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JPS6329008B2 - - Google Patents
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JPS6329008B2 - - Google Patents

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Publication number
JPS6329008B2
JPS6329008B2 JP59069079A JP6907984A JPS6329008B2 JP S6329008 B2 JPS6329008 B2 JP S6329008B2 JP 59069079 A JP59069079 A JP 59069079A JP 6907984 A JP6907984 A JP 6907984A JP S6329008 B2 JPS6329008 B2 JP S6329008B2
Authority
JP
Japan
Prior art keywords
component
formula
moles
polyimide
ratio
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP59069079A
Other languages
Japanese (ja)
Other versions
JPS60215812A (en
Inventor
Takaho Kaneda
Toshio Katsura
Kanji Nakagawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP6907984A priority Critical patent/JPS60215812A/en
Publication of JPS60215812A publication Critical patent/JPS60215812A/en
Publication of JPS6329008B2 publication Critical patent/JPS6329008B2/ja
Granted legal-status Critical Current

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  • Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
  • Artificial Filaments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

〔技術分野〕 本発明は新規な芳香族ポリイミド繊維及びその
製造法に関する。 〔従来技術〕 芳香族ポリイミドは芳香族ジアミン成分から誘
導される反復単位とこの反復単位に対して当量の
芳香族テトラカルボン酸成分から誘導される反復
単位とから成る高分子化合物であり、耐熱性に優
れているため、既にフイルム、ワニス等に多用さ
れている。また、芳香族ポリイミドの繊維化も試
みられており、これらは次の(1)及び(2)の2つの方
法に大別される。 (1) テトラカルボン酸無水物とジアミンを反応さ
せてポリアミツク酸溶液を作り、これを湿式紡
糸として繊維状とした後、加熱によりポリイミ
ド繊維に転換する方法。 (2) 溶媒可溶性のポリイミドを合成し、これを湿
式紡糸してポリイミド繊維を得る方法。 (1)の方法は、例えば特公昭42―2936号公報、特
公昭57―37687号公報に開示されている。しかし
ながら、この方法ではポリアミツク酸繊維をイミ
ド化する際に水が発生するため、慎重な制御が必
要であり、また水の発生により繊維中に空孔が生
じ易く、高強度の繊維を作ることができない。具
体的には、特公昭42―2936号公報に開示された方
法では、得られる繊維の強度は僅か2.8〜6.6g/
dであり、また初期弾性率も31〜77g/dと小さ
い。これに対し、特公昭57―37687号公報の方法
では改良が施されてはいるものの、繊維強度は10
g/d程度のものが多く、未だ不十分なものであ
つた。 これに対し、(2)の方法は例えば特公昭52―
17133号公報に開示されているが、得られる繊維
の強度は僅か1.27〜2.65g/d、初期弾性率は32
〜70g/dと何れも満足できる特性が得られてい
ない。 一般的に、溶媒に溶け易い軟い分子を用いると
十分に高い強度及び弾性率を有する繊維を作るこ
とは難しく、また剛直な高分子は、溶媒に溶けに
くく、繊維化しにくい。 また、高強度、高弾性のポリアミド繊維とし
て、デユポン社製ケプラー(Kevlar、商品名)
があるが、この繊維は耐湿性、耐光性の点で十分
な特性が発揮することができない。 〔発明の目的〕 本発明の第1の目的は、従来のポリイミド繊維
では達成し得なかつた高水準の強度及び弾性率を
有すると共に、耐湿性及び耐光性にも優れている
ポリイミド繊維を提供することにある。 本発明の第2の目的は、この様に優れた特性が
付与されたポリイミド繊維を安定的にかつ再現性
よく製造することのできるポリイミド繊維の製造
法を提供することにある。 上記本発明の第1の目的は、芳香族ジアミン成
分と芳香族テトラカルボン酸成分との等モルから
誘導される反復単位を有するポリイミド繊維であ
つて、 前記芳香族ジアミン成分と芳香族テトラカルボ
ン酸成分との組成は、 (i) 前記芳香族テトラカルボン酸成分である下記
式(C)の成分cモルに対する下記式(D)の成分dモ
ル比(d/c)が1/4未満であつて、前記芳香
族ジアミン成分である下記式(A)の成分aモルに
対する下記式(B)の成分bモルの比(b/a)
が、1/9〜1であるか、 (ii) 前記式(A)の成分aモルに対する前記式(B)の成
分bモルの比(b/a)が0〜3/7であつて、
前記式(C)の成分cモルに対する前記式(D)の成分
dモルの比(d/c)が、1/4〜3/7である、 フエノール系溶媒に溶解する芳香族ポリイミド
からなることを特徴とするポリイミド繊維により
達成される。 式(A): 式(B): 式(C): 式(D): また、上記本発明の第2の目的は、芳香族ジア
ミン成分と芳香族テトラカルボン酸成分との等モ
ルから誘導される反復単位を有するポリイミド繊
維であつて、 前記芳香族ジアミン成分と芳香族テトラカルボ
ン酸成分との組成は、 (i) 前記芳香族テトラカルボン酸成分である下記
式(C)の成分cモルに対する下記式(D)の成分dモ
ルの比(d/c)が1/4未満であつて、前記芳
香族ジアミン成分である下記式(A)の成分aモル
に対する下記式(b)の成分bモルの比(b/a)
が、1/9〜1であるか、 (ii) 前記式(A)の成分aモルに対する前記式(B)の成
分bモルの比(b/a)が0〜3/7であつて、
前記式(C)の成分cモルに対する前記式(D)の成分
dモルの比(d/c)が、1/4〜3/7であり、 しかも対数粘度1.5以上のコポリイミドをフエノ
ール系溶媒に溶解してドープを調製し、このドー
プをノズルより空気中に吐出させフイラメント状
に成形した後、このフイラメントを前記フエノー
ル系溶媒と相溶性を有しかつポリイミド不溶の凝
固浴中に導入して繊維を凝固させた後、巻取り、
洗浄及び乾燥を行なつた後、250〜420℃で2倍以
上の熱延伸を行なうことを特徴とするポリイミド
繊維の製造法により達成される。 式(A): 式(B): 式(C): 式(D): 〔実施態様〕 上述した様に、本発明のポリイミド繊維は、前
記式(A)の3,4′―ジアミノジフエニルエーテルに
必要に応じて前記式(B)のパラフエニレンジアミン
を加えた芳香族ジアミン成分と、前記式(C)の3,
3′,4,4′―ジフエニルテトラカルボン酸無水物
に必要に応じて前記式(D)のピロメリツト酸無水物
を加えた芳香族テトラカルボン酸無水物との等モ
ルから誘導される反復単位を有するものであり、
等モルすなわちa+b=c+dなる条件は高い分
子量のポリイミドが生成するための必要条件であ
る。 前記(A)乃至(D)の成分の配合割合のうち、最も好
ましい配合割合は下記(i),(ii)の2つの場である。 (i)d/cが1/4未満であり、かつb/aが1/9〜
1の場合(ii)b/aが0〜3/7であり、かつd/c
が1/4〜3/7の場合即ち、(i),(ii)に挙げた最適割合
を含めて前記b/a及びd/cの配合割合は、分
子剛直性の好適範囲を規定するものである。つま
り、前記(B)成分及び(D)成分は剛直な成分であり、
(C)成分はやや軟い成分、(A)は最も軟い成分である
が、(B)及び(D)の如き剛直な成分のみから成るポリ
イミドを合成しようとすると、沈澱重縮合系とな
り、高い分子量のポリイミドを得ることができな
い。また、生成するポリマーはフエノール系溶媒
に溶解しないため、紡糸を行うことが困難とな
る。ところが、(A)及び(C)の如き軟い成分のみから
成るポリイミドは溶媒に溶け易く、紡糸も行い易
いが、得られる繊維は軟いため、(B)及(D)の一方又
は両方を加えることが必要であり、更にb/a及
びd/cの割合を選定して、分子剛直性の好適範
囲を規定することが好ましい。この点で付言すれ
ば、従来のポリイミド繊維で高強度、高弾性が得
られない原因は分子剛直性の不足にあると考えら
れる。 本発明においては、前記(i)乃至(iii)の配合割合に
よつて、フエノール系溶媒を用いた紡糸並びに熱
処理の後、初期弾性率400g/d以上、引張り強
さ13g/d以上を有するポリイミド繊維が得られ
るのをはじめとして、おしなべて高い水準の強度
及び弾性率を有し、かつ耐熱性、耐酸性は言うに
及ばず、耐湿性及び耐光性にも優れたポリイミド
繊維を得ることができる。 ここで耐光性に優れていると表現したのは、高
強度高弾性繊維として現在唯一の市販品である芳
香族ポリアミド(商品名ケブラー)に比較して優
れているという意味である。ポリアミド繊維の耐
光性が劣る理由は、アミド結合におけるN―Hの
結合が光で切れやすく、これが開始反応となつて
光分解連鎖反応を生じるため耐光性が低いと思わ
れる。これに対しポリイミドは
[Technical Field] The present invention relates to a novel aromatic polyimide fiber and a method for producing the same. [Prior art] Aromatic polyimide is a polymer compound consisting of repeating units derived from an aromatic diamine component and repeating units derived from an aromatic tetracarboxylic acid component equivalent to the repeating unit, and has a high heat resistance. Because of its excellent properties, it is already widely used in films, varnishes, etc. Attempts have also been made to make aromatic polyimide into fibers, and these methods can be roughly divided into the following two methods (1) and (2). (1) A method in which a polyamic acid solution is made by reacting a tetracarboxylic acid anhydride and a diamine, which is wet-spun into fibers, and then converted into polyimide fibers by heating. (2) A method of synthesizing solvent-soluble polyimide and wet spinning it to obtain polyimide fibers. Method (1) is disclosed in, for example, Japanese Patent Publication No. 42-2936 and Japanese Patent Publication No. 57-37687. However, this method requires careful control as water is generated when imidizing polyamic acid fibers, and the generation of water tends to create pores in the fibers, making it difficult to create high-strength fibers. Can not. Specifically, in the method disclosed in Japanese Patent Publication No. 42-2936, the strength of the obtained fibers is only 2.8 to 6.6 g/
d, and the initial elastic modulus is also small at 31 to 77 g/d. On the other hand, although the method disclosed in Japanese Patent Publication No. 57-37687 has been improved, the fiber strength is 10
In many cases, it was about g/d, which was still insufficient. On the other hand, method (2), for example,
Although it is disclosed in Publication No. 17133, the strength of the obtained fiber is only 1.27 to 2.65 g/d, and the initial elastic modulus is 32.
