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JPS6312941B2 - - Google Patents
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JPS6312941B2 - - Google Patents

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Publication number
JPS6312941B2
JPS6312941B2 JP3565979A JP3565979A JPS6312941B2 JP S6312941 B2 JPS6312941 B2 JP S6312941B2 JP 3565979 A JP3565979 A JP 3565979A JP 3565979 A JP3565979 A JP 3565979A JP S6312941 B2 JPS6312941 B2 JP S6312941B2
Authority
JP
Japan
Prior art keywords
water
acid
magnetic field
present
molecular weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP3565979A
Other languages
Japanese (ja)
Other versions
JPS55128587A (en
Inventor
Seizo Momose
Takeshi Nakazawa
Masahisa Fujita
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Organo Corp
Original Assignee
Organo Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Organo Corp filed Critical Organo Corp
Priority to JP3565979A priority Critical patent/JPS55128587A/en
Publication of JPS55128587A publication Critical patent/JPS55128587A/en
Publication of JPS6312941B2 publication Critical patent/JPS6312941B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/173Macromolecular compounds

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Prevention Of Electric Corrosion (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は冷却水、ボイラ水その他の水系内にお
ける金属表面の防食方法に関する。 冷却水系、ボイラ水系内などの金属表面の腐食
およびスケール付着防止剤としては、今日では縮
合リン酸塩、ホスホノカルボン酸、リン酸エステ
ルなどの含リン化合物が使用されている。 これらの含リン化合物は毒性の強いクロム系薬
剤に代わるものとして今日使用されてきているも
のであるが、内海などにこれらの薬剤を含む冷却
水、ボイラ水などのブロー水が放出されると海水
の富栄養化が起こり、赤潮の発生を促進すること
が言われている。したがつて最近ではクロム化合
物も含リン化合物も含まない薬剤の使用が提案さ
れているが、現状では防食効果の面において十分
満足すべき効果を認めるに至らない。 本発明は前述したような従来の防食剤の欠点を
改善することを目的とするものであつて、クロム
化合物も、リン化合物にも相当しない水溶性高分
子化合物の中から特定の物質を選択し、カルシウ
ムイオンの存在下において磁界処理と組み合わせ
た結果、有効な水中金属表面の防食効果を見い出
して本発明を構成した。すなわち、本発明は水中
にエチレン性不飽和結合とカルボキシル基を有す
る単量体およびまたはエチレン性不飽和結合とス
ルホン酸基とを有する単量体を主要構造単位とす
る一種または二種以上の水溶性高分子化合物を添
加し、カルシウムイオンの存在下で磁界処理する
ことを特徴とするものである。 以下に本発明を詳細に説明する。 冷却水、ボイラ水系などにクロム系薬剤、また
は含リン化合物以外の薬剤として、最近になつて
各種の水溶性高分子化合物(以下単に高分子化合
物という)が使用されてきている。しかしこれら
の高分子化合物は主として金属表面におけるカル
シウムスケールの付着防止またはスケール自体の
軟化を促進させるものであつて、防食効果は実用
的にはあまり認めることができない。 一方、水の磁界処理は薬剤を添加しないスケー
ルの付着防止方法として従来から知られている
が、この処理方法はスケールを軟化させる効果が
ある程度認められるものの防食効果についてはほ
とんどないと言つてよい。 本発明は高分子化合物としてある種の物質を水
中に添加し、その水をカルシウムイオンの存在下
において磁界処理することによつて水中金属面の
防食に極めて優れた効果を達成することに特徴が
ある。 本発明に用いる高分子化合物としてはエチレン
性不飽和結合とカルボキシル基を有する単量体お
よびまたはエチレン性不飽和結合とスルホン酸基
とを有する単量体を主要構造単位とする一種また
は二種以上の高分子化合物であつて、前者の単量
体としてはアクリル酸、メタアクリル酸、マレイ
ン酸、フマル酸、イタコン酸、クロトン酸などが
あり、特にアクリル酸、メタアクリル酸が効果を
有する。後者の単量体としてはアクリルアミドメ
チルプロピレンスルホン酸、メタアクリロイルプ
ロピルスルホン酸などがある。 なお、前者の単量体にはアクリロニトリル、メ
タアクリロニトリル、アクリルアミド、メタアク
リルアミド、ヒドロキシエチルアクリレート、ヒ
ドロキシプロピルアクリレート、ヒドロキシエチ
ルメタアクリレートなどの共重合体も含まれる。 これらの高分子化合物の分子量としては2000〜
20000の範囲が特に有効であり、たとえば具体例
を示すと、ポリアクリル酸(分子量2000)、アク
リル酸/ヒドロキシエチルアクリレート(重量比
7:3、分子量7000)、メタアクリル酸/アクリ
ルアミドメチルプロピルスルホン酸(重量比1:
1、分子量10000)、メタアクリル酸/メタアクリ
ロイルプロピルスルホン酸(重量比2:1、分子
量8000)、メタアクリロイルプロピルスルホン酸
(分子量2000)などがあげられる。本発明におけ
るこれらの高分子化合物の添加量については通常
10mg/〜100mg/の範囲とするとよい。 なお水中に添加する薬剤としては上述した高分
子化合物のほかに既知の防食剤たとえば重合リン
酸塩、ホスホノカルボン酸、ホスホン酸、リン酸
エステルなどの含リン化合物、あるいはリンゴ
酸、酒石酸、グルコン酸などのオキシカルボン酸
類、あるいはカプリル酸、カプリン酸、ラウリン
酸などの脂肪族カルボン酸、あるいはトリアゾー
ル、イミダゾールなどのアゾール類、フイチン
酸、そしてニツケル、アルミニウム、亜鉛などの
多価金属塩、硼砂、珪酸塩などと併用してもさし
つかえない。次にこれらの高分子化合物を水中に
添加し、磁界処理を行なうにあたり、防食効果を
より高めるために水中にカルシウムイオンが共存
していることが好ましい。カルシウムイオンの量
は一般の水道水、工業用水に存在する程度の量た
とえば20mgCaCO3/前後でも効果を有するが、
50〜300mgCaCO3/の範囲が最も好ましい。 本発明はこれらの高分子化合物を水中に添加
し、カルシウムイオンの存在下において磁界処理
を行なうものであるが、本発明に用いる磁界処理
装置は磁場を形成した空間に水が通過するような
構造のものであればなんでもよいが、一例を挙げ
るとHako Water Conditioner(米国、Introdel
