention as a suitable raw material for high-performance carbon fibers, and research on its production method is underway. is being actively carried out. Prior art related to methods for producing mesophace pitch containing quinoline-soluble mesophace include the following.
特開昭54―160427号公報では、等方性ピツチを
溶媒で抽出し、その不溶分を230〜400℃に加熱す
ることによつて、キノリン可溶性のメソフエース
を得ている。この発明者は、これをネオメソフエ
ース、加熱前の溶媒不溶分をネオメソフエース生
成画分(NMF画分)と呼んでいる。さらに一連
の特許において、NMF画分の増量、NMF画分分
離法の改良等を提案している。(特開昭55―58287
号、特開昭55―130809号、特開昭55―144087号、
特開昭56―2388号、特開昭56―109807号、特開昭
56―167788号、特開昭57―2393号各公報参照)
特開昭54―55625号公報では、等方性ピツチを
380〜430℃で撹拌しながら不活性ガスを通じて熱
処理し、ピリジン可溶性のメソフエースを含むメ
ソフエースピツチを得ている。この方法の加熱時
間は、2〜60時間である。 In JP-A-54-160427, quinoline-soluble mesophase is obtained by extracting isotropic pitch with a solvent and heating the insoluble portion to 230 to 400°C. The inventor calls this neomesophase, and the solvent-insoluble fraction before heating is called the neomesophace production fraction (NMF fraction). Furthermore, in a series of patents, he proposed increasing the amount of NMF fraction and improving the NMF fraction separation method. (Unexamined Japanese Patent Publication No. 55-58287
No., JP-A-55-130809, JP-A-55-144087,
JP-A-56-2388, JP-A-56-109807, JP-A-Sho
56-167788 and JP-A-57-2393)) In JP-A-54-55625, isotropic pitch is
A mesophase pitch containing pyridine-soluble mesophase was obtained by heat treatment at 380-430°C with stirring and passing an inert gas. The heating time for this method is 2 to 60 hours.
特開昭56―57881号公報では、ピツチに溶媒抽
出などの物理的操作を加えることによつて、ピリ
ジン可溶性のメソフエースを含むメソフエースピ
ツチを得ている。 In JP-A-56-57881, mesophase pitch containing pyridine-soluble mesophase is obtained by subjecting pitch to physical operations such as solvent extraction.
特開昭56―101915号では、エチレンタールなど
のピツチ前駆物質を400〜550℃で加圧熱処理した
のち、不活性ガスを通じて大気圧下に熱処理する
ことによつて、ピリジン可溶性メソフエース含有
メソフエースピツチを得ている。この場合の熱処
理条件は、特開昭54―55625号公報に記載の条件
と同様であり、加熱時間が長い問題点を有する。 In JP-A-56-101915, a mesophace pitch containing pyridine-soluble mesophace was produced by heat-treating a pitch precursor such as ethylene tar at 400 to 550°C under pressure and then heat-treating it under atmospheric pressure through an inert gas. I am getting . The heat treatment conditions in this case are similar to those described in JP-A-54-55625, which has the problem that the heating time is long.
特開昭58―18421号公報では、ピツチをテトラ
ヒドロキノリン、又は触媒の存在下キノリンと水
素によつて340〜450℃で処理した後、50mmHg以
下の圧力下に450℃以上の温度で60分間以内熱処
理することによつてプリメソフエースと呼ぶ等方
性ピツチを得、これを用いて高性能の炭素繊維を
得ることが述べられている。 JP-A No. 18421/1984 discloses that after treating pithu with tetrahydroquinoline or quinoline and hydrogen in the presence of a catalyst at 340 to 450°C, it is treated at a temperature of 450°C or higher under a pressure of 50 mmHg or less for up to 60 minutes. It is stated that an isotropic pitch called Primesophace can be obtained by heat treatment, and that high-performance carbon fiber can be obtained using this.
特開昭58―154792号公報では特定のピツチを熱
処理してメソフエースピツチを得る方法が、又特
開昭55―15769号公報では石油残渣油を水素処理
し、これを加圧下に加熱処理して高純度の石油ピ
ツチを得ている。 JP-A-58-154792 discloses a method of heat-treating a specific pitch to obtain mesophase pitch, and JP-A-55-15769 discloses a method of hydrogen-treating petroleum residue oil and then heat-treating it under pressure. high-purity petroleum pitch is obtained.
上述した様に、公知技術は、メソフエースピツ
チを製造するのに、抽出等の特別の処理が必要で
あつたり、多量の特殊なガスを用いたり、工程が
複雑、処理時間が長い、原料が特殊である等の問
題があつた。 As mentioned above, the known techniques require special processing such as extraction, use a large amount of special gas, have complicated processes, take a long processing time, and require a large amount of raw materials to produce mesophace pitch. There were some problems, such as being special.
又、特開昭58―185612号公報、特開昭58―
185613号公報では多核芳香族炭化水素をAlCl3及
び有機アミン酸塩の混合物と反応させることによ
つてメソフエースピツチを得ているが、AlCl3等
の特殊な試薬を使用する結果、これを除去するた
めの特別の手段が必要である。 Also, JP-A-58-185612, JP-A-58-
In Publication No. 185613, mesophasic pitch was obtained by reacting a polynuclear aromatic hydrocarbon with a mixture of AlCl 3 and an organic amine salt, but as a result of using a special reagent such as AlCl 3 , this was removed. special means are needed to do so.
本発明者等は、上述した公知技術に代る高性能
な炭素製品用メソフエースピツチの製造について
種々検討した結果、ピツチ類などの重質瀝青質類
にアルコール類を添加して熱反応させたのち、さ
らに熱処理することにより高性能の炭素製品用に
適したメソフエースピツチが得られることを見出
し、本発明に到達した。 As a result of various studies on the production of high-performance mesophace pitch for carbon products as an alternative to the above-mentioned known technology, the present inventors added alcohol to heavy bituminous materials such as pitch and caused a thermal reaction. Later, it was discovered that a mesophasic pitch suitable for high-performance carbon products could be obtained by further heat treatment, and the present invention was achieved.
