JPS6314119B2 - - Google Patents
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- Publication number
- JPS6314119B2 JPS6314119B2 JP53130486A JP13048678A JPS6314119B2 JP S6314119 B2 JPS6314119 B2 JP S6314119B2 JP 53130486 A JP53130486 A JP 53130486A JP 13048678 A JP13048678 A JP 13048678A JP S6314119 B2 JPS6314119 B2 JP S6314119B2
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- fibers
- squeezing
- case
- spiral blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Crushing And Pulverization Processes (AREA)
- Disintegrating Or Milling (AREA)
- Paper (AREA)
Description
本発明は、靭皮繊維等の長繊維で、かつよれ易
いパルプの搾液装置に関する。
製紙工業においては、木材等の天然植物繊維原
料をパルプ化する工程において、蒸解されたパル
プから蒸解液を分離回収、或いは故紙等を濃縮す
るために、スクリユープレスのような搾液装置が
一般に用いられている。
スクリユープレスは、円形断面の中空部を有す
るケースと、その内壁に外周を接して回転するら
せん状羽根とで構成され、ケースの一端から液を
含んだ固形物を供給し、らせん状羽根の回転によ
り固形物をケースの他端側へ移送しながら圧搾す
る作用を有し、圧搾効果を上げるため通常らせん
状羽根の軸芯を供給側から排出側に向つて漸次太
くするか、らせんのリードを排出側にいくに従つ
て小さくして、移送容積が移送方向に進むに従つ
て減少する構造を具えている。また圧搾作用によ
つて搾り出される液を排出するためケースの内壁
から装置外部と連通する孔又はスリツトが配設さ
れている。
ところが、天然植物繊維の原料の内、靭皮繊維
の麻類やこうぞ・みつまた等の長繊維パルプは繊
維長が極めて長く、蒸解後に液を分離するには堆
積して自然脱液するまで放置するか、上より荷重
をかける圧縮機によるかの方法しかなかつた。前
記スクリユープレスのような連続的搾液装置での
処理は、繊維が紐状に、或いはロープ状によられ
搾液効率が悪いため、予め繊維を切断せねば不可
能とされていた。
従来の靭皮繊維等の長繊維パルプの製造工程の
一例を、添付の第4図に示す。購入する亜麻は一
般に亜麻くずで、その繊維長は50〜70mmである。
プレス梱包され、よれて塊状をなしている。亜麻
の生産元で繊維長30mm程度に切断されたものを購
入する場合もあるが、工場で乾式切断装置で切断
(叩きビータで細かく切断する前に、予め大まか
に切断することを、以下予備切断と呼ぶ。)する
場合は、工程が1つ増え、かつ発生する粉塵の処
理問題が生ずる。又バツチ式の蒸解釜(一般に球
状の丸釜が使われている。)に入れる際、短く切
つた亜麻はかさばり、1バツチの処理量が減少し
てしまう。従つて予備切断は行われない場合が多
い。蒸解後の亜麻は薬液中で撹拌作用をうけた結
果、繊維同志がよれて集まり紐状に、さらに進ん
ではロープ状になつている。回転式の搾液装置、
例えばスクリユープレスで搾液すると、繊維同志
の結束はさらに進む。又スクリユープレスのらせ
ん状羽根が上記の紐状、或いはロープ状の繊維を
ひきちぎり、消費電力量もかさむ。よれの発生に
より、搾液効率、処理量ともにダウンする。一般
に蒸解後のパルプは、スクイザと呼ばれる上下2
組のエンドレスベルトからなる搾液装置に送り込
まれて搾液されるが、加圧量が小さいため搾液効
率はあまり良くない。その後、繊維はよれて紐
状、或いはロープ状の塊となつたままの状態で、
叩きビータに投入される。叩きビータでは多量の
水で稀釈され、回流中に洗滌され、かつドラム状
カツターで切断される。最終的に繊維長2〜3mm
になり未晒亜麻パルプとなる。ここで問題は第1
に、前工程の搾液が不十分なため、残つた黒液
(薬液と繊維中から溶出したリグニン等を含む。)
が稀釈されてしまい、薬液回収と廃液処理を困難
にしていることである。又第2に塊状の繊維を回
流させながら2〜3mm迄に切断するものであるた
め、切断と洗滌に時間がかかり、均一な切断を難
しくしていること、及び電力消費量が大であるこ
とである。
以上述べた通り、靭皮繊維等の長繊維パルプの
製造に、あつては、繊維同志がよれて紐状、或い
はロープ状になるという特異な現象を如何に断ち
切り、十分な搾液を計るかが、工程全体の生産性
向上と、品質安定と、さらに公害問題をも含めた
大きな解決すべき技術課題である。
本発明者は靭皮繊維等の長繊維パルプ用搾液装
置について鋭意研究を重ねた結果、一般木材パル
プに対しては搾液効率の大きいスクリユープラス
内に、回転するらせん状羽根を活かしたカツター
を設けて切りながら搾液すれば、搾液効率を一段
と向上させ、かつ予備切断も出来ることを見い出
し、この知見に基づいて本発明をなすに至つた。
本発明の靭皮繊維等の長繊維パルプ用の切断機
能を具えた搾液装置は、円形断面の中空部を有す
るケースと、該中空部内面に対し、外周を接し
て、又は近接して回転するらせん状羽根とによつ
て構成される搾液装置において、らせん状羽根の
全長にわたつて適当間隔で、切欠を設け、その切
欠部においてらせん状羽根の各端面に回転方向に
対し鋭角をなす回転刃を設け、この回転刃に対応
して剪断機構を構成する固定刃を前記ケース内壁
に取付けたことからなつている。
本発明を図面によつて説明する。第1図は本発
明の搾液装置の一実施例を示す。円筒状の中空部
を有するケース1とその内壁2に外周を接して、
又は近接して回転するらせん状羽根3とで構成さ
れ、ケース1の一端に設けた供給口4から液を含
んだ固形物が供給され、羽根3の回転によりケー
ス1の他端の排出口5に向つて移送しながら圧搾
される。らせん状羽根3の軸芯部は図示のように
供給側から排出側に向つて漸次太くなつており、
らせんのリードは排出側にいくに従つて小さくな
つてるので、移送容積が移送方向に進むに従つて
縮小することにより固形物は効果的に圧搾され
る。
