JPS625665B2 - - Google Patents
Info
- Publication number
- JPS625665B2 JPS625665B2 JP16412184A JP16412184A JPS625665B2 JP S625665 B2 JPS625665 B2 JP S625665B2 JP 16412184 A JP16412184 A JP 16412184A JP 16412184 A JP16412184 A JP 16412184A JP S625665 B2 JPS625665 B2 JP S625665B2
- Authority
- JP
- Japan
- Prior art keywords
- elbow
- tank
- resin powder
- lining
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000843 powder Substances 0.000 claims description 25
- 239000002184 metal Substances 0.000 claims description 12
- 238000005243 fluidization Methods 0.000 claims description 10
- 229920003002 synthetic resin Polymers 0.000 claims description 10
- 239000000057 synthetic resin Substances 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 description 11
- 239000004033 plastic Substances 0.000 description 11
- 229920013716 polyethylene resin Polymers 0.000 description 6
- 239000002985 plastic film Substances 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Description
〔産業上の利用分野〕
本発明は、プラスチツク粉体による金属製エル
ボのライニング装置に関する。
周知のごとく、プラスチツク粉体による金属表
面のライニング方法としてプラスチツク流動浸漬
法が知られている。かかる方法は、加熱された金
属物体を合成樹脂粉体でまぶし、金属表面におい
て、粉体を融着させて保護皮膜を形成する方法で
ある。
本発明は、かかるプラスチツク流動浸漬法を用
いた金属製エルボの内面をライニングする装置に
関する。
〔従来の技術とその問題点〕
一般に、金属管内面にプラスチツクをライニン
グする場合、プラスチツクの皮膜が均一な厚さに
施され、その性能が100%発揮できるような構造
や形状寸法を有するものでなければならない。と
ころが、従来における金属製エルボの内面をプラ
スチツクライニングする装置では、被ライニング
体の形状が弯曲しているだけに、均一な厚さのラ
イニング皮膜が得られなかつた。殊に、直状の金
属管内面のライニングに際しては該管を自転させ
ながらまぶすので、合成樹脂粉体を遠心力で吹き
付ける作用も行われるが、エルボの場合自転させ
てもその各内面は均等な遠心力が得られないこと
から、かえつて、均一な厚さのライニング皮膜が
得られなかつた。そのため、回転板に装着したエ
ルボに合成樹脂粉体を充填し、該回転板を回転さ
せ、エルボを逆転させてエルボ内をライニングす
る装置が提案されている(特公昭54−44019号公
報)。ところが、かかる提案は、該粉体の貯溜し
た部分とそれ以外の部分とでライニング皮膜の厚
さに差が生じるおそれがあつた。
〔問題点を解決するための手段〕
そこで本発明は、かかる不都合を解消するため
創作されたもので、比較的大口径の金属製エルボ
内に、プラスチツク流動浸漬装置の流動槽を固定
し、該エルボを、その弯曲半径の中心を回転中心
として回転させながら、流動槽より合成樹脂粉体
を飛散せしめ、該エルボの内面をプラスチツクラ
イニングしようとする装置を提供する。
以下、本発明の構成を添付図面に示す実施例に
より詳細に説明する。
第1図は本発明の実施例の正面図、第2図は第
1図の側面図、第3図は1作動状態図を示す。こ
れらの図示において、駆動装置1からギヤ2(ま
たはローラチエン)を介して、軸受3で固定され
た水平軸4を駆動する。該水平軸4の端部には回
転円板5を固着し、駆動装置1によつて回転させ
る。該回転円板5の前面には、鋼製のエルボ6を
固着手段14で着脱自在に固着する。該エルボ6
の固着に際しては、エルボ6の半径Rの中心Oを
該回転円板5の回転中心になるよう固着する。該
回転円板5の前面には、プラスチツク流動浸漬装
置の流動槽9を第3図に示すごとく対立させる。
該流動槽9は、被ライニングのエルボ6の半径R
と等しい半径をもつ支持管8が連通してあり、該
支持管8は、ライニングすべきエルボ6の半径に
合致するものを使用するため、複数個用意し、流
動槽9に対し容易に着脱できるようにしてある。
該支持管8は支持台15で支持されるとともに、
図示しないエアタンクまたは送風機に接続させて
ある。該流動槽9の上部周縁には、耐熱ゴム製の
密着板12が周設され、該密着板12で、エルボ
6の内面のプラスチツク融着個所と未融着個所と
を隔絶してある。また、耐熱ゴム製のため、エル
ボ6の口径の大小によつても流動槽9は使用でき
るようにしてある。該流動槽9の下段に濾布10
を張設し、これら濾布10上にポリエチレン樹脂
粉体を収容してある。
本実施例は以上のごとく構成されているので、
回転円板5の前面の、いわゆる第1象限に、第3
図のごとく、補助筒7を付設した所定のエルボ6
を固着する。次いで、第3図におけるa矢印の方
向に回転円板5を回転させると、該エルボ6は固
定された流動槽9を貫通して、第1図の状態にな
る。次いで、支持管8からエアを送給し、流動槽
9を作動させると同時に、回転円板5を第1図の
b矢印の方向にゆつくり回転させると、流動槽9
内のポリエチレン樹脂粉体11は飛散してエルボ
6の内面に融着し、ライニングができる。
なお、密着板12により、余分なポリエチレン
樹脂粉体は、未融着個所へ飛散・回流せず、ライ
ニングの均一は損なわない。また、エルボ6の内
面に融着し、流動槽9より失われたポリエチレン
樹脂粉体11は上部から管13にて補給される。
以上の実施例ではエルボを鋼管とし、プラスチ
ツク粉体11をポリエチレン樹脂粉体とし、エル
ボを90゜のものとして説明したが、本発明はこれ
らに限らず、ステンレスパイプ、塩化ビニール樹
脂粉体、30゜、45゜、60゜、90゜〜120゜エルボ
等にもそれぞれ適用可能である。また、エルボの
口径は小径から大径まで全てのエルボに適用でき
るが、300mm以上2m迄のものにも適用が可能で
あり、規格上のエルボに限らず、要するに弯曲短
