JPS6254325B2 - - Google Patents
Info
- Publication number
- JPS6254325B2 JPS6254325B2 JP5244081A JP5244081A JPS6254325B2 JP S6254325 B2 JPS6254325 B2 JP S6254325B2 JP 5244081 A JP5244081 A JP 5244081A JP 5244081 A JP5244081 A JP 5244081A JP S6254325 B2 JPS6254325 B2 JP S6254325B2
- Authority
- JP
- Japan
- Prior art keywords
- compound
- reaction product
- polymerization
- catalyst component
- solid catalyst
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- -1 aluminum alkoxide Chemical class 0.000 claims description 42
- 239000011949 solid catalyst Substances 0.000 claims description 42
- 239000007795 chemical reaction product Substances 0.000 claims description 39
- 150000001875 compounds Chemical class 0.000 claims description 31
- 239000010936 titanium Substances 0.000 claims description 31
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 26
- 239000005977 Ethylene Substances 0.000 claims description 26
- 239000003054 catalyst Substances 0.000 claims description 26
- 229910052719 titanium Inorganic materials 0.000 claims description 26
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 25
- 229910052736 halogen Inorganic materials 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 150000002367 halogens Chemical class 0.000 claims description 18
- 150000003377 silicon compounds Chemical class 0.000 claims description 16
- 229910052720 vanadium Inorganic materials 0.000 claims description 15
- 239000011777 magnesium Substances 0.000 claims description 12
- 150000002901 organomagnesium compounds Chemical group 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 125000004429 atom Chemical group 0.000 claims description 8
- 229910052749 magnesium Inorganic materials 0.000 claims description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 230000000379 polymerizing effect Effects 0.000 claims description 5
- 125000003545 alkoxy group Chemical group 0.000 claims description 4
- 125000000962 organic group Chemical group 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 229910052727 yttrium Inorganic materials 0.000 claims description 3
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 claims 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 42
- 238000006116 polymerization reaction Methods 0.000 description 36
- 239000004698 Polyethylene Substances 0.000 description 26
- 238000004519 manufacturing process Methods 0.000 description 24
- 229920000573 polyethylene Polymers 0.000 description 24
- 239000002904 solvent Substances 0.000 description 20
- 230000005484 gravity Effects 0.000 description 19
- 229920000642 polymer Polymers 0.000 description 12
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 12
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 239000004215 Carbon black (E152) Substances 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- 229930195733 hydrocarbon Natural products 0.000 description 9
- 150000002430 hydrocarbons Chemical class 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 8
- 239000002245 particle Substances 0.000 description 7
- 239000002685 polymerization catalyst Substances 0.000 description 7
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 5
- QUXHCILOWRXCEO-UHFFFAOYSA-M magnesium;butane;chloride Chemical compound [Mg+2].[Cl-].CCC[CH2-] QUXHCILOWRXCEO-UHFFFAOYSA-M 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 239000005049 silicon tetrachloride Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- DKQVJMREABFYNT-UHFFFAOYSA-N ethene Chemical group C=C.C=C DKQVJMREABFYNT-UHFFFAOYSA-N 0.000 description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- 229910052723 transition metal Inorganic materials 0.000 description 4
- 150000003624 transition metals Chemical class 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- JPUHCPXFQIXLMW-UHFFFAOYSA-N aluminium triethoxide Chemical compound CCO[Al](OCC)OCC JPUHCPXFQIXLMW-UHFFFAOYSA-N 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 150000002902 organometallic compounds Chemical class 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003682 vanadium compounds Chemical class 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- WZJUBBHODHNQPW-UHFFFAOYSA-N 2,4,6,8-tetramethyl-1,3,5,7,2$l^{3},4$l^{3},6$l^{3},8$l^{3}-tetraoxatetrasilocane Chemical compound C[Si]1O[Si](C)O[Si](C)O[Si](C)O1 WZJUBBHODHNQPW-UHFFFAOYSA-N 0.000 description 1
- VLQZJOLYNOGECD-UHFFFAOYSA-N 2,4,6-trimethyl-1,3,5,2,4,6-trioxatrisilinane Chemical compound C[SiH]1O[SiH](C)O[SiH](C)O1 VLQZJOLYNOGECD-UHFFFAOYSA-N 0.000 description 1
- CMAOLVNGLTWICC-UHFFFAOYSA-N 2-fluoro-5-methylbenzonitrile Chemical compound CC1=CC=C(F)C(C#N)=C1 CMAOLVNGLTWICC-UHFFFAOYSA-N 0.000 description 1
- 239000007818 Grignard reagent Substances 0.000 description 1
- 229910020175 SiOH Inorganic materials 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- IZDLWTNAKXVPIX-UHFFFAOYSA-N benzyl-hydroxy-diphenylsilane Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(O)CC1=CC=CC=C1 IZDLWTNAKXVPIX-UHFFFAOYSA-N 0.000 description 1
- SZZPLIQXDJWGIS-UHFFFAOYSA-N butoxy(trichloro)silane Chemical compound CCCCO[Si](Cl)(Cl)Cl SZZPLIQXDJWGIS-UHFFFAOYSA-N 0.000 description 1
- VUSHUWOTQWIXAR-UHFFFAOYSA-N butyl(trihydroxy)silane Chemical compound CCCC[Si](O)(O)O VUSHUWOTQWIXAR-UHFFFAOYSA-N 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- IXIOLGYXQUHGAH-UHFFFAOYSA-N chloro-methyl-(2-methylphenyl)silane Chemical compound Cl[SiH](C)C1=C(C=CC=C1)C IXIOLGYXQUHGAH-UHFFFAOYSA-N 0.000 description 1
- 125000000068 chlorophenyl group Chemical group 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- VJRUISVXILMZSL-UHFFFAOYSA-M dibutylalumanylium;chloride Chemical compound CCCC[Al](Cl)CCCC VJRUISVXILMZSL-UHFFFAOYSA-M 0.000 description 1
- UFCXHBIETZKGHB-UHFFFAOYSA-N dichloro(diethoxy)silane Chemical compound CCO[Si](Cl)(Cl)OCC UFCXHBIETZKGHB-UHFFFAOYSA-N 0.000 description 1
- NPPCDYNLOPEEJL-UHFFFAOYSA-N dicyclohexyl(dihydroxy)silane Chemical compound C1CCCCC1[Si](O)(O)C1CCCCC1 NPPCDYNLOPEEJL-UHFFFAOYSA-N 0.000 description 1
- DAKRXZUXJUPCOF-UHFFFAOYSA-N diethyl(dihydroxy)silane Chemical compound CC[Si](O)(O)CC DAKRXZUXJUPCOF-UHFFFAOYSA-N 0.000 description 1
- HJXBDPDUCXORKZ-UHFFFAOYSA-N diethylalumane Chemical compound CC[AlH]CC HJXBDPDUCXORKZ-UHFFFAOYSA-N 0.000 description 1
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 1
- OLLFKUHHDPMQFR-UHFFFAOYSA-N dihydroxy(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](O)(O)C1=CC=CC=C1 OLLFKUHHDPMQFR-UHFFFAOYSA-N 0.000 description 1