圧搾作用によつて搾り出される液はケース1の
内壁2に設けた多数の孔(スリツトを含む)6を
通つて装置外に排出される。孔6の形状は固形
物、排出される液の性状と装置における運転条件
(回転数、圧力、温度、濃度等)により決定され
る。
本発明はらせん状羽根3の全長にわたつて適当
間隔で切欠7a,7b,7c…を設け、切欠部に
おける羽根の各端面には第2図にその断面を示す
ように回転方向Xに対し鋭角αをなす回転刃8
a,8b,8c…を設け、これに対応して剪断機
構を構成する固定刃9a,9b,9c…をケース
内壁2に取付けたことによりスクリユープレス本
来の搾液機能の他に、圧搾過程にある繊維原料を
切断する機能を具えたことを特徴とする搾液装置
である。第3図に固定刃9の取付例を示す。
なお実施例においては固形物を効果的に圧搾す
る手段としてらせん状羽根3の軸芯部を排出側に
向つて漸次太くするか、らせんのリードを排出側
にいくに従つて小さくすることを挙げたが、ケー
ス内径及びらせん状羽根の外径を供給側から排出
側に向つて漸次小さくすることによつても同様な
搾液効果が得られる。
第5図に靭皮繊維等の長繊維パルプの製造工程
に本発明の搾液装置を適用した一例を示す。繊維
長50〜70mmの亜麻くずが、その長さのまま蒸解釜
で処理され、本発明の搾液装置に送り込まれる。
該搾液工程で繊維長は約1/2の30mm程度となる。
(但し本発明はこの切断繊維長に限定されるもの
ではない。)。次いで叩きビーターへ送られるが、
該装置における洗滌負荷、及び切断負荷は大巾に
減少する。繊維長2〜3mmの未晒亜麻パルプとな
る。
次表に本発明の搾液装置と、従来のスクイザと
の搾液効果の比較例を示す。従来設備のスクイザ
は搾液機能をほとんど果たしていない。本発明の
搾液装置では、大量の搾液が認められる。
The present invention relates to an apparatus for squeezing pulp that is made of long fibers such as bast fibers and is easily twisted. In the paper industry, in the process of pulping natural plant fiber raw materials such as wood, liquid extraction equipment such as screw presses are generally used to separate and recover cooking liquor from cooked pulp or to concentrate waste paper etc. It is used. A screw press consists of a case with a hollow section of circular cross section and a spiral blade that rotates with its outer periphery in contact with the inner wall of the case.A solid substance containing liquid is supplied from one end of the case, and the spiral blade rotates. It has the effect of squeezing the solids while transferring them to the other end of the case by rotation, and to increase the squeezing effect, the axis of the spiral blade is usually made gradually thicker from the supply side to the discharge side, or the spiral lead is used. is made smaller toward the discharge side, and the transfer volume decreases as the transfer volume progresses in the transfer direction. In addition, a hole or slit is provided from the inner wall of the case to communicate with the outside of the device in order to discharge the liquid squeezed out by the squeezing action. However, among the raw materials for natural vegetable fibers, long-fiber pulps such as bast fibers such as hemp, kozo, and mitsumata have extremely long fibers, and in order to separate the liquid after cooking, they accumulate and are left to drain naturally. The only option was to use a compressor that applied a load from above. Processing using a continuous squeezing device such as the screw press has been considered impossible unless the fibers are cut in advance because the fibers are twisted in the form of strings or ropes, resulting in poor squeezing efficiency. An example of a conventional manufacturing process for long fiber pulp such as bast fiber is shown in the attached FIG. 4. The flax purchased is generally flax waste, and its fiber length is 50 to 70 mm.
