JPS6254173B2 - - Google Patents
Info
- Publication number
- JPS6254173B2 JPS6254173B2 JP1972880A JP1972880A JPS6254173B2 JP S6254173 B2 JPS6254173 B2 JP S6254173B2 JP 1972880 A JP1972880 A JP 1972880A JP 1972880 A JP1972880 A JP 1972880A JP S6254173 B2 JPS6254173 B2 JP S6254173B2
- Authority
- JP
- Japan
- Prior art keywords
- brand
- stowage
- pile
- loading
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
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- Manufacture And Refinement Of Metals (AREA)
Description
本発明は主として焼結鉱用原料の均質積付方法
に関するものである。
製銑工程においては、通常粉状鉄鉱石を焼結鉱
またはペレツトとして高炉に供給することが一般
化している。これは、長期にわたつて均質な原料
を用いて操炉することが、最も効率のよい安定し
た操業を保証することとなり、その結果、製造し
た銑鉄コストを安くすることができるからであ
る。
そのような理由から多量の鉄鉱石を粉状で購入
したり塊で購入した鉱石を破砕して粉状とし、こ
れをシエプロン法、平行パイル法、ホリゾンタル
法で積付けて大量の均質原料を準備し、これを順
次切出して焼結鉱や、ペレツトを製造して長期に
わたつて安定した成分、品質の原料で製銑を行つ
ている。ここで問題になるのは、この均質化の第
一段階である原料の均質化の方法である。
即ち、特公昭54−40441号公報による提案の如
く均質化に対し悪影響のある原料鉱石群を積付の
位置を限定して、その悪影響を緩和しようとして
いるが、完全に均質化していないのが実状であ
る。
これは第1図に示すように、積付段面からみる
と、恰も均質化を図つているように見えるが、こ
れがパイルから切出される状態を考えると、第2
図に示す如く必ずしも満足出来る方法ではない。
この点について、第1図と第2図をもとに考察
する。今第1図の積付各層の銘柄をA、B、C、
Dとした場合、後述の本発明の実施例の第2表に
示す各ブロツクを同一銘柄のみで構成したことと
なり、第2図に示すダブルホイル式切出装置1,
2で切出した銘柄別面積でみると、各銘柄A、
B、C、Dで示される面積に大きな差があり、搬
送ベルト上へ切出された単位にも構成に大きな差
がある。これはとりもなおさず、特殊成分を主体
とする鉱石を何処に積付けてもこの提案が目的を
達し得ないことを示している。つまり充分に均質
な原料配合が得られないのである。しかも、この
変動はダブルホイル式切出装置の往復毎に一つの
周期をもつており、その変動が繰り返し発生する
ものである。この提案はこのような問題点を抱え
ており、その結果、切出し原料の塩基度のバラツ
キが月間平均値で0.025と大きい。
本発明は上記した従来方法の問題点を伴わず、
かつ均質化が更に優る方法を実験、検討の結果な
されたもので、その特徴とするところは
焼結鉱の成分、品質にもとづき、粉状積付原料
の目標成分、粒度を決定し、これと粉状積付原料
の各種銘柄別成分粒度をもとに各銘柄の配合割合
を設定、この配合割合と積付パイル計画の全重量
をもとに各銘柄の配合重量を算出すると共に、積
付パイル計画の全重量を複数の所定等量に区分し
て積付ブロツクとし、前記各種銘柄を、各積付ブ
ロツクに、該ブロツク間が均質となる量に配分
し、各積付ブロツク順に且つブロツク内は、該配
分の各銘柄順に積付けることを特徴とする粉状原
料の積付方法にある。
以下、本発明をその実施例をもとに詳細に説明
する。
先づ計画焼結鉱の目標成分、品質から、第1表
に示すベツデイングパイル全体の統一目標成分、
品質の構成を決定した。
The present invention mainly relates to a method for homogeneously loading raw materials for sintered ore. In the ironmaking process, it is common practice to feed powdered iron ore to a blast furnace in the form of sinter or pellets. This is because operating the furnace using homogeneous raw materials over a long period of time guarantees the most efficient and stable operation, and as a result, the cost of manufactured pig iron can be reduced. For this reason, large amounts of iron ore are purchased in powder form, or ore purchased in bulk is crushed into powder, and this is stacked using the siebron method, parallel pile method, or horizontal method to prepare a large amount of homogeneous raw material. This is then cut out one by one to produce sintered ore and pellets, and iron is made using raw materials with stable ingredients and quality over a long period of time. The problem here is the method of homogenizing the raw materials, which is the first step of homogenization. In other words, as proposed in Japanese Patent Publication No. 54-40441, attempts have been made to limit the loading positions of raw material ores that have a negative impact on homogenization in order to alleviate the negative impact, but the results have not been completely homogenized. This is the actual situation. As shown in Figure 1, when viewed from the loading step surface, this appears to be an attempt to achieve homogenization, but if we consider the state in which this is cut out from the pile, it becomes clear that the
As shown in the figure, this method is not necessarily satisfactory. This point will be considered based on FIGS. 1 and 2. Now, the brands of each stowage layer in Figure 1 are A, B, C,
In the case of D, each block shown in Table 2 of the embodiments of the present invention described later is composed of only the same brand, and the double foil type cutting device 1 shown in FIG.
