JPS6325937B2 - - Google Patents
Info
- Publication number
- JPS6325937B2 JPS6325937B2 JP55013505A JP1350580A JPS6325937B2 JP S6325937 B2 JPS6325937 B2 JP S6325937B2 JP 55013505 A JP55013505 A JP 55013505A JP 1350580 A JP1350580 A JP 1350580A JP S6325937 B2 JPS6325937 B2 JP S6325937B2
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- slip material
- resin molded
- polymer material
- synthetic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
- B29C65/103—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined direct heating both surfaces to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
- B29C65/787—In-line machines, i.e. feeding, joining and discharging are in one production line using conveyor belts or conveyor chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5326—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8161—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8221—Scissor or lever mechanisms, i.e. involving a pivot point
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83411—Roller, cylinder or drum types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
- B29C66/8432—Machines for making separate joints at the same time mounted in parallel or in series
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9241—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9261—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools
- B29C66/92651—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools by using stops
- B29C66/92653—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools by using stops said stops being adjustable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8223—Worm or spindle mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7162—Boxes, cartons, cases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7178—Pallets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
本発明は、合成樹脂成形品の表面処理装置に関
し、更に詳しくは、合成樹脂成形品の表面にシー
ト状合成高分子材料を溶融圧着する装置に関す
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a surface treatment apparatus for synthetic resin molded articles, and more particularly to an apparatus for melt-pressing a sheet-like synthetic polymer material onto the surface of a synthetic resin molded article.
合成樹脂成形品が優れた特性を備え、箱、瓶、
パレツトなどとして広く使用されていること、ま
た、合成樹脂成形品には滑り易いという大きな欠
点のあることは、既によく知られている。 Synthetic resin molded products have excellent properties and can be used for boxes, bottles,
It is already well known that synthetic resin molded products are widely used as pallets and the like, and that synthetic resin molded products have a major drawback of being slippery.
そして、このような合成樹脂成形品における滑
りを防止するため、当該合成樹脂成形品の表面に
シート状合成高分子材料から成る滑り止め材を熱
風溶接機による熱風加熱溶着にて強固に設置する
技術も特開昭53年第123477号(特願昭52年第
38645号)に開示されている如く公知である。 In order to prevent slippage in such synthetic resin molded products, a technique is developed in which a non-slip material made of a sheet-like synthetic polymer material is firmly installed on the surface of the synthetic resin molded product by hot air welding using a hot air welding machine. Also Patent Application No. 123477 of 1972 (Patent Application No. 1972)
No. 38645).
しかし、前記公開公報に開示された従来の合成
樹脂成形品の表面処理装置は、リールに巻き取ら
れた一本の非常に長いシート状合成高分子材料を
送給ガイドに供給し適宜切断して合成樹脂成形品
に融着するように構成されていた。そのため、コ
ンベヤ装置により移送されてきた合成樹脂成形品
の表面に複数本のシート状合成高分子材料を同時
に溶着する場合には、必要な本数のリールを準備
しなければならず、設備的にも問題があつた。ま
た、当然のことながら、上述の従来装置によれ
ば、1つのリールに巻き取られていたシート状合
成高分子材料が使用し尽くされた場合、当該材料
の再供給には新たなリールとの交換という作業を
必要とするため、合成樹脂成形品の表面処理作業
を中断しなければならないという問題があつた。 However, the conventional surface treatment apparatus for synthetic resin molded products disclosed in the above-mentioned publication supplies a very long sheet of synthetic polymer material wound on a reel to a feeding guide and cuts it as appropriate. It was designed to be fused to a synthetic resin molded product. Therefore, when simultaneously welding multiple sheet-like synthetic polymer materials onto the surface of a synthetic resin molded product transferred by a conveyor device, it is necessary to prepare the necessary number of reels, which also requires equipment. There was a problem. Furthermore, as a matter of course, according to the conventional apparatus described above, when the sheet-like synthetic polymer material wound on one reel is used up, a new reel is required to re-supply the material. Since the replacement work was required, there was a problem in that the surface treatment work for the synthetic resin molded product had to be interrupted.
従つて、本発明の目的は、合成樹脂成形品の表
面にシート状合成高分子材料を融着する際に、連
続して且つ複数本のシート状合成高分子材料の融
着を同時に旋工し得る合成樹脂成形品の表面処理
装置を提供することにある。 Therefore, an object of the present invention is to simultaneously fuse and lathe a plurality of sheets of synthetic polymer material simultaneously when fusing a sheet of synthetic polymer material to the surface of a synthetic resin molded product. An object of the present invention is to provide a surface treatment device for synthetic resin molded products.
以下、本発明の合成樹脂成形品の表面処理装置
を添付図面に示された好適な実施例を参照して更
に詳細に説明する。なお、当該実施例は、合成樹
脂成形品の一例としてパレツトの表面に合成高分
子材料から成るシート状滑り止め材を融着する装
置を示し、従つて、以下の説明においては合成樹
脂成形品を単にパレツトと、又シート状合成高分
子材料を単にシート状滑り止め材と称する。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The surface treatment apparatus for synthetic resin molded articles of the present invention will be described in more detail below with reference to preferred embodiments shown in the accompanying drawings. Note that this example shows an apparatus for fusing a sheet-like anti-slip material made of a synthetic polymer material to the surface of a pallet as an example of a synthetic resin molded product. The pallet and the sheet-like synthetic polymer material are simply referred to as the sheet-like anti-slip material.
第1図には、本発明に係るパレツト表面にシー
ト状滑り止め材を融着するパレツト表面処理装置
が全体を符号10で示されている。このパレツト
表面処理装置10は、パレツト11を一定方向に
移送するコンベヤ装置12と、シート状滑り止め
材13をパレツト表面に押圧するローラ14と、
パレツト表面およびシート状滑り止め材13を加
熱する熱風溶着機15と、シート状滑り止め材1
3をパレツト表面へ供給する送給ガイド16と、
予め所定の長さに切断された多数のシート状滑り
止め材13を保持し、この滑り止め材13を適時
に供給するマガジン装置17とを含む。 In FIG. 1, a pallet surface treatment apparatus according to the present invention for welding a sheet-like anti-slip material to the surface of a pallet is generally designated by the reference numeral 10. This pallet surface treatment device 10 includes a conveyor device 12 that transports a pallet 11 in a fixed direction, a roller 14 that presses a sheet-like non-slip material 13 onto the pallet surface.
A hot air welding machine 15 that heats the pallet surface and the sheet-like non-slip material 13, and a sheet-like non-slip material 1
a feeding guide 16 for feeding 3 to the pallet surface;
It includes a magazine device 17 that holds a large number of sheet-shaped anti-slip materials 13 cut into predetermined lengths and supplies the anti-slip materials 13 in a timely manner.