It is press-packed and twisted into a lump. In some cases, flax is purchased from the factory where the fibers have been cut into fibers of around 30 mm, but they are cut using dry cutting equipment at the factory (pre-cutting refers to rough cutting before cutting finely with a beater). ), the number of steps increases by one, and the problem of disposing of the generated dust arises. Furthermore, when put into a batch-type digester (a spherical pot is generally used), flax cut into short pieces becomes bulky, reducing the amount of processing per batch. Therefore, preliminary cutting is often not performed. After cooking, the flax is stirred in the chemical solution, and as a result, the fibers twist and gather together, forming strings and even ropes. rotary juice extraction device,
For example, when the liquid is squeezed using a screw press, the binding of the fibers will further progress. Moreover, the spiral blades of the screw press tear the string-like or rope-like fibers, which increases power consumption. Due to the occurrence of twisting, both the extraction efficiency and the throughput decrease. Generally speaking, the pulp after cooking is divided into upper and lower parts called a squeezer.
The liquid is fed into a liquid squeezing device consisting of a set of endless belts and squeezed, but the squeezing efficiency is not very good because the amount of pressure is small. After that, the fibers remain twisted into a string-like or rope-like mass,
It is thrown into the beating beater. In the beating beater, the material is diluted with a large amount of water, washed during circulation, and cut with a drum-shaped cutter. Final fiber length 2-3mm
It becomes unbleached flax pulp. The problem here is the first
In addition, due to insufficient squeezing in the previous process, residual black liquor (contains chemical solution and lignin eluted from the fibers)
The problem is that the liquid is diluted, making recovery of the chemical solution and waste liquid treatment difficult. Secondly, since the fibers are cut into pieces of 2 to 3 mm while circulating the bulk fibers, it takes time to cut and wash the fibers, making it difficult to cut uniformly, and it consumes a lot of electricity. It is. As mentioned above, in the production of long fiber pulp such as bast fibers, it is important to eliminate the unique phenomenon of fibers twisting together into string-like or rope-like shapes and to extract enough liquid. However, this is a major technical issue that needs to be resolved, including improving the productivity of the entire process, stabilizing quality, and even addressing pollution issues. As a result of extensive research into squeezing equipment for long fiber pulp such as bast fibers, the present inventor has developed a system that utilizes rotating spiral blades in Screw Plus, which has high squeezing efficiency for general wood pulp. It has been discovered that if a cutter is provided to express the liquid while cutting, the efficiency of squeezing the liquid can be further improved, and preliminary cutting can also be performed.Based on this knowledge, the present invention has been completed. The squeezing device of the present invention, which is equipped with a cutting function for long fiber pulp such as bast fibers, includes a case having a hollow section with a circular cross section, and a case that rotates with the outer periphery in contact with or in close proximity to the inner surface of the hollow section. In a liquid squeezing device consisting of a spiral blade, cutouts are provided at appropriate intervals along the entire length of the spiral blade, and each end face of the spiral blade is formed at an acute angle with respect to the rotation direction at the cutout portion. A rotating blade is provided, and a fixed blade forming a shearing mechanism is attached to the inner wall of the case in correspondence with the rotating blade. The present invention will be explained with reference to the drawings. FIG. 1 shows an embodiment of the liquid squeezing device of the present invention. The outer periphery is in contact with a case 1 having a cylindrical hollow part and its inner wall 2,
The liquid-containing solid material is supplied from a supply port 4 provided at one end of the case 1, and a discharge port 5 at the other end of the case 1 is supplied by the rotation of the blades 3. It is squeezed while being transported towards. As shown in the figure, the shaft core of the spiral blade 3 gradually becomes thicker from the supply side to the discharge side.
