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JPS6323015B2 - - Google Patents
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JPS6323015B2 - - Google Patents

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Publication number
JPS6323015B2
JPS6323015B2 JP56004008A JP400881A JPS6323015B2 JP S6323015 B2 JPS6323015 B2 JP S6323015B2 JP 56004008 A JP56004008 A JP 56004008A JP 400881 A JP400881 A JP 400881A JP S6323015 B2 JPS6323015 B2 JP S6323015B2
Authority
JP
Japan
Prior art keywords
wire
wires
copper
stainless steel
stranded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP56004008A
Other languages
Japanese (ja)
Other versions
JPS57116516A (en
Inventor
Keiichi Tsucha
Susumu Yamamoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Railway Technical Research Institute
Sumitomo Electric Industries Ltd
Original Assignee
Railway Technical Research Institute
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Railway Technical Research Institute, Sumitomo Electric Industries Ltd filed Critical Railway Technical Research Institute
Priority to JP400881A priority Critical patent/JPS57116516A/en
Publication of JPS57116516A publication Critical patent/JPS57116516A/en
Publication of JPS6323015B2 publication Critical patent/JPS6323015B2/ja
Granted legal-status Critical Current

Links

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  • Ropes Or Cables (AREA)
  • Non-Insulated Conductors (AREA)
  • Suspension Of Electric Lines Or Cables (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