管であればよい。本実施例による試験例を下表に
示す。
[Industrial Field of Application] The present invention relates to a device for lining metal elbows with plastic powder. As is well known, a plastic fluid dipping method is known as a method for lining metal surfaces with plastic powder. In this method, a heated metal object is coated with synthetic resin powder, and the powder is fused to the metal surface to form a protective film. The present invention relates to an apparatus for lining the inner surface of a metal elbow using such a plastic fluid dipping method. [Conventional technology and its problems] Generally, when lining the inner surface of a metal tube with plastic, the plastic film is applied to a uniform thickness and has a structure and shape that allow it to exhibit its full performance. There must be. However, with the conventional apparatus for lining the inner surface of a metal elbow with plastic, a lining film of uniform thickness could not be obtained because the object to be lined had a curved shape. In particular, when lining the inner surface of a straight metal tube, the tube is sprinkled while rotating, so synthetic resin powder is sprayed using centrifugal force. Since centrifugal force could not be obtained, on the contrary, a lining film of uniform thickness could not be obtained. Therefore, an apparatus has been proposed in which an elbow mounted on a rotary plate is filled with synthetic resin powder, the rotary plate is rotated, and the elbow is reversed to line the inside of the elbow (Japanese Patent Publication No. 54-44019). However, with this proposal, there was a risk that the thickness of the lining film would differ between the part where the powder was stored and the other part. [Means for Solving the Problems] The present invention was created in order to eliminate such inconveniences, and the fluidizing tank of the plastic fluidizing immersion device is fixed in a relatively large-diameter metal elbow. To provide a device for lining the inner surface of an elbow with plastic by scattering synthetic resin powder from a fluidized tank while rotating the elbow around the center of its radius of curvature. DESCRIPTION OF THE PREFERRED EMBODIMENTS The structure of the present invention will be explained in detail below with reference to embodiments shown in the accompanying drawings. FIG. 1 is a front view of an embodiment of the present invention, FIG. 2 is a side view of FIG. 1, and FIG. 3 is a diagram showing one operating state. In these illustrations, a horizontal shaft 4 fixed with a bearing 3 is driven from a drive device 1 via a gear 2 (or roller chain). A rotary disk 5 is fixed to the end of the horizontal shaft 4 and rotated by a drive device 1. A steel elbow 6 is detachably fixed to the front surface of the rotary disk 5 by fixing means 14. The elbow 6
When fixing, the center O of the radius R of the elbow 6 is fixed so as to be the center of rotation of the rotating disk 5. A fluidizing tank 9 of a plastic fluidizing immersion device is opposed to the front surface of the rotating disk 5 as shown in FIG.