- BSNASBXELXDWSZ-UHFFFAOYSA-N dihydroxy(dipropyl)silane Chemical compound CCC[Si](O)(O)CCC BSNASBXELXDWSZ-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 1
- LVCMXMSJOUJZFC-UHFFFAOYSA-N diphenyl(silyloxy)silane Chemical compound C=1C=CC=CC=1[SiH](O[SiH3])C1=CC=CC=C1 LVCMXMSJOUJZFC-UHFFFAOYSA-N 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 150000004795 grignard reagents Chemical class 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- MLPRTGXXQKWLDM-UHFFFAOYSA-N hydroxy-methyl-diphenylsilane Chemical compound C=1C=CC=CC=1[Si](O)(C)C1=CC=CC=C1 MLPRTGXXQKWLDM-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000002681 magnesium compounds Chemical class 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000005055 methyl trichlorosilane Substances 0.000 description 1
- JLUFWMXJHAVVNN-UHFFFAOYSA-N methyltrichlorosilane Chemical compound C[Si](Cl)(Cl)Cl JLUFWMXJHAVVNN-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 239000005054 phenyltrichlorosilane Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- AIFMYMZGQVTROK-UHFFFAOYSA-N silicon tetrabromide Chemical compound Br[Si](Br)(Br)Br AIFMYMZGQVTROK-UHFFFAOYSA-N 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 description 1
- 125000004665 trialkylsilyl group Chemical group 0.000 description 1
- MYWQGROTKMBNKN-UHFFFAOYSA-N tributoxyalumane Chemical compound [Al+3].CCCC[O-].CCCC[O-].CCCC[O-] MYWQGROTKMBNKN-UHFFFAOYSA-N 0.000 description 1
- SQBBHCOIQXKPHL-UHFFFAOYSA-N tributylalumane Chemical compound CCCC[Al](CCCC)CCCC SQBBHCOIQXKPHL-UHFFFAOYSA-N 0.000 description 1
- SELBPKHVKHQTIB-UHFFFAOYSA-N trichloro(ethoxy)silane Chemical compound CCO[Si](Cl)(Cl)Cl SELBPKHVKHQTIB-UHFFFAOYSA-N 0.000 description 1
- ZOYFEXPFPVDYIS-UHFFFAOYSA-N trichloro(ethyl)silane Chemical compound CC[Si](Cl)(Cl)Cl ZOYFEXPFPVDYIS-UHFFFAOYSA-N 0.000 description 1
- ORVMIVQULIKXCP-UHFFFAOYSA-N trichloro(phenyl)silane Chemical compound Cl[Si](Cl)(Cl)C1=CC=CC=C1 ORVMIVQULIKXCP-UHFFFAOYSA-N 0.000 description 1
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 1
- 239000005052 trichlorosilane Substances 0.000 description 1
- WVMSIBFANXCZKT-UHFFFAOYSA-N triethyl(hydroxy)silane Chemical compound CC[Si](O)(CC)CC WVMSIBFANXCZKT-UHFFFAOYSA-N 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- FCVNATXRSJMIDT-UHFFFAOYSA-N trihydroxy(phenyl)silane Chemical compound O[Si](O)(O)C1=CC=CC=C1 FCVNATXRSJMIDT-UHFFFAOYSA-N 0.000 description 1
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 1
- UHUUYVZLXJHWDV-UHFFFAOYSA-N trimethyl(methylsilyloxy)silane Chemical compound C[SiH2]O[Si](C)(C)C UHUUYVZLXJHWDV-UHFFFAOYSA-N 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- AAPLIUHOKVUFCC-UHFFFAOYSA-N trimethylsilanol Chemical compound C[Si](C)(C)O AAPLIUHOKVUFCC-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ZFYVMCFENKKDFG-UHFFFAOYSA-N trioctoxyalumane Chemical compound [Al+3].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-] ZFYVMCFENKKDFG-UHFFFAOYSA-N 0.000 description 1
- NLSXASIDNWDYMI-UHFFFAOYSA-N triphenylsilanol Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(O)C1=CC=CC=C1 NLSXASIDNWDYMI-UHFFFAOYSA-N 0.000 description 1
- KBIVYLAXTOXPOR-UHFFFAOYSA-N tris(2-ethylhexoxy)alumane Chemical compound CCCCC(CC)CO[Al](OCC(CC)CCCC)OCC(CC)CCCC KBIVYLAXTOXPOR-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
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ãããDETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for polymerizing ethylene using a catalyst comprising a special solid catalyst component containing a titanium or vanadium compound and an organoaluminum compound, in which the bulk specific gravity of the polyethylene powder is extremely high;
The object of the present invention is to provide a method for producing a polymer with uniform particle size at a good yield. In recent years, various techniques have been proposed for the purpose of increasing the catalyst efficiency and omitting the catalyst removal step in so-called Ziegler-type olefin polymerization catalysts comprising a transition metal compound and an organometallic compound.
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åé«ããšãããŸã§å°éããŠãããã®ãããã In other words, a group of catalysts using a reaction product of an inorganic magnesium compound and a titanium or vanadium compound has been proposed as a highly active catalyst, and the polymer yield per transition metal and per solid catalyst component has reached a sufficiently high level. There are some.
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èœãšãªãã However, there is an ever-increasing need to reduce construction and manufacturing costs by simplifying the process, and to this end, it is necessary to improve the catalyst components to increase the activity per transition metal and solid catalyst component, and to use such catalysts. When carrying out continuous slurry polymerization, it is necessary to enable efficient long-term continuous operation. To achieve this, it is necessary to obtain a polymer with a high bulk specific gravity with a uniform particle size and less formation of fine polymers.This will increase the slurry concentration, reduce the amount of solvent used, and further increase the It becomes possible to reduce construction costs and manufacturing costs.
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ãã The present inventors have been conducting various studies on polymerization catalysts for some time, and have developed a method for polymerizing ethylene with high catalytic activity and producing polyethylene with good powder properties using specific organosilicon compounds and organomagnesium compounds. He invented a method using a catalyst consisting of an organometallic compound and a solid catalyst component insoluble in an inert hydrocarbon solvent obtained by reacting the reaction product with a halogen-containing compound of titanium or vanadium. A patent application was filed as No.
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çç²äœæ§ç¶ã®ç¹ã§ãåªãããã®ã§ãã€ãã According to this method, the polyethylene yield per unit weight of the transition metal and solid catalyst component is high, and even if the resulting polyethylene is omitted from the purification step after polymerization, it can be easily processed by the molding process caused by the catalyst residue. This was extremely preferable as it did not cause rusting of the machine or coloring or deterioration of the molded product. It was also excellent in terms of powder properties such as a narrow particle size distribution of polyethylene and a relatively high bulk specific gravity.