[産業上の利用分野] 本発明はトロリー線、ケーブル等の吊架線(メ
ツセンジヤーワイヤ)として使用される耐食性の
複合撚線に関するものである。 [従来技術と問題点] 従来トロリー線、ケーブル等の吊架線としては
亜鉛めつき鋼撚線が広く使用され、導電性が必要
な場合には銅、銅合金線、銅被鋼線等の撚線が使
用されてきた。 しかし亜鉛めつき鋼線では、導電率が低く(10
〜13%IACS)、トロリー線用吊架線として導電率
が必要な場合使用できず、又塩水、亜硫酸ガス等
に対して弱く、耐食性が十分でない欠点がある。 一方銅又は銅合金撚線では、引張強度が鉄系に
比べて低く(20〜50Kg/mm2)、亜硫酸ガス、H2S
等の腐食性ガスや塩素イオン(Cl-)に弱く、耐
食性が十分でない欠点がある。 本発明者等は上述の問題点を解決するため、撚
線に撚合せる素線の組合せについて種々検討を行
なつた結果、本発明を成すに至つたものである。 [発明の構成] 銅又は銅合金線とステンレス鋼線に両金属より
も更に卑な亜鉛(Zn)、アルミニウム(Al)等を
利用することにより、銅およびステンレス鋼の腐
食を防止し、耐食性が良好な複合撚線を得ること
が可能であることを見出した。 即ち、本発明は、亜鉛又はアルミニウムの介在
のもとに銅又は銅合金線とステンレス鋼線とを撚
合せて成り、撚線全体として導電率25〜70%
IACS、引張強さ60〜130Kg/mm2の性能を有するこ
とを特徴とする吊架線用複合撚線である。 本発明に用いられる銅又は銅合金線は、導電用
の銅又は銅合金線であり、又ステンレス鋼線はク
ロム系、ニツケル−クロム系又にそれらに他の合
金元素を添加したステンレス鋼線であり、これら
の線には裸線の他に、表面にこれらより卑なZn
又はAlをめつきした線を含むものである。 さらに必要により、撚合せた撚線の外周にZn
めつきを施すか、又は撚線中に適当本数のZnも
しくはAl線(含テープ)又はZnもしくはAlめつ
き鋼線を介在させても良い。なおテープは巻き付
けて使用しても良い。 これらのめつき又は線(含テープ)の形で介在
せしめられたZnもしくはAlは、銅もしくは銅合
金線又はステンレス鋼線に対し犠性陽極となり、
これらの線の耐食性をさらに向上するものであ
る。 以下、本発明を図面を用いて実施例により説明
する。 図は本発明の実施例を示す横断面図である。図
は19本撚の同心撚線の場合を示し、1は中心線、
2は第1層の素線、3は第2層の素線を示してい
る。 素線の材質の組合せ、配置は任意で良く、例え
ば中心線1および第1層の素線2の全部を亜鉛め
つきステンレス鋼線(斜線)とし、第2層の素線
3の全部を銅線とする。又各層の素線全部を同種
にする必要はなく、異種の素線を混合しても良
い。 又同一の撚線に、それぞれ2種以上の銅、銅合
金線もしくはそれらのめつき線、又はステンレス
鋼線もしくはそのめつき線を混合して使用しても
良い。 ただ撚線の各層毎に同質の素線を用いた方が、
撚線加工を能率良く実施する上において望まし
い。又撚合せる素線の本数は2本以上何本でも良
く、又各層毎に線径が違つていても均一に撚合せ
れば良い。 本発明において、撚線全体の導電率を25〜70%
IACSと規定したのは、25%未満では、純鉄の
17.5%IACSに比して特に優位性がなく、鋼線で
も若干太くすれば同性能のものが得られるからで
あり、70%を越えると、断面積に占める銅線の割
合が大きくなり、引張強さが低くなり、意味がな
くなるからである。 又本発明において、撚線全体の引張強さを60〜
130Kg/mm2と規定したのは、60Kg/mm2未満では、
高強度材としての意味がなく、130Kg/mm2を越え
ると、断面積に占めるステンレス鋼線の割合が大
きくなり、導電率が低くなるからである。 実施例: 表1に示す化学組成および引張強さを有する各
種素線を用いて、表2に示す構成の撚線を作成し
た。
[Industrial Application Field] The present invention relates to a corrosion-resistant composite stranded wire used as a suspension line (messenger wire) such as a trolley wire or cable. [Prior art and problems] Conventionally, galvanized steel stranded wires have been widely used for suspension wires such as trolley wires and cables, but when conductivity is required, twisted copper, copper alloy wires, copper-coated steel wires, etc. line has been used. However, galvanized steel wire has a low conductivity (10
~13% IACS), it cannot be used as a suspension wire for trolley wires when electrical conductivity is required, and it also has the disadvantage of being sensitive to salt water, sulfur dioxide gas, etc., and lacking sufficient corrosion resistance. On the other hand, copper or copper alloy stranded wires have lower tensile strength (20 to 50 Kg/mm 2 ) than iron-based wires, and are less susceptible to sulfur dioxide gas, H 2 S
It is susceptible to corrosive gases such as chlorine ions (Cl - ), and has the disadvantage of insufficient corrosion resistance. In order to solve the above-mentioned problems, the present inventors conducted various studies on combinations of wires to be twisted into stranded wires, and as a result, the present invention was accomplished. [Structure of the invention] By using zinc (Zn), aluminum (Al), etc., which are more base than both metals, in copper or copper alloy wire and stainless steel wire, corrosion of copper and stainless steel is prevented and corrosion resistance is improved. It has been found that it is possible to obtain good composite strands. That is, the present invention is made by twisting copper or copper alloy wire and stainless steel wire with zinc or aluminum interposed, and the conductivity of the twisted wire as a whole is 25 to 70%.
IACS is a composite stranded wire for suspension lines characterized by having a tensile strength of 60 to 130 Kg/ mm2 . The copper or copper alloy wire used in the present invention is a conductive copper or copper alloy wire, and the stainless steel wire is a chromium-based, nickel-chromium-based, or stainless steel wire with other alloying elements added thereto. In addition to bare wires, these wires also have a base layer of Zn on the surface.
Or it includes a wire plated with Al. Furthermore, if necessary, Zn is added to the outer periphery of the twisted wires.
Plating may be applied, or an appropriate number of Zn or Al wires (including tape) or Zn or Al-plated steel wires may be interposed in the stranded wires. Note that the tape may be used by wrapping it. Zn or Al interposed in the form of these platings or wires (including tape) serves as a sacrificial anode for copper or copper alloy wires or stainless steel wires,
This further improves the corrosion resistance of these wires. Hereinafter, the present invention will be explained by examples using the drawings. The figure is a cross-sectional view showing an embodiment of the present invention. The figure shows the case of 19 concentric twisted wires, where 1 is the center line,
Reference numeral 2 indicates a wire in the first layer, and reference numeral 3 indicates a wire in the second layer. The material combination and arrangement of the wires may be arbitrary. For example, the center wire 1 and all the wires 2 in the first layer are made of galvanized stainless steel wire (diagonal lines), and all the wires 3 in the second layer are made of copper. Line. Furthermore, it is not necessary that all the wires in each layer be of the same type, and different types of wires may be mixed. Furthermore, two or more kinds of copper, copper alloy wires, or plated wires thereof, or stainless steel wires or plated wires thereof may be mixed and used in the same stranded wire. However, it is better to use strands of the same quality for each layer of stranded wire.
This is desirable for efficiently performing twisted wire processing. Further, the number of wires to be twisted may be any number from two to more, and even if the wire diameters are different for each layer, it is sufficient to twist them uniformly. In the present invention, the conductivity of the entire stranded wire is 25 to 70%.
IACS was defined as less than 25% of pure iron.
This is because there is no particular advantage over 17.5% IACS, and the same performance can be obtained with steel wire by making it slightly thicker.If it exceeds 70%, the proportion of copper wire in the cross-sectional area increases, and the tensile strength increases. This is because it becomes less powerful and loses its meaning. In addition, in the present invention, the tensile strength of the entire stranded wire is 60~
The reason for specifying 130Kg/mm 2 is that if it is less than 60Kg/mm 2 ,
This is because it has no meaning as a high-strength material, and if it exceeds 130 Kg/mm 2 , the proportion of the stainless steel wire in the cross-sectional area will increase and the conductivity will decrease. Example: Twisted wires having the configurations shown in Table 2 were created using various strands having the chemical compositions and tensile strengths shown in Table 1.