Incorporated社製)が適している。なお、いわゆ
る電磁フイルターを用いることもできる。磁界の
強さとしては2000ガウス以上、磁界処理装置にお
ける接触時間は1〜10秒が適当である。 磁界処理装置としては循環冷却水の配管内に直
接付設して通水するか、または循環冷却水の一部
をバイパスし、このバイパス路に付設してもよ
く、あるいは循環冷却水系の補給水配管部に付設
してもさしつかえない。 以下に本発明の効果を一層明らかにするために
実施例を説明する。 実施例 図面に示すごとき冷却塔を保有する開放循環冷
却水系を設け、系内にに全長3m、外径19mm、内
径16mmのSTB−35のチユーブを有するモデル熱
交換器を設置し、チユーブ内に循環水を流し、循
環水の熱交換器入口の温度が30℃、出口の温度が
50℃になるように熱交換器のシエル側に蒸気を通
過させた。なお熱交換器チユーブ出口側の循環水
中に幅20mm、長さ50mm、厚さ1.5mmのSS−41のテ
ストピースを付設した。また平均水質において、
PH7.1、M−アルカリ度30mgCaCO3/、カルシ
ウム硬度50mgCaCO3/、塩素イオン20mgCl/
、電気伝導度180μS/cmを示す水道水を補給水
として使用した。 磁界処理装置は熱交換器に入る直前の循環水ラ
インにバイパス路を設け、このバイパス路に付設
した。磁界処理装置としては米国Introdel、
Incorporated社製のHako Water Conditioner−
Model115を用いた。 なお試験期間は30日間とし、開始時には循環水
槽に上記水質の冷却水をあらかじめ6倍濃縮した
ものを張り込んで行なつた。 本発明法の実験例1、2、3に示すような高分
子化合物を冷却塔の下部貯槽に添加し、そして循
環水を磁界処理してテストピースの腐食速度およ
びチユーブの表面を観察した。 なお、従来法として実験例1、2、3で用いた
と同じ高分子化合物を添加し、磁界処理を行なわ
なかつたもの、また、高分子化合物を添加しない
で磁界処理のみを行なつたものを比較例として行
なつた。 以上の結果を第1表に示した。 実験例 1 ポリアクリル酸ソーダ(分子量5000) 添加量:50mg/ 実験例 2 メタアクリル酸/メタアクリルアミドメチルプ
ロピルスルホン酸(重合比1:1、分子量10000) 添加量;20mg/ 実験例 3 メタアクリロイルプロピルスルホン酸(分子量
2000) 添加量;20mg/ 比較例 1 ポリアクリル酸ソーダ(分子量5000) 添加量;50mg/ 但し、磁界処理せず。 比較例 2 メタアクリル酸/メタアクリルアミドメチルプ
ロピルスルホン酸(重合比1:1、分子量10000) 添加量;20mg/ 但し、磁界処理せず。 比較例 3 メタアクリロイルプロピルスルホン酸(分子量
2000) 添加量;20mg/ 但し、磁界処理せず。 比較例 4 薬品を添加せず、磁界処理のみ行なう。
The present invention relates to a method for preventing corrosion of metal surfaces in cooling water, boiler water, and other water systems. Today, phosphorus-containing compounds such as condensed phosphates, phosphonocarboxylic acids, and phosphoric esters are used as corrosion and scale inhibitors for metal surfaces in cooling water systems, boiler water systems, and the like. These phosphorus-containing compounds have been used today as an alternative to highly toxic chromium-based chemicals, but if blow water such as cooling water or boiler water containing these chemicals is released into inland seas, seawater It is said that eutrophication occurs and promotes the occurrence of red tide. Therefore, recently it has been proposed to use chemicals that do not contain chromium compounds or phosphorus-containing compounds, but at present they have not been found to be sufficiently effective in preventing corrosion. The purpose of the present invention is to improve the drawbacks of conventional anticorrosive agents as described above, by selecting a specific substance from among water-soluble polymer compounds that do not correspond to chromium compounds or phosphorus compounds. As a result of combining magnetic field treatment in the presence of calcium ions, an effective anticorrosive effect on underwater metal surfaces was discovered, and the present invention was constructed. That is, the present invention provides one or more water-soluble monomers having an ethylenically unsaturated bond and a carboxyl group in water, and/or a monomer having an ethylenically unsaturated bond and a sulfonic acid group as a main structural unit. This method is characterized by adding a magnetic polymer compound and performing magnetic field treatment in the presence of calcium ions. The present invention will be explained in detail below. Recently, various water-soluble polymer compounds (hereinafter simply referred to as polymer compounds) have been used as agents other than chromium-based agents or phosphorus-containing compounds in cooling water, boiler water systems, etc. However, these polymer compounds mainly serve to prevent calcium scale from adhering to metal surfaces or to promote softening of the