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ãšãèŠæãããã In particular, the higher the bulk specific gravity is, the more likely it is that (1) during polymerization operation;
Since the concentration of the polymer slurry can be maintained high, the production capacity of the polymerization vessel can be improved. (2) The amount of solvent used relative to the amount of unit polymer produced can be reduced. (3) Since the solvent content in the obtained wet cake is reduced, the amount of heat required for drying the polymer can be saved. (4) The silo for storing dried polymers can be small. (5) When pelletizing, the pelletizer has good bite and capacity is improved. For the following reasons, it is desired that it be as high as possible.
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補é ããæ¹æ³ãæäŸããã«ããã An object of the present invention is to provide a method for producing polyethylene having a uniform particle size and particularly high bulk specific gravity using a highly active catalyst.
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ãç¹åŸŽãšãããšãã¬ã³ã®æ¹è¯éåæ¹æ³ã§ããã The present invention comprises (a) a reaction product [A] of a hydropolysiloxane or a silicon compound in which an organic group and a hydroxyl group are bonded to a silicon atom, and an organomagnesium compound, and (b) a halogen-containing compound of titanium or vanadium. , magnesium 1 in the reaction product [A]
The reaction is carried out at a ratio of 0.05 to 0.5 mol per gram atom, and then (c) aluminum alkoxide, and (d) general formula SiXnY 4-o (where X: Cl or
Br, Y: hydrogen, alkyl group, or alkoxy group n: represents an integer from 1 to 4, respectively. ) to the reaction product [B] obtained by reacting the halogen-containing silicon compound represented by (d)
Solid catalyst component [C] obtained by reacting a halogen-containing compound of titanium or vanadium,
and An improved method for polymerizing ethylene, characterized in that ethylene is polymerized using a catalyst comprising an organoaluminum compound.
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ãããç²åç¹æ§ãæããŠããã In the ethylene polymerization method using the catalyst of the present invention, the activity per transition metal and per solid catalyst component is extremely high, so it is not only excellent as a catalyst for use in processes that omit the catalyst removal step, but also has fine particles. It has extremely excellent particle properties, such as less generation of coarse particles that interfere with polymer production and continuous polymerization, and a polymer with uniform particle size and high bulk specific gravity can be obtained.
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ã«ãããããªã·ãããµã³çããããããã The hydrobolysiloxane used in the production of the reaction product [A] in the present invention has the following general formula R'aHbSiO4-ab/2...(1) (where R' is an alkyl group, an aryl group, A monovalent organic group selected from the group consisting of an aralkyl group, an alkoxy group, and an alloxy group, a represents 0, 1 or 2, b represents 1, 2 or 3, and a+bâŠ3
It is. ) or a mixture thereof with a structural unit shown in
Examples include those in the form of grease or wax with various degrees of polymerization up to centistokes, and those in the form of solids. Since the structure of the terminal group of this hydropolysiloxane does not significantly affect the activity, it may be capped with any inert group such as a trialkylsilyl group. Specific examples include tetramethyldisiloxane, diphenyldisiloxane, trimethylcyclotrisiloxane, tetramethylcyclotetrasiloxane, methylhydropolysiloxane, phenylhydropolysiloxane, ethoxyhydropolysiloxane, cyclooctylhydropolysiloxane, and chlorophenyl. Examples include hydropolysiloxane.
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ãã Another group of silicon compounds used in the production of the reaction product [A] in the present invention are those in which an organic group and a hydroxyl group are bonded to a silicon atom, and have the following general formula R 2 o Si (OH ) 4-o ...() (However, R 2 represents a monovalent hydrocarbon residue having 1 to 18 carbon atoms, and n represents a number of 1, 2 or 3, and R 2 in one molecule. When a plurality of compounds exist, they may be the same or different.) and polysiloxane compounds corresponding to condensates thereof. Examples of R 2 in formula () include alkyl groups, cycloalkyl groups, aralkyl groups, aryl groups, alkaryl groups, etc., which are linear, branched, saturated, unsaturated, Any cyclic type may be used. Examples of the silane type compound represented by the above formula () where n is 3 include trimethylhydroxysilane, triethylhydroxysilane, triphenylhydroxysilane,
Examples include methyldiphenylhydroxysilane and benzyldiphenylhydroxysilane. Also n
Examples of compounds where is 2 include diethyldihydroxysilane, dipropyldihydroxysilane, diallyldihydroxysilane, dicyclohexyldihydroxysilane and diphenyldihydroxysilane. Furthermore, examples of compounds where n is 1 include butyltrihydroxysilane,
Examples include phenyltrihydroxysilane.
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ãã As a polysiloxane type compound corresponding to the bond of the compound represented by the above formula (), Si-O-
Those with a linear, branched or three-dimensional network structure having Si siloxane condensation are used, and there is no particular restriction on the degree of polymerization, ranging from a low degree of polymerization with a viscosity of several centistokes at 25°C. Examples include those in the form of grease or wax with a density of 1,000,000 centistokes, and those in the form of a complete solid.
As shown in formula (), any polysiloxane type compound can be used as long as it contains one or more hydroxyl groups per molecule, but compounds with too few hydroxyl groups are not practical. The content of hydroxyl groups in the polysiloxane type compound is preferably 0.1% by weight or more. Examples of the polysiloxane type compounds used in the present invention include HO[Si(CH 3 ) 2 O]
α,Ï-dihydroxydimethylpolysiloxane represented by nH (where n represents an integer of 2 or more), HO[Si(CH 3 ) (C 6 H 5 )O] nH (where n
represents an integer greater than or equal to 2. ) denoted by α, Ï-
Examples include dihydroxymethylphenylpolysiloxane. Of course, a mixture of two or more of the silicon compounds represented by the above general formulas () and () can be used in producing the reaction product [A] in the present invention, and also has high catalytic efficiency. It does not necessarily have to be pure as long as it can be obtained.
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It has the relationship p+q=1. ), its ether complex compound, or a mixture thereof; for example, a so-called Grignard reagent in the narrow sense, represented by R 3 MgX where p is 0 and q is 1, p
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(R 3 MgX) Various organic magnesium halides represented by q , their ether complexes, or mixtures thereof. These organomagnesium compounds are prepared by a conventionally known method, for example, in an ether solvent such as diethyl ether, dibutyl ether, or tetrahydrofuran, or in a hydrocarbon solvent such as heptane, octane, benzene, toluene, etc., using an appropriate amount of a complexing agent such as an ether or an amine. easily synthesized in the presence of
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ããã The reaction product [A] used in the present invention is a hydropolysiloxane represented by the above formula (), ()
It can be easily obtained by reacting a silicon compound represented by the formula or a condensate thereof with an organomagnesium compound represented by the general formula () by any method. For example, the reaction between a hydropolysiloxane and an organomagnesium compound reagent can be carried out by adding the hydropolysiloxane little by little to an organomagnesium compound synthesized in an appropriate solvent while stirring.
This can be done by heating for a predetermined period of time after adding the entire amount. This reaction proceeds at room temperature with a strong exotherm, but in order to complete the reaction it is preferred to heat the reaction mixture at 50-100°C for 1-5 hours. However, this operation is not always necessary. The charging ratio of hydropolysiloxane and organomagnesium compound is MgR 3 :Si molar ratio of 0.05.