本発明でいうメソフエースとは、冷却固化した
ピツチの表面を研磨して反射偏光顕微鏡を用いて
観察することにより決定できる光学的に異方性を
示す組織を指す。又、メソフエースピツチ中のメ
ソフエース含有量は、この様に観察して認められ
る異方性組織の割合をさす。メソフエースは「炭
素」、No.116、P35(1984)に記述されている様に
「分子群は規則的に配向しているが流動性を有
し、かつ溶融解、再析出等の可逆的相変化が可能
な液晶状態」である。 In the present invention, the mesophase refers to a structure exhibiting optical anisotropy that can be determined by polishing the surface of a cooled and solidified pitch and observing it using a reflective polarization microscope. Furthermore, the mesophase content in the mesophase pitch refers to the proportion of anisotropic structure observed in this way. As described in "Carbon", No. 116, P35 (1984), mesophase has "molecular groups that are regularly oriented, but has fluidity, and is capable of reversible phases such as melting, reprecipitation, etc." It is a liquid crystal state that can change.
従つてメソフエースピツチは高温でその一部或
は全てが等方性組織に転換している可能性もある
が、高温での組織の観察は非常に難しく明確なこ
とはわかつていない。 Therefore, it is possible that part or all of the mesophase pitch transforms into an isotropic structure at high temperatures, but it is very difficult to observe the structure at high temperatures, and it is not known clearly.
従来アルコール類と重質瀝青質類との関連は、
重質瀝青質類中から炭素材原料としては不適当な
軽質分を除去するための抽出剤程度として以外考
えられていなかつた。重質瀝青質類の主要部分又
は大部分はアルコール類に不溶であり、炭素材の
原料である重質瀝青質類の処理剤としては全く無
縁のものであつた。またこれらを原料として炭素
製品を製造する場合、一般には原料中のO、S等
は炭素化過程を経て製品を得る工程中において、
黒鉛化を阻害するものであることが知られてお
り、アルコール類との反応は、Oを与える恐れも
あり炭素製品用原料の製造手段としては常識的に
は全く考えられない事である。 The relationship between conventional alcohols and heavy bituminous substances is
It has never been considered other than as an extractant for removing light components unsuitable as raw materials for carbon materials from heavy bituminous substances. The main part or most of heavy bituminous substances are insoluble in alcohols, and are completely unsuitable as processing agents for heavy bituminous substances, which are raw materials for carbon materials. In addition, when manufacturing carbon products using these raw materials, O, S, etc. in the raw materials are generally removed during the process of obtaining the product through the carbonization process.
It is known that it inhibits graphitization, and reaction with alcohols may give O, so it is completely unthinkable in common sense as a means of producing raw materials for carbon products.
発明の目的・構成
本発明者等はこのような常識に反して重質瀝青
質類と各種化合物との熱反応について詳細に検討
を重ねた結果、重質瀝青質類をアルコール類と熱
反応させてからメソフエース化するまで熱処理す
れば、重質瀝青質類を単独に熱処理する場合に比
較して非常に異なつた優れた性質の炭素製品用ピ
ツチが得られることを見出したのである。Purpose/Structure of the Invention Contrary to such common sense, the inventors of the present invention have repeatedly studied in detail the thermal reactions between heavy bituminous substances and various compounds, and as a result, the inventors of the present invention have conducted a thermal reaction between heavy bituminous substances and alcohols. They have discovered that by heat-treating the material until it becomes mesophase, pitch for carbon products with very different and superior properties can be obtained compared to when heavy bituminous materials are heat-treated alone.
すなわち、本発明は重質瀝青質類にアルコール
類を添加して250℃以上の温度で熱反応させたの
ち、さらにメソフエースが生成する迄熱処理する
ことから成る炭素製品用ピツチの製造方法であ
る。 That is, the present invention is a method for producing pitch for carbon products, which comprises adding alcohol to heavy bituminous material, causing a thermal reaction at a temperature of 250°C or higher, and then further heat-treating until mesophase is produced.
本発明で言う重質瀝青質類とはコールタール、
重質石炭液化油、石油蒸留残渣油、石油分解残油
およびそれらから製造したピツチ留分を指すが炭
素製品用ピツチの収率から考えて、軽質分をカツ
トしたもの、いわゆるピツチ留分が好ましい。 The heavy bituminous substances referred to in the present invention include coal tar,
It refers to heavy coal liquefied oil, petroleum distillation residue oil, petroleum cracking residue oil, and the pitch fraction produced from them, but in terms of the yield of pitch for carbon products, it is preferable to cut the light fraction, the so-called pitch cut. .
本発明で言うアルコール類とは、メタノール、
エタノール、プロパノール、ブタノール、ペンタ
ノール、ヘキサノール、ヘプタノール、オクタノ
ール等の飽和アルコール、アリルアルコール等の
不飽和アルコール、エチレンクロルヒドリン等の
ハロゲノアルコール、エチレングリコール、ジエ
チレングリコール、トリエチレングリコール、グ
リセリン等の多価アルコール、エタノールアミン
等のアミノアルコール等、アルコール性水酸基を
有する化合物である。 The alcohols referred to in the present invention include methanol,
Saturated alcohols such as ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, unsaturated alcohols such as allyl alcohol, halogeno alcohols such as ethylene chlorohydrin, polyhydric alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, glycerin, etc. It is a compound having an alcoholic hydroxyl group, such as alcohol or amino alcohol such as ethanolamine.
重質瀝青質類とアルコール類との熱反応は、
250℃以上好ましくは300℃〜550℃の間で5分間
以上加熱して行なわれる。250℃より低温では反
応は生じない。又、高温になると重質瀝青質類の
コークス化反応が激しくなり好ましくない。 The thermal reaction between heavy bituminous substances and alcohols is
This is carried out by heating at 250°C or higher, preferably between 300°C and 550°C for 5 minutes or more. No reaction occurs at temperatures below 250°C. Moreover, if the temperature becomes high, the coking reaction of heavy bituminous materials becomes intense, which is not preferable.
熱反応はアルコール類が封じ込められることが
必要であり、従つて自生圧以上の加圧下で行なわ
れる。この圧力は用いられるアルコール類の沸点
が低い場合は臨界圧を超えることも多い。 The thermal reaction requires that the alcohol be confined, and is therefore carried out under pressure above the autogenous pressure. This pressure often exceeds the critical pressure if the alcohol used has a low boiling point.