【表】【table】

【表】 表2に示す撚線の撚線全体としての導電率およ
び引張強さは表3に示す通りである。
[Table] The electrical conductivity and tensile strength of the stranded wire shown in Table 2 as a whole are shown in Table 3.

【表】 表3より、本発明によるNo.1〜3は、導電率約
40〜約65%IACS、引張強さ約67Kg/mm2以上を有
し、トロリー線用吊架線として十分な性能を有し
ていることが分る。 これに対し、比較例4〜6は引張強さ、導電率
の何れかが不十分である。 次に表2に示す撚線の試料について、海岸地帯
で大気曝露試験を行ない、10ケ月後の素線の発錆
面積率およびステンレス鋼線の最大孔食深さを調
査した結果は表4に示す通りである。
[Table] From Table 3, Nos. 1 to 3 according to the present invention have a conductivity of approximately
It can be seen that it has an IACS of 40 to about 65% and a tensile strength of about 67 Kg/mm 2 or more, and has sufficient performance as a suspension wire for a trolley wire. On the other hand, Comparative Examples 4 to 6 are insufficient in either tensile strength or electrical conductivity. Next, we conducted an atmospheric exposure test on the stranded wire samples shown in Table 2 in a coastal area, and investigated the rusted area ratio of the strands and the maximum pitting depth of the stainless steel wires after 10 months.The results are shown in Table 4. As shown.

【表】 表4より、海岸地帯の大気曝露10カ月では、本
発明によるものは、比較例に比べ、ステンレス及
び銅部いずれも耐食性が著しく優れていることが
わかる。比較例7では、前述の引張強さ及び導電
率は本発明実施例と同等であるが、耐食性におい
ては本発明実施例より著しく劣ることが認められ
る。 [効果] 本発明を用いると導電率の良い銅又は銅合金線
と強度の高いステンレス鋼線の任意の組合せによ
り、要求性能に合つた導電率と強度の撚線を容易
に得ることができる利点がある。
[Table] From Table 4, it can be seen that after 10 months of exposure to the atmosphere in a coastal area, the corrosion resistance of both the stainless steel and copper parts of the product according to the present invention was significantly superior to that of the comparative example. In Comparative Example 7, the above-mentioned tensile strength and electrical conductivity are equivalent to the examples of the present invention, but it is recognized that the corrosion resistance is significantly inferior to the examples of the present invention. [Effect] The present invention has the advantage that a stranded wire with conductivity and strength that meets the required performance can be easily obtained by any combination of copper or copper alloy wire with good conductivity and stainless steel wire with high strength. There is.