scale itself, and their anticorrosion effects cannot be seen in practice. On the other hand, magnetic field treatment of water has long been known as a method for preventing scale adhesion without adding chemicals, but although this treatment method has a certain degree of scale softening effect, it can be said that it has almost no anti-corrosion effect. The present invention is characterized in that by adding a certain kind of substance as a polymer compound to water and treating the water with a magnetic field in the presence of calcium ions, it achieves an extremely excellent effect in preventing corrosion of metal surfaces underwater. be. The polymer compound used in the present invention is one or more types whose main structural unit is a monomer having an ethylenically unsaturated bond and a carboxyl group, and/or a monomer having an ethylenically unsaturated bond and a sulfonic acid group. Among the monomers of the former, there are acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, crotonic acid, etc., and acrylic acid and methacrylic acid are particularly effective. Examples of the latter monomer include acrylamide methylpropylene sulfonic acid and methacryloylpropylsulfonic acid. The former monomer also includes copolymers such as acrylonitrile, methacrylonitrile, acrylamide, methacrylamide, hydroxyethyl acrylate, hydroxypropyl acrylate, and hydroxyethyl methacrylate. The molecular weight of these polymer compounds is 2000~
A range of 20000 is particularly effective, and specific examples include polyacrylic acid (molecular weight 2000), acrylic acid/hydroxyethyl acrylate (weight ratio 7:3, molecular weight 7000), methacrylic acid/acrylamidomethylpropylsulfonic acid (Weight ratio 1:
1, molecular weight 10,000), methacrylic acid/methacryloylpropylsulfonic acid (weight ratio 2:1, molecular weight 8,000), and methacryloylpropylsulfonic acid (molecular weight 2,000). The amount of these polymer compounds added in the present invention is usually
It is preferable to set it in the range of 10mg/~100mg/. In addition to the above-mentioned polymer compounds, chemicals to be added to the water include known anticorrosive agents such as phosphorus-containing compounds such as polymerized phosphates, phosphonocarboxylic acids, phosphonic acids, and phosphoric acid esters, or malic acid, tartaric acid, and glucone. Oxycarboxylic acids such as acids, aliphatic carboxylic acids such as caprylic acid, capric acid, and lauric acid, azole such as triazole and imidazole, phytic acid, polyvalent metal salts such as nickel, aluminum, and zinc, borax, Can be used in combination with silicates etc. Next, when these polymer compounds are added to water and subjected to magnetic field treatment, it is preferable that calcium ions coexist in the water in order to further enhance the anticorrosion effect. The amount of calcium ions present in general tap water and industrial water, for example around 20mgCaCO 3 , has an effect, but
Most preferred is a range of 50 to 300 mg CaCO 3 /. The present invention adds these polymer compounds to water and performs magnetic field treatment in the presence of calcium ions, but the magnetic field treatment device used in the present invention has a structure in which water passes through a space in which a magnetic field is formed. Any product will do, but one example is Hako Water Conditioner (USA, Introdel).
