JPS6320274B2 - - Google Patents
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- Publication number
- JPS6320274B2 JPS6320274B2 JP56127228A JP12722881A JPS6320274B2 JP S6320274 B2 JPS6320274 B2 JP S6320274B2 JP 56127228 A JP56127228 A JP 56127228A JP 12722881 A JP12722881 A JP 12722881A JP S6320274 B2 JPS6320274 B2 JP S6320274B2
- Authority
- JP
- Japan
- Prior art keywords
- soil
- water
- elastic body
- friction
- becomes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Excavating Of Shafts Or Tunnels (AREA)
- Soil Conditioners And Soil-Stabilizing Materials (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は、水を吸収後、球状弾性体となる高吸
水性高分子を掘削土に添加し、混合撹拌すること
により、土の揺動性を高め、器材との摩擦力を減
少させることを特徴とする、掘削土を圧送する工
法に関する。
土砂を狭隘な場所で周辺を汚さずに、かつ連続
して搬送する方法として、管体内を媒体を使用し
て搬送する工法がある。
媒体としては圧縮空気、泥水等がありそれぞれ
空気圧送、泥水輸送と呼ばれている。圧縮空気を
使用する場合には、土の含水比の少ないサラサラ
した砂質土である必要があり、また泥水を使用す
る場合には、搬出後に泥水を土砂の分離に多大な
手間を要するなどの問題点があつた。
また、管体内を媒体を使用せずに搬送しようと
する工法においては、掘削土をそのままの状態で
管体内を圧送すべく、コンクリートポンプ等の圧
送ポンプで圧送すると、土の内部摩擦角に起因す
る摩擦力や、土の粘着に起因する粘着力が管と土
の間に生じ、これが抵抗力となつて長い距離を搬
送できないという問題があつた。これら連続して
土砂を搬送する方法において抵抗力を減少させる
ために、土に減摩材を混合し、よく撹拌し、圧送
ポンプを使い圧送する工法が提案されている。こ
の減摩材としては水とベントナイト(鉱物性物
質)、その他の添加物を加えたベントナイト泥漿
系のものがある。
この場合、土砂の約30%以上混合すると、減摩
効果は良いが、搬送された後の土砂は粘性が高く
なつており、処分に困難を伴う。
本発明者らはこれらの問題点を種々検討した結
果、水を吸収する、球状弾性体となる特定の種類
の高吸水性高分子と掘削土とを混合すると減摩効
果が著るしく、かつ高吸水性高分子は水の吸収、
水の放出が可逆的におこり、搬出された土砂をそ
のまま盛土材としても問題が生じないので、搬送
された土砂の処分も簡単になることを見出し本発
明に達した。
本発明の目的は掘削土を圧送する工法を提供す
ることにある。
すなわち、特定の種類の高吸水性高分子からな
る小径の球状弾性体を用いることにより、球状弾
性体の固形物としての性質すなわちベアリング作
用を利用し、および特定の種類の高吸水性高分子
の保水性の良さ、膨潤時の強度の大きさ等の優れ
た特徴に基づいて、良好な減摩材効果の持続性を
向上させ、種々の掘削土砂への広い適応を可能と
したものである。
以下に本発明の内容を具体的に示す。
本発明に使用する高吸水性高分子は、吸水後、
球状弾性体となるものであり、ビニルエステルと
アクリル酸またはそのエステルとを懸濁重合して
得られた共重合体のケン化物、あるいは懸濁重合
で得られたアクリル酸またはその塩の架橋重合体
からなる。
懸濁重合は吸水した時に球状となる弾性体を得
るために欠かせないものである。
ビニルエステルとアクリル酸またはそのエステ
ルとの懸濁重合は、各々のモル比が20:80〜80:
20の範囲で行うのが好ましい。
この架橋重合体としては、例えば自己架橋型ア
クリル酸および/またはアクリル酸塩重合体、ア
クリル酸および/またはアクリル酸塩を橋かけ剤
の存在下で重合させた重合体、アクリル酸およ
び/またはアクリル酸塩重合体を2個以上のエポ
キシ基、イソシアネート基、水酸基、アミノ基な
どを有する化合物で後架橋したもの、および2価
以上の金属イオンで橋かけした構造を有するアク
リル酸および/またはアクリル酸塩共重合体など
が挙げられる。
本発明に用いられる吸水した時球状弾性体とな
る高吸水性高分子の吸水率および平均粒径につい
ては特に限定されないが、この吸水率は蒸留水で
100〜3000倍のものが望ましく、また粒径につい
ては、蒸留水を吸収後0.01mm〜15mmの球状弾性体
となるものが実際的である。これら球状の高吸水
性高分子の掘削土に対する使用割合は、掘削土の
種類あるいは含水量によつて変わり、特に制限は
ないが、概ね、掘削土に対して0.01%〜100%ぐ
らいである。
次に本発明の代表的な実施方法を図を用いて示
す。
(1) 実施方法―1(第1図)
地上あるいは坑内で作製した液体を吸収した高
吸水性高分子を排土装置(スクリユーコンベア
4)を備えた形式のシールド掘進機1の隔壁内へ
注入し、そのままあるいはカツター内の撹拌装置
で掘削土砂と混合撹拌し、カツター内の摩擦抵抗
を減じるとともに、カツター内および排土装置内
の圧力水の止水をしつつ排土したものをいつたん
坑内のホツパーで受けたのち、圧送ポンプ5で地
上のホツパー10あるいは直接土砂捨て用ダンプ
に圧送する。または、直接排土装置に装置された
圧送ポンプ5で地上に圧送する方法。
(2) 実施方法―2(第2図)
切羽から掘削土を直接排土する形式のシールド
掘進機11において掘削した土砂を土砂運搬装置
(ベルトコンベアー14)でホツパーへ排土した
ものに地上あるいは坑内で作製した高吸水性高分
子を投入し、排土砂と混合撹拌したものを圧送ポ
ンプ15で地上のホツパーあるいは直接土砂捨て
用ダンプに圧送する方法。
この様にして、掘削土に減摩材として吸水後、
球状弾性体となる特定種類の高吸水性高分子を添
加することにより、圧送ポンプで掘削土を圧送す