~70g/d, and satisfactory characteristics were not obtained in either case. In general, it is difficult to make fibers with sufficiently high strength and elastic modulus using soft molecules that are easily soluble in solvents, and rigid polymers are difficult to dissolve in solvents and are difficult to form into fibers. In addition, as a polyamide fiber with high strength and high elasticity, Kevlar (trade name) manufactured by DuPont
However, this fiber cannot exhibit sufficient properties in terms of moisture resistance and light resistance. [Object of the Invention] The first object of the present invention is to provide a polyimide fiber that has a high level of strength and elastic modulus that could not be achieved with conventional polyimide fibers, and also has excellent moisture resistance and light resistance. There is a particular thing. A second object of the present invention is to provide a method for producing polyimide fibers that can stably and reproducibly produce polyimide fibers endowed with such excellent properties. The first object of the present invention is to provide a polyimide fiber having repeating units derived from equimolar moles of an aromatic diamine component and an aromatic tetracarboxylic acid component, wherein the aromatic diamine component and the aromatic tetracarboxylic acid component The composition with the components is as follows: (i) The molar ratio (d/c) of the component d of the following formula (D) to the component c moles of the following formula (C), which is the aromatic tetracarboxylic acid component, is less than 1/4. The ratio (b/a) of component b mole of the following formula (B) to component a mole of the following formula (A) which is the aromatic diamine component.
is 1/9 to 1, or (ii) the ratio (b/a) of component b mole of formula (B) to component a mole of formula (A) is 0 to 3/7,
Consisting of an aromatic polyimide soluble in a phenolic solvent, the ratio (d/c) of d moles of the component of the formula (D) to c moles of the component of the formula (C) is 1/4 to 3/7. This is achieved using polyimide fibers characterized by: Formula (A): Formula (B): Formula (C): Formula (D): A second object of the present invention is to provide a polyimide fiber having repeating units derived from equimolar moles of an aromatic diamine component and an aromatic tetracarboxylic acid component, wherein the aromatic diamine component and the aromatic tetracarboxylic acid component The composition with the carboxylic acid component is as follows: (i) The ratio (d/c) of d moles of the component of the following formula (D) to c moles of the component of the following formula (C), which is the aromatic tetracarboxylic acid component, is 1/4. the ratio (b/a) of component b mole of the following formula (b) to component a mole of the following formula (A) which is the aromatic diamine component;
is 1/9 to 1, or (ii) the ratio (b/a) of component b mole of formula (B) to component a mole of formula (A) is 0 to 3/7,
The ratio (d/c) of d moles of the component of formula (D) to c moles of the component of formula (C) is 1/4 to 3/7, and the copolyimide has a logarithmic viscosity of 1.5 or more in a phenolic solvent. After dissolving this dope into the air through a nozzle and forming it into a filament, the filament is introduced into a coagulation bath that is compatible with the phenolic solvent and insoluble in polyimide. After coagulating the fibers, winding
This is achieved by a method for producing polyimide fibers, which is characterized in that after washing and drying, hot stretching is carried out at 250 to 420°C to double or more. Formula (A): Formula (B): Formula (C): Formula (D): [Embodiment] As described above, the polyimide fiber of the present invention has an aromatic composition in which paraphenylene diamine of the formula (B) is added to 3,4'-diaminodiphenyl ether of the formula (A) as necessary. group diamine component and 3 of the above formula (C),
A repeating unit derived from equimolar amounts of 3',4,4'-diphenyltetracarboxylic anhydride and an aromatic tetracarboxylic anhydride obtained by adding the pyromellitic anhydride of the formula (D) as necessary. It has
Equimolar conditions, that is, a+b=c+d, are necessary conditions for producing a high molecular weight polyimide. Among the blending ratios of the components (A) to (D), the most preferred blending ratios are in the following two cases (i) and (ii). (i) d/c is less than 1/4 and b/a is 1/9~
In case 1 (ii) b/a is 0 to 3/7 and d/c
is from 1/4 to 3/7, that is, the blending ratio of b/a and d/c, including the optimal ratios listed in (i) and (ii), defines the preferred range of molecular rigidity. It is. In other words, the (B) component and (D) component are rigid components,
Component (C) is a slightly soft component, and (A) is the softest component, but when attempting to synthesize polyimide consisting only of rigid components such as (B) and (D), it becomes a precipitation polycondensation system. It is not possible to obtain polyimide with high molecular weight. Furthermore, since the produced polymer does not dissolve in the phenolic solvent, it becomes difficult to perform spinning. However, although polyimides consisting only of soft components such as (A) and (C) are easily soluble in solvents and can be easily spun, the resulting fibers are soft, so it is difficult to add one or both of (B) and (D). Furthermore, it is preferable to select the ratios of b/a and d/c to define a suitable range of molecular rigidity. In this regard, it is believed that the reason why conventional polyimide fibers cannot achieve high strength and high elasticity is due to a lack of molecular rigidity. In the present invention, according to the blending ratios (i) to (iii) above, polyimide having an initial elastic modulus of 400 g/d or more and a tensile strength of 13 g/d or more after spinning using a phenolic solvent and heat treatment. It is possible to obtain polyimide fibers that have high levels of strength and elastic modulus in general, and have excellent heat resistance, acid resistance, moisture resistance, and light resistance. Here, the expression "excellent light resistance" means that it is superior to aromatic polyamide (trade name: Kevlar), which is currently the only commercially available high-strength, high-modulus fiber. The reason for the poor light resistance of polyamide fibers is thought to be that the N—H bonds in the amide bonds are easily broken by light, which becomes an initiation reaction and causes a photodegradation chain reaction. On the other hand, polyimide