Looking at the area by brand extracted in step 2, each brand A,
There is a large difference in the areas indicated by B, C, and D, and there is also a large difference in the structure of the units cut out onto the conveyor belt. This clearly shows that this proposal cannot achieve its purpose no matter where the ore containing special components is loaded. In other words, a sufficiently homogeneous blend of raw materials cannot be obtained. Moreover, this fluctuation has one cycle for each reciprocation of the double-foil cutting device, and this fluctuation occurs repeatedly. This proposal has such problems, and as a result, the monthly average variation in basicity of the cut raw material is as large as 0.025. The present invention does not have the problems of the conventional method described above,
This method was developed as a result of experiments and studies to find a method that achieves even better homogenization.The main feature of this method is that it determines the target composition and particle size of the powdered material based on the composition and quality of the sintered ore. The blending ratio of each brand is set based on the particle size of each brand of powdered stowage material, and the blending weight of each brand is calculated based on this blending ratio and the total weight of the stowage pile plan. The total weight of the pile plan is divided into a plurality of predetermined equal amounts to form stowage blocks, and the various brands are distributed to each stowage block in an amount that is uniform between the blocks, and the blocks are divided in the order of each stowage block. The second feature is a method of stacking powdery raw materials, which is characterized by stacking each brand in the order of distribution. Hereinafter, the present invention will be explained in detail based on examples thereof. First, from the target composition and quality of the planned sintered ore, the unified target composition of the entire bedding pile shown in Table 1,
The quality structure was determined.
【表】
次いで、この目標成分、品質をもとに現有原料
とパイリング時入荷が確定している各銘柄の成
分、品質をもとに、目標、成分、品質を満足す
る、各銘柄、配合割合を算出しこれをもとにパイ
ル積付重量を構成する各銘柄別配合量を算出し、
これを各銘柄共、第2表の如く配分し、この配分
量毎にシエプロン法で層別に積付けた。この時の
積付計画の一例を第2表に示す。
焼結鉱の目標成分、品質にもとづき、粉状積付
原料全体の目標成分、粒度を決定し、一方粉状積
付原料の各銘柄成分、粒度をもとに各銘柄の配合
割合(第2表配合%欄)を算出する。この配合割
合と粉状積付原料全体(以下積付パイルと称す
る)の積付計画重量(第2表合計欄140000ton)
をもとに各銘柄の全体配合重量を第2表に示す如
く設定すると共に、積付パイルを高さ方向に複数
(本例では4)の所定等量(第2表最下段
35000ton)に分割して積付ブロツクとし、各積付
ブロツクは第2表に示す銘柄別の配分重量によつ
て目標成分、粒度の均質区分を構成せしめる。
そして実際の積付けは、所定のブロツク順で、
しかも各ブロツクの銘柄別積付順列が各積付ブロ
ツク間で少なくとも一定になるように積付ける。[Table] Next, based on the target ingredients and quality, and based on the ingredients and quality of the existing raw materials and each brand that has been confirmed to arrive at the time of piling, each brand and blending ratio that satisfies the target, ingredients, and quality is determined. Based on this, calculate the amount of each brand that makes up the pile loading weight,
This was allocated to each brand as shown in Table 2, and the allocated amount was stacked in layers using the Siepron method. An example of the stowage plan at this time is shown in Table 2. Based on the target composition and quality of the sintered ore, the target composition and particle size of the entire powdered loading material are determined, and on the other hand, the blending ratio of each brand (the second % column in the table). This mixing ratio and the planned stowage weight of the entire powder stowage material (hereinafter referred to as stowage pile) (Table 2 total column 140,000 tons)
Based on this, set the overall blended weight of each brand as shown in Table 2, and set the stowage pile in a plurality (4 in this example) of predetermined equal weights (the bottom row of Table 2) in the height direction.