パレツト11を一定方向に移送するコンベヤ装
置12は、第2図に示されるように、チエーンコ
ンベヤ18、該チエーンコンベヤの移送方向に対
する一側部において該コンベヤに直接か或いはそ
の近傍の適当な支持部材に直線状に複数個並置し
て取り付けられたフリーガイドローラ19、およ
び他側部に配置された無端駆動ベルト装置20を
含む。この無端駆動ベルト装置20はチエーンコ
ンベヤ18上を移送されるパレツト11の移送方
向に間隔をあけ且つそれぞれ回転軸を垂直にして
配置された2つのプーリ21を備え、該プーリは
その支持部材に取り付けられたばね22により常
時パレツト11の側面を押圧するように偏位力を
与えられている。 As shown in FIG. 2, the conveyor device 12 for transporting the pallets 11 in a fixed direction includes a chain conveyor 18, and a suitable support member directly on or near the chain conveyor on one side of the chain conveyor in the transport direction. The free guide roller 19 includes a plurality of free guide rollers 19 installed in parallel in a straight line, and an endless drive belt device 20 disposed on the other side. This endless drive belt device 20 includes two pulleys 21 which are spaced apart from each other in the direction of conveyance of the pallet 11 being conveyed on the chain conveyor 18 and are arranged with their rotational axes perpendicular to each other, and the pulleys are attached to their support members. A biasing force is constantly applied to the pallet 11 by a spring 22 so as to press the side surface of the pallet 11.
これにより、チエーンコンベヤ18に乗つて移
送されるパレツト11は、フリーガイドローラ1
9および無端駆動ベルト装置20によりその移送
方向を厳格に規正されるため、移送途中における
パレツトの蛇行或いはずれの発生を防止でき、後
述する滑り止め材融着処理を正確に行なうことが
できる。勿論、無端駆動ベルト装置20のベルト
23における駆動速度は、チエーンコンベア18
の速度と同一にされている。このチエーンコンベ
ア18の速度は、パレツトの大きさ、溶融温度、
シート状滑り止め材の幅、厚さ、パレツトと滑り
止め材の溶融の難易、更に熱風溶接機の熱風温度
およびその容量などを考慮して適宜設定される。 As a result, the pallet 11 being transferred on the chain conveyor 18 is transported by the free guide roller 1.
9 and the endless drive belt device 20, the pallet can be prevented from meandering or slipping off during transportation, and the anti-slip material welding process described later can be performed accurately. Of course, the driving speed of the belt 23 of the endless drive belt device 20 is the same as that of the chain conveyor 18.
The speed is the same as that of The speed of this chain conveyor 18 depends on the size of the pallet, the melting temperature,
The width and thickness of the sheet-like non-slip material, the difficulty of melting the pallet and the non-slip material, the hot air temperature of the hot air welding machine and its capacity, etc. are taken into consideration and the setting is appropriately made.
熱風溶着機15は、一般的に使用されているも
のであり、コンベヤ装置12の上方において適当
な固定具24により支持固定されている。そし
て、その熱風吹出口25は、後述する押圧ローラ
14の近傍で、パレツト11の上面および後述す
る滑り止め材の双方を熱風加熱し得るように、パ
レツト11の送り方向側及び押圧ローラ14側に
向けて且つ適宜傾斜して支持されている。 The hot air welder 15 is commonly used and is supported and fixed above the conveyor device 12 by a suitable fixture 24. The hot air outlet 25 is provided on the feeding direction side of the pallet 11 and on the pressing roller 14 side so that both the upper surface of the pallet 11 and the non-slip material, which will be described later, can be heated with hot air near the pressing roller 14, which will be described later. It is supported at an appropriate inclination.
また、パレツトの移送方向において前記熱風吹
出口25の手前におけるコンベヤ装置12の上方
には予備加熱器26が配置されている。この予備
加熱器26は、生産スピードを速めることにより
必然的に起る熱風溶着機15によるパレツト側の
加熱不足(溶融層生成が不充分となる)を補うた
め、熱風溶着機15で加熱する以前に予備的に加
熱するものである。このような予備加熱器26の
設置は、パレツト表面の滑り止め材を溶着すべき
個所を、スポツト的な加熱ではなく、単位面積当
りの加熱時間が長くなるような、パレツトの送り
方向に長い、長尺状のものが好ましい。しかし、
合成樹脂成形品であるパレツトの形状を変えてし
まうような過剰な加熱はすべきでない。予備加熱
器26の種類としては、例えば電熱ヒータ、熱
風、ガスバーナ等通常の予備加熱手段が挙げられ
るが、なかでも加熱効率の良い遠赤外線ヒータが
好ましい。 Further, a preheater 26 is disposed above the conveyor device 12 in front of the hot air outlet 25 in the pallet transport direction. This preheater 26 is installed before heating by the hot air welding machine 15 in order to compensate for insufficient heating of the pallet side by the hot air welding machine 15 (insufficient formation of a molten layer) which inevitably occurs when production speed is increased. It is preheated to . The installation of such a preheater 26 does not apply spot heating to the areas on the pallet surface where the anti-slip material is to be welded, but rather heats the area long in the pallet feeding direction so that the heating time per unit area is longer. Elongated ones are preferred. but,
Excessive heating that would change the shape of the pallet, which is a synthetic resin molded product, should not be done. Examples of the type of preheater 26 include conventional preheating means such as an electric heater, hot air, and a gas burner, but a far-infrared heater with good heating efficiency is particularly preferable.
パレツトの表面に適宜の力で滑り止め材を押圧
するローラ14は、熱風溶着機15の熱風吹出口
25に近接対峙して配置されている。この押圧ロ
ーラ14は、アーム27により回転可能に取り付
けられている。このアーム27は支持具28に固
定的に取り付けられ、かつ該支持具28は後述す
る滑り止め材を供給するための送給ガイド16を
支持するガイド支持本体29に枢着されている。
この支持具28のガイド支持本体29に対する枢
着部30より上方におけるガイド支持本体29に
は、横方向に伸長した支え腕31が取り付けら
れ、該支え腕31の先端に形成された開口ねじ部
には押圧力調整ねじ棒32が螺合され、そのねじ
棒の下端は支持具28に設けられた突起33に取
付けられたスプリング52と結合されている。 A roller 14 that presses the anti-slip material against the surface of the pallet with an appropriate force is disposed close to and facing the hot air outlet 25 of the hot air welding machine 15. This pressing roller 14 is rotatably attached to an arm 27. This arm 27 is fixedly attached to a support 28, and the support 28 is pivotally connected to a guide support body 29 that supports a feed guide 16 for supplying anti-slip material, which will be described later.
A support arm 31 extending laterally is attached to the guide support body 29 above the pivoting portion 30 of the support 28 to the guide support body 29, and an open threaded portion formed at the tip of the support arm 31 A pressing force adjusting threaded rod 32 is screwed into the spring 52, and the lower end of the threaded rod is connected to a spring 52 attached to a protrusion 33 provided on the support 28.