【式】結合 から成りN―H結合を含まないため光に対する抵
抗力が大きいと考えられる。本発明のポリイミド
繊維の原料であるコポリイミドは前記芳香族ジア
ミン成分と芳香族テトラカルボン酸成分とを溶媒
中で重縮合して作る事ができる。その方法は特願
昭58―173394号明細書に記載された方法と同一で
あるといえる。 重縮合反応は連続操作又はバツチ操作のいずれ
の操作でも実施できる。重縮合反応装置として
は、撹拌槽型、ニーダーミキサー型など各種の物
を用いる事が出来る。反応は空気及水分を遮断し
て行う必要がある。また、縮合反応で生成する水
を系外に排出するために、乾燥した不活性ガス
(例えば高純度窒素ガス)を反応系に流通させる
事が有用である。溶媒や原料が室温において固体
である場合にはそれらを固体のまま反応容器に供
給した後、徐々に加熱融解させて反応液とするこ
ともできる。あるいは、固体状の溶媒を加熱融解
させ、これに芳香族ジアミン成分及び芳香族テト
ラカルボン酸成分を添加し溶解させる方法を利用
することもできる。 上記の溶液重縮合反応に使用される溶媒の例と
しては、p―クロルフエノール、フエノール、m
―クレゾール、p―クレゾール、2,4―ジクロ
ルフエノールもしくはこれらの混合物を挙げるこ
とができる。また、この時反応促進助剤としてp
―ヒドロキシ安息香酸を添加することもできる。
反応液中のモノマー濃度は2〜15重量%の範囲に
あることが好適である。 反応温度は、溶媒の沸点によつても異なるが、
一般には、160〜210℃の範囲が好適である。反応
時間は、数時間乃至数百時間が好適である。上記
の重縮合反応により生成するポリマー(コポリイ
ミド)の対数粘度(分子量)は反応時間と共に増
大する。物性の優れたポリイミド繊維を製造する
ためには、その材料のポリイミドが高分子量ポリ
マーであることが好ましい。しかし分子量の増大
を目指して反応時間を余り長くすると、ゲルが生
成し好ましくない。 反応が終了した後、反応液をメタノール、エタ
ノール、アセトン又はこれらの混合物等の析出用
溶媒中に注ぎ、激しく撹拌してポリマーと溶媒を
分離する。このポリマーをロ過、洗滌して乾燥す
る。本発明の目的である所の高弾性、高強度のポ
リイミド繊維を得るためには、上記の如くして得
られるポリイミドが対数粘度(I.V)が1.5dl/g
以上であることが必要である。I.Vの低いポリマ
ーは、紡糸及び熱延伸操作中に糸切れしやすく、
又得られる繊維の強度も十分でない。尚(I.V)
は固有粘度の略号であるが対数粘度が固有粘度の
近似値として用いられるのは一般的である。本発
明における対数粘度の測定条件は次の如きもので
ある。 溶媒:濃硫酸 99〜100% ポリマー濃度:0.5g/dl 測定温度:30℃ 対数粘度の測定はキヤノンフエンスケ粘度計に
よる測定値から次式によつて算出される。 I.V=1/cln(t/to) 但し c:ポリマー濃度 g/dl ln:自然対数 t:試料溶液の流下時間 to:溶媒の流下時間 次に以上のようにして製造したコポリイミド粉
末をフエノール系溶媒にとかしドープ(紡糸原
液)を調製するが、重縮合反応液をそのままドー
プ液として用いることもできる。ドープ液の製造
に用いられるフエノール系溶媒としてはフエノー
ル、p―クロルフエノール、m―クレゾール、p
―クレゾール又はこれらの混合物を挙げることが
できる。コポリイミドの溶解によるドープ液の調
製は撹拌槽、又はニーダー等を用いて50〜120℃
に加温しつつ、減圧下に混練することが望まし
い。次にドープ液は公知の湿式紡糸装置を用いて
ノズルより空気中に吐出されフイラメント状に成
形される。0.5cm乃至5cmの空気層中を通つたフ
イラメントは、凝固浴中に導かれ十分凝固した繊
維として巻取器に巻取られる。凝固浴としてはメ
タノール、エタノール又はこれらの混合物及びこ
れらアルコールと水の混合物などのフエノール系
溶媒と相溶性を有しかつコポリイミド不溶の溶媒
を用いることができる凝固浴の温度は特に限定は
ないが蒸気圧の関係から60℃以下とする場合が多
い。一般には、室温又はそれ以下が好適である。
凝固浴の長さには特に限定はないが一般には、数
十cm乃至数mのものが使用される紡糸、乾燥され
た繊維は、電気炉、又はホツトピンなどを用いて
熱延伸される。この熱延伸操作は、公知技術によ
つて行うことができる。熱延伸の条件は、温度
250℃〜420℃で15秒以下加熱し延伸倍率2.0倍以
上として延伸操作を行うことが望ましい。本発明
のポリイミド繊維においては特に熱処理温度が重
要で熱処理操作可能な限り高温で処理することが
望ましい。繊維物性の測定は、モノフイラメント
の引張り試験をJIS―L1069に準じた方法で行な
つた。使用した引張り試験機は新興通信工業製の
もので、引張り速度は10mm/minを用いた。 次に本発明を実施例によつて更に詳しく説明す
る。 実施例 1 ポリイミドを構成するアミン成分として3,
4′―ジアミンジフエニルエーテル(DADE)とp
―フエニレンジアミン(PPD)から成り、酸成
分として3,3′,4,4′―ビフエニルテトラカル
ボン酸ジ無水物(BPDA)から成りこれら構成
要素の比がDADE:PPD:BPDA=7:3:10
のコポリイミドを製造した。 ステンレス製撹拌棒、窒素ガス導入口、窒素ガ
ス排出口および試料投入口を取付けた4ツ口300
mlセパラブルフラスコにBPDA7.3555g(0.025
モル)とフエノール174.2gを加え、窒素気流下、
オイルバスで60℃に加温しながら30分撹拌した。
次いでこの中にDADE3.5025g(0.0175モル)と
PPD0.8111g(0.0075モル)を加えてこの温度1.5
時間撹拌した。そしてこの反応系に重合助剤であ
るp―ヒドロキシ安息香酸(PHBA)を8.625g
(0.0625モル)を加えた。ついで約1時間かけて
オイルバスの温度を175℃に昇温させてポリイミ
ド化反応を開始させた浴温が上るにしたがつて反
応液の濁りは消えて茶色の透明な液となり、時間
が経過するにつれて粘稠となつた。 浴温175℃前後で撹拌を続けながら32時間重合
を行なつた。この重合液をメタノール中に投入
し、ミキサーで粉砕し、さらに大過剰のメタノー
ルで3回洗浄した後、ポリマーを口取し、真空下
に100℃で乾燥させた。黄色粉状ポリマーが収率
100%で得られた。 このポリマーを0.5g/dlの濃度で100%H2SO4
に溶解させキヤノンフエンスケ型粘度計を用いて
30℃でその対数粘度(I.V値)を測定したところ
2.81dl/gであつた。 第1図にフイルム法で測定したこのポリマーの
赤外線吸収スペクトルを示した。 表―1にこのポリマーの元素分析結果を示し
た。
[Formula] Since it consists of bonds and does not contain N--H bonds, it is considered to have high resistance to light. The copolyimide that is the raw material for the polyimide fiber of the present invention can be produced by polycondensing the aromatic diamine component and the aromatic tetracarboxylic acid component in a solvent. The method can be said to be the same as the method described in Japanese Patent Application No. 173394/1983. The polycondensation reaction can be carried out either continuously or batchwise. As the polycondensation reaction apparatus, various types such as a stirring tank type and a kneader mixer type can be used. The reaction must be carried out with air and moisture excluded. Furthermore, in order to discharge water produced in the condensation reaction out of the system, it is useful to flow a dry inert gas (for example, high-purity nitrogen gas) into the reaction system. When the solvent and raw materials are solid at room temperature, they can be supplied as solids to the reaction vessel and then gradually heated and melted to form a reaction liquid. Alternatively, a method may be used in which a solid solvent is heated and melted, and an aromatic diamine component and an aromatic tetracarboxylic acid component are added thereto and dissolved. Examples of solvents used in the above solution polycondensation reaction include p-chlorophenol, phenol, m
-cresol, p-cresol, 2,4-dichlorophenol or mixtures thereof. In addition, at this time, p
-Hydroxybenzoic acid can also be added.
The monomer concentration in the reaction solution is preferably in the range of 2 to 15% by weight. The reaction temperature varies depending on the boiling point of the solvent, but
Generally, a range of 160 to 210°C is suitable. The reaction time is preferably several hours to several hundred hours. The logarithmic viscosity (molecular weight) of the polymer (copolyimide) produced by the above polycondensation reaction increases with reaction time. In order to produce polyimide fibers with excellent physical properties, it is preferable that the polyimide material is a high molecular weight polymer. However, if the reaction time is too long in order to increase the molecular weight, a gel will form, which is not preferable. After the reaction is completed, the reaction solution is poured into a precipitation solvent such as methanol, ethanol, acetone, or a mixture thereof, and vigorously stirred to separate the polymer and the solvent. The polymer is filtered, washed and dried. In order to obtain polyimide fibers with high elasticity and high strength, which is the object of the present invention, the polyimide obtained as described above has a logarithmic viscosity (IV) of 1.5 dl/g.