Incorporated) is suitable. Note that a so-called electromagnetic filter can also be used. Appropriately, the strength of the magnetic field is 2000 Gauss or more, and the contact time in the magnetic field treatment device is 1 to 10 seconds. The magnetic field treatment device may be attached directly to the circulating cooling water piping to allow water to flow through it, or may be attached to this bypass path by bypassing a portion of the circulating cooling water, or may be attached to the make-up water piping of the circulating cooling water system. It may be attached to the department. Examples will be described below to further clarify the effects of the present invention. Example An open circulation cooling water system with a cooling tower as shown in the drawing was installed, and a model heat exchanger with an STB-35 tube with a total length of 3 m, an outer diameter of 19 mm, and an inner diameter of 16 mm was installed in the system. Circulating water is flowing, and the temperature at the inlet of the heat exchanger of the circulating water is 30℃, and the temperature at the outlet is 30℃.
Steam was passed through the shell side of the heat exchanger to a temperature of 50°C. An SS-41 test piece with a width of 20 mm, a length of 50 mm, and a thickness of 1.5 mm was attached to the circulating water on the outlet side of the heat exchanger tube. Also, in terms of average water quality,
PH7.1, M-alkalinity 30mgCaCO3 /, calcium hardness 50mgCaCO3 /, chlorine ion 20mgCl/
, tap water with an electrical conductivity of 180 μS/cm was used as makeup water. The magnetic field treatment device was attached to a bypass path provided in the circulating water line just before entering the heat exchanger. Magnetic field processing equipment is manufactured by Introdel in the US,
Hako Water Conditioner by Incorporated
Model 115 was used. The test period was 30 days, and at the start of the test, the circulating water tank was filled with cooling water of the above-mentioned quality that had been concentrated 6 times. Polymer compounds as shown in Experimental Examples 1, 2, and 3 of the method of the present invention were added to the lower storage tank of the cooling tower, and the circulating water was treated with a magnetic field to observe the corrosion rate of the test piece and the surface of the tube. In addition, as a conventional method, a method in which the same polymer compound used in Experimental Examples 1, 2, and 3 was added but no magnetic field treatment was performed, and a method in which only a magnetic field treatment was performed without adding a polymer compound were compared. I did it as an example. The above results are shown in Table 1. Experimental example 1 Sodium polyacrylate (molecular weight 5000) Addition amount: 50mg/ Experimental example 2 Methacrylic acid/methacrylamidomethylpropylsulfonic acid (polymerization ratio 1:1, molecular weight 10000) Addition amount: 20mg/ Experimental example 3 Methacryloylpropyl Sulfonic acid (molecular weight
2000) Amount added: 20mg/ Comparative Example 1 Sodium polyacrylate (molecular weight 5000) Addition amount: 50mg/ However, without magnetic field treatment. Comparative Example 2 Methacrylic acid/methacrylamidomethylpropylsulfonic acid (polymerization ratio 1:1, molecular weight 10000) Addition amount: 20 mg/However, no magnetic field treatment was performed. Comparative Example 3 Methacryloylpropylsulfonic acid (molecular weight
2000) Addition amount: 20mg/ However, without magnetic field treatment. Comparative Example 4 No chemicals were added and only magnetic field treatment was performed.