Since the helical leads become smaller towards the discharge side, the solids are effectively squeezed by reducing the transfer volume in the direction of transfer. The liquid squeezed out by the squeezing action is discharged to the outside of the device through a number of holes (including slits) 6 provided in the inner wall 2 of the case 1. The shape of the hole 6 is determined by the solid matter, the properties of the liquid to be discharged, and the operating conditions of the device (rotation speed, pressure, temperature, concentration, etc.). In the present invention, notches 7a, 7b, 7c, etc. are provided at appropriate intervals over the entire length of the spiral blade 3, and each end face of the blade at the notch has an acute angle with respect to the rotation direction X, as shown in the cross section of FIG. Rotating blade 8 forming α
a, 8b, 8c... and fixed blades 9a, 9b, 9c... correspondingly constituting a shearing mechanism are attached to the inner wall 2 of the case.In addition to the original squeezing function of the screw press, the squeezing process This is a liquid squeezing device characterized by having the function of cutting the fiber raw material found in FIG. 3 shows an example of how the fixed blade 9 is attached. In addition, in the embodiment, as a means for effectively squeezing the solids, the central part of the spiral blade 3 is gradually made thicker toward the discharge side, or the lead of the spiral is made smaller as it goes toward the discharge side. However, a similar liquid squeezing effect can also be obtained by gradually decreasing the inner diameter of the case and the outer diameter of the spiral blade from the supply side toward the discharge side. FIG. 5 shows an example in which the squeezing device of the present invention is applied to a manufacturing process of long fiber pulp such as bast fibers. Flax waste having a fiber length of 50 to 70 mm is processed in the digester without changing its length and fed into the squeezing device of the present invention.
In this squeezing process, the fiber length is reduced to approximately 1/2, or approximately 30 mm.
(However, the present invention is not limited to this cut fiber length.) It is then sent to the beater,
The cleaning and cutting loads on the device are greatly reduced. The result is unbleached flax pulp with a fiber length of 2 to 3 mm. The following table shows a comparative example of the liquid squeezing effect between the liquid squeezing device of the present invention and a conventional squeezer. Squeezers in conventional equipment hardly perform the liquid squeezing function. With the liquid squeezing device of the present invention, a large amount of liquid can be squeezed.
【表】
本発明の搾液装置の効果を以下に列挙する。
(1) 本発明の搾液装置は、主に繊維分をらせん状
羽根で押し込み、発生する圧縮力により搾液す
るものであるが、装置自体に切断機能を付与
し、繊維を切断しながら搾液することにより、
従来処理不可能であつた靭皮繊維等の長繊維パ
ルプ、云い換えると単に繊維長が長いばかりで
なく、液中で互いによれて紐状、或いはロープ
状になり易い特性をもつパルプの処理を可能と
したものである。
(2) 本発明の搾液装置を靭皮繊維等の長繊維パル
プの処理工程に用いることにより、以下の効果
が得られる。
(イ) 搾液と同時に予備切断がなされるので、次
工程の叩きビーターでの繊維のほぐれがよく
なり、均一なさらに細かい切断が出来る。
(ロ) 搾液効率がアツプし、黒液が高濃度の
まゝ、かつ大量に回収され、次工程の叩きビ
ーターでの洗滌負荷が減る。その結果、叩き
ビータ工程における処理時間の短縮、使用稀
釈水量の減少、動力量の減少、及び廃水処理
量の軽減等の効果がもたらされる。
さらに薬液の再使用が楽になり、廃液処理
も簡単になる。[Table] The effects of the liquid squeezing device of the present invention are listed below. (1) The liquid squeezing device of the present invention mainly presses the fibers with spiral blades and squeezes the liquid using the compressive force generated, but the device itself has a cutting function and squeezes the fibers while cutting them. By liquid,
It is now possible to process long fiber pulp such as bast fibers, which was previously impossible to process. In other words, it is possible to process pulp that not only has long fibers but also tends to twist into strings or ropes in liquid. This made it possible. (2) By using the squeezing device of the present invention in the process of treating long fiber pulp such as bast fibers, the following effects can be obtained. (a) Preliminary cutting is done at the same time as squeezing, so the fibers are loosened better in the beater in the next process, allowing for even, finer cuts. (b) Liquor extraction efficiency is increased, black liquor is recovered in large quantities while remaining highly concentrated, and the washing load in the beater in the next process is reduced. As a result, effects such as a reduction in processing time in the beater process, a reduction in the amount of dilution water used, a reduction in the amount of power, and a reduction in the amount of waste water to be treated are brought about. Furthermore, it becomes easier to reuse chemical solutions and to dispose of waste fluids.