It is necessary that it is above. Polymers with low IV tend to break during spinning and hot drawing operations;
Furthermore, the strength of the obtained fibers is also insufficient. Nao (IV)
is an abbreviation for intrinsic viscosity, but logarithmic viscosity is generally used as an approximate value of intrinsic viscosity. The conditions for measuring logarithmic viscosity in the present invention are as follows. Solvent: Concentrated sulfuric acid 99-100% Polymer concentration: 0.5 g/dl Measurement temperature: 30°C Logarithmic viscosity is calculated from the measured value using a Canon Fuenske viscometer using the following formula. IV=1/cln (t/to) where c: polymer concentration g/dl ln: natural logarithm t: flow time of sample solution to: flow time of solvent Next, the copolyimide powder produced as described above was A dope (spinning stock solution) is prepared by dissolving it in a solvent, but the polycondensation reaction solution can also be used as it is as a dope solution. The phenolic solvents used in the production of the dope solution include phenol, p-chlorophenol, m-cresol, and p-chlorophenol.
-cresols or mixtures thereof. The dope solution is prepared by dissolving the copolyimide at 50 to 120℃ using a stirring tank or kneader.
It is desirable to knead under reduced pressure while heating the mixture. Next, the dope liquid is discharged into the air from a nozzle using a known wet spinning device and formed into a filament shape. The filament, which has passed through the 0.5 cm to 5 cm air space, is introduced into a coagulation bath and wound into a winder as a fully coagulated fiber. As the coagulation bath, a solvent that is compatible with the phenolic solvent and insoluble in the copolyimide, such as methanol, ethanol, a mixture thereof, or a mixture of these alcohols and water, can be used. The temperature of the coagulation bath is not particularly limited. Due to vapor pressure, the temperature is often 60°C or lower. Generally, room temperature or lower is preferred.
There is no particular limitation on the length of the coagulation bath, but generally a coagulation bath length of several tens of centimeters to several meters is used.The spun and dried fibers are hot drawn using an electric furnace or a hot pin. This hot stretching operation can be performed using known techniques. The conditions for hot stretching are the temperature
It is desirable to conduct the stretching operation by heating at 250° C. to 420° C. for 15 seconds or less and at a stretching ratio of 2.0 times or more. The heat treatment temperature is particularly important for the polyimide fibers of the present invention, and it is desirable to perform the treatment at as high a temperature as possible. The fiber properties were measured using a monofilament tensile test in accordance with JIS-L1069. The tensile testing machine used was manufactured by Shinko Tsushin Kogyo, and the tensile speed was 10 mm/min. Next, the present invention will be explained in more detail with reference to Examples. Example 1 As an amine component constituting polyimide, 3,
4'-Diamine diphenyl ether (DADE) and p
- Consists of phenylene diamine (PPD) and 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) as the acid component, and the ratio of these components is DADE:PPD:BPDA=7: 3:10
A copolyimide was produced. 4-port 300 with stainless steel stirring bar, nitrogen gas inlet, nitrogen gas outlet, and sample inlet
BPDA7.3555g (0.025g in ml separable flask)
mol) and 174.2 g of phenol, and under a nitrogen stream,
The mixture was stirred for 30 minutes while being heated to 60°C in an oil bath.
Next, 3.5025g (0.0175mol) of DADE is added to this.
Add 0.8111g (0.0075mol) of PPD to this temperature 1.5
Stir for hours. Then, 8.625g of p-hydroxybenzoic acid (PHBA), a polymerization aid, was added to this reaction system.
(0.0625 mol) was added. Next, the temperature of the oil bath was raised to 175°C over about 1 hour to start the polyimidation reaction. As the bath temperature rose, the turbidity of the reaction solution disappeared and became a brown transparent liquid, and time passed. As time went on, it became viscous. Polymerization was carried out for 32 hours while stirring at a bath temperature of around 175°C. This polymerization solution was poured into methanol, pulverized with a mixer, and washed three times with a large excess of methanol. The polymer was taken out and dried at 100° C. under vacuum. Yellow powdery polymer yield
Obtained at 100%. This polymer was added to 100% H 2 SO 4 at a concentration of 0.5 g/dl.
using a Canon Fuenske viscometer.
When its logarithmic viscosity (IV value) was measured at 30℃
It was 2.81 dl/g. FIG. 1 shows the infrared absorption spectrum of this polymer measured by the film method. Table 1 shows the elemental analysis results of this polymer.