【表】 表−1に見られる通り、本発明は優れた防食効
果を示した。
[Table] As seen in Table 1, the present invention showed excellent anticorrosion effects.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明と従来方法の防食効果を測定すす
際に用いる開放循環冷却水系のフローを示す説明
図である。
The drawing is an explanatory diagram showing the flow of an open circulation cooling water system used when measuring the anticorrosion effects of the present invention and the conventional method.

Claims (1)

【特許請求の範囲】[Claims] 1 水中にエチレン性不飽和結合とカルボキシル
基を有する単量体およびまたはエチレン性不飽和
結合とスルホン酸基とを有する単量体を主要構造
単位とする一種または二種以上の水溶性高分子化
合物を添加し、カルシウムイオンの存在下で磁界
処理することを特徴とする水中金属の防食方法。
1 One or more water-soluble polymer compounds whose main structural unit is a monomer having an ethylenically unsaturated bond and a carboxyl group in water and/or a monomer having an ethylenically unsaturated bond and a sulfonic acid group. A method for preventing corrosion of metals in water, which is characterized by adding calcium ions and treating them with a magnetic field in the presence of calcium ions.
JP3565979A 1979-03-28 1979-03-28 Prevention of corrosion of metal under water Granted JPS55128587A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3565979A JPS55128587A (en) 1979-03-28 1979-03-28 Prevention of corrosion of metal under water

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3565979A JPS55128587A (en) 1979-03-28 1979-03-28 Prevention of corrosion of metal under water

Publications (2)

Publication Number Publication Date
JPS55128587A JPS55128587A (en) 1980-10-04
JPS6312941B2 true JPS6312941B2 (en) 1988-03-23

Family

ID=12447991

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3565979A Granted JPS55128587A (en) 1979-03-28 1979-03-28 Prevention of corrosion of metal under water

Country Status (1)

Country Link
JP (1) JPS55128587A (en)

Also Published As

Publication number Publication date
JPS55128587A (en) 1980-10-04

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