熱反応の効果は次の様にして知ることが出来
る。即ち熱反応を行なつた後、次いで該重質瀝青
質類を熱処理することにより重質瀝青質中にメソ
フエースが生じる。熱処理を強化するに従い、メ
ソフエースの量は増加し、遂にはコークス化す
る。この間メソフエースの含有量が多くなるに従
い、メソフエースピツチの軟化点は高くなるが第
1図に示す様にアルコール類と熱反応させた重質
瀝青質類から得られるメソフエースピツチの軟化
点は同一のメソフエース含有量では、アルコール
類と熱反応させたものの方が数℃〜数10℃低い。 The effect of thermal reaction can be understood as follows. That is, after carrying out a thermal reaction, the heavy bituminous material is then heat treated to produce mesophase in the heavy bituminous material. As the heat treatment is intensified, the amount of mesophace increases and eventually cokes. During this period, as the content of mesophace increases, the softening point of mesophace pitch increases, but as shown in Figure 1, the softening point of mesophace pitch obtained from heavy bituminous material thermally reacted with alcohol is the same. The mesophace content in the product thermally reacted with alcohol is several degrees Celsius to several tens of degrees Celsius lower.
また、アルコール類と熱反応を行なつた場合と
そうでない場合のそれぞれのメソフエースが連続
相を形成したメソフエースピツチの反射偏光顕微
鏡による組織観測を行つたところ、アルコール類
との熱反応を行なつた重質瀝青質類から得られる
メソフエースの方が同一メソフエース含有量で比
較すると、メソフエース中のドメインが大きい。
換言すれば、積層の欠陥が少ないことがわかる。 In addition, when we observed the structure using a reflective polarizing microscope of mesophase pitches in which mesophases formed a continuous phase with and without thermal reaction with alcohols, we found that the mesophase pitches with and without thermal reaction with alcohols were observed using a reflective polarizing microscope. Mesophase obtained from heavy bituminous materials has larger domains when compared with the same mesophase content.
In other words, it can be seen that there are few lamination defects.
以上のことから、アルコール類と熱反応した重
質瀝青質類を、さらに熱処理して生じるメソフエ
ースは、アルコール類と熱反応させていない重質
瀝青質類を熱処理して生じるメソフエースより流
動性が高いことがわかる。 From the above, mesophace produced by further heat-treating heavy bituminous substances that have been thermally reacted with alcohols has higher fluidity than mesophace produced by heat-treating heavy bituminous substances that have not been thermally reacted with alcohols. I understand that.
重質瀝青質類とアルコール類との熱反応のメカ
ニズムは以下の様に考えられる。第2図はコール
タールピツチとイソプロパノールを重量比1:1
で350℃、90分間自生圧下で熱反応させた後、反
応物から留去した軽質分の核磁気共鳴(NMR)
スペクトルである。δ値2.1ppmにアセトン特有
のピークが認められ、イソプロパノールに対して
約4%のアセトンが存在すると計算された。又第
3図、第4図はそれぞれノルマルブタノール、セ
カンダリーブタノールとコールタールピツチとを
熱反応させたものの軽質分の赤外吸収(IR)ス
ペクトルを原料として用いたアルコールと比較し
て示したものであるが、図中のBに示した原料の
ノルマルブタノール、セカンダリーブタノールの
IRスペクトルと比較すると明らかなように熱反
応させたものAには、原料には存在しないカルボ
ニルのピークが1640cm-1、1700cm-1付近に現われ
ている。 The mechanism of thermal reaction between heavy bituminous substances and alcohols is thought to be as follows. Figure 2 shows coal tar pitch and isopropanol in a weight ratio of 1:1.
Nuclear magnetic resonance (NMR) of the light components distilled off from the reactants after a thermal reaction at 350℃ for 90 minutes under autogenous pressure.
It is a spectrum. A peak unique to acetone was observed at a δ value of 2.1 ppm, and it was calculated that about 4% acetone was present relative to isopropanol. Furthermore, Figures 3 and 4 show the infrared absorption (IR) spectra of light components obtained by thermally reacting normal butanol, secondary butanol, and coal tar pitch, respectively, in comparison with the alcohol used as a raw material. However, the raw material normal butanol and secondary butanol shown in B in the diagram
As is clear from comparison with the IR spectrum, carbonyl peaks that do not exist in the raw material appear in the thermally reacted product A at around 1640 cm -1 and 1700 cm -1 .
従つてアルコールの水素がコールタールピツチ
に移行し、自からはカルボニル化合物に変つたと
も考えられるが、上記イソプロパノールの例でも
解るように、カルボニルの生成は添加したアルコ
ールの一部分であり、かなりの量はアルコールの
まま残留しており、単にピツチの加熱反応がアル
コール類が存在することにより特異なものとなつ
ている事も考えられ、詳細についてはまだ明らか
に述べることは出来ない。 Therefore, it is conceivable that the hydrogen in the alcohol migrates to the coal tar pitch and transforms itself into a carbonyl compound, but as can be seen in the above example of isopropanol, the carbonyl produced is only a portion of the added alcohol, and a considerable amount is generated. remains as alcohol, and it is possible that the heating reaction of pitch is unique due to the presence of alcohol, and the details cannot be clearly stated yet.
重質瀝青質類とアルコール類との熱反応させた
後熱処理して得られるメソフエースピツチの軟化
点の低下は、アルコール類の添加比率によつて変
る。 The reduction in the softening point of mesophasic pitch obtained by thermally reacting heavy bituminous materials with alcohols and then heat-treating them varies depending on the addition ratio of alcohols.