前記押圧力調整ねじ棒32を回転することによ
り、支え腕31の開口ねじ部から出し入れをして
ねじ棒32の長さを調整してスプリング52の強
さを変えることができる。支持具28は枢着部3
0を中心として枢動可能な構造とされているか
ら、結果として押圧ローラ14のパレツト11の
表面に対する押圧力が調整される。 By rotating the pressing force adjustment threaded rod 32, the length of the threaded rod 32 can be adjusted by inserting and removing it from the opening threaded portion of the support arm 31, thereby changing the strength of the spring 52. The support 28 is attached to the pivot portion 3
Since the structure is such that it can pivot about 0, the pressing force of the pressing roller 14 against the surface of the pallet 11 can be adjusted as a result.
しかし、このような押圧力調整ねじ棒32の回
転による押圧ローラ14の押圧力調整は、微細な
範囲について行なわれ、該押圧ローラ14のマク
ロ的押圧力調整はガイド支持本体29の上げ下げ
によつて行なわれる。このガイド支持本体29の
上下動は、該支持本体の背面部に取り付けられた
公知の適当なリンク機構34によつて行なわれ
る。 However, the adjustment of the pressing force of the pressing roller 14 by rotating the pressing force adjustment screw rod 32 is performed in a minute range, and the macroscopic pressing force of the pressing roller 14 is adjusted by raising and lowering the guide support body 29. It is done. This vertical movement of the guide support body 29 is effected by a known suitable link mechanism 34 attached to the back side of the support body.
また、押圧ローラ14は少なくとも一部溶融状
態にある滑り止め材13をパレツト11の表面に
押圧溶着するものであるから、その際押圧ローラ
14の表面に滑り止め材13又はパレツト表面の
溶融物が付着する場合があるので、例えば押圧ロ
ーラ14の表面をポリテトラフロロエチレン、ポ
リフロリネーテツドエチレンプロピレン、ポリ三
弗化塩化エチレン、二弗化ポリビニリデン、ポリ
四弗化エチレン等の弗素系樹脂でコーテイングし
たり、また押圧ローラの表面を研磨により鏡面に
仕上る等の処理を行なうことが好ましい。更にこ
の押圧ローラ14に溶融物が付着した場合にこれ
を掻き落すためスクレーパー53を設けることが
望ましい。スクレーパー53は押圧ローラ14に
付着した溶融物を掻き落すような構造であればど
のような構造のものであつても良く、その構造の
一例を第5図に示した。 Further, since the pressure roller 14 presses and welds the anti-slip material 13, which is at least partially molten, to the surface of the pallet 11, the non-slip material 13 or the molten material on the surface of the pallet may be deposited on the surface of the pressure roller 14 at this time. For example, the surface of the pressure roller 14 should not be coated with a fluorine-based resin such as polytetrafluoroethylene, polyfluorinated ethylene propylene, polytrifluorochloroethylene, polyvinylidene difluoride, or polytetrafluoroethylene. It is preferable to carry out treatments such as coating or polishing the surface of the pressure roller to give it a mirror finish. Furthermore, it is desirable to provide a scraper 53 to scrape off any melted material that adheres to the pressure roller 14. The scraper 53 may have any structure as long as it scrapes off the molten material adhering to the pressure roller 14, and an example of such structure is shown in FIG.
なお、滑り止め材13の溶着に当つて押圧ロー
ラ14が過剰に加熱されるような場合には押圧ロ
ーラ14を冷却するための冷却空気吹出器55等
を設けても良い。 Note that if the pressure roller 14 is excessively heated during welding of the anti-slip material 13, a cooling air blower 55 or the like may be provided to cool the pressure roller 14.
他方、ガイド支持本体29の正面部には、シー
ト状合成高分子材料から成る滑り止め材13を押
圧ローラ14とパレツト11の表面との間に供給
するための送給ガイド16が取り付けられて支持
されている。この送給ガイド16は、後述するマ
ガジン装置17から供給される長尺の滑り止め材
13を、パレツト11の上面と押圧ローラ14の
間に送入配置すべく寄与するものであり、当該送
給ガイドの形状は全体的に縦方向へ伸長する管状
を呈している。 On the other hand, a feeding guide 16 for feeding the anti-slip material 13 made of a sheet-like synthetic polymer material between the pressure roller 14 and the surface of the pallet 11 is attached to the front part of the guide support body 29 and is supported. has been done. This feeding guide 16 contributes to feeding and arranging a long anti-slip material 13 supplied from a magazine device 17, which will be described later, between the upper surface of the pallet 11 and the pressing roller 14. The guide has a generally tubular shape extending in the vertical direction.
この管状の送給ガイド16の下端における開口
部付近は、該管内を供給されてきた滑り止め材1
3の先端がチエーンコンベヤ18上を移送される
パレツト11の上面上にスムースに配置され且つ
これと同時に押圧ローラ14への滑り止め材13
の送入も滑めらかに行なわせるため、押圧ローラ
14の方向へ湾曲されている。また、その上端に
おける開口部は、マガジン装置17から供給され
る長尺の滑り止め材13の先端を送給ガイド管内
へ導入し易くするために漏斗状に形成されてい
る。このように、送給ガイド16を管により形成
することは、滑り止め材13を進行経路の規正す
ることになるため横方向へのずれなどが生ぜずパ
レツト上への滑り止め材の正確な位置決めができ
ることから極めて好ましい。 The vicinity of the opening at the lower end of this tubular feeding guide 16 is covered with the anti-slip material 1 that has been supplied inside the pipe.
3 is smoothly placed on the upper surface of the pallet 11 being transferred on the chain conveyor 18, and at the same time the non-slip material 13 is placed on the pressure roller 14.
It is curved in the direction of the pressing roller 14 in order to smoothly feed the roller. Further, the opening at the upper end is formed into a funnel shape in order to facilitate introduction of the tip of the elongated anti-slip material 13 supplied from the magazine device 17 into the feeding guide tube. In this way, forming the feeding guide 16 from a tube regulates the traveling path of the anti-slip material 13, thereby preventing lateral displacement and ensuring accurate positioning of the anti-slip material on the pallet. This is extremely preferable because it allows
しかし、送給ガイド16の形状、特に断面形状
は当該実施例の如く管状に限定されるものではな
く、送給される滑り止め材13の横方向へのずれ
を防止し得るようなコ字状等であつてもよい。 However, the shape, especially the cross-sectional shape, of the feeding guide 16 is not limited to the tubular shape as in the embodiment, but is U-shaped to prevent the non-slip material 13 being fed from shifting in the lateral direction. etc. may be used.
また、この送給ガイド16に位置調節ネジ54
等を設け送給ガイド16の下端と押圧ローラ14
との間隔を調節するようにすれば一層便利であ
る。 Also, a position adjustment screw 54 is attached to this feeding guide 16.
etc. are provided at the lower end of the feeding guide 16 and the pressing roller 14.
It would be even more convenient if the distance between the two could be adjusted.