【表】 また、このポリマーの熱天秤測定結果を表2に
示す。デユポン社の951型熱天秤装置を用い、空
気中、5℃/分の昇温速度で測定した。
[Table] Table 2 also shows the thermobalance measurement results of this polymer. The temperature was measured in air at a heating rate of 5° C./min using a DuPont Model 951 thermobalance device.

【表】 実施例 2 実施例1で製造したポリイミド粉末8部とp―
クロルフエノール92部とをテフロン製撹拌翼のつ
いたセパラブルフラスコにとり、90℃に加熱しつ
つ2時間撹拌を行ない、均一粘稠な溶液を調製し
た。この溶液を110℃、80mmHgで2時間減圧脱
泡した後、100メツシユ金網、ステンレス不織布
(20μabsolute)を組み合わせたフイルターを用い
加圧ロ過して紡糸原液(ドープ)を調製した。こ
のドープを図1の湿式紡糸装置のノズルホルダー
に仕込み、吐出温度120℃、3Kg/cm2Gの窒素圧
力でノズル(孔径0.15mm、1穴)より押し出し、
約2cmの空気層を通つた後、エタノール凝固浴
(有効浴長5m)を通過させ、18.9m/minの速度
で巻き取つた。浸漬ローラーの速度は17.1m/
minにした。この繊維は、ボビンのまま一夜、メ
タノールに浸漬して洗浄後、風乾した。この未延
伸糸を第2図の熱延伸装置を用いて熱延伸し、表
―3に示すような高強度、高弾性繊維を得た。延
伸倍率は次式で計算した。 (延伸倍率) =(未延伸糸の繊度)/(熱延伸糸の繊度)
[Table] Example 2 8 parts of polyimide powder produced in Example 1 and p-
92 parts of chlorphenol was placed in a separable flask equipped with a Teflon stirring blade, and stirred for 2 hours while heating to 90°C to prepare a uniform viscous solution. This solution was degassed under reduced pressure at 110° C. and 80 mmHg for 2 hours, and filtered under pressure using a filter made of a combination of a 100-mesh wire mesh and a stainless steel nonwoven fabric (20 μ absolute) to prepare a spinning stock solution (dope). This dope was placed in the nozzle holder of the wet spinning device shown in Figure 1, and extruded through a nozzle (hole diameter 0.15 mm, 1 hole) at a discharge temperature of 120°C and a nitrogen pressure of 3 kg/cm 2 G.
After passing through an air layer of about 2 cm, it was passed through an ethanol coagulation bath (effective bath length 5 m) and wound up at a speed of 18.9 m/min. The speed of the dipping roller is 17.1m/
I set it to min. This fiber was soaked in methanol overnight as a bobbin, washed, and then air-dried. This undrawn yarn was hot-stretched using the hot-stretching apparatus shown in FIG. 2 to obtain high-strength, high-elasticity fibers as shown in Table 3. The stretching ratio was calculated using the following formula. (Stretching ratio) = (Fineness of undrawn yarn) / (Fineness of hot drawn yarn)

【表】 実施例 3 3,4′―ジアミノジフエニルエーテル
(DADE)と3,3′,4,4′―ジフエニルテトラ
カルボン酸無水物(BPDA)とピロメリツト酸
ジ無水物(PMDA)の仕込割合が10:7:3で
あるコポリイミド繊維を製造した。 実施例1の装置にBPDA5.1489g(0.0175モ
ル)とPMDA1.6359g(0.0075モル)とフエノー
ル176.1gを仕込み窒素雰囲気下で60℃に加温し
ながら30分間撹拌を行なつた。次にこの溶液中に
DADE5.0061g(0.0025モル)を加え1.5時間撹拌
をつづけた後重合助剤のPHBA8.625g(0.0625
モル)を加え油浴温度を上げ175℃に至らしめる。
この反応系では時間の経過と共に液は粘稠にな
る。液には若干の濁りがみられた。30時間加熱撹
拌をつづけた後実施例1と同様に反応液をメタノ
ール中に注ぎこみミキサーで粉砕しポリマーを回
収した。収量10.8g。収率99%。このポリマーの
I.V値は1.96dl/gであつた。 第3図にこのポリマーの赤外吸収スペクトル
(フイルム法でとつた)を示した。又、このポリ
マーの元素分析値を表―4に示した。
[Table] Example 3 Preparation of 3,4'-diaminodiphenyl ether (DADE), 3,3',4,4'-diphenyltetracarboxylic anhydride (BPDA), and pyromellitic dianhydride (PMDA) Copolyimide fibers with a ratio of 10:7:3 were produced. In the apparatus of Example 1, 5.1489 g (0.0175 mol) of BPDA, 1.6359 g (0.0075 mol) of PMDA, and 176.1 g of phenol were charged and stirred for 30 minutes while heating to 60° C. under a nitrogen atmosphere. Then in this solution
After adding 5.0061 g (0.0025 mol) of DADE and continuing stirring for 1.5 hours, 8.625 g (0.0625 mol) of PHBA, a polymerization aid, was added.
mol) and raise the oil bath temperature to 175℃.
In this reaction system, the liquid becomes viscous over time. The liquid was slightly cloudy. After heating and stirring for 30 hours, the reaction solution was poured into methanol in the same manner as in Example 1 and pulverized with a mixer to recover the polymer. Yield: 10.8g. Yield 99%. of this polymer
The IV value was 1.96 dl/g. Figure 3 shows the infrared absorption spectrum (obtained by the film method) of this polymer. In addition, the elemental analysis values of this polymer are shown in Table 4.

【表】 このポリマーの熱天秤測定結果を表―5に示し
た。測定装置、条件は実施例1に示したものと同
一である。
[Table] Table 5 shows the thermobalance measurement results of this polymer. The measuring device and conditions were the same as those shown in Example 1.

【表】 このポリイミド粉未9部とp―クロルフエノー
ル91部とを加熱混合撹拌溶解して紡糸用ドープを
作成した。吐出温度110℃とした他は実施例2と
同様の方法で湿式紡糸及熱延伸を行つた。得られ
た繊維物性を次表に示す。
[Table] A spinning dope was prepared by heating, mixing, and dissolving 9 parts of this polyimide powder and 91 parts of p-chlorophenol. Wet spinning and hot stretching were carried out in the same manner as in Example 2, except that the discharge temperature was 110°C. The obtained fiber properties are shown in the table below.

【表】 実施例 4 実施例1に記載した装置を用い、同様の方法で
DADEとPPDとBPDAとPMDAの比が8:2:
8:2から成るコポリイミドを製造した。
BPDA5.8844g(0.020モル)とPNDA1.0906g
(0.005モル)とフエノールを仕込んだ後
DADE4.0048g(0.020モル)とPPD0.5407g
(0.005モル)を加え、さらにPHBA6.900g(0.05
モル)を加え浴温175℃前後でポリイミド化を66
時間行ない、I・V値2.02dl/gのポリマーを得
た。このポリイミド粉末8部とp―クロルフエノ
ール92部とで紡糸用ドープを調製した。吐出温度
90℃、窒素圧2.8Kg/cm2Gとした他は実施例2と
同様の方法で紡糸、熱延伸した。得られた繊維物
性を次表に示す。
[Table] Example 4 Using the apparatus described in Example 1, in the same manner.
The ratio of DADE to PPD to BPDA to PMDA is 8:2:
An 8:2 copolyimide was prepared.
BPDA5.8844g (0.020mol) and PNDA1.0906g
(0.005 mol) and phenol
DADE4.0048g (0.020mol) and PPD0.5407g
(0.005 mol) and further 6.900 g (0.05 mol) of PHBA.
mol) and polyimidation at a bath temperature of around 175°C.
A polymer with an I.V value of 2.02 dl/g was obtained. A spinning dope was prepared from 8 parts of this polyimide powder and 92 parts of p-chlorophenol. Discharge temperature
Spinning and hot stretching were carried out in the same manner as in Example 2, except that the temperature was 90° C. and the nitrogen pressure was 2.8 Kg/cm 2 G. The obtained fiber properties are shown in the table below.