る時、圧力抵抗力を減少させ連続して長い距離を
搬送できるようになるのである。
本発明施工法においては従来から使用されてい
る鉱物質、有機質糊料、界面活性剤、油類などを
本発明の吸水した時球状弾性体となる特定種類の
高吸水性高分子とともに使用することも本発明に
含まれる。
以下に参考例、実施例をあげて本発明を更に詳
細に説明するが、本発明はこれらに限定されるも
のではない。
参考例 1
酢酸ビニル60gとアクリル酸メチル40gに重合
開始剤としてベンゾイルパーオキシド0.5gを加
え、これを部分ケン化ポリビニルアルコール(ケ
ン化度88モル%、重合度2000)0.2gと塩化ナト
リウム8gを含む水200mlに分散せしめ、65℃で
6時間懸濁重合せしめた。
次いでメタノール100mlを水30mlとからなる混
合溶媒に水酸化ナトリウム16.2gを溶解させた溶
液に前記共重合体30gを加え30℃で2時間さらに
60℃で5時間ケン化反応を行なう。ケン化反応終
了後、メタノールで十分に洗滌したのち減圧乾燥
することによつて、20μないし200μの粒径を有す
る球状の乾燥ケン化物24gを得た。
このようにして得られた球状のケン化物は水に
不溶性であり、水中ですみやかに膨潤し、蒸留水
に対する吸水率は750g/gであつた。
参考例 2
重合槽中に水133.1gを仕込み、水酸化ナトリ
ウム44.7gを加えて撹拌しながら溶解させた。氷
冷しながらアクリル酸100gを徐々に加え、撹拌
しながら中和させた。過硫酸カリウム0.0667gお
よびN,N′―メチレンビスアクリルアミド0.01g
を加える。
さらにソルビタンモノステアレート6.0gおよ
びノルマルヘキサン700mlを加え撹拌しながら60
℃で3時間重合させた。重合終了後、固液分離し
て減圧乾燥することによつて球形の高吸水性高分
子125.2gを得た。得られた高吸水性高分子の粒
径は10μ〜150μであつた。また吸水率は560g/
gであつた。
実施例 1
参考例1で得た高吸水性高分子を減摩材の一成
分として使用し、砂質土を種々の割合で混合し
た。
この時、減摩材の配合割合は下記の通りとし
た。
The present invention improves the rockability of the soil and reduces the frictional force with equipment by adding a super absorbent polymer that becomes a spherical elastic body after absorbing water and mixing and stirring the soil. This article relates to a method of pumping excavated soil, which is characterized by its characteristics. As a method for continuously transporting earth and sand in a narrow space without contaminating the surrounding area, there is a construction method that uses a medium to transport the earth and sand inside a pipe. The media include compressed air and muddy water, which are called pneumatic transport and muddy water transport, respectively. When compressed air is used, the soil must be smooth and sandy with a low moisture content, and when muddy water is used, it is difficult to separate the muddy water and sand after transporting it, which requires a lot of effort. There was a problem. In addition, in construction methods that attempt to transport the excavated soil inside the tube without using a medium, if a pressure pump such as a concrete pump is used to pump the excavated soil as it is inside the tube, problems may occur due to the internal friction angle of the soil. There was a problem in that the frictional force caused by this and the adhesive force caused by the adhesion of the soil were generated between the pipe and the soil, and this became a resistance force, making it impossible to transport long distances. In order to reduce the resistance in these methods of continuously transporting earth and sand, a method has been proposed in which a friction reducing material is mixed with the soil, the mixture is thoroughly stirred, and the soil is pumped using a pressure pump. This anti-friction material is based on bentonite slurry, which is made by adding water, bentonite (a mineral substance), and other additives. In this