この送給ガイド16には、更にその上端近傍と
中間より僅かに下方の部分にそれぞれ一対の光電
管検出器35a,35bが取り付けられている。
これらそれぞれの光電管検出器35a又は35b
は送給ガイド16の管の側壁に対向して取り付け
られた発光部と受光部とより成り、該発光部から
発する光を前記管のその対向側壁に形成された開
口を介して受光部へ照射して横断させ、管内を送
給する滑り止め材によるその光の遮断により当該
送給を検出するものである。 A pair of phototube detectors 35a and 35b are attached to the feed guide 16 near its upper end and slightly below the middle, respectively.
These respective phototube detectors 35a or 35b
consists of a light-emitting part and a light-receiving part that are attached opposite to the side wall of the tube of the feeding guide 16, and irradiates the light emitted from the light-emitting part to the light-receiving part through an opening formed in the opposite side wall of the tube. The system detects the feeding by blocking the light by the anti-slip material fed inside the pipe.
更に、この送給ガイド16には、該ガイドの管
内を送給される滑り止め材13のその送給を一時
的に停止するためのストツパー36が設けられて
いる。このストツパー36は、送給ガイド管の側
壁に形成された開口からその内部に突出する突出
部37aと、該突出部を前記送給ガイド管の開口
からその内部へ出入り可能に支持するロツド37
bとを含む。このようなストツパー36は、適当
な手段、例えば電磁装置又は正逆回転可能なモー
タなどにより作動可能なリンク装置などによつて
作動させることができる。このストツパー36が
作動された場合、突出部37aが送給ガイド管の
側壁開口からその内部へ横断して進入し、滑り止
め材を管の内側壁に押圧することによつて滑り止
め材の送給を停止することになる。 Furthermore, this feeding guide 16 is provided with a stopper 36 for temporarily stopping the feeding of the anti-slip material 13 fed into the pipe of the guide. This stopper 36 includes a protrusion 37a that protrudes into the interior from an opening formed in the side wall of the feed guide tube, and a rod 37 that supports the protrusion so that it can enter and exit from the opening of the feed guide tube.
b. Such a stopper 36 can be actuated by suitable means, such as a linkage actuable by an electromagnetic device or a motor capable of forward and reverse rotation. When this stopper 36 is actuated, the protrusion 37a transversely enters the interior of the feed guide tube through the side wall opening and feeds the non-slip material by pressing the non-slip material against the inner wall of the tube. Payment will be stopped.
送給ガイド16の上端より僅かに上方における
水平面内の適所には、予め所定長に切断された多
数のシート状滑り止め材13を収容し且つこれら
の1本ずつを適時に供給するマガジン装置17が
配置されている。このマガジン装置17は、第3
図に示される如く、底部の開放した滑り止め材収
容ケース38を含み、該ケース内には所定長のシ
ート状滑り止め材13が積層されて収容されてい
る。 At a suitable location in the horizontal plane slightly above the upper end of the feeding guide 16 is a magazine device 17 that stores a large number of sheet-shaped anti-slip materials 13 cut into predetermined lengths and supplies these sheets one by one in a timely manner. is located. This magazine device 17
As shown in the figure, it includes a non-slip material storage case 38 with an open bottom, and a predetermined length of sheet-like non-slip materials 13 are stacked and accommodated in the case.
当該ケース38の長手方向両端にはそれぞれ2
対の外カリパス形のアーム装置39,40が取り
付けられている。このケース38の一端をみる第
3図を参照してこれらアーム装置39,40の構
成および作用を説明すると、一方のアーム装置3
9は2つのアーム部材41a,41bから成り、
これらアーム部材の上端には相互に噛み合つた歯
車42a,42bを固定的に取り付け、当該各歯
車の軸はケース38の上部で軸受け支持されてい
る。このアーム部材41a,41bの長さは、そ
の向い合つた先端43a,43bがケース38の
底部に形成された開放部44からシート状滑り止
め材の落下を阻止すべくそのアーム装置39の閉
位置でケース38内の最下段の滑り止め材を支え
るように前記開放部44を部分的に閉鎖する位置
にあるよう設定されている。 2 at each longitudinal end of the case 38.
A pair of external caliper type arm devices 39, 40 are attached. The structure and operation of these arm devices 39 and 40 will be explained with reference to FIG. 3, which shows one end of the case 38.
9 consists of two arm members 41a and 41b,
Gears 42a and 42b that mesh with each other are fixedly attached to the upper ends of these arm members, and the shafts of the respective gears are supported by bearings at the upper part of the case 38. The lengths of the arm members 41a and 41b are such that their opposing tips 43a and 43b are in the closed position of the arm device 39 to prevent the sheet-like anti-slip material from falling from the opening 44 formed at the bottom of the case 38. The opening part 44 is set to be in a position where the opening part 44 is partially closed so as to support the lowermost non-slip member in the case 38.
他方のアーム装置40もまた2つのアーム部材
45a,45bから成り、該アーム部材の上端に
は相互に噛み合う歯車46a,46bであつて歯
車46aは前記歯車42aと又歯車46bは前記
歯車42bとにそれぞれ噛み合う歯車を取り付
け、これら歯車46a,46bの各軸は任意の部
材に軸受け支持されている。このアーム部材45
a,45bの長さは、その向い合つた先端47
a,47bが当該アーム装置40の閉位置で最下
段から2段目の滑り止め材を支えるように設定さ
れている。 The other arm device 40 also consists of two arm members 45a, 45b, and at the upper ends of the arm members are gears 46a, 46b that mesh with each other, the gear 46a being connected to the gear 42a, and the gear 46b being connected to the gear 42b. Gears that mesh with each other are attached, and the shafts of these gears 46a and 46b are supported by bearings on arbitrary members. This arm member 45
The length of a, 45b is the opposite tip 47
a and 47b are set to support the second non-slip material from the bottom when the arm device 40 is in the closed position.
ところで、この2対のアーム装置39,40
は、一方のアーム装置のアーム部材が開いている
時には他方の装置のアーム部材が閉じているよう
に予め調整されて取り付けられ、その後は、適当
な駆動装置に連結された歯車48によつて歯車4
9を揺動回転させることにより当該歯車49に噛
み合つた歯車42aと共にこれに連動する各歯車
42b,46a,46bが揺動回転される。この
結果、2つのアーム装置におけるアーム部材は、
相互に相反して開閉動作を行うこととなる。 By the way, these two pairs of arm devices 39, 40
is pre-adjusted and installed so that when the arm member of one arm device is open, the arm member of the other device is closed, and is then geared by a gear 48 connected to a suitable drive. 4
By rocking and rotating the gear 9, the gear 42a meshing with the gear 49 and the gears 42b, 46a, and 46b that are interlocked therewith are rockingly rotated. As a result, the arm members in the two arm devices are
The opening and closing operations will be performed in opposition to each other.
すなわち、アーム装置40のアーム部材45
a,45bが閉じ、これによりその先端47a,
47bが最下段とそれから2段目の滑り止め材の
間に挿入され、その2段目より上方に積層されて
いる滑り止め材を支える。その間、他方のアーム
装置39のアーム部材41a,41bは反対に開
放することになるため、その先端43a,43b
で支えていた最下段の滑り止め材13の1つがケ
ース38の底部開放部44から落下することにな
る。 That is, the arm member 45 of the arm device 40
a, 45b are closed, which causes the tips 47a, 45b to close.
