JPS6324046B2 - - Google Patents
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- Publication number
- JPS6324046B2 JPS6324046B2 JP24589684A JP24589684A JPS6324046B2 JP S6324046 B2 JPS6324046 B2 JP S6324046B2 JP 24589684 A JP24589684 A JP 24589684A JP 24589684 A JP24589684 A JP 24589684A JP S6324046 B2 JPS6324046 B2 JP S6324046B2
- Authority
- JP
- Japan
- Prior art keywords
- film
- iron loss
- magnetic
- annealing
- forsterite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electromagnetism (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Soft Magnetic Materials (AREA)
- Chemical Treatment Of Metals (AREA)
- Manufacturing Of Steel Electrode Plates (AREA)
- Heat Treatment Of Sheet Steel (AREA)
Description
<産業上の利用分野>
本発明は一方向性電磁鋼板に関するものであ
り、特に本発明は鋼板表面に従来とは異なつた性
状を具備したフオルステライト(Mg2SiO4)を
主体としたセラミツクス皮膜を有することを特徴
とする磁束密度が高く、かつ鉄損が従来以上に低
い一方向性電磁鋼板に関するものである。
<従来の技術>
一方向性電磁鋼板はトランス鉄心に用いられる
機能材料であり、最も強く望まれる性質は鉄損が
低いことである。素材という観点からはこの材料
は磁化容易軸に圧延方向にそろえるため(110)
〔001〕結晶粒が板面をおおい、また絶縁等の目的
で表面にフオルステライト(Mg2SiO4)を主体
としたセラミツクス皮膜及びコロイダルシリカと
各種酸塩を主体とした2次皮膜を持つ複合材料で
ある。
さて、近年のエネルギー事情により鉄損として
意味なく消費される電力を少しでも減らそうと多
大な努力がなされている。鉄損はうず流損、ヒス
テリシス損及び理論上のこれら両者の和と実際の
トータル鉄損の差であるところの異常損とに分離
することがよく行なわれる。うず流損は磁化機構
の主要部を占める磁壁の移動に伴なつて生じる試
料内部の誘導電流がジユール熱として消費される
ことに起因する鉄損である。この種の鉄損の低下
にはSi等を増加して素材の固有抵抗を増やすこ
と、板厚を減らすことなどとともに磁区巾を狭く
することが有効である。すなわち、発生するジユ
ール熱は磁壁の移動速度の2乗に比例することか
ら磁区巾を狭くすることにより磁壁の移動速度を
低下させ誘動電流量を減らすのである。一方、ヒ
ステリシス損は磁壁の移動が阻害されることに起
因するものであり試料表面の凹凸や内部の介在物
の存在により大きな影響を受ける。方向性電磁鋼
板の製造においてはこの種の鉄損の劣化は、鋼中
のC,N,S等を完全に除去し、析出物の生成を
最低限に押さえること及び表面のフオルステライ
ト皮膜下に存在する酸化物量を低下することによ
り防がれてきた。以上を要約すれば鉄損量の減少
は磁区巾を狭くすることと磁区を構成するところ
の磁壁の移動度を高めることにより実現されてき
たと理解できる。この2点に関する従来技術を次
に述べる。
磁区細分化に関する基本思想は大きく2つの方
法に分けられる。第1の方法は系の静磁エネルギ
ーを考慮したものである。結晶粒の磁化容易軸が
圧延面に対して数度傾いている場合、鋼板表面に
磁極が生じ、系の静磁エネルギーは増加する。こ
の静磁エネルギー増加量を最小にするため磁壁間
隔が狭くなることは理論的(C.Kittel,Rev.
Mod.Phys21,541(1949))にも実験的(J.W.
Shilling S,IEEE Trans.Mag.MAG―14 104
(1978)、T.Nozawaら、同雑誌MAG―14 252
(1978))にも確認されており、この原理を応用す
ることにより磁区は細分化する。また、還流磁区
も表面磁極による静磁エネルギーを下げるために
生じるが、還流磁区は圧延方向に付加された張力
により180゜磁区に転化するか、もしくは消滅する
傾向を示すので張力付加は鉄損低減化に有効であ
る。
第2の方法は鋼板に歪を付加し、還流磁区を人
為的に発生させた後、圧延方向に張力を加えるも
のである。この方法では歪線近傍の磁極による反
磁場及び局所的な内部歪による還流磁区が発生し
易くなり消磁状態の180゜磁区が細分化するものと
考えられる。張力を加えると歪線近傍に存在する
還流磁区が、新たな磁区の起点となり、磁区巾は
さらに狭くなる。
磁区細分化に関する従来技術の大部分はこのよ
うな範疇に属するものとみることができる。まず
ずれ角度β(結晶粒の圧延方向に最も近い〔001〕
軸が圧延面となす角)を4゜までの範囲にするもの
として特公昭57−61102号公報、同58−5969号公
報があげられる。これらの方法は仕上焼鈍前に鋼
板を波形整形し2次再結晶後に波形を矯正除去す
ることにより、所望のずれ角度βを得るものであ
る。また微小歪を加える方法としてはレーザー、
けがき等いろいろな手段が考えられる。レーザー
によるものは特公昭57−2252号公報を初めとして
様々な応用技術が公開されてきた。また、ボール
ポイント等を用いて微小歪を与えるものとして特
公昭58−5968号公報があげられる。さらに特公昭
58−747号公報ではずれ角度βと微小歪の組み合
わせにより磁区の細分化をはかる方法が開示され
た。これらの手段は通常、特公昭53−28375号公
報に開示されているような外部張力を与える
stress coatingと組み合わせて用いられる。その
理由は前述した通りである。
一方、素材の表面を滑らかにすることにより磁
壁の移動度を高めることに関しては次のような思
想がある。現在市販されている一方向性電磁鋼板
の表層部には鋼板の選択酸化により形成された
SiO2とその上に焼鈍分離材として塗布された
MgOとが最終仕上焼鈍中に固相反応を起すこと
により生成したフオルステライト(Mg2SiO4)
皮膜がついている。この皮膜下にSiO2や
Mg2SiO4を主体とした直径1μm以下の酸化物粒が
存在する場合が多く、ヒステリシス損を低下させ
るためにはこれら酸化物を除去することが必要で
ある。このためには例えば特公昭57−32716号公
報、特開昭55−89422号公報、同56−75577号公報
に関示されたようにSrの添加が有利であること
が知られている。しかしながらフオルステライト
皮膜の存在を前提とした一方向性電磁鋼板では仮
りに皮膜下の内部酸化物を完全に除去できたとし
てもフオルステライトの生成段階で皮膜と鋼板の
界面に凹凸ができるのは現在のところ避けられ
ず、これが磁壁移動に対するピンニング源となり
ヒステリシス損の上昇に結びつくとされている。
このような悪影響を避け理想的な界面状態を作る
ためには表面のフオルステライト皮膜を除去し、
より滑らかな面を作れば良く、そのような表面は
通常、鏡面研磨面と呼ばれる。この鏡面研磨面を
作るためにはフオルステライト皮膜を酸洗除去し
た後、表面を化学研磨等で滑らかにすればよい。
そのような方法は米国特許第3125473号、同第
3227589号、同第3263600号等により開示されてい
る。また特公昭58−14851号公報では前記の微小
歪の導入による磁区の細分化を鏡面研磨面と組み
合わせる方法が開示されている。ところでこのよ
うに一旦形成されたフオルステライト皮膜を酸洗
除去した後、化学研磨等により鏡面研磨面を得る
方法では製造コストの上昇は必至であり、また鉄
源の溶出に起因する歩留りの低下も避けられな
い。このような問題点を改善するために焼鈍分離
材としてMgOの代わりに鋼板と反応しない不活
性なAl2O3を用いる方法が米国特許第3785882号、
同第3932235号、特開昭53−22113号公報により開
示された。さらに特公昭58−44152号公報により
Al2O3を主体とした焼鈍分離材にSrもしくはBa
源を添加することにより表面下の内部酸化物を除
去し、より滑らかな表面を得る方法が開示され
た。
以上述べた磁区細分化や磁壁移動度の向上によ
り鉄損を低減化する技術の進歩と並行して、一方
向性電磁鋼板表面のフオルステライト皮膜及びそ
の上の張力コーテイングが素材の磁区構造に及ぼ
す効果が鉄損の低減化を目的としてあるいは磁気
物性物な観点から、基礎的に調査された。この種
の研究は皮膜を着けたまま磁区を直接観察する手
段の確立とともに急速に進歩した。走査電子顕微
鏡を用いて一方向性電磁鋼板の皮膜のついた状態
での磁区構造を最初に報告したのはIrieと
Fukudaである(AIP Conf.Proc.No.29P.574
(1975))。彼らは皮膜のついた状態で還流磁区が
消滅し、180゜磁区が細分化されていることを発見
し、それを皮膜の持つ張力のためであるとした。
その後、走査電子顕微鏡を用いた磁区観察に関す
る論文が数多く発表された(例えばS.D.Washko
&E.G.Choby,IEEE Trans Mag MAG―15,
P1586(1979),S.D.W.D.Washko,T.H.Shen W.