【表】 実施例 5 実施例1に記載した装置を用い、また同様の方
法でDADEとPPDとBPDAから成るコポリイミ
ドをDADEとPPDの比率を変えて製造した。重
合溶媒にフエノールを用い、重合助剤にPHBA
を用いた。その添加量はアミン成分に対して2倍
モルであつた。次表にその結果をまとめて記載し
た。
[Table] Example 5 Using the apparatus described in Example 1 and in a similar manner, copolyimides consisting of DADE, PPD, and BPDA were produced with varying ratios of DADE and PPD. Phenol is used as a polymerization solvent and PHBA is used as a polymerization aid.
was used. The amount added was twice the molar amount of the amine component. The results are summarized in the table below.

【表】 3,4′―DADE:PPD:BPDA=9:1:10の
ポリイミド粉末8部とp―クロルフエノール92部
とで紡糸用ドープを調製した。吐出温度90℃、窒
素圧2.2Kg/cm2Gとした他は実施例2と同様の方
法で紡糸、熱延伸した。得られた繊維物性を表―
9に示す。その他の3つのポリイミドについても
その粉末8部とp―クロルフエノール92部とで紡
糸用ドープを調製し、紡糸、熱延伸した。但し
3.4′―DADE:PPD:BPDA=8:2:10の吐出
温度は100℃、窒素圧力は2.8Kg/cm2Gを用い6:
4:10の場合が90℃、3Kg/cm2G5:5:10の場
合で、90℃、2.8Kg/cm2Gの紡糸条件にした。得
られた繊維物性を表―10〜−12に示す。
[Table] A dope for spinning was prepared from 8 parts of polyimide powder of 3,4'-DADE:PPD:BPDA=9:1:10 and 92 parts of p-chlorophenol. Spinning and hot stretching were carried out in the same manner as in Example 2, except that the discharge temperature was 90° C. and the nitrogen pressure was 2.2 Kg/cm 2 G. The obtained fiber properties are shown below.
9. For the other three polyimides, spinning dopes were prepared using 8 parts of their powders and 92 parts of p-chlorophenol, and the dopes were spun and hot-stretched. however
3.4′-DADE:PPD:BPDA=8:2:10, the discharge temperature is 100℃, the nitrogen pressure is 2.8Kg/cm 2 G, and 6:
In the case of 4:10, the spinning conditions were 90° C. and 3 Kg/cm 2 G. In the case of 5:10, the spinning conditions were 90° C. and 2.8 Kg/cm 2 G. The obtained fiber properties are shown in Tables 10 to 12.

【表】【table】

【表】【table】

【表】【table】

【表】 実施例 6 実施例1に記載した装置を用い、同様の方法で
DADEとBPDAとPMDAから成りBPDAと
PMDAの割合が8:2のコポリイミドを製造し
た。重合溶媒にフエノールを用い、仕込みモノマ
ー濃度は5wt%であつた。また重合助剤にp―
HBAを用い、その添加量はアミン成分に対して
2.0倍モルであつた。このような重合条件で浴温
175℃前後で43時間反応させ、I.V値2.25dl/gの
コポリイミドを得た。 このポリイミド粉末8部とp―クロルフエノー
ル92部とで紡糸用ドープを調製した。吐出温度
100℃、窒素圧2.4Kg/cm2Gとした他は実施例2と
同様の方法で紡糸、熱延伸した。得られた繊維物
性を次表に示す。
[Table] Example 6 Using the apparatus described in Example 1, in the same manner.
Consisting of DADE, BPDA and PMDA, BPDA
A copolyimide with a PMDA ratio of 8:2 was prepared. Phenol was used as the polymerization solvent, and the monomer concentration charged was 5 wt%. In addition, p-
Using HBA, the amount added is based on the amine component.
It was 2.0 times the molar amount. Under these polymerization conditions, the bath temperature
The reaction was carried out at around 175°C for 43 hours to obtain a copolyimide with an IV value of 2.25 dl/g. A spinning dope was prepared from 8 parts of this polyimide powder and 92 parts of p-chlorophenol. Discharge temperature
Spinning and hot stretching were carried out in the same manner as in Example 2, except that the temperature was 100° C. and the nitrogen pressure was 2.4 Kg/cm 2 G. The obtained fiber properties are shown in the table below.

【表】 実施例 7 DADEとPPDとBPDA(DADE/PPD=7/3)
から成るコポリイミドの製造に際し、重合助剤の
p―HBAを添加しないで重合を行なつた。溶媒
にはフエノールを用い、その濃度は5wt%である
以外はたとえば重合装置、重合方法、条件などは
実施例1に記載したものと同じである。その結果
重合時間62時間I.V値2.27dl/gのコポリイミド
を得た。 実施例 8 本実施例はDADEとPPDとBPDAとから成り、
DADEとPPDの仕込み比が8:2であるコポリ
イミドを製造するに際して、重合溶媒にPCPを
用いて行ない、さらに得られた重合液を大過剰の
メタノール中に投入して後処理することなく直接
紡糸し、さらには熱延伸してコポリイミド繊維を
製造した例である。 実施例1に記載した装置にBPDA5.8844g
(0.02モル)とPCP126.5gをチツ素気流下75℃の
加温状態で添加し、30分撹拌後この中に
DADE3.2039g(0.016モル)とPPD0.4326g
(0.004モル)を添加し、1.5時間撹拌後p―
HBA5.52g(0.04モル)を加え、浴温を1時間か
けて175℃前後に昇温させて重合を開始させた。
モノマー仕込み濃度は7wt%であつた。この様に
して16時間重合を行なつた後得られた褐色透明な
重合液をそのままロ過、脱泡後紡糸筒に詰め、実
施例2で示した方法で紡糸、熱延伸した。吐出温
度100℃、窒素圧3Kg/cm2Gとした。 なおこの重合液を一部サンプリングし、処理後
得られたコポリイミドI.V値を測定したところ
3.36dl/gであつた。
[Table] Example 7 DADE, PPD and BPDA (DADE/PPD=7/3)
In producing the copolyimide consisting of the following, polymerization was carried out without adding p-HBA as a polymerization aid. For example, the polymerization apparatus, polymerization method, conditions, etc. were the same as those described in Example 1, except that phenol was used as the solvent and the concentration was 5 wt%. As a result, a copolyimide having a polymerization time of 62 hours and an IV value of 2.27 dl/g was obtained. Example 8 This example consists of DADE, PPD, and BPDA.
When producing a copolyimide with a charging ratio of DADE and PPD of 8:2, PCP is used as a polymerization solvent, and the resulting polymerization solution is directly poured into a large excess of methanol without any post-treatment. This is an example in which a copolyimide fiber was produced by spinning and then hot drawing. 5.8844 g of BPDA in the apparatus described in Example 1
(0.02 mol) and 126.5 g of PCP were added while heating at 75°C under a nitrogen stream, and after stirring for 30 minutes,
DADE3.2039g (0.016mol) and PPD0.4326g
(0.004 mol) and stirred for 1.5 hours, p-
5.52 g (0.04 mol) of HBA was added, and the bath temperature was raised to around 175° C. over 1 hour to initiate polymerization.
The monomer charge concentration was 7 wt%. After polymerization was carried out in this manner for 16 hours, the resulting brown and transparent polymerization liquid was filtered as it was, defoamed, and then packed into a spinning tube, and spun and hot-stretched in the same manner as in Example 2. The discharge temperature was 100°C and the nitrogen pressure was 3Kg/cm 2 G. A portion of this polymerization solution was sampled and the copolyimide IV value obtained after treatment was measured.
It was 3.36 dl/g.