It is preferable to set the ratio to 1:1. Further, the reaction between the silicon compound and the organomagnesium compound represented by the above formula () can be carried out by, for example, adding the organomagnesium compound synthesized in a suitable solvent little by little to the silicon compound while stirring in an inert gas atmosphere. After adding the entire amount, stirring is continued for a certain period of time to complete the reaction. In this case, the silicon compound may be used alone, but it is also preferable to use it diluted with a solvent such as a hydrocarbon solvent.
This reaction can generally be carried out at a temperature of -50â to 100â, and the time required for the reaction is 30 minutes to 5 minutes.
Time is enough. The charging ratio is preferably such that the ratio of magnesium hydrocarbon bonds (Mg-R 3 ) to hydroxyl groups (OH) of the silicon compound OH:MgR 3 is in the range of 1:0.05 to 1 in terms of molar ratio. You can select any percentage within the range.
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ãšããŠåå¿çæç©ããã®è£œé ã«äŸãããã The reaction product [A] thus obtained can be used as a reaction mixture to produce the solid catalyst component [C] via the reaction product [B], but it contains a large amount of ethers derived from the organomagnesium compound. When the reaction product [B] is dissolved or suspended in an inert hydrocarbon solvent, generally some or all of the solvent is removed from the reaction mixture containing the reaction product [A], and the reaction product [B] is dissolved or suspended in an inert hydrocarbon solvent. Provided for manufacturing.
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VCl4ãVOCl3çãæããããã The titanium halogen-containing compound used in the production of the reaction product [B] in the present invention has the general formula TiXn(OR 4 ) 4-o (where X is a halogen atom,
R 4 is a hydrocarbon group having 1 to 8 carbon atoms, and
n represents an integer from 1 to 4. ), examples of which are TiCl 4 , TiBr 4 , Ti
(OC 2 H 5 ) Cl 3 , Ti (OC 4 H 9 ) Cl 3 , Ti
(OC 2 H 5 ) 2 Cl 2 , Ti (OC 3 H 7 ) 2 Cl 2 , Ti
(OC 4 H 9 ) 2 Cl 2 and the like. In addition, examples of vanadium halogen-containing compounds used in the production of the reaction product [B] in the present invention include:
Examples include VCl 4 and VOCl 3 .
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ãªãªã¯ããã·ã¢ã«ãããŠã çãæããããã The third component used in the production of reaction product [B] is aluminum alkoxide, which has the general formula
It is represented by Al(OR 5 ) 3 (wherein R 5 represents a hydrocarbon group having 1 to 10 carbon atoms). Specific examples include triethoxyaluminum, tripropoxyaluminum, tributoxyaluminum, trioctoxyaluminum, and the like.
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ã¯ãã«ã·ã©ã³çã§ããã The fourth component used in the production of the reaction product [B] has the general formula SiXnY 4-o (where X: Cl or Br, Y: hydrogen, alkyl group or alkoxy group, n: 1 to 4 each represents an integer of ). Specifically, for example, silicon tetrachloride, silicon tetrabromide, trichlorosilane, methyltrichlorosilane, ethyltrichlorosilane, phenyltrichlorosilane,
These include dimethyldichlorosilane, ethoxytrichlorosilane, butoxytrichlorosilane, diethoxydichlorosilane, and the like.
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ã®ã奜ãŸããã In producing the reaction product [B], various methods can be used to react the four components consisting of the reaction product [A], a halogen-containing compound of titanium or vanadium, an aluminum alkoxide, and a halogen-containing silicon compound. However, it is preferable that the reaction product [A] is first reacted with a halogen-containing compound of titanium or vanadium, and then reacted with an aluminum alkoxide and a halogen-containing silicon compound. Either one of the aluminum alkoxide and the halogen-containing silicon compound may be added to the reaction system and the remaining components may be added after the reaction, or the two components may be added at the same time and reacted.
In the above reaction, an inert hydrocarbon solvent is used,
It is particularly preferred to carry out the reaction in an aromatic or halogenated aromatic solvent such as benzene, toluene, chlorobenzene and the like.
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ãããã The reaction between the reaction product [A] and the halogen-containing compound of titanium or vanadium is usually carried out at -30 to 50°C for 30°C.
It lasts from minutes to 3 hours. The quantitative ratio of both components is 1 mol or less of the halogen-containing compound of titanium or vanadium per 1 gram atom of magnesium in the reaction product [A], preferably 0.05 to 0.5 mol. That is, even if the amount of titanium or vanadium is less than this range, there is a tendency for the bulk specific gravity to decrease.
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10ã¢ã«ã®ç¯å²ã§ããã The obtained reaction product is further reacted with an aluminum alkoxide and a halogen-containing silicon compound, but in both cases, the temperature is 30 to 150°C.
A reaction time of minutes to 5 hours is sufficient. In this case, the quantitative ratio of each component is 0.1 to 3 mol of aluminum alkoxide and 0.2 to 3 mol of halogen-containing silicon compound per 1 gram atom of magnesium in the reaction product [A].
In the range of 10 moles.
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0.3ã30ã¢ã«ã®å²åã§ããã The reaction product [B] thus obtained is reacted again with a halogen-containing compound of titanium or vanadium to prepare a solid catalyst component [C]. In this case, the halogen-containing compound of titanium or vanadium is the compound specified above. chosen from the group. The reaction conditions are 0 to 150°C, 30 minutes to 5 hours, and the component amount ratio is halogenated titanium or vanadium per gram atom of magnesium in the reaction product [B].
The proportion is between 0.3 and 30 moles.
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åãé€å»ããåºäœè§Šåªæåãããååãããã In this way, solid catalyst component [C] is produced,
The soluble components are removed from the reaction mixture by washing with an inert hydrocarbon solvent such as hexane, heptane, kerosene, etc., and the solid catalyst component [C] is recovered.
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ããããã One component of the present catalyst system is an organoaluminum compound, specific examples of which are trimethylaluminum, triethylaluminum, tributylaluminum, diethylaluminum chloride, dibutylaluminum chloride, ethylaluminum sesquichloride, diethylaluminum hydride, dibutylaluminum hydride diethyl Examples include aluminum ethoxide.
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ããããšã«ãã容æã«ãšãã¬ã³ãéåããåŸãã The ethylene polymerization catalyst used in the present invention can be produced by contacting the solid catalyst component [C] with the organoaluminum compound in the presence or absence of an inert solvent, for example, in a catalyst preparation container or in a polymerization reaction. It can be easily adjusted by charging both in the presence of a solvent in a vessel and stirring. The preferred ratio of the two for forming the ethylene polymerization catalyst is 1 to 1 aluminum per gram atom of titanium or vanadium in the solid catalyst component [C].
1000 grams atom. If the polymerization catalyst is prepared in a polymerization reactor, after the formation of the catalyst, ethylene is fed into the same vessel, or if the polymerization catalyst is prepared in a separate vessel, the catalyst suspension is Ethylene can be easily polymerized by charging it into a polymerization reactor and supplying ethylene into the same container.