第1図はアルコールの添加比率を変えて熱反応
を行なつたコールタールピツチを処理温度、処理
時間、減圧度を変化させて熱処理することによつ
てメソフエースの含有量の異るメソフエースピツ
チを製造してメソフエースピツチの軟化点とメソ
フエースの含有量の関係を求めて、メソフエース
含有量70%のときの軟化点を比較したものである
が、アルコール類のわずかな添加量でもかなりの
軟化点の低下が生じることがわかる。 Figure 1 shows that coal tar pitch, which has undergone a thermal reaction by varying the addition ratio of alcohol, is heat-treated by varying the treatment temperature, treatment time, and degree of vacuum to produce mesophase pitches with different mesophase contents. The relationship between the softening point of mesophace pitch and the content of mesophace was determined, and the softening point was compared when the mesophace content was 70%, and it was found that even with a small amount of alcohol added, the softening point was quite high. It can be seen that there is a decrease in
メソフエースピツチの軟化点の低下による効果
は、ピツチから炭素繊維を製造する場合に顕著に
現われる。ピツチ系炭素繊維の製造は、まずピツ
チを溶融紡糸することによつて行なわれるが、通
常ピツチの紡糸は、軟化点より20〜60℃高い範囲
で行なわれる。紡糸温度が高温になると、ピツチ
の一部が熱分解を起こしてガスが発生したり、コ
ーキングを起こすようになる。従つて、紡糸温度
には自ずと上限があり、その温度は、380〜400℃
程度である。他方ピツチから製造した炭素繊維
が、弾性率などで優れた物性を示すには、紡糸ピ
ツチ中のメソフエース含有量が多くなければなら
ないとされており、含有量は40%以上、好ましく
は、60%以上が望ましい。 The effect of lowering the softening point of mesophasic pitch is noticeable when producing carbon fibers from pitch. Pitch-based carbon fibers are produced by first melt-spinning pitch, and usually pitch is spun at a temperature 20 to 60°C higher than its softening point. When the spinning temperature becomes high, some of the pitches undergo thermal decomposition, producing gas and causing coking. Therefore, there is naturally an upper limit to the spinning temperature, which is 380 to 400℃.
That's about it. On the other hand, in order for carbon fiber produced from pitch to exhibit excellent physical properties such as elastic modulus, it is said that the content of mesophase in the spinning pitch must be high, and the content should be 40% or more, preferably 60%. The above is desirable.
本発明により、メソフエース含有量が、高くな
るまで重質瀝青質類を熱処理しても、アルコール
類との熱反応を行なわない場合に比較して数度〜
数10度も軟化点を低く出来ることは、高いメソフ
エース含有量の炭素繊維用ピツチを紡糸出来るこ
とになり、高品質の炭素繊維を製造するのに極め
て有利となる。この様な効果を発現せしめるに
は、アルコール類の添加量は重質瀝青質類に対し
て1wt%以上好ましくは2wt%以上が望ましい。
また熱反応は加圧下に5分以上が好ましい。 According to the present invention, even if heavy bituminous materials are heat-treated until the mesophace content becomes high, the mesophase content can be increased by several degrees compared to the case where no thermal reaction with alcohols is carried out.
Being able to lower the softening point by several tens of degrees makes it possible to spin carbon fiber pitches with a high mesophace content, which is extremely advantageous for producing high-quality carbon fibers. In order to produce such an effect, the amount of alcohol added is desirably 1 wt% or more, preferably 2 wt% or more, based on the heavy bituminous material.
Further, the thermal reaction is preferably carried out under pressure for 5 minutes or more.
重質瀝青質類とアルコール類との熱反応におい
て、触媒を使用することは反応を一層促進する。
触媒としては、苛性アルカリ、炭酸アルカリ、タ
ール塩基類等の塩基性物質が有効である。触媒の
使用により、同一効果を得るための熱反応の温度
の低下、反応時間の短縮、アルコール類の添加比
率の削減が図れる。 In the thermal reaction between heavy bituminous substances and alcohols, the use of a catalyst further accelerates the reaction.
As the catalyst, basic substances such as caustic alkali, alkali carbonate, and tar bases are effective. By using a catalyst, the temperature of the thermal reaction can be lowered, the reaction time can be shortened, and the ratio of alcohol added can be reduced in order to obtain the same effect.
例えば、コールタールピツチ100重量部に対
し、イソプロパノール100重量部を添加し、更に
触媒として苛性カリ1重量部を加え320℃、90
分、加圧下で熱反応を行い、反応後軽質分を留去
し、そのNMRスペクトルを測定してアセトンの
生成量を比較したところ、無添加に比較して約3
倍量のアセトンが生成しており、さらに熱処理し
たピツチと触媒を使用せずに同一条件で熱反応、
熱処理を行なつたピツチとでは、軟化点は触媒を
使つた方が約20℃低かつた。 For example, to 100 parts by weight of coal tar pitch, 100 parts by weight of isopropanol is added, and then 1 part by weight of caustic potassium is added as a catalyst, and heated at 320℃ and 90% by weight.
After the reaction, the light components were distilled off, and the NMR spectrum was measured to compare the amount of acetone produced. It was found that the amount of acetone produced was about 3
Double the amount of acetone was produced, and the thermal reaction was carried out under the same conditions as the heat-treated pitch without using a catalyst.
Compared to heat-treated pitch, the softening point was about 20°C lower when a catalyst was used.
重質瀝青質類とアルコール類を熱反応させた
後、熱処理してメソフエースの含有量が40%以上
のメソフエースピツチを得る。メソフエース化す
る為の熱処理には公知の方法を使用することが出
来る。例えば、減圧下で350℃〜500℃に加熱する
方法、不活性ガスのブローイングを行ないながら
350〜500℃で加熱する方法、常圧付近で加熱処理
を施した後、減圧蒸留又は不活性ガスのブローイ
ングを行なつて軽質分を除去して軟化点とメソフ
エースの含有量を増加させる方法等がある。いず
れの方法においても必要とするメソフエース含有
量の炭素製品用ピツチを与える条件、例えば、熱
処理温度、熱処理時間、減圧度、或は不活性ガス
量等を当業者は、容易に実験的に求めることがで
きる。典型的には400℃以上の温度で0〜60分
間、50Torr以下の圧力で熱処理することにより
メソフエースピツチを得ることが出来る。 After thermally reacting heavy bituminous substances and alcohols, heat treatment is performed to obtain mesophase pitch with a mesophase content of 40% or more. A known method can be used for the heat treatment to form a mesophase. For example, heating to 350℃~500℃ under reduced pressure, while blowing with inert gas.