case, if about 30% or more of the earth and sand is mixed, the friction reduction effect is good, but the earth and sand after being conveyed has a high viscosity and is difficult to dispose of. As a result of various studies on these problems, the present inventors found that when excavated soil is mixed with a specific type of superabsorbent polymer that absorbs water and becomes a spherical elastic body, the friction reduction effect is significant and Super absorbent polymer absorbs water,
The present inventors have discovered that the discharge of water occurs reversibly, and there is no problem even if the transported earth and sand is used as embankment material, making it easier to dispose of the transported earth and sand, resulting in the present invention. An object of the present invention is to provide a construction method for pumping excavated soil. In other words, by using a small diameter spherical elastic body made of a specific type of super absorbent polymer, the properties of the spherical elastic body as a solid substance, that is, the bearing action, are utilized, and the specific type of super absorbent polymer is used. Based on its excellent features such as good water retention and high strength when swollen, it improves the sustainability of its good anti-friction effect and makes it widely applicable to various types of excavated soil. The content of the present invention will be specifically shown below. After the superabsorbent polymer used in the present invention absorbs water,
It becomes a spherical elastic body, and is a saponified copolymer obtained by suspension polymerization of vinyl ester and acrylic acid or its ester, or a crosslinked copolymer of acrylic acid or its salt obtained by suspension polymerization. Consists of merging. Suspension polymerization is essential for obtaining an elastic body that becomes spherical when it absorbs water. Suspension polymerization of vinyl ester and acrylic acid or its ester is carried out at a molar ratio of 20:80 to 80:
It is preferable to do this in the range of 20. Examples of this crosslinked polymer include self-crosslinked acrylic acid and/or acrylate polymers, polymers obtained by polymerizing acrylic acid and/or acrylates in the presence of a crosslinking agent, and acrylic acid and/or acrylic acid polymers. Acrylic acid and/or acrylic acid having a structure in which an acid salt polymer is post-crosslinked with a compound having two or more epoxy groups, isocyanate groups, hydroxyl groups, amino groups, etc., and crosslinked with divalent or higher metal ions. Examples include salt copolymers. The water absorption rate and average particle size of the superabsorbent polymer used in the present invention, which becomes a spherical elastic body when water is absorbed, are not particularly limited.