G.Morris J.Appl.Phys.53,P8296(1982))。現時
点においてフオルステライト皮膜及びその上の張
力コーテイングや一方向性電磁鋼板の磁区構造及
び鉄損に及ぼす効果は例えば次のように要約され
る。
1 結晶粒の〔001〕軸が圧延面に対し数度のず
れ角度βを持つていればフオルステライト皮膜
の付加により磁区巾は減少する。これは皮膜付
加に伴なつて生じる表面粗さにより鋼板表面の
静磁エネルギーが増加するためであると考えら
れている。
2 しかしながらこのような磁区の細分化にもか
かわらず、1.7T励磁において得られる鉄損値
は鏡面研磨材よりも悪い。これは皮膜付加の時
に生ずる鋼板表面の凹凸に起因する磁壁のピン
ニングによるものと考えられている。
3 フオルステライト皮膜の上に付加された張力
コーテイングにより鉄損値は低下する。この理
由は、磁区巾の細分化ではなくて、磁化過程に
おける還流磁区の発生が、張力効果により抑制
されているからだと考えられている。
<発明が解決しようとする問題点>
以上述べたように鉄損の低減化には磁区巾を減
少することと磁壁の移動度を上げることが重要で
ある。しかし、これまでの技術は次に述べるよう
ないくつかの問題点を持つている。まず、レーザ
ーあるいは微小歪の導入により磁区を細分化する
方法はトランスを組む時の焼鈍により、導入され
た歪が消失してしまい効果を失なうという欠点が
ある。鋼板を仕上焼鈍前に波形整形する方法も焼
鈍後の形状矯正等に問題がある。表面性状を滑ら
かにする手段についても酸洗による方法は設備
的、コスト的に採算がとれず、また、焼鈍分離材
としてAl2O3を用いる方法も、その後の絶縁コー
テイング等の問題があり実用化には至つていな
い。また、現在まで得られているフオルステライ
ト皮膜は磁区細分化効果はあるものの磁壁に対す
るピンニング効果により得られる鉄損値は悪く、
張力コーテイングが必須である。
<問題点を解決するための手段>
本発明の目的は従来技術にみられるこれらの問
題点を除去改善し、鉄損値を大きく下げるフオル
ステライト皮膜を提供することにある。フオルス
テライト皮膜は脱炭焼鈍時に形成される酸化皮膜
中のSiO2とその後に塗布されたMgOとが最終仕
上焼鈍中に固相反応を起こすことにより生成す
る。このMgO―SiO2系固相反応は、酸化物間の
反応が一般的にそうであるように、反応時の雰囲
気、鋼中成分あるいはその場に存在する微量添加
物により大きな影響を受ける。従つてこれらの条
件をパラメータとすることにより種々の異なつた
性質を持つフオルステライト皮膜を得ることが可
能である。例えば前述の特公昭57−32716号公報
にみられるパウダー中へのSrの添加、本発明者
らによる特願昭59−53819号にみられる鋼中Mn
活量と仕上焼鈍中の酸素分圧の規定などがそのよ
うな技術に属する。本発明者らはこのようにして
異なつた性質をもつフオルステライト皮膜を一方
向性電磁鋼板上に形成した後、これらの皮膜のも
つ特長と欠点を磁区の細分化と磁壁の移動度とい
う観点から調査し、鉄損の低減化に対しより優れ
た効果をもつフオルステライト皮膜を得た。本発
明の特徴は重量%で、C≦0.085%、Si:2.5〜4.5
%、酸可溶性Al:0.010〜0.050%、N:0.0045〜
0.012%かつS,SeおよびMnを、
S+0.405Se≦0.010さらに、
0.8≧Mn≧0.05+7(S+0.405Se)
なる関係を有する如く含有せしめ、残部が実質的
にFeからなる珪素鋼スラブを、熱間圧延し、析
出焼鈍し次いで最終冷延率81%以上の冷間圧延を
施しさらに脱炭焼鈍、焼鈍分離剤塗布を行つた後
仕上焼鈍を、850〜1100℃の温度域における酸素
分圧PO2をMn−1.719(V+0.405Se)に対する第
11図のA,B,C,D,Eに囲まれた領域に保
持して行うことを特徴とする、一次絶縁皮膜と鋼
板の界面の平均粗さが、JIS(B0601)で1.5〜
4.0μmであり、一次絶縁皮膜が鋼板に与える張力
が550g/mm2以上(製品板厚0.30mmに換算したと
きの値)である一方向性電磁鋼板表面のフオルス
テライト(Mg2SiO4)を有するとともにB8≧1.9
(T)の磁束密度を有する磁気特性に優れた一方
向性電磁鋼板の製造方法にある。次に本発明を詳
細に説明する。
第1図に本発明のフオルステライト皮膜の断面
写真を比較例とともに示した。これらの皮膜が板
厚0.30mmの成品に与える皮膜張力はそれぞれ610
g/mm2,380g/mm2である。なお皮膜張力は通常
のたわみ法(A.Brenner&S.Sendexott J.Res.