A method of heating at 350-500℃, a method of heating at around normal pressure and then performing vacuum distillation or blowing with inert gas to remove light components and increase the softening point and mesophase content, etc. There is. In either method, those skilled in the art can easily determine experimentally the conditions that provide a pitch for carbon products with the required mesophase content, such as heat treatment temperature, heat treatment time, degree of reduced pressure, or amount of inert gas. Can be done. Typically, a mesophasic pitch can be obtained by heat treatment at a temperature of 400° C. or higher for 0 to 60 minutes and a pressure of 50 Torr or lower.
熱反応後のメソフエース化のための熱処理は、
未反応のアルコール類や生成したアルデヒド、ケ
トン類を除いて行なう。これには蒸留、静置分
離、遠心分離等の方法があるが、通常熱処理は、
高温下常圧付近、又は減圧下で、或は不活性ガス
ブローイング等を行うのでことさら事前に分離し
ておかなくても自然に留出させ得るので熱反応に
引続いて、そのままメソフエース化のための熱処
理に移行してもよい。または、アルコール類は重
質瀝青質との相溶性が乏しいので、熱反応後の反
応系を静置するだけで相分離するのでこれを分離
除去するのが好都合である。 The heat treatment for mesophace formation after the thermal reaction is
This is done by removing unreacted alcohols and generated aldehydes and ketones. There are methods for this, such as distillation, static separation, and centrifugation, but heat treatment usually
Since it is carried out at high temperature and near normal pressure or under reduced pressure, or by inert gas blowing, etc., it can be naturally distilled without any prior separation, so it can be used as it is for mesophase formation following the thermal reaction. You may proceed to heat treatment. Alternatively, since alcohols have poor compatibility with heavy bituminous materials, it is convenient to separate and remove the alcohols, since phase separation occurs simply by allowing the reaction system to stand still after the thermal reaction.
重質瀝青質類中のキノリン不溶性物質等は、一
般に生成した炭素製品用ピツチの品位を低下させ
る。特に炭素繊維用の場合は、紡糸過程でノズル
を閉塞する原因となるなど好ましくない。本発明
においてもその用途に応じて粗原料である重質瀝
青質類中のキノリン不溶性物質を除去することが
必要であるが、アルコール類との熱反応を行う前
又は熱反応後のいずれでも良い。除去には、キノ
リンや各種溶剤を用いる溶剤抽出、溶融濾過、遠
心分離等公知の方法を使用することができる。 Quinoline insoluble substances, etc. in heavy bituminous materials generally reduce the quality of the produced pitch for carbon products. Particularly in the case of carbon fibers, this is undesirable as it may cause clogging of the nozzle during the spinning process. In the present invention, it is also necessary to remove quinoline-insoluble substances from the heavy bituminous raw materials depending on the application, but this may be done either before or after the thermal reaction with the alcohol. . For removal, known methods such as solvent extraction using quinoline or various solvents, melt filtration, centrifugation, etc. can be used.
本発明のメソフエースピツチを用いて、炭素繊
維やニードルコークス等の高級炭素製品を、公知
の方法でつくることができる。 Using the mesophase pitch of the present invention, high-grade carbon products such as carbon fibers and needle coke can be produced by known methods.
例えば、炭素繊維はメソフエースピツチを軟化
点より20〜60℃高い温度で溶融紡糸を行い、つい
でこれを空気や酸素等の雰囲気中で酸化不融化
し、その後これを不活性雰囲気中で1000〜2000
℃、又は引続いて2000℃以上3000℃まで加熱する
ことにより、炭素繊維又は黒鉛化繊維を得ること
ができる。 For example, carbon fiber is produced by melt-spinning mesophase pitch at a temperature 20 to 60 degrees Celsius higher than its softening point, then oxidizing it in an atmosphere of air or oxygen, and then spinning it in an inert atmosphere for 1000 to 60 degrees Celsius. 2000
℃ or by subsequent heating to 2000°C or more and 3000°C, carbon fibers or graphitized fibers can be obtained.
本発明のメソフエースピツチは、メソフエース
含有量が高い割には軟化点が低いので、溶融紡糸
の際、低い温度で紡糸が出来て、コーキングを起
さず、安定して高品質の炭素繊維を容易に得るこ
とができる。 The mesophace pitch of the present invention has a low softening point in spite of its high mesophace content, so it can be spun at a low temperature during melt spinning, without causing coking, and stably producing high-quality carbon fibers. can be obtained easily.
以下に実施例を示すが、メソフエース含有量は
面積基準であり、他は特に記していない限り部数
及び百分率は重量基準である。 Examples are shown below, in which the mesophace content is based on area, and unless otherwise specified, parts and percentages are based on weight.
実施例 1
軟化点82℃、トルエン不溶分11%、キノリン不
溶分0%のコールタールピツチ100部と、イソプ
ロピルアルコール50部とをオートクレーブに仕込
み、内部の空気をN2ガス置換した後密閉して、
320℃、90分間熱反応を行なつた。この時の圧力
は80Kg/cm2Gであつた。Example 1 100 parts of coal tar pitch with a softening point of 82°C, 11% toluene-insoluble content, 0% quinoline-insoluble content, and 50 parts of isopropyl alcohol were placed in an autoclave, and the autoclave was sealed after replacing the air inside with N 2 gas. ,
A thermal reaction was carried out at 320°C for 90 minutes. The pressure at this time was 80Kg/cm 2 G.
熱反応を終了した後冷却して未反応のイソプロ
ピルアルコールを含む上澄液をデカンテーシヨン
で分離した。 After the thermal reaction was completed, the mixture was cooled and the supernatant liquid containing unreacted isopropyl alcohol was separated by decantation.
このピツチを450℃、15分間、4Torrで熱処理
してメソフエースピツチを得た。このメソフエー
スピツチの反射偏光顕微鏡写真を第5図に示す。
第6図に示す比較例と比べるとメソフエースのド
メインが大きくなつていることがわかる。 This pitch was heat-treated at 450° C. for 15 minutes at 4 Torr to obtain mesophase pitch. A reflected polarized light micrograph of this mesophase pitch is shown in FIG.
It can be seen that the mesophase domain is larger compared to the comparative example shown in FIG.