A particle size of 100 to 3000 times is desirable, and a practical particle size is one that becomes a spherical elastic body of 0.01 mm to 15 mm after absorbing distilled water. The ratio of these spherical superabsorbent polymers to the excavated soil varies depending on the type or water content of the excavated soil, and is not particularly limited, but is generally about 0.01% to 100% of the excavated soil. Next, a typical implementation method of the present invention will be shown using figures. (1) Implementation method-1 (Figure 1) Super absorbent polymer that has absorbed liquid produced on the ground or underground is placed into the bulkhead of a shield excavator 1 equipped with an earth removal device (screw conveyor 4). The excavated soil can be injected as is or mixed with the excavated soil using the stirring device inside the cutter to reduce the frictional resistance inside the cutter, and to cut off the pressure water in the cutter and earth removal device. After receiving the soil in a hopper in the mine, it is pumped by a pressure pump 5 to a hopper 10 on the ground or directly to a dump for disposing of earth and sand. Alternatively, the soil is directly pumped to the ground using a pressure pump 5 installed in the soil removal device. (2) Implementation method-2 (Figure 2) Earth and sand excavated by a shield excavator 11 that directly discharges excavated soil from the face is discharged to a hopper by an earth and sand transport device (belt conveyor 14), and then the soil is placed on the ground or A method in which a superabsorbent polymer produced in a mine is put in, mixed and stirred with excavated sand, and the mixture is pumped using a pressure pump 15 to a hopper on the ground or directly to a dump for disposing of earth and sand. In this way, after absorbing water as an anti-friction material in the excavated soil,
By adding a specific type of superabsorbent polymer that becomes a spherical elastic body, when excavated soil is pumped by a pressure pump, the pressure resistance is reduced and it becomes possible to continuously convey it over a long distance. In the construction method of the present invention, conventionally used mineral substances, organic glues, surfactants, oils, etc. are used together with a specific type of super absorbent polymer that becomes a spherical elastic body when absorbed by the present invention. are also included in the present invention. The present invention will be explained in more detail with reference to Reference Examples and Examples below, but the present invention is not limited thereto. Reference Example 1 Add 0.5 g of benzoyl peroxide as a polymerization initiator to 60 g of vinyl acetate and 40 g of methyl acrylate, and add 0.2 g of partially saponified polyvinyl alcohol (degree of saponification 88 mol%, degree of polymerization 2000) and 8 g of sodium chloride. The mixture was dispersed in 200 ml of water, and suspension polymerization was carried out at 65°C for 6 hours. Next, 30 g of the copolymer was added to a solution of 16.2 g of sodium hydroxide dissolved in a mixed solvent of 100 ml of methanol and 30 ml of water, and the mixture was further heated at 30°C for 2 hours.
Saponification reaction is carried out at 60°C for 5 hours. After the saponification reaction was completed, the product was sufficiently washed with methanol and then dried under reduced pressure to obtain 24 g of a spherical dry saponified product having a particle size of 20 μm to 200 μm. The spherical saponified product thus obtained was insoluble in water, swelled quickly in water, and had a water absorption rate of 750 g/g with respect to distilled water. Reference Example 2 133.1 g of water was placed in a polymerization tank, and 44.7 g of sodium hydroxide was added and dissolved with stirring. While cooling with ice, 100 g of acrylic acid was gradually added and neutralized with stirring. Potassium persulfate 0.0667g and N,N'-methylenebisacrylamide 0.01g
Add. Furthermore, add 6.0 g of sorbitan monostearate and 700 ml of normal hexane, and add 6.0 g of sorbitan monostearate while stirring.