Nat.Bur.Stand 42 105 1949)により測定した。
また、この写真からもわかる通り、本発明の皮膜
においては凹凸が著しく、最も高いところと低い
ところとの差は約5μmに及びJIS規格(JIS B
0601)で定義する平均粗さ、Raは3μmである。
これに対し比較材の平均粗さは1μmである。この
2種類の皮膜をすでに2次再結晶が完了している
鋼板に付加し、1.7T,50Hzにおける鉄損値を比
較した。その結果を第2図に示す。本発明の皮膜
を付加した場合その鉄損値は比較材と比べ0.05〜
0.10watts/Kg程度低い。これらの相違が皮膜に
よるものであることを明らかにするため付加され
たフオルステライト皮膜を酸洗により除去、10%
フツ酸を含む過酸化水素水を用いて鏡面研磨した
後に再度鉄損を測定し、皮膜除去前の鉄損値(第
2図)からこの値をひき、この差ΔWをフオルス
テライト皮膜つき素材のB8に対しプロツトした。
この結果を第3図に示した。この図から次のこと
がわかる。通常の素材の場合は従来から言われて
いるようにフオルステライト皮膜の付加により鉄
損は劣化する。これに対し、本発明の皮膜を付加
した場合、その劣化代は小さいか、逆に皮膜付加
により鉄損が向上する場合もある。
このように本発明の皮膜を持つ鋼板の鉄損は従
来のものに比べ、より低いことを現象的に確認し
た。しかし、凹凸のある皮膜付加により鉄損値が
低下することは従来の知見とは反する事実であ
る。この理由は必ずしも明らかではないが、本発
明者らは次に述べるような磁区観察を中心とする
実験を行ない考察を進めた。
まず、通常のBitter法により静磁場の磁区を観
察した。第4図に皮膜のついた状態での消磁状態
の磁区構造を示す。また、同図中には写真と同じ
領域に存在する各結晶粒のずれ角度βの分布も示
した。これらの図面から分かるように本発明材で
は素材の結晶粒が比較的大きくても磁区巾は均一
に狭くなつている。
次に皮膜付加による磁化機構の変化をみるため
B―Hカーブ及びSEMを用いて磁化過程を調査
した。第5図に本発明の皮膜をつけた素材のB―
Hカーブを比較材の結果とともに示した。同図中
には皮膜の効果を明らかにするため皮膜を除去し
鏡面研磨した素材のB―Hカーブも示した。第5
図aに現われているように本発明の皮膜の付加に
よりB―Hカーブは初透磁率及び残留磁束密度の
低いヘビ型(constricted)となる。このヘビ型
カーブの出現によるヒステリシス損の増加はなか
つた。しかし、このようなヘビ型カーブの出現は
素材の磁化機構の変化を示唆するものであり、本
発明者らはひき続きこのB―Hカーブに沿つて磁
区観察を行なつた。第6図にB―Hカーブに沿つ
た一連の磁区の写真を比較材とともに示した。観
察結果は次のように要約できる。
1 本発明の皮膜は180゜磁壁の移動をドラツグす
る傾向を持ち、初透磁率は低い。
2 いつたん還流磁区が形成されるとその収縮は
スムーズである。従つてこの段階の素材の磁化
は速い。
3 磁界を反転した時も一連の還流磁区が合体
し、180゜磁区を形成する過程は通常材よりも速
く均一に起こる。
4 形成された180゜磁区の巾はやや広くこれが比
較的低い残留磁束密度、Br,に対応する。
5 逆方向の還流磁区が生成するまで180゜磁壁の
移動によつて磁区巾は狭くなるが、この過程は
遅く、従つて保磁力は通常材と大差ない。
6 以上の変化は本発明の皮膜を付加した時に起
こる。
公知のように(例えばJ.W.Shilling IEEE
Trans Mag MAG―14,104,1978)ずれ角度
βが数度ある場合1.7(T)程度の比較的高い励磁
域において支配的な磁化機構は180゜磁壁の移動で
はなくて還流磁区の成長―合体過程である。本発
明の皮膜は還流磁区の動きに対して障壁となつて
いないばかりか移動度を上げているように観察さ
れる。このような還流磁区の動きに対する皮膜の
効果の違いが素材の鉄損値に差異をもたらしてい
ると考えられる。
通常の張力350g/mm2程度のフオルステライト
皮膜を有する素材に張力コーテイングを付加する
ことによつても鉄損値の低下は起こるがヘビ型ヒ
ステリシスカーブの発生にみられるような磁化過
程の大きな変化は起こらない。張力コーテイング
による鉄損の低下は磁化過程において主磁区中に
生じる還流磁区の発生を抑制する効果に起因する
ものと考えられている(S.D.Washko&W.G.
Morris,J.Nag.Mag.Mat.19 349(1980))。本発
明の皮膜が磁化過程に及ぼす効果は、これ以外の
ものを持つていると思われ、それは張力以外の要
因、すなわち皮膜の凹凸に依るものであると考え
られる。すなわち、皮膜―鋼板界面の粗さはその
系の全般的な静磁エネルギーの増加をもたらす
か、局部的な歪を与えるかのいずれかのメカニズ
ムにより静磁場の磁区の細分化に寄与するととも
に磁化過程における還流磁区の発生と消滅をしや
すくしており、総じて鉄損の低減化に有効である
と考えられるのである。そして本発明者らは皮膜
―鋼板界面の凹凸によるこのような効果は皮膜が
鋼板に対して550g/mm2以上の強い張力を持つ場
合にのみ現われ、さらに鋼板のB8が1.91(T)以
上であるような高磁束密度方向性電磁鋼板に対し
て顕著に現れることを現象的に見い出して本発明
に致つた。
次に本発明の構成要因の限定理由を述べる。
まず、皮膜の鋼板界面とにおける粗度はヘビ型
ヒステリシスカーブに表わされている素材の磁化
過程の変化をもたらすために必要である。ところ
が、あまり粗度が大き過ぎると、磁壁移動のピン
ニングに起因すると思われる鉄損値の劣化が起こ
るので皮膜の粗度は平均粗さ(JIS規格B0601)
で1.5〜4.0μmの範囲にする必要がある。またこの
ような粗度のみでは鉄損値は悪く実用とならない
が、フオルステライト皮膜が550g/mm2(板厚0.3
mm換算、以下同様)以上の張力をもつと、磁化機
構に大きな変化が起こり良好な鉄損値が得られ
る。
本発明の一方向性電磁鋼板の皮膜は一次皮膜の
みでもよく、さらに二次皮膜を有してもよく、こ
の場合の張力は一次・二次皮膜の合計となる。従
来のフオルステライト皮膜の張力は高々300〜450
g/mm2であり、本発明で特徴とする550g/mm2以
上という強い張力は例えば本発明者らが提案した
方法(特願昭59−53819号)によつて可能となる。
即ち、通常の一方向性珪素鋼板のフオルステライ
ト皮膜を形成するに際し、鋼中のS,Se及びMn
量を重量%で
S+0.405Se0.010かつ
0.8Mn0.05+7(S+0.405Se)
とし、更に、仕上焼鈍中の850℃〜1100℃の温度
範囲の酸素分圧PO2を
Mn―1.719(S+0.405Se)
に対する所定の範囲に保持しつつ仕上焼鈍を行う
方法である。
即ち、第11図に示すA,B,C,D,Eに囲
まれた範囲に保つて焼鈍する方法である。
また、一次絶縁皮膜と地鉄との界面の平均粗さ
を1.5〜4.0μmにする場合も上記方法によつてなし
うることが確認されている。
このような張力と粗度が組合わされた時に、所
望の鉄損値を得ることができるが、次に具体的な
実施例に基づいて本発明を説明する。
第7図は皮膜が鋼板に与える張力(0.30mm板厚
換算値)と皮膜と鋼板界面との平均粗さの関係を
示したものであるが、かかる鋼板の製造法は次の
通りである。
C:0.060%,Si:3.25%,P:0.020%,S:
0.008%,酸可溶性Al:0.025%,N:0.0075%,
Cr:0.10%を含有する溶鋼にMnを(a)0.075%,(b)
0.12%,(c)0.18%,(d)0.24%添加し、インゴツト
を作成した。これらのインゴツトを1200℃で加
熱、熱延により2.0mmの熱延板を作つた。この熱
延板を1150℃×2分の焼鈍後板厚0.23mmまで冷延
した。820℃×120秒の湿潤雰囲気中における焼鈍
後、3%TiO2と4%Mn0.75F0.25N0.25を含むマグ
ネシアを塗布し、仕上焼鈍を施した。この時の雰
囲気はN275%,H225%,露点(a)0℃,(b)−20
℃,(c)−50℃で、また、600〜1200℃までの昇温
速度は10℃/hrであつた。このようにして作成し
た多数の一方向性電磁鋼板から磁束密度(B8)
が19.4〜1.95(T)であるものを選び、フオルス
テライト皮膜―鋼板界面の平均粗さと皮膜が鋼板
に与える張力を調べるとともに、鉄損W17/50を測
定した。
このようにして得た鉄損値を第7図にプロツト
したが、図中の各符号はMn量の露点の下記表の
ような組合せになるものである。
<Industrial Application Field> The present invention relates to a unidirectional electrical steel sheet, and in particular, the present invention relates to a ceramic film mainly composed of forsterite (Mg 2 SiO 4 ) having properties different from those of the past on the surface of the steel sheet. The present invention relates to a grain-oriented electrical steel sheet having a high magnetic flux density and a lower core loss than conventional ones. <Prior Art> Unidirectional electrical steel sheets are functional materials used in transformer cores, and the most strongly desired property is low iron loss. From the viewpoint of the material, this material has an axis of easy magnetization aligned in the rolling direction (110)
[001] A composite with crystal grains covering the plate surface and a ceramic film mainly composed of forsterite (Mg 2 SiO 4 ) and a secondary film mainly composed of colloidal silica and various acid salts on the surface for insulation purposes etc. It is the material. Now, due to the energy situation in recent years, great efforts are being made to reduce the amount of electricity that is meaninglessly consumed as iron loss. Iron loss is often separated into eddy flow loss, hysteresis loss, and abnormal loss, which is the difference between the theoretical sum of these two and the actual total iron loss. Eddy current loss is an iron loss caused by the induced current inside the sample that occurs as the domain wall moves, which is the main part of the magnetization mechanism, and is consumed as Joule heat. To reduce this kind of iron loss, it is effective to increase the specific resistance of the material by increasing Si, etc., reduce the plate thickness, and narrow the magnetic domain width. That is, since the Joule heat generated is proportional to the square of the moving speed of the domain wall, narrowing the magnetic domain width reduces the moving speed of the domain wall and reduces the amount of induced current. On the other hand, hysteresis loss is caused by the inhibition of domain wall movement and is greatly affected by the unevenness of the sample surface and the presence of internal inclusions. In the production of grain-oriented electrical steel sheets, this kind of core loss deterioration can be avoided by completely removing C, N, S, etc. from the steel, minimizing the formation