【図面の簡単な説明】[Brief explanation of the drawing]

図は本発明の実施例を示す横断面図である。 1……中心線、2……第1層の素線、2……第
2層の素線。
The figure is a cross-sectional view showing an embodiment of the present invention. 1... Center line, 2... Strand wire of first layer, 2... Strand wire of second layer.

Claims (1)

【特許請求の範囲】 1 亜鉛又はアルミめつきされた銅又は銅合金線
とステンレス鋼線を撚合わせるか、銅又は銅合金
線と亜鉛又はアルミめつきされたステンレス鋼線
を撚り合わせてなり、撚線全体として導電率25〜
70%IACS、引張強さ60〜130Kg/mm2の性能を有す
ることを特徴とする吊架線用複合撚線。 2 銅又は銅合金線とステンレス鋼線とを撚合
せ、該撚合せ中、又は外周に亜鉛又はアルミめつ
き鋼線又は亜鉛又はアルミを撚合せるか、該撚線
外周に亜鉛めつきを施してなり、撚線全体として
導電率25〜70%IACS、引張強さ60〜130Kg/mm2
性能を有することを特徴とする吊架線用複合撚
線。
[Claims] 1. Made by twisting zinc or aluminium-plated copper or copper alloy wire and stainless steel wire, or twisting copper or copper alloy wire and zinc or aluminium-plated stainless steel wire, The conductivity of the stranded wire as a whole is 25~
Composite stranded wire for suspension wires, characterized by having performance of 70% IACS and tensile strength of 60 to 130 Kg/ mm2 . 2 Copper or copper alloy wire and stainless steel wire are twisted together, and zinc or aluminium-plated steel wire or zinc or aluminum is twisted during the twisting or on the outer periphery, or the outer periphery of the stranded wire is galvanized. A composite stranded wire for suspension wires, characterized in that the stranded wire as a whole has an electrical conductivity of 25 to 70% IACS and a tensile strength of 60 to 130 Kg/ mm2 .
JP400881A 1981-01-13 1981-01-13 Aerial composite twisted wire Granted JPS57116516A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP400881A JPS57116516A (en) 1981-01-13 1981-01-13 Aerial composite twisted wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP400881A JPS57116516A (en) 1981-01-13 1981-01-13 Aerial composite twisted wire

Publications (2)

Publication Number Publication Date
JPS57116516A JPS57116516A (en) 1982-07-20
JPS6323015B2 true JPS6323015B2 (en) 1988-05-14

Family

ID=11572942

Family Applications (1)

Application Number Title Priority Date Filing Date
JP400881A Granted JPS57116516A (en) 1981-01-13 1981-01-13 Aerial composite twisted wire

Country Status (1)

Country Link
JP (1) JPS57116516A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005112046A1 (en) * 2004-05-19 2005-11-24 Sumitomo (Sei) Steel Wire Corp. Composite wire for wire harness and process for producing the same

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05230782A (en) * 1991-12-27 1993-09-07 Nippon Cable Syst Inc Rope for operation
JPH08176976A (en) * 1994-12-21 1996-07-09 Tokyo Seiko Co Ltd Partially plated wire rope
JP2009266640A (en) * 2008-04-25 2009-11-12 Sumitomo Wiring Syst Ltd Shielded wire and conductor
ITMI20121545A1 (en) * 2012-09-18 2014-03-19 Copperweld Bimetallics Llc SUPPORTING ROPE FOR CONTACT WIRES OF RAILWAY ELECTRIC LINES
CN106004526A (en) * 2016-06-27 2016-10-12 王文芳 Composite hanger wire and electric railway catenary hanger

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5041073U (en) * 1973-08-13 1975-04-25

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005112046A1 (en) * 2004-05-19 2005-11-24 Sumitomo (Sei) Steel Wire Corp. Composite wire for wire harness and process for producing the same

Also Published As

Publication number Publication date
JPS57116516A (en) 1982-07-20

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