第1図は本発明による搾液装置の実施例につき
内部構造を示す組立図、第2図は第1図の装置の
らせん状羽根の端面部における回転方向に沿つた
断面図、第3図は第1図の装置の―における
ケースの断面図、第4図は従来の靭皮繊維等の長
繊維パルプの製造工程の一例を示すフローシー
ト、および第5図は靭皮繊維等の長繊維パルプの
製造工程に、本発明の搾液装置を適用した一例を
示すフローシートである。
1……ケース、2……内壁、3……らせん状羽
根、4……供給口、5……排出口、6……孔、7
a,7b,7c……切欠、8a,8b,8c……
回転刃、9a,9b,9c……固定刃。
Fig. 1 is an assembly diagram showing the internal structure of an embodiment of the liquid squeezing device according to the present invention, Fig. 2 is a cross-sectional view along the rotation direction of the end face of the spiral blade of the device of Fig. 1, and Fig. 3 is a Fig. 1 is a cross-sectional view of the case of the apparatus at -, Fig. 4 is a flow sheet showing an example of the conventional manufacturing process of long fiber pulp such as bast fiber, and Fig. 5 is a sectional view of the case of long fiber pulp such as bast fiber. It is a flow sheet showing an example in which the liquid squeezing device of the present invention is applied to the manufacturing process of. DESCRIPTION OF SYMBOLS 1... Case, 2... Inner wall, 3... Spiral blade, 4... Supply port, 5... Outlet port, 6... Hole, 7
a, 7b, 7c...notch, 8a, 8b, 8c...
Rotating blade, 9a, 9b, 9c...fixed blade.
Claims (1)
部内面に対し、外周を接して、又は近接して回転
するらせん状羽根とによつて構成される搾液装置
において、らせん状羽根の全長にわたつて適当間
隔で切欠を設け、その切欠部においてらせん状羽
根の各端面に回転方向に対し鋭角をなす回転刃を
設け、この回転刃に対応して剪断機構を構成する
固定刃を前記ケース内壁に取付けたことを特徴と
する靭皮繊維等の長繊維パルプ用の切断機能を具
えた搾液装置。1. In a liquid squeezing device consisting of a case having a hollow part with a circular cross section and a spiral blade rotating in contact with or close to the outer periphery of the inner surface of the hollow part, the entire length of the spiral blade is Notches are provided at appropriate intervals across the length, and in the notches, rotating blades forming an acute angle with respect to the rotational direction are provided on each end face of the spiral blade, and a fixed blade that constitutes a shearing mechanism is attached to the inner wall of the case in correspondence with the rotating blades. A liquid squeezing device equipped with a cutting function for long fiber pulp such as bast fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13048678A JPS5562290A (en) | 1978-10-25 | 1978-10-25 | Liquid squeezing apparatus with fiber cutting function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13048678A JPS5562290A (en) | 1978-10-25 | 1978-10-25 | Liquid squeezing apparatus with fiber cutting function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5562290A JPS5562290A (en) | 1980-05-10 |
| JPS6314119B2 true JPS6314119B2 (en) | 1988-03-29 |
Family
ID=15035399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13048678A Granted JPS5562290A (en) | 1978-10-25 | 1978-10-25 | Liquid squeezing apparatus with fiber cutting function |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5562290A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62162296U (en) * | 1986-04-07 | 1987-10-15 |
-
1978
- 1978-10-25 JP JP13048678A patent/JPS5562290A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5562290A (en) | 1980-05-10 |
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