of precipitates, and removing the carbon under the forsterite film on the surface. This has been prevented by lowering the amount of oxides present. To summarize the above, it can be understood that the reduction in iron loss has been achieved by narrowing the magnetic domain width and increasing the mobility of the domain walls that constitute the magnetic domains. Conventional techniques related to these two points will be described next. The basic idea regarding magnetic domain subdivision can be broadly divided into two methods. The first method takes into account the magnetostatic energy of the system. When the axis of easy magnetization of crystal grains is tilted several degrees with respect to the rolling surface, magnetic poles are generated on the surface of the steel sheet, and the magnetostatic energy of the system increases. It is theoretical that the domain wall spacing should be narrowed to minimize this increase in magnetostatic energy (C. Kittel, Rev.
Mod.Phys 21 , 541 (1949)) and experimentally (JW
Shilling S, IEEE Trans.Mag.MAG―14 104
(1978), T. Nozawa et al., same magazine MAG-14 252
(1978)), and by applying this principle, magnetic domains can be subdivided. In addition, reflux magnetic domains are also generated to lower the static magnetic energy due to the surface magnetic poles, but reflux magnetic domains tend to convert into 180° magnetic domains or disappear due to tension applied in the rolling direction, so adding tension reduces iron loss. It is effective for The second method is to apply strain to a steel plate to artificially generate a reflux magnetic domain, and then apply tension in the rolling direction. In this method, it is thought that reflux domains are likely to occur due to the demagnetizing field due to the magnetic pole near the strain line and local internal strain, and the 180° magnetic domain in the demagnetized state becomes fragmented. When tension is applied, the reflux magnetic domain existing near the strain line becomes the starting point of a new magnetic domain, and the width of the magnetic domain becomes even narrower. Most of the conventional techniques related to magnetic domain subdivision can be considered to belong to this category. First, the deviation angle β (closest to the grain rolling direction [001]
Japanese Patent Publication No. 57-61102 and Japanese Patent Publication No. 58-5969 are examples of methods in which the angle between the shaft and the rolling surface is within a range of 4°. These methods obtain a desired deviation angle β by shaping the steel plate into a waveform before final annealing and correcting and removing the waveform after secondary recrystallization. Laser,
Various methods such as scribing can be considered. Various applied technologies using lasers have been published, including Japanese Patent Publication No. 57-2252. Furthermore, Japanese Patent Publication No. 58-5968 is cited as an example of applying a minute strain using a ball point or the like. In addition, Tokko Akira
No. 58-747 discloses a method of subdividing magnetic domains using a combination of deviation angle β and minute strain. These means usually provide external tension as disclosed in Japanese Patent Publication No. 53-28375.
Used in combination with stress coating. The reason is as described above. On the other hand, the following ideas exist regarding increasing the mobility of domain walls by smoothing the surface of the material. The surface layer of unidirectional electrical steel sheets currently available on the market is formed by selective oxidation of the steel sheet.
SiO2 and applied as an annealing separator on top of it
Forsterite (Mg 2 SiO 4 ) generated by a solid phase reaction with MgO during final annealing.
It has a membrane. Under this film, SiO 2 and
In many cases, there are oxide grains with a diameter of 1 μm or less mainly composed of Mg 2 SiO 4 , and it is necessary to remove these oxides in order to reduce hysteresis loss. For this purpose, it is known that it is advantageous to add Sr, as disclosed in, for example, Japanese Patent Publication No. 57-32716, Japanese Patent Application Laid-open No. 55-89422, and Japanese Patent Application Laid-open No. 56-75577. However, in the case of unidirectional electrical steel sheets that assume the existence of a forsterite film, even if the internal oxides under the film could be completely removed, unevenness would still form at the interface between the film and the steel sheet during the forsterite formation stage. It is said that this is unavoidable and becomes a source of pinning due to domain wall movement, leading to an increase in hysteresis loss.
In order to avoid such negative effects and create an ideal interfacial condition, the forsterite film on the surface must be removed.
A smoother surface may be created; such a surface is usually referred to as a mirror-polished surface. In order to create this mirror-polished surface, the forsterite film may be removed by pickling, and then the surface may be made smooth by chemical polishing or the like.
Such methods are described in U.S. Pat. No. 3,125,473;
Disclosed in No. 3227589, No. 3263600, etc. Furthermore, Japanese Patent Publication No. 14851/1983 discloses a method in which the above-mentioned subdivision of magnetic domains by introducing minute strain is combined with a mirror-polished surface. By the way, with this method of obtaining a mirror-polished surface by chemical polishing or the like after removing the forsterite film once formed by pickling, the manufacturing cost inevitably increases, and the yield also decreases due to the elution of the iron source. Inevitable. In order to improve these problems, a method using inert Al 2 O 3 , which does not react with the steel sheet, as an annealing separator instead of MgO is disclosed in US Pat. No. 3,785,882.
It was disclosed in the same No. 3932235 and Japanese Unexamined Patent Publication No. 53-22113. Furthermore, according to Special Publication No. 58-44152,
Sr or Ba is added to the annealing separator mainly composed of Al 2 O 3 .
