JPS6261667B2 - - Google Patents
Info
- Publication number
- JPS6261667B2 JPS6261667B2 JP54116604A JP11660479A JPS6261667B2 JP S6261667 B2 JPS6261667 B2 JP S6261667B2 JP 54116604 A JP54116604 A JP 54116604A JP 11660479 A JP11660479 A JP 11660479A JP S6261667 B2 JPS6261667 B2 JP S6261667B2
- Authority
- JP
- Japan
- Prior art keywords
- coating
- wire
- inner circumferential
- corrosion
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/38—Wires; Tubes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/08—Tin or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
Landscapes
- Chemical & Material Sciences (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Electrochemical Coating By Surface Reaction (AREA)
- Electroplating Methods And Accessories (AREA)
- Chemical Treatment Of Metals (AREA)
- Coating With Molten Metal (AREA)
Description
本発明は自動車、その他各種機械、設備装置に
気体や液体を供給するため広く使用されている管
径20m/m程度以下の比較的細い鋼管で、その内
周壁に耐食性の合金融着鍍膜を有する鋼管の改良
及びその製造方法に関するものである。
従来におけるこの種Sn基―Znの融着鍍膜をそ
の内周面に形成せしめた細径鋼管及びその製造方
法については、線材として最大に含有し得る
Zn20重量%程度以下の合金線材を使用して管部
材の内部に挿入し、しかる後加熱融着して合金鍍
膜を形成していた。
然し乍ら、これら合金線材については、線材と
しての伸線時における展延性とに関連してZnの
含有量には自づと制限を余儀なくされ、その上耐
食性或は鍍膜の均一性との問題に関連してZnの
増加を望んでも約20重量%を越える含有量をもつ
た線材の製造は不可能であるため、充分にその目
的を達成することができなかつた。そこで更にそ
の改良が望まれる状態であつた。
本発明はこのような従来の問題点を特に周面に
所望厚さのZnの電鍍膜を施したSnの線材を使用
することで極めて効果的に解決したもので、以下
本発明の一実施例について詳細に説明する。即
ち、Snの線材周面に所望厚さのZnの電鍍膜を施
こしてZnの含有量が約20重量%を越えるように
し、予め脱脂、脱錆等の清浄処理を施した内周面
にCuの電鍍層を施すか、又は施さない管部材の
内部に、その管部材の略々全長に互るように前記
線材を挿入し、しかる後、雰囲気ガス炉中でその
線材のもつ熔融温度以上に加熱すると、920℃〜
930℃(大気圧下)附近でZnは沸点に達して気化
し、同時にぬれ性を助長するZnの特性を利用し
てSnに対してZnの量を増すにつれ加熱に伴うこ
れら蒸気圧とぬれ性を一層高めて内周面での這い
上り(拡散)を著しく促進して内周壁面にSn基
―Znからなる均一な融着鍍膜を形成せしめる。
更に必要に応じてその鍍膜上にクロメート処理を
施したものである。
このように本発明は、周面にZnの鍍金膜を施
したSnの線材を使用することによつて管部材の
内周面にZnの含有量を所望自在とした合金の融
着鍍膜が得られる。その上、簡易な処理方法によ
る生産性の向上とに相乗してZnの増加に伴う蒸
気圧とに関連して鍍膜の均一性を促進し、耐食性
の向上を計ることができる。
次に、その実施例を示す。
実施例 1
管部材:材質SPPC,管径6.35m/m、内径
4.93m/m、長さ1000m/m
The present invention relates to a relatively thin steel pipe with a pipe diameter of approximately 20 m/m or less, which is widely used for supplying gas and liquid to automobiles and various other machines and equipment, and which has a corrosion-resistant alloy coating on its inner circumferential wall. This paper relates to improvements in steel pipes and methods for manufacturing them. Conventional small-diameter steel pipes and their manufacturing methods in which this type of Sn-based Zn fused coating is formed on the inner circumferential surface of the pipes can contain the maximum amount of
An alloy wire containing about 20% by weight or less of Zn was inserted into the inside of a tube member, and then heated and fused to form an alloy coating. However, with regard to these alloy wire rods, the Zn content must be naturally limited due to the malleability during wire drawing, and furthermore, there are problems related to corrosion resistance or coating uniformity. Even if one wanted to increase the Zn content, it was impossible to produce a wire with a Zn content of more than about 20% by weight, so the objective could not be fully achieved. Therefore, further improvement was desired. The present invention has extremely effectively solved these conventional problems by using a Sn wire material whose peripheral surface is electroplated with Zn to a desired thickness. will be explained in detail. That is, an electrolytic coating of Zn of a desired thickness is applied to the circumferential surface of the Sn wire so that the Zn content exceeds approximately 20% by weight, and the inner circumferential surface has been previously subjected to cleaning treatments such as degreasing and derusting. The wire rod is inserted into a tube member with or without a Cu electroplating layer so as to overlap approximately the entire length of the tube member, and then placed in an atmospheric gas furnace at a temperature higher than the melting temperature of the wire rod. When heated to 920℃ ~
At around 930℃ (under atmospheric pressure), Zn reaches its boiling point and vaporizes, and at the same time, taking advantage of the properties of Zn that promotes wettability, as the amount of Zn relative to Sn is increased, the vapor pressure and wettability associated with heating increase. By further increasing the diffusion rate, the creeping up (diffusion) on the inner circumferential surface is significantly promoted, and a uniform fused coating consisting of Sn base and Zn is formed on the inner circumferential wall surface.