比較例 1
実施例1で用いたものと同じコールタールピツ
チを熱反応を施さないで、他の条件を実施例1と
同様にして時間を変えて種々のメソフエースピツ
チを得た。第6図はそのうちの第5図と同程度の
メソフエース含有量を持つものの反射偏光顕微鏡
写真である。Comparative Example 1 The same coal tar pitch used in Example 1 was not subjected to a thermal reaction, but other conditions were the same as in Example 1, and the time was varied to obtain various mesophase pitches. FIG. 6 is a reflected polarized light micrograph of a sample having the same mesophase content as FIG. 5.
実施例 2
軟化点36℃、トルエン不溶分11%、キノリン不
溶分5%のコールタール軟ピツチを加熱濾過し
て、軟化点36℃、TI11%、QI痕跡のピツチを得
た。このピツチ100重量部とイソプロピルアルコ
ール200重量部とをオートクレーブに仕込み、内
部の空気をN2ガスで置換した後密閉して、335
℃、90分間熱反応を行なつた。この時の圧力は
131Kg/cm2Gであつた。Example 2 A coal tar soft pitch with a softening point of 36°C, a toluene insoluble content of 11%, and a quinoline insoluble content of 5% was heated and filtered to obtain a pitch with a softening point of 36°C, a TI of 11%, and traces of QI. 100 parts by weight of this pitch and 200 parts by weight of isopropyl alcohol were placed in an autoclave, the air inside was replaced with N2 gas, and the autoclave was sealed.
Thermal reaction was carried out at ℃ for 90 minutes. The pressure at this time is
It was 131Kg/cm 2 G.
熱反応を終了した後、未反応のイソプロピルア
ルコールを含む軽質油の上澄液を、デカンテーシ
ヨンにより分離した。 After the thermal reaction was completed, the light oil supernatant containing unreacted isopropyl alcohol was separated by decantation.
このピツチをN2ガス雰囲気下、470℃、15分
間、10Torrで熱処理してメソフエースピツチを
得た。 This pitch was heat-treated at 470° C. for 15 minutes at 10 Torr in an N 2 gas atmosphere to obtain a mesophase pitch.
このメソフエースピツチの表面を研磨して反射
偏光顕微鏡で観察したところ第7図の様であつ
た。第8図の比較例を比べると、メソフエースの
ドメインが大きくなつていることがわかる。 When the surface of this mesophasic pitch was polished and observed with a reflective polarizing microscope, it was as shown in FIG. Comparing the comparative example in FIG. 8, it can be seen that the mesophase domain is larger.
比較例 2
実施例2で用いたものと同じコールタール軟ピ
ツチから、実施例2と同様に加熱濾過して得られ
たピツチを、熱反応を施さないで、470℃、15分
間、10Torr、N2雰囲気下で熱処理したところ、
コーキングを起した。そこで熱処理温度を450℃
とし、10Torr、N2雰囲気下で熱処理時間を変え
て種々のメソフエースピツチを得、表面を研磨し
て反射偏光顕微鏡で観察した。第8図はそのうち
の一例で、実施例2で得られたメソフエースピツ
チとほぼ同量のメソフエースを含むものである。Comparative Example 2 Pitch obtained from the same coal tar soft pitch as that used in Example 2 was heat-filtered in the same manner as in Example 2, and heated at 470°C for 15 minutes at 10 Torr and N without performing a thermal reaction. 2 When heat treated under atmosphere,
Caused caulking. Therefore, the heat treatment temperature was set to 450℃.
Various mesophase pitches were obtained by changing the heat treatment time under 10 Torr and N 2 atmosphere, and the surfaces were polished and observed with a reflective polarization microscope. FIG. 8 shows one example of this, which contains approximately the same amount of mesophace as the mesophace pitch obtained in Example 2.
実施例 3
軟化点120℃、ベンゼン不溶分5.5%、キノリン
不溶分痕跡、比重1.185、灰分0.1%の石油系ピツ
チ100重量部と、セカンダリーブタノール50重量
部をオートクレーブに仕込み、内部の空気をN2
ガスで置換した後密閉して、430℃で30分間熱反
応を行なつた。この時の圧力は170Kg/cm2Gであ
つた。Example 3 100 parts by weight of petroleum-based pitch with a softening point of 120°C, 5.5% benzene insoluble content, traces of quinoline insoluble content, specific gravity 1.185, and ash content 0.1%, and 50 parts by weight of secondary butanol were charged into an autoclave, and the air inside was replaced with N2.
After purging with gas, it was sealed and a thermal reaction was carried out at 430°C for 30 minutes. The pressure at this time was 170Kg/cm 2 G.
熱反応を終了した後、未反応のセカンダリーブ
タノールを含む軽質留分を300℃、35Torrで留去
して、軟化点116℃、TI4.8%、QI痕跡のピツチ
を得た。 After the thermal reaction was completed, the light fraction containing unreacted secondary butanol was distilled off at 300°C and 35 Torr to obtain a pitch with a softening point of 116°C, TI of 4.8%, and traces of QI.
このピツチをN2ガス雰囲気下、470℃、20分
間、10Torrで熱処理してメソフエースピツチを
得た。このメソフエースピツチの表面を研磨して
反射偏光顕微鏡で観察したところ、第9図の様で
あつた。第10図の比較例と比べるとメソフエー
スのドメインが大きくなつていることがわかる。 This pitch was heat treated at 470° C. and 10 Torr for 20 minutes in a N 2 gas atmosphere to obtain a mesophase pitch. When the surface of this mesophasic pitch was polished and observed under a reflective polarizing microscope, it was as shown in FIG. It can be seen that the mesophase domain is larger than the comparative example shown in FIG. 10.
比較例 3
実施例3で用いた石油系ピツチを熱反応を施さ
ないで、N2ガス雰囲気下、470℃、20分間、
10Torrで熱処理したところコーキングを起し
た。他の条件を同一にし15分間熱処理してメソフ
エースピツチを得た。このメソフエースピツチの
表面を研磨して反射偏光顕微鏡で観察したところ
第10図の様であつた。Comparative Example 3 The petroleum pitch used in Example 3 was heated at 470°C for 20 minutes in an N2 gas atmosphere without undergoing a thermal reaction.