Polymerization was carried out at ℃ for 3 hours. After the polymerization was completed, 125.2 g of a spherical superabsorbent polymer was obtained by separating solid and liquid and drying under reduced pressure. The particle size of the obtained superabsorbent polymer was 10μ to 150μ. Also, the water absorption rate is 560g/
It was hot at g. Example 1 The superabsorbent polymer obtained in Reference Example 1 was used as a component of an anti-friction material, and sandy soil was mixed in various proportions. At this time, the blending ratio of the anti-friction material was as follows.
【表】
この混合土の内部摩擦角、粘着力を直接剪断試
験により求めた。
結果を従来使用されているベントナイト泥土型
減摩材を砂質土と混合した場合と比較した第3図
に示した。
従来のベントナイト泥土型減摩材の効果は、減
摩材の混合率(減摩材重量/混合土重量)が約15
%未満ではほとんどなく、15%〜30%の間で急激
に効果を表わす。
これに対し、本発明減摩材は混合比率にほぼ比
例し、減摩材の効果があらわれる。(摩擦係数
tanが減少する。)
これは減摩材中に地山の土が混入し、減摩剤の
混合率が低くなつても本発明減摩材の方が減摩効
果の持続性が良いことを示すものであり、さらに
混合率が30%未満では減摩効果が優れていること
を示すものである。
また、参考例2で得た高吸水性高分子を使用し
ても同様の効果を示した。[Table] The internal friction angle and adhesive strength of this mixed soil were determined by a direct shear test. The results are shown in Figure 3, which compares the results with the conventionally used bentonite mud-type antifriction material mixed with sandy soil. The effect of conventional bentonite mud type anti-friction material is that the mixing ratio of anti-friction material (weight of anti-friction material/weight of mixed soil) is approximately 15
It is hardly effective at less than 15% to 30%, and becomes rapidly effective. On the other hand, the anti-friction material of the present invention is approximately proportional to the mixing ratio, and the effect of the anti-friction material appears. (Coefficient of friction
tan decreases. ) This shows that the anti-friction material of the present invention has a better long-lasting anti-friction effect even if the anti-friction material contains soil from the ground and the mixing ratio of the anti-friction agent becomes low. Furthermore, it is shown that the friction reduction effect is excellent when the mixing ratio is less than 30%. Furthermore, the same effect was obtained even when the superabsorbent polymer obtained in Reference Example 2 was used.
第1図,第2図は本発明の代表的な実施方法を
示す模式図である。
1……シールド本体、2……隔壁、3……隔壁
内土砂、4……排土装置、5……圧送ポンプ、6
……減摩材注入管、7……混合土排土用管路、8
……グランドポンプ、9……減摩材注入用バツ
チ、10……ホツパーあるいはダンプ、11……
シールド本体、12……隔壁、13……隔壁内土
砂、14……ベルトコンベアー、15……圧送ポ
ンプ、16……撹拌機、17……減摩材注入管、
18……減摩材注入用バツチ、19……グランド
ポンプ、20……混合土排土用管路、21……ホ
ツパーあるいはダンプ。
第3図は本発明減摩材混合土の減摩材混合率と
摩擦係数(tan)の関係を示すグラフである。
図中横軸は減摩材混合率(減摩材重量/混合土
重量×100)(%)を示す。
FIGS. 1 and 2 are schematic diagrams showing a typical implementation method of the present invention. 1... Shield body, 2... Bulkhead, 3... Sediment inside the bulkhead, 4... Earth removal device, 5... Pressure pump, 6
...Anti-friction material injection pipe, 7...Mixed soil removal pipe, 8
... Gland pump, 9 ... Batch for injecting anti-friction material, 10 ... Hopper or dump, 11 ...