【表】 比較例 1 実施例1に記載した装置を使用して、同様の方
法でDADEとBPDAから成るポリイミドを製造
した。仕込みモノマー濃度6wt%になるように両
モノマー成分を仕込み、p―HBA存在下フエノ
ール中で69.5時間重合させ、I.V値2.64dl/gのポ
リイミドを得た。 このポリイミド粉末8部とp―クロルフエノー
ル92部とで紡糸用ドープを調製した。吐出温度
120℃、窒素圧2.2Kg/cm2Gとした他は実施例2と
同様の方法で紡糸、熱延伸した。得られた繊維物
性を次表に示す。
[Table] Comparative Example 1 Using the apparatus described in Example 1, a polyimide consisting of DADE and BPDA was produced in the same manner. Both monomer components were charged so that the monomer concentration was 6 wt% and polymerized in phenol in the presence of p-HBA for 69.5 hours to obtain a polyimide with an IV value of 2.64 dl/g. A spinning dope was prepared from 8 parts of this polyimide powder and 92 parts of p-chlorophenol. Discharge temperature
Spinning and hot stretching were carried out in the same manner as in Example 2, except that the temperature was 120° C. and the nitrogen pressure was 2.2 Kg/cm 2 G. The obtained fiber properties are shown in the table below.

【表】 比較例 2 実施例1に記載した装置を用い、同様の方法で
DADEとBPDAとPMDAから成り、BPDAと
PMDAの比が9:1であるコポリイミドを仕込
みモノマー濃度5wt%でp―HBA存在下フエノ
ール中で製造し、69時間の重合でI.V値2.13のコ
ポリイミドを得た。 このポリイミド粉末8部とp―クロルフエノー
ル92部とで紡糸用ドープを調製した。吐出温度90
℃、窒素圧3.2Kg/cm2Gとした他は実施例2と同
様の方法で紡糸、熱延伸した。得られた繊維物性
を次表に示す。
[Table] Comparative Example 2 Using the apparatus described in Example 1, in the same manner.
It consists of DADE, BPDA and PMDA, and BPDA and
A copolyimide with a PMDA ratio of 9:1 was prepared in phenol in the presence of p-HBA at a monomer concentration of 5 wt%, and a copolyimide with an IV value of 2.13 was obtained after polymerization for 69 hours. A spinning dope was prepared from 8 parts of this polyimide powder and 92 parts of p-chlorophenol. Discharge temperature 90
℃ and nitrogen pressure of 3.2 Kg/cm 2 G, spinning and hot stretching were carried out in the same manner as in Example 2. The obtained fiber properties are shown in the table below.

【表】 比較例 3 実施例1に記載した装置を用い、同様の方法で
DADEとPPDとBPDAから成り、DADEとPPD
の比が4:6のコポリイミドをp―HBAの存在
下製造した。仕込みモノマー濃度は5wt%であつ
た。重合は不均一で進行し、重合時間120時間で、
I.V.値2.26dl/gのコポリイミドを得た。このポ
リマーを繊維化するため実施例2で記載した方法
でポリマー8部とPCP92部に溶解させてドープ
を製造しようと試みたがポリマーがPCPに溶解
せず、不均一ドープとなり、紡糸不可能であつ
た。 比較例 4 実施例1に記載した装置を用い、同様の方法で
DADEとBPDAとPMDAとから成りBPDAと
PMDAの比が6:4であるコポリイミドを、p
―HBAの存在下モノマー濃度5wt%の条件で製
造した。重合反応は不均一で進行し、得られたコ
ポリイミドのI.V.値は0.73dl/gと小さく、紡糸
不可能であつた。 実施例 9 本発明は本願発明のポリイミド繊維が耐光性に
優れている事を示す。本実施例に用いたポリイミ
ド繊維はDADE―PPD―BPDA(7:3:10)の
組成から成る熱処理系である。比較のために芳香
族ポリアミド繊維ケブラー49を同時にテストし
た。使用した試験装置は東洋精機(株)の製品である
ウエザオーメーターMHQ―1型であり、これを
一部改造し、試料と光源の距離を短縮し試料に当
る光の強さを強化したものである。即ち、上記の
装置の中心にある6000Wキセノンアーク灯の周囲
にアルミニウム製円筒(直径約20cm高さ33cm)を
置きこの円筒の内壁に長さ約15cmのポリイミド繊
維及び比較用のポリアミド繊維をそれぞれ7〜10
本づつ所定時間毎にサンプルをとりはづし単繊維
の引張り試験を行つた。尚アルミニウム製円筒の
表面温度は約100℃に達していた。試料に対する
水の噴射は行わなかつた。繊維の劣化はもつぱら
光の作用によるものである。比較試験に用いた芳
香族ポリアミド繊維は測定前にメタノール、水及
びn―ヘキサンで洗浄してから用いた。試験結果
は表17及び表18に示した。 これらの表から、ケブラー49は24時間の照射
で強度5.2g/dに低下し強度保持率20%にすぎ
ないが、本願発明のポリイミド繊維は24時間後も
17.4g/dの強度を有し強度保持率は84%であ
る。 尚特願昭173394号明細書にはトリジンを用いる
ポリイミド繊維がケブラー49より耐光性に優れて
いると記載されていが、本発明は特願昭173394号
明細書に記載されたポリイミド繊維より更に一層
耐光性が改善されている。
[Table] Comparative Example 3 Using the apparatus described in Example 1, in the same manner.
Consisting of DADE, PPD and BPDA, DADE and PPD
A copolyimide with a ratio of 4:6 was prepared in the presence of p-HBA. The monomer concentration charged was 5 wt%. Polymerization progressed heterogeneously, with a polymerization time of 120 hours.
A copolyimide with an IV value of 2.26 dl/g was obtained. In order to make fibers from this polymer, an attempt was made to manufacture a dope by dissolving 8 parts of polymer and 92 parts of PCP using the method described in Example 2, but the polymer did not dissolve in PCP, resulting in a non-uniform dope, making it impossible to spin. It was hot. Comparative Example 4 Using the apparatus described in Example 1, in the same manner.
Consisting of DADE, BPDA and PMDA, BPDA
A copolyimide with a PMDA ratio of 6:4 was prepared by p
- Manufactured in the presence of HBA at a monomer concentration of 5wt%. The polymerization reaction proceeded heterogeneously, and the IV value of the obtained copolyimide was as small as 0.73 dl/g, making it impossible to spin. Example 9 The present invention shows that the polyimide fiber of the present invention has excellent light resistance. The polyimide fiber used in this example was a heat treated system having a composition of DADE-PPD-BPDA (7:3:10). For comparison, aromatic polyamide fiber Kevlar 49 was tested at the same time. The test equipment used was a Weather-O-Meter MHQ-1 model manufactured by Toyo Seiki Co., Ltd., which was partially modified to shorten the distance between the sample and the light source and increase the intensity of the light hitting the sample. It is something. That is, an aluminum cylinder (approximately 20 cm in diameter and 33 cm in height) was placed around the 6000 W xenon arc lamp at the center of the above apparatus, and 7 polyimide fibers with a length of approximately 15 cm and 7 polyamide fibers for comparison were placed on the inner wall of this cylinder. ~Ten
Samples were removed from each book at predetermined time intervals and a tensile test was performed on the single fibers. The surface temperature of the aluminum cylinder reached approximately 100°C. No water injection was performed on the sample. The deterioration of fibers is due in part to the action of light. The aromatic polyamide fibers used in the comparative tests were washed with methanol, water, and n-hexane before use. The test results are shown in Tables 17 and 18. From these tables, it can be seen that Kevlar 49's strength decreases to 5.2 g/d after 24 hours of irradiation, and the strength retention rate is only 20%, but the polyimide fiber of the present invention maintains its strength even after 24 hours.
It has a strength of 17.4 g/d and a strength retention rate of 84%. Furthermore, although the specification of Japanese Patent Application No. 173394 states that polyimide fibers using tolidine have better light resistance than Kevlar 49, the present invention provides that the polyimide fibers using tolidine are even more superior in light resistance than the polyimide fibers described in Japanese Patent Application No. 173394. Lightfastness has been improved.