When heat treated at 10 Torr, caulking occurred. A mesophase pitch was obtained by heat treatment for 15 minutes under the same other conditions. When the surface of this mesophasic pitch was polished and observed with a reflective polarizing microscope, it was as shown in FIG.
実施例 4
軟化点82℃、TI11%、QI0%のコールタールピ
ツチ100部とイソプロパノール50部をオートクレ
ーブに仕込み、内部の空気をN2ガスで置換した
後密閉して320℃で90分間熱反応を行なつた。こ
の時の圧力は77Kg/cm2Gであつた。Example 4 100 parts of coal tar pitch with a softening point of 82°C, TI of 11%, and QI of 0% and 50 parts of isopropanol were placed in an autoclave, and after replacing the air inside with N 2 gas, the autoclave was sealed and subjected to a thermal reaction at 320°C for 90 minutes. I did it. The pressure at this time was 77Kg/cm 2 G.
熱反応終了後冷却して未反応のイソプロパノー
ルを含む上澄液をデカンテーシヨンにより分離
し、熱反応させたピツチを得た。このピツチをフ
ラスコに取り、470℃、6分間、6Torrで熱処理
してメソフエースピツチを得た。このメソフエー
スピツチの原料コールタールピツチに対する収率
は12%であり、軟化点330℃でメソフエース含有
量は92%であつた。 After the thermal reaction was completed, the mixture was cooled and the supernatant containing unreacted isopropanol was separated by decantation to obtain thermally reacted pitch. This pitch was placed in a flask and heat treated at 470°C for 6 minutes at 6 Torr to obtain mesophase pitch. The yield of this mesophace pitch based on the raw material coal tar pitch was 12%, the softening point was 330°C, and the mesophace content was 92%.
このメソフエースピツチを365℃に加熱して直
径0.5mmのノズルから押出してボビンに巻取り9
μの太さのピツチ繊維を得た。 This mesophase pitch is heated to 365℃, extruded through a nozzle with a diameter of 0.5 mm, and wound onto a bobbin.
Pitch fibers with a thickness of μ were obtained.
このピツチ繊維を不融化後、不活性雰囲気中で
2500℃に焼成した黒鉛化繊維のヤング率は45T/
mm2と高い値を示した。 After making this pitch fiber infusible, it is placed in an inert atmosphere.
Young's modulus of graphitized fiber fired at 2500℃ is 45T/
It showed a high value of mm 2 .
実施例 5
軟化点82℃、TI11%、QI0%のコールタールピ
ツチ100部、セカンダリーブタノール2部と触媒
として苛性カリ0.02部をオートクレーブに仕込
み、内部の空気をN2ガスで置換した後密閉して
450℃で20分間熱反応を行なつた。ここの時の圧
力は6Kg/cm2Gであつた。熱反応終了後冷却して
反応物を取出し、軽質分を除去することなく、そ
のままフラスコに移し、470℃、3分間、4Torr
で熱処理を行ないメソフエースピツチを得た。こ
のメソフエースピツチは原料のコールタールピツ
チに対して、15%の収率で、軟化点308℃、メソ
フエース含有量は78%であつた。このメソフエー
スピツチを360℃に加熱して直径0.5mmのノズルか
ら押出してボビンに巻取り、11μのピツチ繊維を
得た。Example 5 100 parts of coal tar pitch with a softening point of 82°C, TI of 11%, and QI of 0%, 2 parts of secondary butanol, and 0.02 parts of caustic potassium as a catalyst were placed in an autoclave, and the autoclave was sealed after replacing the air inside with N 2 gas.
Thermal reaction was carried out at 450°C for 20 minutes. The pressure here was 6 kg/cm 2 G. After the thermal reaction was completed, the reaction product was cooled and transferred to a flask without removing light components, and heated at 470°C for 3 minutes at 4 Torr.
A mesophase pitch was obtained by heat treatment. This mesophace pitch had a yield of 15% based on the raw material coal tar pitch, a softening point of 308°C, and a mesophace content of 78%. This mesophasic pitch was heated to 360°C, extruded through a nozzle with a diameter of 0.5 mm, and wound around a bobbin to obtain pitch fibers of 11 μm.
比較例 4
実施例4,5で用いたコールタールピツチをア
ルコール類を添加しない他は、実施例1,2と同
一の条件で処理したところ、実施例4の条件によ
り得られたピツチでは、軟化点が400℃を超えメ
ソフエース含有量はほぼ100%であつた。Comparative Example 4 When the coal tar pitch used in Examples 4 and 5 was treated under the same conditions as Examples 1 and 2, except that no alcohol was added, the pitch obtained under the conditions of Example 4 showed no softening. The temperature exceeded 400°C and the mesophase content was almost 100%.
また実施例2の条件では、熱反応後の熱処理中
にコーキングを起した。そこで熱処理温度450
℃、圧力4Torrで処理時間を変えてメソフエース
ピツチを製造し、メソフエース含有量を実施例
1,2と同じ92%及び78%としたものの軟化点は
それぞれ385℃、375℃でともに紡糸することが出
来なかつた。 Further, under the conditions of Example 2, coking occurred during the heat treatment after the thermal reaction. Therefore, the heat treatment temperature is 450
Mesophace pitch was produced by varying the processing time at ℃ and 4 Torr pressure, and the mesophase content was 92% and 78% as in Examples 1 and 2, but both were spun at softening points of 385℃ and 375℃, respectively. I couldn't do it.
実施例 6
実施例5で用いたと同じコールタールピツチ
を、苛性カリを添加せずに、他の条件を同一にし
て熱反応させ、更に軽質油分を除去することなく
実施例5と同条件で熱処理してメソフエースピツ
チを得た。Example 6 The same coal tar pitch used in Example 5 was thermally reacted without adding caustic potash and under the same conditions as in Example 5, and was further heat treated under the same conditions as in Example 5 without removing light oil. I obtained a mesophace pitch.
このメソフエースピツチの軟化点は332℃で実
施例5のメソフエースピツチのそれに比較して24
℃高い軟化点を示した。 The softening point of this mesophase pitch was 332°C, which was 24% higher than that of the mesophase pitch of Example 5.
℃ showed a high softening point.