A method was disclosed to remove subsurface internal oxides by adding a source to obtain a smoother surface. In parallel with the advances in technology for reducing iron loss through magnetic domain refinement and improvement of domain wall mobility as described above, the forsterite film on the surface of unidirectional electrical steel sheets and the tension coating thereon have an effect on the magnetic domain structure of the material. The effect was fundamentally investigated for the purpose of reducing iron loss or from the viewpoint of magnetic properties. This type of research progressed rapidly with the establishment of a means to directly observe magnetic domains with the film attached. Irie was the first to report the magnetic domain structure of a grain-oriented electrical steel sheet with a coating using a scanning electron microscope.
Fukuda (AIP Conf.Proc.No.29P.574
(1975)). They discovered that the reflux magnetic domain disappeared when the film was attached, and the 180° magnetic domain was subdivided, and attributed this to the tension of the film.
Since then, many papers have been published on magnetic domain observation using scanning electron microscopy (for example, SDWashko
& E.G.Choby, IEEE Trans Mag MAG―15,
P1586 (1979), SDWDWashko, TSHhen W.
G. Morris J. Appl. Phys. 53, P8296 (1982)). At present, the effects of the forsterite film and the tension coating thereon on the magnetic domain structure and core loss of unidirectional electrical steel sheets can be summarized as follows, for example. 1. If the [001] axis of the crystal grain has a deviation angle β of several degrees from the rolling surface, the magnetic domain width will be reduced by the addition of a forsterite film. This is thought to be due to the increase in static magnetic energy on the surface of the steel sheet due to the surface roughness that occurs with the addition of the film. 2 However, despite this subdivision of magnetic domains, the core loss values obtained at 1.7T excitation are worse than those of mirror-polished materials. This is thought to be due to the pinning of the domain wall due to the unevenness of the steel sheet surface that occurs when the film is added. 3. The tension coating added on top of the forsterite film reduces the iron loss value. The reason for this is thought to be that the generation of refluxing magnetic domains during the magnetization process is suppressed by the tension effect, rather than the subdivision of the magnetic domain width. <Problems to be Solved by the Invention> As described above, in order to reduce iron loss, it is important to reduce the magnetic domain width and increase the mobility of the domain wall. However, the conventional techniques have several problems as described below. First, the method of subdividing magnetic domains by introducing a laser or minute strain has the disadvantage that the introduced strain disappears during annealing when assembling the transformer, and the effect is lost. The method of shaping a steel plate into a corrugated shape before final annealing also has problems with shape correction after annealing. Regarding the method of smoothing the surface, the method of pickling is not profitable in terms of equipment and cost, and the method of using Al 2 O 3 as an annealing separation material has problems such as subsequent insulation coating, so it is not practical. It has not yet come to fruition. In addition, although the forsterite films obtained to date have a magnetic domain refining effect, the iron loss value obtained due to the pinning effect on the domain wall is poor.
Tension coating is required. <Means for Solving the Problems> An object of the present invention is to eliminate and improve these problems seen in the prior art and to provide a forsterite film that significantly reduces the iron loss value. The forsterite film is produced by a solid phase reaction between SiO 2 in the oxide film formed during decarburization annealing and MgO applied afterwards during final finish annealing. This MgO--SiO 2 solid phase reaction, like reactions between oxides in general, is greatly affected by the atmosphere during the reaction, the components in the steel, or the trace additives present there. Therefore, by using these conditions as parameters, it is possible to obtain forsterite films having various different properties. For example, the addition of Sr to powder as seen in the above-mentioned Japanese Patent Publication No. 57-32716, Mn in steel as seen in Japanese Patent Application No. 59-53819 by the present inventors.
Such techniques include the regulation of activity and oxygen partial pressure during final annealing. After forming forsterite films with different properties on unidirectional electrical steel sheets in this way, the present inventors investigated the advantages and disadvantages of these films from the perspective of subdivision of magnetic domains and mobility of domain walls. Through investigation, we obtained a forsterite coating that has a superior effect on reducing iron loss. The characteristics of the present invention are weight %, C≦0.085%, Si: 2.5 to 4.5
%, acid soluble Al: 0.010~0.050%, N: 0.0045~
A silicon steel slab containing 0.012% and S, Se, and Mn with the following relationship: S+0.405Se≦0.010, and 0.8≧Mn≧0.05+7 (S+0.405Se), and the remainder being substantially Fe, is heated. After rolling, precipitation annealing, cold rolling with a final cold rolling reduction of 81% or more, decarburizing annealing, and finishing annealing after applying an annealing separator, under oxygen partial pressure PO in a temperature range of 850 to 1100°C. 2 in the area surrounded by A, B, C, D, and E in Figure 11 for Mn-1.719 (V + 0.405 Se). Saga is 1.5~ in JIS (B0601)
Forstellite (Mg 2 SiO 4 ) on the surface of a unidirectional electrical steel sheet whose diameter is 4.0 μm and whose primary insulation film exerts a tension of 550 g/mm 2 or more (value converted to a product sheet thickness of 0.30 mm). with B 8 ≧1.9
The present invention provides a method for manufacturing a unidirectional electrical steel sheet having excellent magnetic properties and having a magnetic flux density of (T). Next, the present invention will be explained in detail. FIG. 1 shows a cross-sectional photograph of the forsterite film of the present invention together with a comparative example. The film tension that these films give to a product with a plate thickness of 0.30 mm is 610, respectively.
g/mm 2 , 380 g/mm 2 . The film tension was measured using the usual deflection method (A.Brenner & S.Sendexott J.Res.
Nat. Bur. Stand 42 105 1949).
In addition, as can be seen from this photo, the film of the present invention has significant unevenness, with a difference of approximately 5 μm between the highest and lowest points, which is in accordance with the JIS standard (JIS B
The average roughness defined by 0601), Ra, is 3 μm.
In contrast, the average roughness of the comparative material is 1 μm. These two types of coatings were added to steel sheets that had already undergone secondary recrystallization, and the iron loss values at 1.7T and 50Hz were compared. The results are shown in FIG. When the film of the present invention is added, the iron loss value is 0.05 to 0.05 compared to comparative materials.
About 0.10watts/Kg is low. In order to clarify that these differences are due to the film, the added forsterite film was removed by pickling, and 10%
After mirror polishing using hydrogen peroxide solution containing hydrofluoric acid, measure the iron loss again, subtract this value from the iron loss value before removing the film (Figure 2), and calculate this difference ΔW for the material with the forsterite film. Plotted against B8 .
The results are shown in FIG. The following can be seen from this figure. In the case of ordinary materials, the iron loss deteriorates due to the addition of a forsterite film, as has been said in the past. On the other hand, when the film of the present invention is added, the amount of deterioration may be small, or conversely, the iron loss may be improved by adding the film. As described above, it was experimentally confirmed that the iron loss of the steel sheet having the coating of the present invention is lower than that of the conventional steel sheet. However, the fact that the iron loss value decreases due to the addition of an uneven film is contrary to conventional knowledge. Although the reason for this is not necessarily clear, the inventors conducted experiments centered on magnetic domain observation as described below and proceeded with the study. First, we observed the magnetic domains of the static magnetic field using the usual Bitter method. FIG. 4 shows the magnetic domain structure in a demagnetized state with a film attached. The figure also shows the distribution of the deviation angle β of each crystal grain existing in the same area as the photograph. As can be seen from these drawings, in the material of the present invention, even if the crystal grains of the material are relatively large, the magnetic domain width is uniformly narrow. Next, the magnetization process was investigated using a BH curve and SEM to see changes in the magnetization mechanism due to the addition of a film. Figure 5 shows B- of the material coated with the film of the present invention.