47b is inserted between the bottom layer and the second layer of anti-slip material, and supports the anti-slip materials stacked above the second layer. During this time, the arm members 41a and 41b of the other arm device 39 are opened in the opposite direction, so their tips 43a and 43b are opened.
One of the lowermost anti-slip members 13 supported by the case 38 falls from the bottom opening 44 of the case 38.
このようにして、1本ずつケース38から落下
した滑り止め材13は、ケース38の開放部44
の直下に配置されたベルトコンベヤ装置50によ
り前記した送給ガイド16の上端附近へ搬送され
る。 In this way, the anti-slip materials 13 that have fallen from the case 38 one by one are transferred to the open part 44 of the case 38.
The sheet is conveyed to the vicinity of the upper end of the feeding guide 16 by the belt conveyor device 50 disposed directly below the sheet.
引き続いて、本発明に係る装置の作動を説明す
ると、マガジン装置17からアーム装置39,4
0により1本ずつ間欠的に送り出された滑り止め
材13はベルトコンベヤ装置50上に所定間隔を
置いて並列に並べられる。滑り止め材13同志の
間隔の調整は、例えば、ベルトコンベヤ装置50
を一定速度で動かし、マガジン装置17から送り
出される滑り止め材13の時間的間隔を調整して
も良いし、ベルトコンベヤ装置50を所定位置で
間欠的に停止して滑り止め材13を受けとるよう
な方式でも良い。 Next, the operation of the device according to the present invention will be explained. From the magazine device 17 to the arm devices 39, 4
The anti-slip materials 13 that are intermittently delivered one by one by 0 are arranged in parallel on the belt conveyor device 50 at predetermined intervals. The spacing between the anti-slip materials 13 can be adjusted using, for example, a belt conveyor device 50.
The belt conveyor device 50 may be moved at a constant speed and the time interval of the anti-slip material 13 sent out from the magazine device 17 may be adjusted, or the belt conveyor device 50 may be stopped intermittently at a predetermined position to receive the anti-slip material 13. Any method is fine.
滑り止め材13が所定本数に達し、また所定位
置に達するとベルトコンベヤ装置及びマガジン装
置は停止する。この際各々の滑り止め材13は、
これも複数個所定位置に設けられた送給ガイド1
6の上端部に位置するようになされている。 When the number of anti-slip materials 13 reaches a predetermined number and reaches a predetermined position, the belt conveyor device and magazine device stop. At this time, each anti-slip material 13 is
This is also a feeding guide 1 provided in multiple predetermined positions.
6 is located at the upper end of the frame.
次いでリミツトスイツチ等の作動により送りロ
ーラー51a,51bが駆動され、滑り止め材1
3を送給ガイド16に送り込む。 Next, the feed rollers 51a and 51b are driven by the operation of a limit switch or the like, and the anti-slip material 1 is driven.
3 into the feeding guide 16.
送りローラー51a,51bは第4図にその機
構の一例を説明的に示した、すなわち、ベルトコ
ンベヤ50上の滑り止め材13が所定位置、すな
わち送りローラー51a及び送給ガイド16に設
けられた位置に達するとベルトコンベヤ50は停
止する。この際送りローラー51a,51bは停
止しており、かつ送りローラー51aは送りロー
ラー51bから離れた位置に後退しており、滑り
止め材13は送りローラー51bの上にその一端
部が乗せられており、若干下方に垂れ下つた状態
となつている。 An example of the mechanism of the feed rollers 51a and 51b is illustrated in FIG. When the belt conveyor 50 reaches , the belt conveyor 50 stops. At this time, the feed rollers 51a and 51b are stopped, the feed roller 51a has retreated to a position away from the feed roller 51b, and one end of the anti-slip material 13 is placed on the feed roller 51b. , which is hanging slightly downward.
次いで送りローラー51aが送りローラー51
bに向つて移動し、滑り止め材13を両送りロー
ラー51a,51bの間で挾持する。この状態で
送りローラー51a又は送りローラー51bの一
方若しくは両方が駆動されることにより滑り止め
材13は送給ガイド16内に送り込まれる。 Next, the feed roller 51a
b, and the anti-slip material 13 is sandwiched between the two feed rollers 51a and 51b. In this state, the anti-slip material 13 is fed into the feeding guide 16 by driving one or both of the feed roller 51a and the feed roller 51b.
そして、滑り止め材13の先端が光電管検出器
35aの位置に達すると、その検知信号により前
記ストツパー36が作動しその突出部37aを管
内へ突出させ、滑り止め材を送給ガイド16の内
側壁に押圧してその送給を一時停止する。この際
送りローラー51aはその駆動を停止し、後退す
ることにより滑り止め材13の挾持を解除するが
送りローラー51bは全ての滑り止め材13が所
定位置(光電管検出器35aの位置)に達するま
で各々回転を続けている。 When the tip of the anti-slip material 13 reaches the position of the phototube detector 35a, the detection signal activates the stopper 36 to project the protrusion 37a into the tube, and the anti-slip material is applied to the inner wall of the feeding guide 16. Press to pause the feed. At this time, the feed roller 51a stops driving and moves backward to release the gripping of the non-slip material 13, but the feed roller 51b continues until all the non-slip materials 13 reach a predetermined position (the position of the phototube detector 35a). They continue to rotate.
このようにして全ての滑り止め材13が所定位
置に整列される。 In this way, all the anti-slip materials 13 are aligned at predetermined positions.
全ての滑り止め材13が所定位置に整列された
後再び送りローラー51a及び送りローラー51
bが作動し、同時にストツパー36が解除され滑
り止め材13の供給が行なわれる。この際の供給
は例えば光電管検出器35a押圧ローラー14の
直下までの距離を送りローラー51aの回転数に
合わせておき送りローラー51aを所定回転させ
ることにより滑り止め材13の端部が押圧ローラ
ー14の直下に達したとき、ストツパー36の作
動、送りローラー51a,51bの停止及び解除
により滑り止め材13を停止する。 After all the anti-slip materials 13 are aligned in the predetermined positions, the feed roller 51a and the feed roller 51 are moved again.
b is activated, and at the same time the stopper 36 is released and the anti-slip material 13 is supplied. At this time, for example, the distance from the phototube detector 35a to just below the pressure roller 14 is adjusted to the number of revolutions of the feed roller 51a, and the end of the anti-slip material 13 is placed on the pressure roller 14 by rotating the feed roller 51a a predetermined amount. When it reaches directly below, the anti-slip material 13 is stopped by operating the stopper 36 and stopping and releasing the feed rollers 51a and 51b.
このように滑り止め材13は、送給ガイド16
内で一度停止されて整列され、次いで一定距離送
り出されるので、全ての滑り止め材13の端部が
そろつて押圧ローラーの直下に送り込まれる。 In this way, the anti-slip material 13 is attached to the feeding guide 16.