第1図は、熱反応におけるアルコール添加量と
熱処理後のメソフエースピツチ(メソフエース含
有量70%)の軟化点との関係図である。第2図
は、コールタールピツチとイソプロパノールを
350℃、90分間熱反応させた後、留出したアルコ
ールを含む油のNMRスペクトルである。第3図
Aは、コールタールピツチとノルマルブタノール
を熱反応したのち、留出した軽質分のIRスペク
トルで、第3図BはノルマルブタノールのIRス
ペクトルである。第4図Aはコールタールピツチ
とセカンダリーブタノールを熱反応した後、留出
した軽質分のIRスペクトルで、第4図Bはセカ
ンダリーブタノールのIRスペクトルである。第
5図は、コールタールピツチとアルコールを熱反
応した後、熱処理して得られたメソフエースピツ
チの偏光顕微鏡写真である。第6図は、コールタ
ールピツチを熱処理して得られたメソフエースピ
ツチの偏光顕微鏡写真である。第7図は、コール
タール軟ピツチのQI分を除去し、次いでアルコ
ールと熱反応した後、熱処理して得られたメソフ
エースピツチの偏光顕微鏡写真である。第8図
は、コールタール軟ピツチのQI分を除去し、次
いで熱処理して得られたメソフエースピツチの偏
光顕微鏡写真である。第9図は、石油系ピツチと
アルコールを熱反応した後熱処理して得られたメ
ソフエースピツチの偏光顕微鏡写真である。第1
0図は、石油系ピツチを熱処理して得られたメソ
フエースピツチの偏光顕微鏡写真である。
FIG. 1 is a diagram showing the relationship between the amount of alcohol added in the thermal reaction and the softening point of mesophace pitch (70% mesophace content) after heat treatment. Figure 2 shows coal tar pitch and isopropanol.
This is an NMR spectrum of an oil containing alcohol distilled out after a thermal reaction at 350°C for 90 minutes. Figure 3A shows the IR spectrum of light components distilled after thermally reacting coal tar pitch and n-butanol, and Figure 3B shows the IR spectrum of n-butanol. Figure 4A is an IR spectrum of light components distilled after thermally reacting coal tar pitch and secondary butanol, and Figure 4B is an IR spectrum of secondary butanol. FIG. 5 is a polarized light micrograph of mesophasic pitch obtained by thermally reacting coal tar pitch with alcohol and then heat-treating the pitch. FIG. 6 is a polarized light micrograph of mesophase pitch obtained by heat-treating coal tar pitch. FIG. 7 is a polarized light micrograph of mesophasic pitch obtained by removing the QI content of soft coal tar pitch, then thermally reacting with alcohol, and then heat-treating the pitch. FIG. 8 is a polarized light micrograph of a mesophase pitch obtained by removing the QI content of the coal tar soft pitch and then heat-treating it. FIG. 9 is a polarized light micrograph of mesophase pitch obtained by thermally reacting petroleum pitch with alcohol and then heat-treating it. 1st
Figure 0 is a polarized light micrograph of mesophase pitch obtained by heat-treating petroleum-based pitch.
Claims (1)
℃以上の温度で熱反応させたのち、さらにメソフ
エースが生成する迄熱処理することから成る炭素
製品用ピツチの製造方法。 2 重質瀝青質類とアルコール類との熱反応が加
圧下に行なわれる特許請求の範囲第1項記載の製
造方法。 3 アルコール類を重質瀝青質類に対して1重量
%以上添加し、熱反応が300℃以上で加圧下に5
分以上行なわれる特許請求の範囲第1項記載の製
造方法。 4 重質瀝青質類とアルコール類との熱反応が塩
基性物質の触媒作用下に行われる特許請求の範囲
第1項記載の製造方法。 5 熱処理が未反応のアルコール類を分離除去し
たのちに行なわれる特許請求の範囲第1項記載の
製造方法。 6 炭素製品用ピツチがメソフエースを40%以上
含む炭素繊維用ピツチである特許請求の範囲第1
項記載の製造方法。[Claims] 1.250 by adding alcohol to heavy bituminous substances
A method for producing pitch for carbon products, which comprises carrying out a thermal reaction at a temperature of ℃ or higher, and then further heat-treating until mesophase is produced. 2. The manufacturing method according to claim 1, wherein the thermal reaction between heavy bituminous substances and alcohols is carried out under pressure. 3 Alcohols are added in an amount of 1% by weight or more based on heavy bituminous materials, and the thermal reaction is carried out at 300℃ or higher under pressure.
The manufacturing method according to claim 1, wherein the manufacturing method is carried out for more than 1 minute. 4. The manufacturing method according to claim 1, wherein the thermal reaction between heavy bituminous substances and alcohols is carried out under the catalytic action of a basic substance. 5. The manufacturing method according to claim 1, wherein the heat treatment is carried out after separating and removing unreacted alcohols. 6. Claim 1, wherein the pitch for carbon products is pitch for carbon fiber containing 40% or more of mesophace.
Manufacturing method described in section.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59064227A JPS60208393A (en) | 1984-03-31 | 1984-03-31 | Preparation of pitch for carbon product |
| US06/717,069 US4631181A (en) | 1984-03-31 | 1985-03-28 | Process for producing mesophase pitch |
| DE8585302226T DE3568796D1 (en) | 1984-03-31 | 1985-03-29 | Process for producing mesophase pitch and carbon products produced from the mesophase pitch |
| EP85302226A EP0157615B1 (en) | 1984-03-31 | 1985-03-29 | Process for producing mesophase pitch and carbon products produced from the mesophase pitch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59064227A JPS60208393A (en) | 1984-03-31 | 1984-03-31 | Preparation of pitch for carbon product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60208393A JPS60208393A (en) | 1985-10-19 |
| JPS6251997B2 true JPS6251997B2 (en) | 1987-11-02 |
Family
ID=13252009
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59064227A Granted JPS60208393A (en) | 1984-03-31 | 1984-03-31 | Preparation of pitch for carbon product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60208393A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4157966B1 (en) * | 2020-05-28 | 2025-07-02 | Epsilon Advanced Materials PVT Ltd | System and process for producing mesophase coke from isotropic pitch |
-
1984
- 1984-03-31 JP JP59064227A patent/JPS60208393A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60208393A (en) | 1985-10-19 |
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