Furthermore, if necessary, chromate treatment is applied to the coating film. In this way, the present invention provides a fused coating of an alloy with a desired Zn content on the inner circumferential surface of a tube member by using a Sn wire rod whose circumferential surface is coated with Zn. It will be done. Furthermore, in conjunction with the improvement in productivity due to the simple processing method, the uniformity of the coating film can be promoted in conjunction with the vapor pressure accompanying the increase in Zn, and the corrosion resistance can be improved. Next, an example will be shown. Example 1 Pipe member: Material SPPC, pipe diameter 6.35m/m, inner diameter
4.93m/m, length 1000m/m
【表】【table】
【表】
加熱條件:水平型連続雰囲気炉(雰囲気ガス組成
としてCO20%、H220%、N残り)使用
によつて炉中を連続通過
温度1120℃、時間7分、融着鍍膜厚13.5
μ
クロメート処理:品名デイツプソールZ―493の
液に常温で20秒浸漬せしめ、その後湯洗
い乾燥
実施例 2
管部材:材質SPPC、管径10.0m/m、内径
8.0m/m、管長1500m/m[Table] Heating conditions: Continuous passage through the furnace by using a horizontal continuous atmosphere furnace (atmosphere gas composition: CO20%, H 2 20%, remaining N) Temperature: 1120°C, time: 7 minutes, fused film thickness: 13.5
μ Chromate treatment: Immersed in a solution with the product name Dipsol Z-493 for 20 seconds at room temperature, then washed with hot water and dried Example 2 Pipe member: Material SPPC, pipe diameter 10.0 m/m, inner diameter
8.0m/m, pipe length 1500m/m
【表】
加熱條件:実施例1に同じ、但し融着鍍膜厚6.5
μ
以上それぞれの実施例1及び2と従来の合金線
材(Sn82重量%―Zn18重量%)使用によるもの
との耐食性比較試験(JISZ―2371による)の結
果を示せば下記の通りである。[Table] Heating conditions: Same as Example 1, but fusion coating thickness 6.5
The results of a corrosion resistance comparison test (according to JISZ-2371) between Examples 1 and 2 of each of the above and a conventional alloy wire (82% by weight of Sn-18% by weight of Zn) are shown below.
【表】
但し、Rは赤錆班点、又RRは流状赤錆をそれ
ぞれ意味する。[Table] However, R means red rust spots, and RR means flowing red rust.
Claims (1)
基―Znからなる融着鍍膜を形成せしめることを
特徴とする内周壁に耐食性の合金融着鍍膜を有す
る細径鋼管。 2 予め脱脂、脱錆等の清浄処理を施した管部材
の内部に、その管部材の略々全長に互つて周面に
Znの電鍍層を施したSnの線材を挿入し、しかる
後、雰囲気ガス炉中でその線材のもつ熔融温度以
上に加熱して内周壁面にSn基―Znからなる融着
鍍膜を形成せしめることを特徴とする内周壁に耐
食性の合金融着鍍膜を有する細径鋼管の製造法。[Claims] 1 Sn containing 21% by weight or more of Zn on the inner peripheral surface of the pipe member
A small-diameter steel pipe having a corrosion-resistant alloy coating on its inner circumferential wall, which is characterized by forming a fusion coating consisting of Zn. 2 Inside a pipe member that has been previously subjected to cleaning treatment such as degreasing and derusting, there is a
A Sn wire coated with a Zn electroplating layer is inserted, and then heated in an atmosphere gas furnace to a temperature higher than the melting temperature of the wire to form a fused coating consisting of Sn base and Zn on the inner peripheral wall surface. A method for producing a small diameter steel pipe having a corrosion-resistant alloy coating on the inner circumferential wall, characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11660479A JPS5641361A (en) | 1979-09-11 | 1979-09-11 | Small diameter steel tube having amticorrosive alloy melt-stuck plated coat on inner circumferential wall and its preparation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11660479A JPS5641361A (en) | 1979-09-11 | 1979-09-11 | Small diameter steel tube having amticorrosive alloy melt-stuck plated coat on inner circumferential wall and its preparation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5641361A JPS5641361A (en) | 1981-04-18 |
| JPS6261667B2 true JPS6261667B2 (en) | 1987-12-22 |
Family
ID=14691265
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11660479A Granted JPS5641361A (en) | 1979-09-11 | 1979-09-11 | Small diameter steel tube having amticorrosive alloy melt-stuck plated coat on inner circumferential wall and its preparation |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5641361A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS591697A (en) * | 1982-06-29 | 1984-01-07 | Nippon Steel Corp | Surface treated steel sheet for vessel |
| JPS6260839A (en) * | 1985-09-09 | 1987-03-17 | Hitachi Cable Ltd | Alloy for surface treatment |
| JPS63109179A (en) * | 1986-10-27 | 1988-05-13 | Usui Internatl Ind Co Ltd | Method for forming coated film of tin or tin-based alloy on inner surface of metallic pipe |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS491978A (en) * | 1972-04-21 | 1974-01-09 | ||
| JPS6018745B2 (en) * | 1976-04-08 | 1985-05-11 | 三櫻工業株式会社 | Melt plating method for the inner surface of metal tubes |
| JPS5629747A (en) * | 1979-08-16 | 1981-03-25 | Nec Corp | 2-level system microprogram control data processor |
-
1979
- 1979-09-11 JP JP11660479A patent/JPS5641361A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5641361A (en) | 1981-04-18 |
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