The H curve is shown together with the results of comparative materials. The same figure also shows the BH curve of the material from which the film was removed and mirror-polished in order to clarify the effect of the film. Fifth
As shown in Figure a, the addition of the coating of the present invention results in a constricted BH curve with low initial permeability and low residual magnetic flux density. There was no increase in hysteresis loss due to the appearance of this snake-shaped curve. However, the appearance of such a snake-shaped curve suggests a change in the magnetization mechanism of the material, and the present inventors continued to observe magnetic domains along this BH curve. Figure 6 shows photographs of a series of magnetic domains along the BH curve, together with comparative materials. The observations can be summarized as follows. 1. The film of the present invention tends to drag the movement of the 180° domain wall and has a low initial magnetic permeability. 2 Once a reflux magnetic domain is formed, its contraction is smooth. Therefore, the magnetization of the material at this stage is fast. 3. Even when the magnetic field is reversed, a series of refluxing magnetic domains coalesce, and the process of forming 180° magnetic domains occurs faster and more uniformly than in normal materials. 4 The width of the formed 180° magnetic domain is somewhat wide, which corresponds to a relatively low residual magnetic flux density, Br. 5. The width of the magnetic domain narrows due to the movement of the 180° domain wall until a refluxing domain in the opposite direction is generated, but this process is slow and the coercive force is not much different from that of a normal material. 6. The above changes occur when the coating of the present invention is applied. As known (e.g. JWShilling IEEE
Trans Mag MAG-14, 104, 1978) When the deviation angle β is several degrees, the dominant magnetization mechanism in the relatively high excitation region of about 1.7 (T) is not the movement of the 180° domain wall, but the growth and coalescence of the refluxing domain. It's a process. It is observed that the film of the present invention not only does not act as a barrier to the movement of the refluxing magnetic domain, but also increases its mobility. It is thought that the difference in the effect of the film on the movement of the reflux magnetic domain causes the difference in the iron loss value of the materials. Adding a tension coating to a material that has a forsterite film with a normal tension of about 350 g/mm 2 causes a decrease in iron loss, but there is a large change in the magnetization process as seen in the occurrence of a snake-shaped hysteresis curve. doesn't happen. The reduction in iron loss due to tension coating is thought to be due to the effect of suppressing the generation of reflux magnetic domains that occur in the main magnetic domain during the magnetization process (SDWashko & W.G.
Morris, J.Nag.Mag.Mat.19 349 (1980)). It is thought that the film of the present invention has other effects on the magnetization process, and this is thought to be due to factors other than tension, that is, the unevenness of the film. In other words, the roughness of the film-steel plate interface contributes to the fragmentation of the magnetic domain of the static magnetic field and increases magnetization, either by increasing the overall magnetostatic energy of the system or by imparting local strain. This makes it easier for freewheeling magnetic domains to occur and disappear during the process, and is considered to be effective in reducing iron loss overall. The present inventors found that such an effect due to unevenness at the interface between the coating and the steel plate appears only when the coating has a strong tension of 550 g/mm 2 or more against the steel plate, and furthermore, the B 8 of the steel plate is 1.91 (T) or more. We have arrived at the present invention by discovering this phenomenon, which is remarkable for high-magnetic-flux-density grain-oriented electrical steel sheets. Next, the reasons for limiting the constituent factors of the present invention will be described. First, the roughness at the interface between the coating and the steel plate is necessary to bring about a change in the magnetization process of the material, which is represented by the snake-shaped hysteresis curve. However, if the roughness is too large, the iron loss value will deteriorate, which is thought to be caused by pinning due to domain wall movement, so the roughness of the film should be the average roughness (JIS standard B0601).
It needs to be in the range of 1.5 to 4.0 μm. Also, with such roughness alone, the iron loss value is poor and it is not practical, but if the forsterite film is 550g/mm 2 (plate thickness 0.3
If the tension is greater than (in terms of mm, the same applies hereinafter), a large change occurs in the magnetization mechanism, resulting in a good iron loss value. The coating of the unidirectional electrical steel sheet of the present invention may be only a primary coating or may further include a secondary coating, and in this case, the tension will be the sum of the primary and secondary coatings. The tension of conventional forsterite film is at most 300 to 450
g/mm 2 , and the strong tension of 550 g/mm 2 or more, which is a feature of the present invention, can be achieved, for example, by the method proposed by the present inventors (Japanese Patent Application No. 59-53819).
That is, when forming a forsterite film on a normal unidirectional silicon steel sheet, S, Se, and Mn in the steel are
The amount is S+0.405Se0.010 and 0.8Mn0.05+7 (S+0.405Se) in weight%, and the oxygen partial pressure PO 2 in the temperature range of 850℃ to 1100℃ during final annealing is Mn-1.719 (S+0.405Se). ) is a method in which finish annealing is carried out while maintaining the temperature within a predetermined range. That is, this is a method of annealing while maintaining the range surrounded by A, B, C, D, and E shown in FIG. Furthermore, it has been confirmed that the above method can also be used to set the average roughness of the interface between the primary insulating film and the base metal to 1.5 to 4.0 μm. When such tension and roughness are combined, a desired iron loss value can be obtained.Next, the present invention will be explained based on specific examples. FIG. 7 shows the relationship between the tension (0.30 mm plate thickness conversion value) exerted by the coating on the steel plate and the average roughness of the interface between the coating and the steel plate. The manufacturing method for such a steel plate is as follows. C: 0.060%, Si: 3.25%, P: 0.020%, S:
0.008%, acid-soluble Al: 0.025%, N: 0.0075%,
Adding Mn to molten steel containing Cr: 0.10% (a) 0.075%, (b)
Ingots were prepared by adding 0.12%, (c) 0.18%, and (d) 0.24%. These ingots were heated at 1200°C and hot-rolled to produce hot-rolled sheets of 2.0 mm. This hot rolled sheet was annealed at 1150° C. for 2 minutes and then cold rolled to a thickness of 0.23 mm. After annealing in a humid atmosphere at 820° C. for 120 seconds, magnesia containing 3% TiO 2 and 4% Mn 0.75 F 0.25 N 0.25 was applied and finish annealing was performed. The atmosphere at this time was 75% N 2 , 25% H 2 , dew point (a) 0℃, (b) −20
℃, (c) -50℃, and the temperature increase rate from 600 to 1200℃ was 10℃/hr. Magnetic flux density (B 8 ) is obtained from a large number of unidirectional electrical steel sheets created in this way.
of 19.4 to 1.95 (T) was selected, and the average roughness of the forsterite film-steel plate interface and the tension exerted by the film on the steel plate were investigated, and the iron loss W 17/50 was measured. The iron loss values obtained in this way are plotted in FIG. 7, and each symbol in the diagram corresponds to a combination of Mn content and dew point as shown in the table below.