The anti-slip materials 13 are once stopped and aligned, and then sent out a certain distance, so that the ends of all the anti-slip materials 13 are sent directly under the pressure roller.
上述のように滑り止め材13の端部が押圧ロー
ラー14の直下に送り込まれるまでガイド支持本
体29はリンク機構34によつて上方に上げられ
ている。 As described above, the guide support body 29 is raised upward by the link mechanism 34 until the end of the anti-slip material 13 is sent directly under the pressure roller 14.
次いでコンベヤ装置12によつて移送されてき
たパレツト11を検知し、ガイド支持本体29が
リンク機構34により下降し、滑り止め材13の
端部をローラー14によつてパレツト11の表面
に押圧、溶着する。溶着を開始する位置はパレツ
ト11の送りとガイド支持体29の降下のタイミ
ングを調節することにより、パレツト11の端部
からでも途中からでも任意に行なえる。 Next, the pallet 11 transferred by the conveyor device 12 is detected, the guide support body 29 is lowered by the link mechanism 34, and the end of the anti-slip material 13 is pressed and welded to the surface of the pallet 11 by the roller 14. do. By adjusting the timing of the feeding of the pallet 11 and the lowering of the guide support 29, welding can be started at any position, either from the end of the pallet 11 or from the middle.
この際ガイド支持体29の下降速度はパレツト
の移送速度とほぼ等しいことが良好なる溶着状態
を得る上で好ましい。 At this time, it is preferable that the descending speed of the guide support 29 be approximately equal to the transport speed of the pallet in order to obtain a good welding state.
滑り止め材13の端部が溶着された後はパレツ
ト11をコンベヤ装置12により移送させること
により順次溶着が行なわれる。 After the ends of the anti-slip material 13 have been welded, the pallets 11 are transported by the conveyor device 12 and welding is performed in sequence.
溶着が進行し、滑り止め材13の末端が光電管
検出器65bに達すると光電管検出器65bが検
知し、マガジン装置17が次の供給を開始する。 When the welding progresses and the end of the anti-slip material 13 reaches the phototube detector 65b, the phototube detector 65b detects it and the magazine device 17 starts the next supply.
溶着終了後ガイド支持体29は上昇し、次の溶
着に備える。 After the welding is completed, the guide support 29 is raised to prepare for the next welding.
第6図イ〜ニに示したものはマガジン装置17
に滑り止め材13を補給する装置の一例である。 The magazine device 17 shown in FIG.
This is an example of a device for replenishing anti-slip material 13.
この滑り止め材補給装置56は滑り止め材13
を収容する収容器57と底板58とからなり底材
58は収容器57の側壁の下方に設けられた開口
に挿入、退出自在とされている。 This anti-slip material replenishing device 56
The bottom plate 58 is made up of a container 57 for accommodating the container 57 and a bottom plate 58, and the bottom material 58 can be inserted into and withdrawn from an opening provided below the side wall of the container 57.
マガジン装置17内の滑り止め材13が残り少
なくなつた場合(この場合に滑り止め材13の残
り少ないことを表示する表示装置等を設ければ好
ましい。)第6図イに示すように棒状体で構成さ
れた側壁を有するマガジン装置17の上部から、
該棒状体の側壁に嵌合するような構造とされた収
容器57及び底板58からなり、内部に滑り止め
材13を収容した滑り止め材補給装置56を嵌入
する。この状態を第6図ロに示した。 When the amount of anti-slip material 13 remaining in the magazine device 17 is running low (in this case, it is preferable to provide a display device or the like to display that the amount of anti-slip material 13 remaining is low), as shown in FIG. From the top of the magazine device 17 with side walls
It consists of a container 57 and a bottom plate 58 that are structured to fit into the side wall of the rod-shaped body, and a non-slip material replenishing device 56 containing the non-slip material 13 is inserted therein. This state is shown in FIG. 6B.
次いで底板58を収容器57から引き抜くこと
により補給装置56内の滑り止め材13はマガジ
ン装置17内に残つている滑り止め材13の上に
乗る(第6図ハの状態)。 Next, by pulling out the bottom plate 58 from the container 57, the non-slip material 13 in the replenishing device 56 rides on the non-slip material 13 remaining in the magazine device 17 (the state shown in FIG. 6C).
第6図ニに示すように収容器57を取り外すこ
とにより滑り止め材13の補給は完了する。マガ
ジン装置17内の滑り止め材13が減少すれば上
記の工程をくり返すことにより連続運転が可能と
なる。 Replenishment of the anti-slip material 13 is completed by removing the container 57 as shown in FIG. 6D. If the anti-slip material 13 in the magazine device 17 is reduced, continuous operation becomes possible by repeating the above steps.
第7図及び第8図はマガジン装置17の変形例
である。 7 and 8 show modified examples of the magazine device 17. FIG.
第7図に示した装置はマガジン装置17中の滑
り止め材13を上下及び左右に移動可能な吸着盤
59により1本ずつ取出すような機構とされてい
る。工程を説明すれば、マガジン装置17の上方
に位置する吸着盤59が降下し、マガジン装置1
7の最も上の滑り止め材13を吸着し上昇する
(この際吸着盤59に圧力検知手段を設け、滑り
止め材13に吸着盤が到達した際の圧力を検知し
吸着及び上昇を行なうようにするのが良い)。 The device shown in FIG. 7 has a mechanism in which the anti-slip materials 13 in the magazine device 17 are taken out one by one using a suction cup 59 that is movable vertically and horizontally. To explain the process, the suction cup 59 located above the magazine device 17 descends, and the magazine device 1
At this time, the suction cup 59 is provided with a pressure detection means to detect the pressure when the suction cup reaches the non-slip material 13 and to perform suction and lifting. ).
次いで吸着盤は横方向に移動しベルトコンベヤ
50の所定位置に滑り止め材を乗せる。これを繰
り返し所定本数の滑り止め材13をベルトコンベ
ヤ50上にならべる。その後は前記したと同様の
工程により滑り止め材13の溶着が行なわれる。 The suction cup then moves laterally to place the anti-slip material on a predetermined position on the belt conveyor 50. This process is repeated until a predetermined number of anti-slip materials 13 are lined up on the belt conveyor 50. Thereafter, the anti-slip material 13 is welded by the same process as described above.
第8図は第7図に示したマガジン装置17に対
する滑り止め材13の補給工程を示すものであ
る。 FIG. 8 shows a process of supplying the anti-slip material 13 to the magazine device 17 shown in FIG.