Shield body, 12... Partition wall, 13... Earth and sand in partition wall, 14... Belt conveyor, 15... Pressure pump, 16... Stirrer, 17... Anti-friction material injection pipe,
18...Batch for injecting anti-friction material, 19...Ground pump, 20...Pipe line for removing mixed soil, 21...Hopper or dump. FIG. 3 is a graph showing the relationship between the friction reducing agent mixing ratio and the friction coefficient (tan) of the friction reducing material mixed soil of the present invention. The horizontal axis in the figure shows the mixing ratio of anti-friction material (weight of anti-friction material/weight of mixed soil x 100) (%).
Claims (1)
と球状弾性体となり、ビニルエステルとアクリル
酸またはそのエステルとを懸濁重合して得られた
共重合体のケン化物である高吸水性高分子の吸水
した球状弾性体を土に存在せしめ、土の揺動性を
高め圧力抵抗力を減少させる方法。 2 圧力ポンプで土を圧送する際、水を吸収する
と球状弾性体となり、アクリル酸またはその塩を
懸濁重合して得られた架橋重合体である高吸水性
高分子の吸水した球状弾性体を土に存在せしめ、
土の揺動性を高め圧力抵抗力を減少させる方法。[Claims] 1. When soil is pumped with a pressure pump, it absorbs water and becomes a spherical elastic body, and is a saponified copolymer obtained by suspension polymerization of vinyl ester and acrylic acid or its ester. A method in which a spherical elastic body made of a superabsorbent polymer absorbs water and is present in the soil to increase the rockability of the soil and reduce pressure resistance. 2. When soil is pumped with a pressure pump, it absorbs water and becomes a spherical elastic body. Let it exist in the soil,
A method to increase soil oscillation and reduce pressure resistance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12722881A JPS5827780A (en) | 1981-08-12 | 1981-08-12 | Transportation of soil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12722881A JPS5827780A (en) | 1981-08-12 | 1981-08-12 | Transportation of soil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5827780A JPS5827780A (en) | 1983-02-18 |
| JPS6320274B2 true JPS6320274B2 (en) | 1988-04-27 |
Family
ID=14954895
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12722881A Granted JPS5827780A (en) | 1981-08-12 | 1981-08-12 | Transportation of soil |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5827780A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0765137A (en) * | 1993-08-24 | 1995-03-10 | Nec Corp | Forged card detection system |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6176587A (en) * | 1984-07-27 | 1986-04-19 | Aica Kogyo Co Ltd | Method of pouring resin grout material |
| JPS62156499A (en) * | 1985-12-28 | 1987-07-11 | 株式会社新潟鐵工所 | Method of treating excavated earth |
| JPS62211491A (en) * | 1986-03-13 | 1987-09-17 | 五洋建設株式会社 | Tunnel drilling mechanism using water absorble resin |
| JPS63255496A (en) * | 1987-04-13 | 1988-10-21 | 五洋建設株式会社 | Method of excavating tunnel |
| JPS6417991A (en) * | 1987-07-10 | 1989-01-20 | Kido Kensetsu Kogyo | Earth pressure system shield excavating method |
| JP6113433B2 (en) * | 2011-08-17 | 2017-04-12 | 学校法人早稲田大学 | Swelling superabsorbent polymer stable liquid composition for ground excavation and construction method using the same |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5313495A (en) * | 1976-07-23 | 1978-02-07 | Toshiba Corp | Automatic depositing system |
| JPS6034597B2 (en) * | 1977-11-26 | 1985-08-09 | 第一工業製薬株式会社 | Method for preparing mud for drilling |
| JPS5575483A (en) * | 1978-12-01 | 1980-06-06 | Dai Ichi Kogyo Seiyaku Co Ltd | Lubricant composition for shield propulsion work |
-
1981
- 1981-08-12 JP JP12722881A patent/JPS5827780A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0765137A (en) * | 1993-08-24 | 1995-03-10 | Nec Corp | Forged card detection system |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5827780A (en) | 1983-02-18 |
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