【表】
以上よりして、上記張力が550g/mm2以上、上
記平均粗さが1.5〜4.0μmの範囲にあると、鉄損
W17/50が0.9watts/Kgを切る極めて低い値を得る
ことができるのである。
なお、上記例では磁束密度(B8)が1.94〜1.95
(T)の範囲のもので鉄損値を求めたが、このよ
うなフオルステライト皮膜の付加による鉄損の低
減化は素材のゴス方位粒の配向性が高い程、即
ち、素材B8が高い程大きくなるので、本発明で
は、磁束密度(B8)を1.91(T)以上に規定した。
<実施例>
実施例 1
C:0.055%,Mn:0.20%,P:0.030%,S:
0.006%酸可溶性Al:0.030%,N:0.0078%を含
有するスラブを1150℃に加熱した後、熱延により
厚さ2.3mmに熱延した。1120℃×2minの熱延板焼
鈍後、0.30mmまで冷延した。このようにして300
mm×60mmの冷延板を80枚ほど得た。これらの冷延
板に対し、湿潤水素中で830℃×2分の脱炭焼鈍
を行ない、ひき続き5%TiO2を含むマグネシア
を塗布した。これらの板を約40枚ずつN225%,
H275%,D.P.+10℃(本発明材),N225%,
H275%,D.P.−40℃(比較材)の雰囲気中で700
〜1200℃までの昇温速度8℃/hrで焼鈍した。得
られた成品のフオルステライト皮膜―鋼板界面の
平均粗さと皮膜が鋼板に与える張力を第2表に示
す。
このようにして作成した皮膜のついた状態で磁
束密度、B8と鉄損W17/50を測定した。素材のB8
は1.90〜1.95(T)の範囲に分布していた。その
後皮膜を酸洗除去、過酸化水素+5%フツ酸溶液
で鏡面研磨を施した後、再度、鉄損W17/50を測定
した。これらの鉄損値をプロツトしたのが第8図
である。このように本発明材の鉄損値は鏡面研磨
材並みに良好であることがわかる。また第9図に
おける皮膜のついた材料には図中A,Bで同じ材
料の示す素材の直流ヒステリシスカーブを示し
た。[Table] Based on the above, if the above tension is 550 g/mm2 or more and the above average roughness is in the range of 1.5 to 4.0 μm, iron loss
W 17/50 can achieve extremely low values of less than 0.9watts/Kg. In addition, in the above example, the magnetic flux density (B 8 ) is 1.94 to 1.95.
The iron loss value was determined for the range of (T), but the reduction in iron loss due to the addition of such a forsterite film is the higher the orientation of the Goss-oriented grains of the material, that is, the higher the iron loss is for material B 8 . Therefore, in the present invention, the magnetic flux density (B 8 ) is specified to be 1.91 (T) or more. <Example> Example 1 C: 0.055%, Mn: 0.20%, P: 0.030%, S:
A slab containing 0.006% acid-soluble Al: 0.030% and N: 0.0078% was heated to 1150°C and then hot rolled to a thickness of 2.3 mm. After hot-rolled sheet annealing at 1120°C for 2 minutes, it was cold-rolled to 0.30mm. In this way 300
Approximately 80 cold-rolled plates measuring mm x 60 mm were obtained. These cold-rolled sheets were subjected to decarburization annealing at 830° C. for 2 minutes in wet hydrogen, and subsequently coated with magnesia containing 5% TiO 2 . Approximately 40 of these boards were heated at 25% N2 ,
H 2 75%, DP + 10℃ (invention material), N 2 25%,
700 in an atmosphere of H 2 75%, DP -40℃ (comparative material)
Annealing was performed at a heating rate of 8°C/hr to ~1200°C. Table 2 shows the average roughness of the forsterite film-steel plate interface of the obtained product and the tension exerted by the film on the steel plate. Magnetic flux density, B 8 and iron loss W 17/50 were measured with the film thus prepared attached. Material B 8
was distributed in the range of 1.90 to 1.95 (T). Thereafter, the film was removed by pickling, and after mirror polishing with hydrogen peroxide + 5% hydrofluoric acid solution, the iron loss W 17/50 was measured again. FIG. 8 shows a plot of these iron loss values. Thus, it can be seen that the iron loss value of the material of the present invention is as good as that of a mirror-polished material. Further, for the material with the film in FIG. 9, the DC hysteresis curves of the same material are shown in A and B in the figure.
【表】
実施例 2
皮膜による鉄損値低下の効果を確認するため製
品のフオルステライト皮膜をいつたん、除去し、
性質の異つた皮膜を改めて付加するという実験を
行なつた。まず、板厚0.18mm,Si3.3%,Mn0.18
%を含有する一方向性電磁鋼板製品を300mm×60
mmの大きさに切り出した後、フオルステライト皮
膜を酸洗除去した。素材の平均結晶粒径は約2cm
であつた。これらの材料を湿潤水素雰囲気中で
850℃×60秒焼鈍し、3%TiO2を含むマグネシア
を塗布、仕上焼鈍した。この時の雰囲気は
N225%,H275%露点+5℃(本発明材に相当)、
N225%,H275%露点−40℃(比較材)であつ
た。このような処理により第3表に示すような2
種のフオルステライト皮膜を得た。これらの試料
のB8,W17/50を測定、第10図に示す結果を得
た。本発明で特徴とする皮膜を付加した時に鉄損
値は低く、またこの効果は素材のB8が高い時に
大きいことがわかる。[Table] Example 2 In order to confirm the effect of reducing the iron loss value due to the film, the forsterite film was removed from the product,
We conducted an experiment in which we added a film with different properties. First, plate thickness 0.18mm, Si3.3%, Mn0.18
300mm x 60 unidirectional electrical steel sheet products containing
After cutting into pieces of mm size, the forsterite film was removed by pickling. The average grain size of the material is approximately 2cm.
It was hot. These materials in a humid hydrogen atmosphere
It was annealed at 850°C for 60 seconds, coated with magnesia containing 3% TiO 2 , and finished annealed. The atmosphere at this time
N 2 25%, H 2 75% dew point + 5°C (equivalent to the material of the present invention),
N 2 25%, H 2 75% dew point -40°C (comparison material). Through such processing, 2 as shown in Table 3
A seed forsterite film was obtained. B 8 and W 17/50 of these samples were measured, and the results shown in FIG. 10 were obtained. It can be seen that the iron loss value is low when the film featured in the present invention is added, and this effect is large when the B8 of the material is high.
【表】
<発明の効果>
本発明の電磁鋼板は磁区細分化技術によるもの
と同等もしくはこれに近い鉄損値を有する。ま
た、1.7(T)程度の高磁場領域において鏡面研磨
材並みの良好な鉄損値を有する。よつて、本発明
の電磁鋼板における鉄損改善効果は甚大である。
さらに、磁区細分化技術及びフオルステライト皮
膜上の張力コーテイング技術を必須としない磁気
特性改良技術を提供したことによる製造プロセス
進展に寄与した工業的効果も甚大である。[Table] <Effects of the Invention> The electrical steel sheet of the present invention has an iron loss value equivalent to or close to that obtained by magnetic domain refining technology. In addition, it has a good iron loss value comparable to mirror polishing material in the high magnetic field region of about 1.7 (T). Therefore, the effect of improving iron loss in the electrical steel sheet of the present invention is significant.
Furthermore, the industrial effect of contributing to the advancement of the manufacturing process by providing a magnetic property improvement technology that does not require magnetic domain refining technology or tension coating technology on forsterite film is also significant.