第8図イに示すように滑り止め材13が少なく
なつた状態を検知するとシリンダー装置等からな
る押し上げ装置60がマガジン装置17の下方の
滑り止め材13を上方に押し上げる(第8図イ)。
押し上げられた滑り止め材13とシリンダー60
との間にマガジン装置17の側方から板状の支持
具61が差し込まれ上方に持ち上げられた滑り止
め材13を支持する(第8図ロ)。押上装置60
が後退し、マガジン装置17と押上装置60との
間に補給する滑り止め材13が装填された箱状の
滑り止め材収容器62が置かれる(第8図ハ)。
この収容器62は上下が開放しているが保管時に
は第6図に示したような取外し可能な底板が設け
られている。 As shown in FIG. 8A, when it is detected that the amount of anti-slip material 13 is running low, a push-up device 60 consisting of a cylinder device or the like pushes up the anti-slip material 13 below the magazine device 17 (FIG. 8 A).
Pushed up anti-slip material 13 and cylinder 60
A plate-shaped support 61 is inserted from the side of the magazine device 17 between the magazine device 17 and supports the anti-slip material 13 lifted upward (FIG. 8B). Push-up device 60
is moved back, and a box-shaped anti-slip material container 62 loaded with the anti-slip material 13 to be supplied is placed between the magazine device 17 and the push-up device 60 (FIG. 8C).
This container 62 is open at the top and bottom, but is provided with a removable bottom plate as shown in FIG. 6 during storage.
次いで押上げ装置60が上昇し、収容器62内
の滑り止め材13をマガジン装置17中に押し上
げる(第8図ニ)。その後、支持具61を抜き補
給は完了する(第8図ホ)。滑り止め材13が少
なくなれば、これを繰り返す。 Next, the pushing up device 60 rises and pushes up the anti-slip material 13 in the container 62 into the magazine device 17 (FIG. 8D). Thereafter, the support 61 is removed and the replenishment is completed (FIG. 8(e)). This process is repeated when the amount of anti-slip material 13 decreases.
このような本発明に係る合成樹脂成形品の表面
処理装置によれば、シート状の滑り止め材13を
供給する手段が予め所定長に切断されたこの滑り
止め材を多数収容し且つこれを適時に供給し得る
マガジン装置とされたことにより、送給ガイド、
押圧ローラ、熱風溶着機および予備加熱装置から
成る滑り止め材溶着ユニツトを複数並列に配置
し、滑り止め材溶着ユニツト群とし、各送給ガイ
ドに1つのマガジン装置から複数の滑り止め材を
前記複数の送給ガイドと同一の間隔で搬送コンベ
ヤ装置上に供給することによつて一度に複数本の
滑り止め材をパレツト表面上に溶着設置すること
ができる。 According to the surface treatment apparatus for a synthetic resin molded product according to the present invention, the means for supplying the sheet-like anti-slip material 13 stores a large number of the anti-slip materials cut into predetermined lengths in advance and supplies them at an appropriate time. As a magazine device that can feed the feed guide,
A plurality of anti-slip material welding units consisting of a pressure roller, a hot air welding machine and a preheating device are arranged in parallel to form a group of anti-slip material welding units, and a plurality of anti-slip materials are applied to each feeding guide from one magazine device. By feeding the anti-slip materials onto the conveyor device at the same intervals as the feeding guides, it is possible to weld and install a plurality of anti-slip materials on the pallet surface at one time.
また、マガジン装置17は、所要量の滑り止め
材を任意の時期に補充することができるので、滑
り止め材の補充の際、装置全体の作動を停止する
必要がなく、従つて、装置全体の稼動率が極めて
高くなる。 Furthermore, since the magazine device 17 can be replenished with the required amount of anti-slip material at any time, there is no need to stop the operation of the entire device when replenishing the anti-slip material. The operating rate will be extremely high.
なお、本発明の装置によつて表面処理される成
形品に用いられる合成樹脂には特に制限はなく、
市販の合成樹脂、例えば塩化ビニル系樹脂、スチ
レン系樹脂、ポリオレフイン系樹脂、ポリアミド
系樹脂、ポリエステル系樹脂などいかなるもので
も良い。また、合成樹脂成形品は、いかなる成形
方法によつて製造されたものであつても良く、例
えば射出成形、押出成形、吹込成形、回転成形、
真空成形などによつて製造された成形品であつて
も適用できる。 Note that there are no particular restrictions on the synthetic resin used for the molded product that is surface-treated by the apparatus of the present invention.
Any commercially available synthetic resin such as vinyl chloride resin, styrene resin, polyolefin resin, polyamide resin, polyester resin, etc. may be used. Furthermore, the synthetic resin molded product may be manufactured by any molding method, such as injection molding, extrusion molding, blow molding, rotation molding,
It can also be applied to molded products manufactured by vacuum forming or the like.
他方、これら合成樹脂成形品の表面に溶着され
るシート状合成高分子材料としては、既知の合成
ゴム、合成樹脂がいずれも使用可能であり、目的
に応じて選ぶことができる。例えば、合成樹脂成
形品の表面にラベルや模様を施すために用いられ
る文字や模様を配した合成高分子シート、或いは
合成樹脂成形品の表面の性質、例えば耐衝撃性、
耐薬品性、耐候性或いは滑り性などの化学的、物
理的性質を変えるために用いられる各種合成高分
子シートなどを挙げることができる。 On the other hand, as the sheet-like synthetic polymer material to be welded to the surface of these synthetic resin molded products, any known synthetic rubber or synthetic resin can be used, and can be selected depending on the purpose. For example, synthetic polymer sheets with letters or patterns used to apply labels or patterns to the surface of synthetic resin molded products, or properties of the surface of synthetic resin molded products, such as impact resistance,
Examples include various synthetic polymer sheets used to change chemical and physical properties such as chemical resistance, weather resistance, and slipperiness.
前述の実施例において説明されたような滑り止
め材として使用する場合には、熱風加熱により合
成樹脂成形品の表面に溶着可能な材質であり、且
つ防滑性を有するものであれば良く、例えば低密
度ポリエチレン、エチレン−酢酸ビニル共重合
体、エチレン−エチルアクリレート共重合体およ
び熱可塑性ゴムなどから選択された柔軟性材料が
挙げられる。また、このような場合、合成樹脂成
形品の上下に溶着装置を設けておけば上面、下面
同時に滑り止め材を設けることも可能である。 When used as an anti-slip material as explained in the above embodiments, any material that can be welded to the surface of a synthetic resin molded product by heating with hot air and has anti-slip properties may be used, such as a low-slip material. Examples include flexible materials selected from density polyethylene, ethylene-vinyl acetate copolymers, ethylene-ethyl acrylate copolymers, thermoplastic rubbers, and the like. Furthermore, in such a case, if a welding device is provided above and below the synthetic resin molded product, it is possible to provide the anti-slip material on the top and bottom surfaces at the same time.
また、本明細書において使用されてきた用語に
おいて「シート状」とは若干厚みのある薄いフイ
ルムをも含むものと解すべきである。 Furthermore, in the terminology used in this specification, "sheet-like" should be understood to include a thin film with some thickness.