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ã¢ã«å«ãŸããããã«ããããšã奜ãŸããã The ethylene polymerization conditions in the ethylene polymerization method of the present invention may be almost the same as those when using a general Ziegler type catalyst. That is, this can be easily carried out by dispersing the catalyst of the present invention in a suitable inert hydrocarbon solvent such as hexane, heptane, kerosene, etc., and introducing ethylene into the solvent. The preferred polymerization temperature is 30 to 200°C, particularly 60 to 100°C, and the polymerization pressure is preferably normal pressure to 50 kg/cm 2 . In this case, the amount of catalyst used is preferably 0.1 to 50 mmol, particularly 0.3 to 10 mmol, of the organoaluminum compound per solvent.
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ã®ãæã广çãªèª¿ç¯æ¹æ³ã§ããã The molecular weight of the polymer obtained by the method of the present invention can be adjusted arbitrarily by changing the polymerization temperature, the amount of catalyst used, etc., but the most effective adjustment method is to add hydrogen to the polymerization system. be.
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±éåã«æçšã§ããã The polymerization catalysts used in the present invention are useful in the polymerization of ethylene and the copolymerization of ethylene with up to about 10% of alpha-olefins such as propylene, butene-1, hexene-1, and the like.
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ã§ã¯ãªãã The present invention will be explained in more detail below with reference to Examples, but the technical scope of the present invention is not limited thereto.
æž¬å®æ¹æ³ã¯æ¬¡ã®ãšããã§ããã The measurement method is as follows.
MI2ïŒã¡ã«ãã€ã³ããã¯ã¹ïŒASTMââ1238
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-65T, 190â, load 2.16Kg) Bulk specific gravity: In accordance with JISK6721-1966.
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American Chemical SocietyïŒç¬¬47å·»ïŒ1925幎ïŒ
第2002é ã«èšèŒã®ã®ã«ãã³ïŒGilmanïŒãã®æ¹æ³
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ãã°ãã·ãŠã ã¯ãã©ã€ãã¯ååšããªãã€ããExample 1 (1) Preparation of reaction product [A] 75 ml of a tetrahydrofuran solution of n-butylmagnesium chloride (0.167 mol as n-butylmagnesium chloride) was collected in a glass reactor whose interior had been thoroughly dried and purged with nitrogen. 10.5 ml (0.175 mol as Si) of methylhydropolysiloxane (viscosity at 25° C., approximately 30 centistokes) whose ends were capped with trimethylsilyl groups was gradually added dropwise with stirring. Since there was heat generation, the reactor was cooled with a refrigerant, and after the total addition, the reactor was kept at 70°C for 1 hour, and then cooled to room temperature to obtain a dark brown transparent solution. A portion of this solution was taken and published in the Journal of the American Chemical Society.
American Chemical Society) Volume 47 (1925)
The presence or absence of unreacted n-butylmagnesium chloride was examined by the method of Gilman et al. described on page 2002, and as a result, no unreacted n-butylmagnesium chloride was present.
éå°ã®ããã©ããããã©ã³ãé€å»ããããã«ã
ã®æº¶æ¶²ã100mlã®ãã«ãšã³ã§åžéãã160ã170mm
Hgã®æžå§äžã§ãã®æº¶æ¶²ãããããããããã©ã³
ãšãã«ãšã³ã®æ··åæ¶²120mlãèžæºæºå»ãããæ¬¡ã
ã§æŽã«120mlã®ãã«ãšã³ãæ·»å ããåè¿°ãšåæ§ãª
æ¹æ³ã§ããã©ããããã©ã³ãšãã«ãšã³ã®æ··åæ¶²
120mlãèžæºæºå»ãããåŸãããæº¶æ¶²ããã«ãšã³
ã§åžéãMgæ¿åºŠ1.48molïŒãšããã Dilute this solution with 100 ml of toluene to remove excess tetrahydrofuran and add 160-170 m m
120 ml of a mixture of tetrahydrofuran and toluene was distilled off from this solution under reduced pressure of Hg. Next, add another 120 ml of toluene and prepare a mixture of tetrahydrofuran and toluene in the same manner as above.
120ml was distilled off. The obtained solution was diluted with toluene to give an Mg concentration of 1.48 mol/.
(2) åºäœè§Šåªæåããã®è£œé
ãããããå
éšããã也ç¥ãçªçŽ çœ®æããæ¹æ
æ©ãåããã¬ã©ã¹åå¿åšã«(1)ã§åŸãåå¿æ§æç©
ããã®ãã«ãšã³æº¶æ¶²70mlïŒMgãšããŠ103.6m
molã«çžåœïŒããã«ãšã³89mlããšããå¥é滎äžã
ãŒãã«æ¡åããåå¡©åãã¿ã³2.3mlãšãã«ãšã³13
mlãïŒâã§10åéã«ããã€ãŠæ»Žäžãããæ¬¡ã«ã¢ã«
ãããŠã ããªã€ãœããããã·ãã®ãã«ãšã³æº¶æ¶²
ïŒ1molïŒïŒã51.8mlæ·»å ãç¶ããŠåå¡©åã±ã€çŽ
23.7mlãšåéã®ãã«ãšã³ããæã溶液ã50ã60â
ã§30åéã«ããã€ãŠæ»Žäžãããæ»ŽäžåŸãææž©ãã
éæµäžã«ïŒæéåå¿ããããç¶ããŠåå¡©åãã¿ã³
22.8mlã50âã«ãŠæ»Žäžãããã®ãŸãïŒæéåå¿ã
ããã(2) Production of solid catalyst component [C] Into a glass reactor equipped with a stirrer whose interior was thoroughly dried and replaced with nitrogen, 70 ml of a toluene solution of the reactive product [A] obtained in (1) was added (103.6 as Mg). m
(equivalent to mol), take 89 ml of toluene, add 2.3 ml of titanium tetrachloride and 13 toluene separately collected in a dropping funnel.
ml was added dropwise over 10 minutes at 0°C. Next, 51.8 ml of a toluene solution (1 mol/) of aluminum triisopropoxide was added, followed by silicon tetrachloride.
A solution consisting of 23.7 ml and the same amount of toluene was heated to 50-60â.
was added dropwise over 30 minutes. After dropping, the temperature is raised,
The reaction was carried out under reflux for 2 hours. Next, titanium tetrachloride
22.8 ml was added dropwise at 50°C, and the reaction was continued for 2 hours.
ããããŠçæããã¹ã©ãªãŒã«ïœâãããµã³ãå
ãã坿º¶æåãåŸæéãããã®æäœãæ°åç¹°ã
è¿ããŠåºäœè§Šåªæåããã®ïœâãããµã³ã¹ã©ãª
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æéã¯ïŒïœåœã27.9mgã§ãã€ãã N-hexane was added to the slurry thus produced, and the soluble components were filtered through with a slant, and this operation was repeated several times to obtain an n-hexane slurry of solid catalyst component [C]. The titanium content in this solid catalyst component [C] was 27.9 mg/g.