35,000 tons) to form stowage blocks, and each stowage block constitutes a homogeneous division of target components and particle size according to the distributed weight by brand shown in Table 2. The actual stowage is carried out in a predetermined block order.
Moreover, the products are stacked so that the stacking order for each brand in each block is at least constant between each stacking block.
【表】【table】
【表】
かくして、この各パイルをダブルホイル式切出
装置で切出し順次焼結工場に供給しつつ所定のサ
ンプリング装置で試料を採取して供給原料の成
分、品質を管理した。この時のデータからみると
パイルの塩基度の月平均バラツキは0.016であ
り、前記従来方法の0.025に比し極めて小さくな
り均質化は一段と向上した。
以上説明した本発明方法によると積付区分別に
何れも成分、品質、構成が均等なので切出し原料
は、均質であり、これで造られる焼結鉱の品質は
均等安定し、それを原料とする高炉の炉況は極め
て高位に安定した操炉が可能となる等、本発明の
もたらす効果は大きい。[Table] Thus, each pile was cut out using a double-foil cutting device and sequentially supplied to a sintering factory, and samples were taken using a predetermined sampling device to control the composition and quality of the feedstock. Looking at the data at this time, the monthly average variation in the basicity of the pile was 0.016, which was extremely small compared to 0.025 in the conventional method, and homogenization was further improved. According to the method of the present invention explained above, the ingredients, quality, and composition are uniform for each loading category, so the cut raw material is homogeneous, and the quality of the sintered ore produced from it is uniform and stable, and the blast furnace using it as raw material The present invention has great effects, such as making it possible to operate the furnace with extremely high stability.
第1図はシエプロン法による積付パイルの断面
構成説明図、第2図はシエプロン法で積付られた
パイルの切出し時の層別切出量分布の説明図であ
る。
FIG. 1 is an explanatory diagram of the cross-sectional structure of a pile stacked by the SIEPRON method, and FIG. 2 is an explanatory diagram of the cut-out amount distribution by layer when the pile stacked by the SIEPRON method is cut out.
Claims (1)
料の目標成分、粒度を決定し、これと粉状積付原
料の各種銘柄別成分、粒度をもとに各銘柄の配合
割合を設定、この配合割合と積付パイル計画の全
重量をもとに各銘柄の配合重量を算出すると共
に、積付パイル計画の全重量を複数の所定等量に
区分して積付ブロツクとし、前記各種銘柄を、各
積付ブロツクに、該ブロツク間が均質となる量に
配分し、各積付ブロツク順に且つブロツク内は、
該配分の各銘柄順に積付けることを特徴とする粉
状原料の積付方法。1 Based on the composition and quality of the sintered ore, determine the target composition and particle size of the powdered loading material, and set the blending ratio of each brand based on this and the components and particle size of each brand of powdered loading material. The combined weight of each brand is calculated based on this mixing ratio and the total weight of the stowage pile plan, and the total weight of the stowage pile plan is divided into a plurality of predetermined equal amounts to form stowage blocks, and the various types mentioned above are calculated. Allocate the brands to each loading block in an amount that is uniform between the blocks, and in the order of each loading block and within the block.
A method for stowing powdery raw materials, characterized in that each brand of the distribution is stowed in order.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1972880A JPS56117926A (en) | 1980-02-21 | 1980-02-21 | Method of piling up powdery raw material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1972880A JPS56117926A (en) | 1980-02-21 | 1980-02-21 | Method of piling up powdery raw material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56117926A JPS56117926A (en) | 1981-09-16 |
| JPS6254173B2 true JPS6254173B2 (en) | 1987-11-13 |
Family
ID=12007366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1972880A Granted JPS56117926A (en) | 1980-02-21 | 1980-02-21 | Method of piling up powdery raw material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS56117926A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63284383A (en) * | 1987-05-15 | 1988-11-21 | 大岩 正博 | Left and right openable door |
-
1980
- 1980-02-21 JP JP1972880A patent/JPS56117926A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63284383A (en) * | 1987-05-15 | 1988-11-21 | 大岩 正博 | Left and right openable door |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56117926A (en) | 1981-09-16 |
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