以上説明したように、本発明によれば、予め所
定長さに切断された多数のシート状合成高分子材
料をそれぞれ合成樹脂成形品表面に溶融圧着する
時、各シート状合成高分子材料が送給されるたび
ごとに送給ガイドおよび押圧ローラが合成樹脂成
形品表面から上昇されることから、各シート状合
成高分子材料の先端部が押圧ローラの直下へ確実
に送給されるため、当該シート状合成高分子材料
の合成樹脂成形品表面所定個所への正確な位置決
めと溶着開始時の溶着不良の発生防止が可能とな
る。 As explained above, according to the present invention, when a large number of sheet-like synthetic polymer materials cut in advance into predetermined lengths are melt-bonded to the surface of a synthetic resin molded product, each sheet-like synthetic polymer material is Since the feeding guide and the pressure roller are raised from the surface of the synthetic resin molded product each time the synthetic resin molded product is fed, the tip of each sheet of synthetic polymer material is reliably fed directly under the pressure roller. It becomes possible to accurately position the sheet-like synthetic polymer material at a predetermined location on the surface of the synthetic resin molded product and to prevent the occurrence of welding defects at the start of welding.
第1図は本発明の合成樹脂成形品の表面処理装
置を概略的に示す正面図、第2図は合成樹脂成形
品を搬送するコンベヤ装置を示す側面図、第3図
は所定長に切断されたシート状合成高分子材料か
らなる滑り止め材を収容するマガジン装置を示す
正面図、第4図はベルトコンベア装置の一例の概
略を示す斜視図、第5図は押圧ローラーの一例を
示す斜視図、第6図は全体として滑り止め材補給
装置の一例を示す斜視図であり、第6図イ〜第6
図ニは補給の工程を示す。第7図はマガジン装置
の変形例を示す説明図、第8図イ〜ホは第7図に
示したマガジン装置に滑り止めを補給する工程を
示す説明図である。
10……合成樹脂成形品表面処理装置、11…
…パレツト、12……コンベヤ装置、13……シ
ート状滑り止め材、14……押圧ローラ、15…
…熱風溶着機、16……送給ガイド、17……マ
ガジン装置。
FIG. 1 is a front view schematically showing a surface treatment apparatus for synthetic resin molded products of the present invention, FIG. 2 is a side view showing a conveyor device for conveying synthetic resin molded products, and FIG. 3 is a front view schematically showing a surface treatment apparatus for synthetic resin molded products of the present invention. FIG. 4 is a perspective view schematically showing an example of a belt conveyor device, and FIG. 5 is a perspective view showing an example of a pressure roller. , FIG. 6 is a perspective view showing an example of the anti-slip material replenishing device as a whole, and FIGS.
Figure 2 shows the replenishment process. FIG. 7 is an explanatory view showing a modified example of the magazine device, and FIGS. 8A to 8E are explanatory views showing the process of replenishing the magazine device shown in FIG. 7 with anti-slip material. 10...Synthetic resin molded product surface treatment device, 11...
...Pallet, 12... Conveyor device, 13... Sheet-like anti-slip material, 14... Press roller, 15...
...Hot air welding machine, 16...Feeding guide, 17...Magazine device.
Claims (1)
材料を溶着する表面処理装置において、該表面処
理装置が、前記合成樹脂成形品を一定方向に移送
するコンベヤ装置と、該コンベヤ装置の上方にあ
つて該コンベヤ装置の表面に離隔接近すべく上下
動可能に配置されたガイド支持本体と、該ガイド
支持本体に枢動可能に取付けられ且つ前記合成樹
脂成形品の表面に向つて弾性的に付勢されて設け
られた押圧ローラと、前記ガイド支持本体に取付
けられ前記押圧ローラと前記合成樹脂成形品との
間に前記シート状合成高分子材料を供給するため
の送給ガイドと、予め所定長さに切断された多数
の前記シート状合成高分子材料を前記送給ガイド
に供給するシート状合成高分子材料供給装置と、
前記送給ガイドのシート状合成高分子材料送り込
み口側近傍に設置され前記ガイド支持本体が上方
へ上げられている時に前記シート状合成高分子材
料供給装置から供給される前記シート状合成高分
子材料を前記送給ガイドに送り込みその先端部が
前記押圧ローラの直下に位置するまで作動する一
対の送りローラと、前記合成樹脂成形品の表面お
よび前記シート状合成高分子材料を加熱すべく前
記押圧ローラの近傍で該押圧ローラ側に向くよう
に支持された熱風吹出口を有する熱風溶着機とを
含む合成樹脂成形品の表面処理装置。1. In a surface treatment device for welding a sheet-like synthetic polymer material to the surface of a synthetic resin molded product, the surface treatment device includes a conveyor device for transporting the synthetic resin molded product in a fixed direction, and a conveyor device located above the conveyor device. a guide support body disposed so as to be movable up and down to move away from and approach the surface of the conveyor device; and a guide support body pivotally attached to the guide support body and elastically biased toward the surface of the synthetic resin molded product. a feeding guide attached to the guide support body for feeding the sheet-like synthetic polymer material between the pressing roller and the synthetic resin molded product; a sheet-like synthetic polymer material supply device that supplies a large number of the sheet-like synthetic polymer material cut into pieces to the feeding guide;
The sheet-like synthetic polymer material is installed near the sheet-like synthetic polymer material feeding port side of the feeding guide and is supplied from the sheet-like synthetic polymer material supply device when the guide support body is raised upward. a pair of feed rollers that feed the material into the feed guide until the tip thereof is positioned directly below the press roller; and the press roller that heats the surface of the synthetic resin molded product and the sheet-like synthetic polymer material. and a hot air welding machine having a hot air outlet supported near the pressure roller so as to face the pressure roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1350580A JPS56111631A (en) | 1980-02-08 | 1980-02-08 | Surface-treating device for synthetic resin molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1350580A JPS56111631A (en) | 1980-02-08 | 1980-02-08 | Surface-treating device for synthetic resin molding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56111631A JPS56111631A (en) | 1981-09-03 |
| JPS6325937B2 true JPS6325937B2 (en) | 1988-05-27 |
Family
ID=11834986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1350580A Granted JPS56111631A (en) | 1980-02-08 | 1980-02-08 | Surface-treating device for synthetic resin molding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS56111631A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100423123B1 (en) * | 2001-10-11 | 2004-03-24 | 서기원 | hot-wind welder for synthetic resin |
| DE102007026163A1 (en) * | 2007-06-04 | 2008-12-11 | Bielomatik Leuze Gmbh + Co Kg | Method and device for melting a thermoplastic material, in particular for welding plastic parts |
| CN111590800A (en) * | 2020-05-25 | 2020-08-28 | 吴原财 | Disposable cutlery box drawing of patterns equipment |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5923974B2 (en) * | 1977-04-05 | 1984-06-06 | 三菱化学株式会社 | Surface treatment equipment for synthetic resin molded products |
| JPS53126077A (en) * | 1977-04-11 | 1978-11-02 | Nippon Petrochemicals Co Ltd | Nonnslip welding method and apparatus |
-
1980
- 1980-02-08 JP JP1350580A patent/JPS56111631A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56111631A (en) | 1981-09-03 |
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