(3) ãšãã¬ã³ã®éå
å
éšã也ç¥ãçªçŽ çœ®æããæ¹ææ©ãå ç±å·åŽçš
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容1.6ã®ã¹ãã³ã¬ã¹è£œ
ãªãŒãã¯ã¬ãŒãã«ïœâãããµã³600mlãä»èŸŒã¿ã
60âã«å ç±ããåŸãããªã€ãœããã«ã¢ã«ãããŠã
0.5m molãäžèš(2)ã§åŸãåºäœè§ŠåªæåããïŒ
mgãé æ¬¡æ·»å ããã(3) Polymerization of ethylene Pour 600 ml of n-hexane into a stainless steel autoclave with a capacity of 1.6 and equipped with a stirrer whose interior is dried and replaced with nitrogen, and a jacket for heating and cooling.
After heating to 60â, triisobutylaluminum
0.5m mol, solid catalyst component [C]4 obtained in (2) above
mg were added sequentially.
æ¬¡ã«æ°ŽçŽ 2.5KgïŒcm2å°å
¥ãã75âã«ææž©ãã
åŸãå
šå§ïŒKgïŒcm2ïŒã²ãŒãžå§ïŒã«ãªãããã«é£ç¶
çã«ãšãã¬ã³ãå°å
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ããå·åŽåŸããã®ãŸãéåäœã溶åªãšåé¢ãã也
ç¥ããã Next, 2.5 kg/cm 2 of hydrogen was introduced, the temperature was raised to 75° C., and then polymerization was carried out for 1 hour while continuously introducing ethylene so that the total pressure was 8 kg/cm 2 (gauge pressure). After cooling, the polymer was directly separated from the solvent and dried.
çœè²ç²æ«ç¶ããªãšãã¬ã³91ïœãåŸããããã®ã
ãªãšãã¬ã³ã®åµ©æ¯éã¯0.405ãMI2ã¯0.38ã§ãã€
ããè§ŠåªæŽ»æ§ã¯815KgPEïŒgTiã»hrããã³22.7Kg
PEïŒgcatã»hrã«çžåœãããïŒããã§KgPEïŒgTiã»
hrã¯ãã¿ã³ïŒïœåœããéåæéïŒæéåœãã®ããª
ãšãã¬ã³åéãããŸãKgPEïŒgcatã»hrã¯åºäœè§Š
åªæåããïŒïœåœããéåæéïŒæéåœãã®ã
ãªãšãã¬ã³åéã衚ãããïŒ
ãŸããã®ããªãšãã¬ã³ã®å¹³åç²åŸã¯320ÎŒã§ã
100Ό以äžã®åŸ®çްç²åãïŒïŒ
以äžã§ãããååžã¯
ã·ã€ãŒãã§ãã€ãã 91 g of white powdered polyethylene was obtained, which had a bulk specific gravity of 0.405 and an MI 2 of 0.38. Catalytic activity is 815KgPE/gTiã»hr and 22.7Kg
Corresponds to PE/gcatã»hr. (Here, KgPE/gTiã»
hr represents the polyethylene yield per 1 hour of polymerization time per 1 g of titanium, and KgPE/gcat·hr represents the polyethylene yield per 1 hour of polymerization time per 1 g of solid catalyst component [C]. ) Also, the average particle size of this polyethylene is 320Ό,
The proportion of fine particles of 100Ό or less was 1% or less, and the distribution was sharp.
宿œäŸ ïŒ
(2) åºäœè§Šåªæåããã®è£œé
宿œäŸïŒãšåæ§ã«ããŠåŸãåå¿çæç©ããã«
察ãããŸãåå¡©åãã¿ã³ãåå¿çæç©ããäžã®
ãã°ãã·ãŠã ïŒã°ã©ã åååœã0.5ã¢ã«ã®å²åã§
å ããåŸã宿œäŸïŒ(2)ãšå
šãåæ§ã«ããŠåºäœè§Šåª
æåããã補é ãããåŸãããåºäœè§Šåªæå
ããäžã®ãã¿ã³å«æéã¯35.5mgïŒïœã§ãã€ããExample 2 (2) Production of solid catalyst component [C] To the reaction product [A] obtained in the same manner as in Example 1, titanium tetrachloride was first added per gram atom of magnesium in the reaction product [A]. After adding at a rate of 0.5 mol, solid catalyst component [C] was produced in exactly the same manner as in Example 1 (2). The titanium content in the obtained solid catalyst component [C] was 35.5 mg/g.
(3) ãšãã¬ã³ã®éå
宿œäŸïŒãšå
šãåæ§ã«ããŠãšãã¬ã³ãéåãã
ãšããã118ïœã®ããªãšãã¬ã³ãåŸãããããã®
ããªãšãã¬ã³ã®åµ©æ¯éã¯0.398ãMI2ã¯0.49ã§ãã€
ããè§ŠåªæŽ»æ§ã¯831KgPEïŒgTiã»hrããã³29.5Kg
PEïŒïœcatã»hrã«çžåœããã(3) Polymerization of ethylene When ethylene was polymerized in exactly the same manner as in Example 1, 118 g of polyethylene was obtained. This polyethylene had a bulk specific gravity of 0.398 and an MI 2 of 0.49. Catalytic activity is 831KgPE/gTiã»hr and 29.5Kg
Corresponds to PE/gcatã»hr.
宿œäŸ ïŒ
(2) åºäœè§Šåªæåããã®è£œé
宿œäŸïŒãšåæ§ã«ãåå¿çæç©ããã«å¯Ÿãã
åå¡©åãã¿ã³ããã³ã¢ã«ãããŠã ããªã€ãœããã
ããµã€ããå ãããæ¬¡ãã§åå¡©åã±ã€çŽ ã宿œäŸ
ïŒ(2)ã§çšããéã®ïŒåéå ããéæµäžã«ïŒæéå
å¿ããããç¶ããŠãåå¡©åãã¿ã³ã宿œäŸïŒ(2)ã§
çšããïŒåéå ããéæµäžã«ïŒæéåå¿ãããã
åŸãããåºäœè§Šåªæåããã¯ïŒïœåœã38.0mgã®
ãã¿ã³ã嫿ããŠãããExample 3 (2) Production of solid catalyst component [C] In the same manner as in Example 1, for the reaction product [A],
Titanium tetrachloride and aluminum triisopropoxide were added. Next, silicon tetrachloride was added in an amount twice the amount used in Example 1 (2), and the mixture was reacted under reflux for 2 hours. Subsequently, four times the amount of titanium tetrachloride used in Example 1 (2) was added, and the mixture was reacted under reflux for 2 hours.
The obtained solid catalyst component [C] contained 38.0 mg of titanium per gram.