The fluidization tank 9 has a radius R of the elbow 6 to be lined.
A support pipe 8 having a radius equal to that of the elbow 6 is connected to the pipe, and in order to use a support pipe 8 that matches the radius of the elbow 6 to be lined, a plurality of support pipes 8 are prepared and can be easily attached to and detached from the fluidization tank 9. It's like this.
The support tube 8 is supported by a support stand 15, and
It is connected to an air tank or blower (not shown). A contact plate 12 made of heat-resistant rubber is provided around the upper periphery of the fluidization tank 9, and the contact plate 12 separates the plastic fused portion from the unfused portion on the inner surface of the elbow 6. Moreover, since it is made of heat-resistant rubber, the fluidization tank 9 can be used regardless of the diameter of the elbow 6. A filter cloth 10 is placed in the lower stage of the fluidized tank 9.
are stretched, and polyethylene resin powder is accommodated on these filter cloths 10. Since this embodiment is configured as described above,
In the so-called first quadrant on the front surface of the rotating disk 5, there is a third
As shown in the figure, a prescribed elbow 6 with an auxiliary tube 7 attached
to fix. Next, when the rotary disk 5 is rotated in the direction of the arrow a in FIG. 3, the elbow 6 passes through the fixed fluidization tank 9, resulting in the state shown in FIG. 1. Next, air is supplied from the support tube 8 to operate the fluidized tank 9, and at the same time the rotary disk 5 is slowly rotated in the direction of the arrow b in FIG.
The polyethylene resin powder 11 inside is scattered and fused to the inner surface of the elbow 6, forming a lining. Note that the contact plate 12 prevents excess polyethylene resin powder from scattering or circulating to unfused areas, so that the uniformity of the lining is not impaired. Further, the polyethylene resin powder 11 fused to the inner surface of the elbow 6 and lost from the fluidization tank 9 is replenished through a pipe 13 from above. In the above embodiments, the elbow is made of a steel pipe, the plastic powder 11 is made of polyethylene resin powder, and the elbow is explained as having an angle of 90 degrees. However, the present invention is not limited to these. It can also be applied to elbows of 45°, 60°, 90° to 120°, etc. In addition, the diameter of the elbow can be applied to all elbows from small to large diameters, but it can also be applied to those with a diameter of 300 mm or more and up to 2 m, and is not limited to standard elbows, in short, any curved short pipe can be used. Test examples according to this example are shown in the table below.
【表】
上記試験例における流動槽諸元の詳細例は次の
とおりである。すなわち、(1)内径φ530mm、粉体
深さ200mm(流動化前の粉体収容高さ)(2)エアー
圧力0.5Kg・f/cm2、エアー流量90N./min。
また、エアー圧力、流動化時の粉体高さ及び表
面の形状の関係は次のとおりである。[Table] Detailed examples of fluidized tank specifications in the above test examples are as follows. That is, (1) inner diameter φ530 mm, powder depth 200 mm (powder accommodation height before fluidization) (2) air pressure 0.5 Kg·f/cm 2 , air flow rate 90 N./min. Further, the relationship among air pressure, powder height during fluidization, and surface shape is as follows.