第1図は本発明で主張するフオルステライト皮
膜の断面写真。第2図は本発明材と比較材のB8
とW17/50の関係を示す図である。第3図はフオル
ステライト皮膜付きの素材の鉄損値から鏡面研磨
材の鉄損値を引いた値、ΔW17/50、をフオルステ
ライト皮膜付きの素材のB8に対してプロツトし
た図である。第4図はフオルステライトのついた
素材の磁区をBitter法により観察した写真と観察
した領域に存在する結晶粒の分布を示す金属組織
写真と各結晶粒のmisorientation angleを示す図
である。第5図は本発明及び比較材の皮膜除去前
後の1.5(T)励磁時におけるDCヒステリシス曲
線である。第6図はフオルステライトのついた素
材DCヒステリシス曲線に沿つた磁区構造の変化
を示す金属組織写真(SEM写真)およびヒステ
リシスである。第7図は鉄損値(W17/50)、を皮
膜張力と皮膜の平均粗さとの関係において示した
図である。第8図は実施例1における素材の鏡面
研磨材とフオルステライト皮膜材の鉄損を比較す
る図である。第9図は第8図で示した本発明材と
比較材と1.5(T)励磁時における直流ヒステリシ
ス曲線である。第10図は実施例2において示し
た素材のB8とW17/50との関係を示した図である。
第11図は本発明の酸素分圧とMn,S,Seとの
関係を示した図である。
Figure 1 is a cross-sectional photograph of the forsterite film claimed in the present invention. Figure 2 shows B 8 of the invention material and comparative material.
It is a figure showing the relationship between and W 17/50 . Figure 3 is a diagram in which ΔW 17/50 , which is the value obtained by subtracting the iron loss value of the mirror-polished material from the iron loss value of the material with a forsterite film, is plotted against B 8 of the material with a forsterite film. . FIG. 4 is a photograph of the magnetic domain of a material with forsterite observed by the Bitter method, a metallographic photograph showing the distribution of crystal grains present in the observed region, and a diagram showing the misorientation angle of each crystal grain. FIG. 5 shows DC hysteresis curves of the present invention and comparative materials at 1.5 (T) excitation before and after film removal. Figure 6 is a metallographic photograph (SEM photograph) and hysteresis showing changes in the magnetic domain structure along the DC hysteresis curve of a material with forsterite attached. FIG. 7 is a diagram showing the iron loss value (W 17/50 ) in relation to the film tension and the average roughness of the film. FIG. 8 is a diagram comparing the iron loss of the mirror-polished material and the forsterite film material in Example 1. FIG. 9 shows the DC hysteresis curves of the present invention material and the comparative material shown in FIG. 8 at 1.5 (T) excitation. FIG. 10 is a diagram showing the relationship between B 8 and W 17/50 of the material shown in Example 2.
FIG. 11 is a diagram showing the relationship between oxygen partial pressure and Mn, S, and Se according to the present invention.
Claims (1)
可溶性Al:0.010〜0.050%、N:0.0045〜0.012%
かつS,SeおよびMnを、 S+0.405Se≦0.010さらに、 0.8≧Mn≧0.05+7(S+0.405Se) なる関係を有する如く含有せしめ、残部が実質的
にFeからなる珪素鋼スラブを、熱間圧延し、析
出焼鈍し次いで最終冷延率81%以上の冷間圧延を
施しさらに脱炭焼鈍、焼鈍分離剤塗布を行つた後
仕上焼鈍を、850〜1100℃の温度域における酸素
分圧PO2をMn−1.719(S+0.405Se)に対する第
11図のA,B,C,D,Eに囲まれた領域に保
持して行うことを特徴とする、一次絶縁皮膜と鋼
板の界面の平均粗さが、JIS(B0601)で1.5〜
4.0μmであり、一次絶縁皮膜が鋼板に与える張力
が、550g/mm2以上(製品板厚0.30mmに換算した
ときの値)である一方向性電磁鋼板表面のフオル
ステライト(Mg2SiO4)を有するとともにB8≧
1.9(T)の磁束密度を有することを特徴とする磁
気特性に優れた一方向性電磁鋼板の製造方法。[Claims] 1% by weight, C≦0.085%, Si: 2.5-4.5%, acid-soluble Al: 0.010-0.050%, N: 0.0045-0.012%
A silicon steel slab containing S, Se, and Mn in such a manner that S+0.405Se≦0.010 and 0.8≧Mn≧0.05+7 (S+0.405Se), the remainder being substantially Fe, is hot-rolled. Then, precipitation annealing is performed, followed by cold rolling with a final cold rolling ratio of 81% or more, followed by decarburization annealing, finishing annealing after applying an annealing separator, and oxygen partial pressure PO 2 in a temperature range of 850 to 1100°C. The average roughness of the interface between the primary insulating film and the steel plate is , 1.5 to JIS (B0601)
Forsterite (Mg 2 SiO 4 ) on the surface of a unidirectional electrical steel sheet with a diameter of 4.0 μm and a tension applied to the steel sheet by the primary insulation film of 550 g/mm 2 or more (value converted to a product sheet thickness of 0.30 mm). and B 8 ≧
A method for producing a unidirectional electrical steel sheet with excellent magnetic properties, characterized by having a magnetic flux density of 1.9 (T).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24589684A JPS61124584A (en) | 1984-11-22 | 1984-11-22 | Grain oriented electrical steel sheet having excellent magnetic characteristic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24589684A JPS61124584A (en) | 1984-11-22 | 1984-11-22 | Grain oriented electrical steel sheet having excellent magnetic characteristic |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61124584A JPS61124584A (en) | 1986-06-12 |
| JPS6324046B2 true JPS6324046B2 (en) | 1988-05-19 |
Family
ID=17140426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24589684A Granted JPS61124584A (en) | 1984-11-22 | 1984-11-22 | Grain oriented electrical steel sheet having excellent magnetic characteristic |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61124584A (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3689703T2 (en) * | 1985-12-06 | 1994-06-23 | Nippon Steel Corp | Grain-oriented electrical steel sheet with glass film properties and low wattage and its production. |
| JPS62161915A (en) * | 1986-01-11 | 1987-07-17 | Nippon Steel Corp | Manufacture of grain-oriented silicon steel sheet with superlow iron loss |
| JP5211434B2 (en) * | 2006-03-27 | 2013-06-12 | 新日鐵住金株式会社 | Electrical steel sheet with good film adhesion and excellent magnetic properties, its production method and method of use |
| RU2621523C1 (en) * | 2013-09-19 | 2017-06-06 | ДжФЕ СТИЛ КОРПОРЕЙШН | Texture electric steel sheet and method of its production |
| JP6801412B2 (en) * | 2016-12-06 | 2020-12-16 | 日本製鉄株式会社 | Electrical steel sheet and its manufacturing method |
| RU2763911C1 (en) * | 2018-07-13 | 2022-01-11 | Ниппон Стил Корпорейшн | Sheet of anisotropic electrotechnical steel and method for manufacture thereof |
| JP7568894B2 (en) * | 2020-02-06 | 2024-10-17 | 日本製鉄株式会社 | Grain-oriented electrical steel sheet, steel sheet for final annealing, annealing separator, method for manufacturing grain-oriented electrical steel sheet, and method for manufacturing steel sheet for final annealing |
| WO2022013960A1 (en) * | 2020-07-15 | 2022-01-20 | 日本製鉄株式会社 | Grain-oriented electromagnetic steel sheet, and method for manufacturing grain-oriented electromagnetic steel sheet |
| JP7420326B1 (en) * | 2022-09-28 | 2024-01-23 | Jfeスチール株式会社 | Grain-oriented electrical steel sheet and its manufacturing method, and transformer core |
| WO2024070074A1 (en) * | 2022-09-28 | 2024-04-04 | Jfeスチール株式会社 | Oriented electromagnetic steel sheet and manufacturing method thereof, and iron core for transformer |
| CN120615134A (en) * | 2023-02-15 | 2025-09-09 | 杰富意钢铁株式会社 | Grain-oriented electrical steel sheets and laminated cores |
-
1984
- 1984-11-22 JP JP24589684A patent/JPS61124584A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61124584A (en) | 1986-06-12 |
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