(3) ãšãã¬ã³ã®éå
宿œäŸïŒãšå
šãåãæ¡ä»¶ã§ãšãã¬ã³ã®éåãè¡
ãã154ïœã®ããªãšãã¬ã³ãåŸãããã®ããªãšã
ã¬ã³ã®åµ©æ¯éã¯0.380ãMI2ã¯0.25ã§ãã€ãããã®
å Žåã®è§ŠåªæŽ»æ§ã¯1013KgPEïŒgTiã»hrããã³8.5
KgPEïŒgcatã»hrã«çžåœããã(3) Polymerization of ethylene Ethylene was polymerized under exactly the same conditions as in Example 1, and 154 g of polyethylene was obtained. This polyethylene had a bulk specific gravity of 0.380 and an MI 2 of 0.25. The catalyst activity in this case is 1013KgPE/gTiã»hr and 8.5
Equivalent to KgPE/gcatã»hr.
æ¹èŒäŸ ïŒ
(2) åºäœè§Šåªæåã®è£œé
宿œäŸïŒ(1)ã§è£œé ããåå¿çæç©ããã®ãã«
ãšã³æº¶æ¶²70mlããã«ãšã³ã§200mlã«åžéããåŸïŒ
âã«å·åŽãããããã«åå¡©åãã¿ã³22mlãå
æž©ã
ïŒâã«ä¿æããªããåŸã
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ãŸãïŒæéåå¿ããããåŸãããã¹ã©ãªãŒã宿œ
äŸïŒ(2)ãšåæ§ã«åŸåŠçããŠåºäœè§ŠåªæåãåŸãã
ãã®åºäœè§Šåªæåã¯ïŒïœåœã90mgã®ãã¿ã³ã嫿
ããŠãããComparative Example 1 (2) Production of solid catalyst component After diluting 70 ml of the toluene solution of the reaction product [A] produced in Example 1 (1) to 200 ml with toluene,
Cooled to â. 22 ml of titanium tetrachloride was gradually added dropwise to this while maintaining the internal temperature at 0°C, and after the dropwise addition, the reaction was allowed to continue for 2 hours. The obtained slurry was post-treated in the same manner as in Example 1(2) to obtain a solid catalyst component.
This solid catalyst component contained 90 mg titanium per gram.
(3) ãšãã¬ã³ã®éå
åºäœè§Šåªæåã®äœ¿çšéãïŒmgãšãã以å€ã¯å®æœ
äŸïŒãšåæ§ã«ãšãã¬ã³ã®éåãè¡ã€ãã(3) Polymerization of ethylene Ethylene polymerization was carried out in the same manner as in Example 1 except that the amount of solid catalyst component used was 2 mg.
138ïœã®ããªãšãã¬ã³ãåŸããã嵩æ¯éã¯
0.320ãMI2ã¯0.67ã§ãã€ããå宿œäŸã«æ¯ã¹åµ©æ¯
éã¯æããã«äœãã 138g of polyethylene was obtained, and the bulk specific gravity was
0.320, and MI 2 was 0.67. The bulk specific gravity is clearly lower than in each example.
æ¯èŒäŸ ïŒ
(2) åºäœè§Šåªæåã®è£œé
åå¿çæç©ããã«å¯Ÿãæåã«åå¡©åãã¿ã³ã
åå¿ãããããšãªããã¢ã«ãããŠã ããªã€ãœãã
ããã·ãããã³åå¡©åçªçŽ ãæ·»å ãåå¿ããã以
å€ã宿œäŸïŒãšåæ§ã«åºäœè§Šåªæåã補é ããã
åŸãããåºäœè§Šåªæåäžã®ãã¿ã³å«æéã¯37.7
mgïŒïœã§ãã€ããComparative Example 2 (2) Production of solid catalyst component Example 3 except that aluminum triisopropoxide and silicon tetrachloride were added and reacted with the reaction product [A] without first reacting titanium tetrachloride. A solid catalyst component was produced in the same manner as above.
The titanium content in the obtained solid catalyst component was 37.7
mg/g.
(3) ãšãã¬ã³ã®éå
宿œäŸïŒ(3)ãšå
šãåæ§ã«ããŠãšãã¬ã³ã®éåã
è¡ã€ããšããã63ïœã®ããªãšãã¬ã³ãåŸãããã
ãã®ããªãšãã¬ã³ã®åµ©æ¯éã¯0.250ãMI2ã¯0.20ã§
ãã€ãã(3) Polymerization of ethylene Ethylene polymerization was carried out in exactly the same manner as in Example 1 (3), and 63 g of polyethylene was obtained.
This polyethylene had a bulk specific gravity of 0.250 and an MI 2 of 0.20.
å宿œäŸã«æ¯ã¹åµ©æ¯éã¯æ¥µç«¯ã«äœãã The bulk specific gravity is extremely low compared to each example.
宿œäŸ ïŒ
(2) åºäœè§Šåªæåããã®è£œé
宿œäŸïŒ(2)ã«ãããŠãã¢ã«ãããŠã ããªã€ãœã
ãããã·ãã®ä»£ãã«ã¢ã«ãããŠã ããªâSecâã
ããã·ããçšãã以å€ã¯å®æœäŸïŒ(2)ãšå
šãåæ§ã«
ããŠåºäœè§Šåªæåããã補é ããããã®åºäœè§Š
åªæåããã¯ïŒïœåœã26.5mgã®ãã¿ã³ã嫿ã
ãŠãããExample 4 (2) Production of solid catalyst component [C] Completely the same as Example 1 (2) except that aluminum tri-Sec-butoxide was used instead of aluminum triisopropoxide in Example 1 (2). A solid catalyst component [C] was produced. This solid catalyst component [C] contained 26.5 mg of titanium per gram.
(3) ãšãã¬ã³ã®éå
宿œäŸïŒãšå
šãåæ§ã«ããŠãšãã¬ã³ãéåãã
ãšãããããªãšãã¬ã³ã98ïœãåŸããã嵩æ¯é
0.375ãMI20.32ã§ãã€ãã(3) Polymerization of ethylene When ethylene was polymerized in exactly the same manner as in Example 1, 98 g of polyethylene was obtained, and the bulk specific gravity was
It was 0.375 and MI 2 0.32.
宿œäŸ ïŒ
(2) åºäœæ¥åªæåããã®è£œé
宿œäŸïŒ(2)ã«ãããŠã¢ã«ãããŠã ã¢ã«ã³ãã·ã
ãšããŠãã¢ã«ãããŠã ïŒâãšãã«ãããµãã©ãŒã
ãçšãã以å€ã¯å®æœäŸïŒ(2)ãšå
šãåæ§ã«ããŠåºäœ
è§Šåªæåããã補é ããããã®åºäœè§Šåªæå
ããã¯ïŒïœåœã24.1mgã®ãã¿ã³ãå«ãã§ãããExample 5 (2) Production of solid catalyst component [C] A solid was prepared in the same manner as in Example 1 (2) except that aluminum 2-ethylhexanolate was used as the aluminum alkoxide in Example 1 (2). Catalyst component [C] was produced. This solid catalyst component [C] contained 24.1 mg of titanium per gram.
(3) ãšãã¬ã³ã®éå
宿œäŸïŒãšåæ§ã«ããŠéåããããªãšãã¬ã³
103ïœãåŸãããã®ããªãšãã¬ã³ã®åµ©æ¯éã¯
0.386ãMI2ã¯0.40ã§ãã€ãã(3) Polymerization of ethylene Polymerization was carried out in the same manner as in Example 1, and polyethylene
Obtained 103g. The bulk specific gravity of this polyethylene is
0.386, and MI 2 was 0.40.