エルボ内の流動槽とエルボとを相対移動させな
がら、合成樹脂粉体を飛散させるので、エルボの
一方の開口部より樹脂粉体を吹き込むのと違い、
本発明は死角を生じることなく、エルボ内面に均
一なプラスチツク皮膜が成形できる。殊に、エル
ボの半径上で移動させるので、エルボと流動槽と
の相対移動が連続して円滑にでき、飛散する合成
樹脂粉体がエルボ内いずれの個所でも同一量にす
ることができる。加えて、予め飛散状態にした合
成樹脂粉体を管体でエルボ内に導入するのと違
い、本発明によれば、合成樹脂粉体の飛散からエ
ルボ内面迄の飛散距離が短いので、合成樹脂粉体
が沈下するおそれがないから、均一なプラスチツ
ク皮膜が成形できる。
The synthetic resin powder is scattered while moving the fluidized tank inside the elbow relative to the elbow, which is different from blowing resin powder through one opening of the elbow.
According to the present invention, a uniform plastic film can be formed on the inner surface of the elbow without creating a blind spot. In particular, since the movement is performed on the radius of the elbow, relative movement between the elbow and the fluidizing tank can be made continuous and smooth, and the amount of scattered synthetic resin powder can be the same at any location within the elbow. In addition, unlike the case where synthetic resin powder is introduced into the elbow using a pipe, the scattering distance from the synthetic resin powder scattering to the inner surface of the elbow is short, so that the synthetic resin Since there is no risk of the powder settling, a uniform plastic film can be formed.
第1図は本発明の実施例の正面図、第2図は第
1図の側面図、第3図は1作動状態図を示す。
5……回転円板、6……エルボ、8……支持
管、9……流動槽、11……ポリエチレン樹脂粉
体、R……半径、O……中心。
FIG. 1 is a front view of an embodiment of the present invention, FIG. 2 is a side view of FIG. 1, and FIG. 3 is a diagram showing one operating state. 5... Rotating disk, 6... Elbow, 8... Support tube, 9... Fluidization tank, 11... Polyethylene resin powder, R... Radius, O... Center.
Claims (1)
自在に固着するエルボ支持装置と、 該エルボ内に装備され、該エルボの半径上で相
対移動可能で、かつ、該半径に沿つて弯曲形成さ
れた空気送り用支持管で支持された合成樹脂粉体
収容用流動槽と、 を備え、該エルボと該流動槽とを相対移動させる
よう該エルボ支持装置を移動可能とした金属製エ
ルボのライニング装置。 2 被ライニング金属製エルボをその半径の中心
を回転中心とする回転体からなるエルボ支持装置
に着脱自在に固着するとともに、流動槽を該回転
体の前面で固定した特許請求の範囲第1項に記載
の金属製エルボのライニング装置。[Claims] 1. An elbow support device for removably fixing a heated metal elbow to be lined; a fluidization tank for storing synthetic resin powder supported by a curved support tube for air feeding; Elbow lining device. 2. According to claim 1, the metal elbow to be lined is removably fixed to an elbow support device consisting of a rotating body whose center of rotation is the center of its radius, and the fluidizing tank is fixed on the front surface of the rotating body. The described metal elbow lining device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16412184A JPS6142369A (en) | 1984-08-03 | 1984-08-03 | Apparatus for lining metal elbow |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16412184A JPS6142369A (en) | 1984-08-03 | 1984-08-03 | Apparatus for lining metal elbow |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6142369A JPS6142369A (en) | 1986-02-28 |
| JPS625665B2 true JPS625665B2 (en) | 1987-02-05 |
Family
ID=15787144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16412184A Granted JPS6142369A (en) | 1984-08-03 | 1984-08-03 | Apparatus for lining metal elbow |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6142369A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6435113A (en) * | 1987-07-30 | 1989-02-06 | Toppan Printing Co Ltd | Cooling and heating roll |
| JPS6435112A (en) * | 1987-07-30 | 1989-02-06 | Toppan Printing Co Ltd | Cooling and heating roll |
-
1984
- 1984-08-03 JP JP16412184A patent/JPS6142369A/en active Granted
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6435113A (en) * | 1987-07-30 | 1989-02-06 | Toppan Printing Co Ltd | Cooling and heating roll |
| JPS6435112A (en) * | 1987-07-30 | 1989-02-06 | Toppan Printing Co Ltd | Cooling and heating roll |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6142369A (en) | 1986-02-28 |
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