宿œäŸ ïŒ
(2) åºäœè§Šåªæåããã®è£œé
宿œäŸïŒ(2)ã«ãããŠãåå¡©åçªçŽ ã®ä»£ãã«ã¡ã
ã«ããªã«ã¯ãã«ã·ã©ã³ãïŒåã¢ã«éçšããïŒåºŠç®
ã®åå¡©åãã¿ã³ãïŒåã¢ã«éçšãã以å€ã¯å®æœäŸ
ïŒ(2)ãšå
šãåæ§ã«ããŠåºäœè§Šåªæåããã補é
ããããã®åºäœè§Šåªæåããã¯ïŒïœåœãã22.9
mgã®ãã¿ã³ã嫿ããŠãããExample 6 (2) Production of solid catalyst component [C] In Example 1 (2), methyltolylchlorosilane was used in twice the molar amount instead of silicon tetrachloride, and the second titanium tetrachloride was also used in twice the molar amount. A solid catalyst component [C] was produced in exactly the same manner as in Example 1 (2) except that the following was used. This solid catalyst component [C] is 22.9 per gram.
mg of titanium.
(3) ãšãã¬ã³ã®éå
宿œäŸïŒãšåæ§ã«ãšãã¬ã³ãéåããããªãšã
ã¬ã³115ïœãåŸãããã®ããªãšãã¬ã³ã¯åµ©æ¯é
0.368ãMI20.28ã§ãã€ãã(3) Polymerization of ethylene Ethylene was polymerized in the same manner as in Example 1 to obtain 115 g of polyethylene. This polyethylene has a bulk specific gravity
It was 0.368 and MI 2 0.28.
宿œäŸ ïŒ
(1) åå¿çæç©ããã®è£œé
ã¡ãã«ãããããªã·ãããµã³ã®ä»£ãã«å¹³åéå
床ïŒã®Î±ãÏâãžããããã·ãžã¡ãã«ããªã·ãã
ãµã³ãçšãã以å€ã¯å®æœäŸïŒ(1)ãšåæ§ã«ããŠãå
å¿çæç©ããã補é ããããã ããçšããαã
Ïâãžããããã·ãžã¡ãã«ããªã·ãããµã³ã®ïœâ
ããã«ãã°ãã·ãŠã ã¯ãã©ã€ãã«å¯Ÿãã鿝ã¯
SiOHïŒMgïŒïŒã§ãã€ããExample 7 (1) Production of reaction product [A] In the same manner as in Example 1 (1) except that α,Ï-dihydroxydimethylpolysiloxane with an average degree of polymerization of 9 was used instead of methylhydropolysiloxane, A reaction product [A] was produced. However, the α used,
n- of Ï-dihydroxydimethylpolysiloxane
The amount ratio to butylmagnesium chloride is
SiOH/Mg=1.
(2) åºäœè§Šåªæåããã®è£œé
宿œäŸïŒ(2)ãšå
šãåæ§ã«ããŠåºäœè§Šåªæå
ããã補é ããããã®åºäœè§Šåªæåããäžã®
ãã¿ã³å«æéã¯24.3mgïŒïœã§ãã€ãã(2) Production of solid catalyst component [C] Solid catalyst component [C] was produced in exactly the same manner as in Example 1 (2). The titanium content in this solid catalyst component [C] was 24.3 mg/g.
(3) ãšãã¬ã³ãšããã³âïŒã®å
±éå
ãšãã¬ã³ã®å°å
¥åã«ïŒïœã®ããã³âïŒãæ·»å
ããæ°ŽçŽ ã®æ·»å éã3.0KgïŒcm2ãéåæž©åºŠã85â
ãšãã以å€ã¯å®æœäŸïŒãšåæ§ã«éåãããå¯åºŠ
0.9511ïœïŒcm3ã®ããªãšãã¬ã³93ïœãåŸããããã
ã®ããªãšãã¬ã³ã®åµ©æ¯éã¯0.410ãMI2ã¯4.0ã§ã
ã€ãã(3) Copolymerization of ethylene and butene-1 Before introducing ethylene, 3g of butene-1 was added, the amount of hydrogen added was 3.0Kg/ cm2 , and the polymerization temperature was 85â.
Polymerization was carried out in the same manner as in Example 1 except that. density
93 g of polyethylene of 0.9511 g/cm 3 was obtained. This polyethylene had a bulk specific gravity of 0.410 and an MI 2 of 4.0.
å³é¢ç¬¬ïŒå³ã¯æ¬çºæã«ä¿ãè§Šåªã®èª¿æŽæ¹æ³ã瀺
ããããŒãã€ãŒãã§ããã
FIG. 1 is a flowchart showing a method for preparing a catalyst according to the present invention.
Claims (1)
åã«ææ©åºããã³ããããã·ã«åºãçµåããŠ
ããçªçŽ ååç©ãšææ©ãã°ãã·ãŠã ååç©ãš
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åå¿ãããæ¬¡ãã§ (c) ã¢ã«ãããŠã ã¢ã«ã³ãã·ããããã³ (d) äžè¬åŒSiXnY4-oïŒäœããïŒClãŸãã¯
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ãç¹åŸŽãšãããšãã¬ã³ã®æ¹è¯éåæ¹æ³ã[Scope of Claims] 1 (a) a reaction product [A] of a hydropolysiloxane or a silicon compound in which an organic group and a hydroxyl group are bonded to a silicon atom and an organomagnesium compound; (b) titanium or vanadium. The halogen-containing compound is added to magnesium 1 in the reaction product [A].
The reaction is carried out at a ratio of 0.05 to 0.5 mol per gram atom, and then (c) aluminum alkoxide, and (d) general formula SiXnY 4-o (where X: Cl or
Br, Y: hydrogen, alkyl group, or alkoxy group, n: an integer from 1 to 4, respectively. ) to the reaction product [B] obtained by reacting the halogen-containing silicon compound represented by (d)
Solid catalyst component [C] obtained by reacting a halogen-containing compound of titanium or vanadium,
and An improved method for polymerizing ethylene, which comprises polymerizing ethylene using a catalyst comprising an organoaluminum compound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5244081A JPS57167305A (en) | 1981-04-09 | 1981-04-09 | Improved polymerization of ethylene |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5244081A JPS57167305A (en) | 1981-04-09 | 1981-04-09 | Improved polymerization of ethylene |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57167305A JPS57167305A (en) | 1982-10-15 |
| JPS6254325B2 true JPS6254325B2 (en) | 1987-11-14 |
Family
ID=12914791
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5244081A Granted JPS57167305A (en) | 1981-04-09 | 1981-04-09 | Improved polymerization of ethylene |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS57167305A (en) |
-
1981
- 1981-04-09 JP JP5244081A patent/JPS57167305A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57167305A (en) | 1982-10-15 |
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