【表】【table】

【表】 実施例 10 この実施例には、繊維の乾熱劣化実験の結果を
示した。3,4′―DADE:PPD:BPDA=7:
3:10の熱延伸糸を一定張力下(0.34g/d)で
枠に巻きつけ、その状態のまま300℃のオーブン
に入れた。所定時間経過後、オーブンから取り出
し、放冷後、強伸度の測定を行なつた。比較のた
め、市販のポリ―p―フエニレンテレフタルアミ
ド繊維(Du Pout社、ケブラー49)についても
同様の実験を行なつた。結果を次表に示す。
[Table] Example 10 This example shows the results of a dry heat degradation experiment on fibers. 3,4'-DADE:PPD:BPDA=7:
A 3:10 hot drawn yarn was wound around a frame under constant tension (0.34 g/d) and placed in an oven at 300°C. After a predetermined period of time had elapsed, it was taken out of the oven, left to cool, and the strength and elongation was measured. For comparison, a similar experiment was conducted using commercially available poly-p-phenylene terephthalamide fiber (Kevlar 49, Du Pout). The results are shown in the table below.

【表】 実施例 11 この実施例には、繊維の湿熱劣化実験の結果を
示した。3,4′―DADE:PPD:BPDA=7:
3:10の熱延伸糸を一定張力下(0.34g/d)で
枠に巻きつけ、その状態のままオートクレーブに
入れ200℃でスチーム処理した。所定時間経過後、
オートクレーブから取り出し、放冷乾燥後、強伸
度の測定を行なつた。比較のため、ケブラー49
についても同様の実験を行なつた。結果を次表に
示す。
[Table] Example 11 This example shows the results of a wet heat deterioration experiment on fibers. 3,4'-DADE:PPD:BPDA=7:
A 3:10 hot-drawn yarn was wound around a frame under constant tension (0.34 g/d), placed in an autoclave, and subjected to steam treatment at 200°C. After the specified time has passed,
It was taken out from the autoclave, left to cool and dry, and then its strength and elongation were measured. For comparison, Kevlar 49
A similar experiment was conducted for The results are shown in the table below.

【表】 実施例 12 この実施例には、繊維の耐酸性についての結果
を示した。3,4′―DADE:PPD:BPDA=7:
3:10熱延伸糸を40%硫酸水溶液と40%酢酸水溶
液とに浸漬し85℃で所定時間処理した。その後、
水洗、メタノール洗をくり返し、乾燥後強伸度の
測定を行なつた。比較のためケブラー49につい
ても同様の実験を行なつた。結果を表―21,―22
に示す。
[Table] Example 12 This example shows the results regarding the acid resistance of the fibers. 3,4'-DADE:PPD:BPDA=7:
A 3:10 hot drawn yarn was immersed in a 40% sulfuric acid aqueous solution and a 40% acetic acid aqueous solution and treated at 85° C. for a predetermined time. after that,
Water washing and methanol washing were repeated, and after drying, strength and elongation were measured. For comparison, a similar experiment was conducted using Kevlar 49. Table the results -21, -22
Shown below.

【表】【table】

〔発明の効果〕〔Effect of the invention〕

本発明のポリイミド繊維は、従来のポリイミド
ドープから製造されるポリイミド繊維と比べて、
強度及び弾性が著しく向上しており、しかも耐光
性の点でも優れた特性を発揮する。また、実施例
においても実証されているとおり、耐薬品性(耐
酸性)や耐スチーム性、耐熱性においても優れた
特性を発揮することができる。また、この様に優
れた特性を発揮するポリイミド繊維は、とくに本
発明のポリイミド繊維の製造法によつて、安定的
にかつ再現性よく製造することができる。
The polyimide fiber of the present invention has, compared to polyimide fiber manufactured from conventional polyimide dope,
It has significantly improved strength and elasticity, and also exhibits excellent light resistance. Furthermore, as demonstrated in the examples, it can also exhibit excellent properties in terms of chemical resistance (acid resistance), steam resistance, and heat resistance. Furthermore, polyimide fibers exhibiting such excellent properties can be produced stably and with good reproducibility, especially by the method for producing polyimide fibers of the present invention.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図及び第3図は、「実施例」で作製された
本発明に係るポリアミドの赤外線吸収スペクトル
曲線を示した図である。第2図は、本発明で使用
する紡糸装置の1例を示した模式図である。 1……窒素ボンベ、2……窒素中間溜、3……
圧力計、4……ノズルホルダー、5……ノズル、
6……凝固浴、7……ガイド、8……浸漬ロー
ラ、9……巻取りボビン、10……温度制御器。
FIGS. 1 and 3 are diagrams showing infrared absorption spectrum curves of the polyamide according to the present invention produced in "Example". FIG. 2 is a schematic diagram showing an example of a spinning device used in the present invention. 1... Nitrogen cylinder, 2... Nitrogen intermediate distiller, 3...
Pressure gauge, 4... nozzle holder, 5... nozzle,
6... Coagulation bath, 7... Guide, 8... Dipping roller, 9... Winding bobbin, 10... Temperature controller.

Claims (1)

【特許請求の範囲】 1 芳香族ジアミン成分と芳香族テトラカルボン
酸成分との等モルから誘導される反復単位を有す
るポリイミド繊維であつて、 前記芳香族ジアミン成分と芳香族テトラカルボ
ン酸成分との組成は、 (i) 前記芳香族テトラカルボン酸成分である下記
式(C)の成分cモルに対する下記式(D)の成分dモ
ルの比(d/c)が1/4未満であつて、前記芳
香族ジアミン成分である下記式(A)の成分aモル
に対する下記式(b)の成分bモルの比(b/a)
が1/9〜1であるか、 (ii) 前記式(A)の成分aモルに対する前記式(B)の成
分bモルの比(b/a)が0〜3/7であつて、
前記式(C)の成分cモルに対する前記式(D)の成分
dモルの比(d/c)が、1/4〜3/7である、 フエノール系溶媒に溶解する芳香族ポリイミド
からなることを特徴とするポリイミド繊維。 式(A): 式(B): 式(C): 式(D): 2 初期弾性率400g/d以上、引張り強さ13
g/d以上である特許請求の範囲第1項記載のポ
リイミド繊維。 3 芳香族ジアミン成分と芳香族テトラカルボン
酸成分との等モルから誘導される反復単位を有す
るポリイミド繊維であつて、 前記芳香族ジアミン成分と芳香族テトラカルボ
ン酸成分との組成は、 (i) 前記芳香族テトラカルボン酸成分である下記
式(C)の成分cモルに対する下記式(D)の成分dモ
ルの比(d/c)が1/4未満であつて、前記芳
香族ジアミン成分である下記式(A)の成分aモル
に対する下記式(b)の成分bモルの比(b/a)
が、1/9〜1であるか、 (ii) 前記式(A)の成分aモルに対する前記式(B)の成
分bモルの比(b/a)が0〜3/7であつて、
前記式(C)の成分cモルに対する前記式(D)の成分
dモルの比(d/c)が、1/4〜3/7であり、 しかも対数粘度1.5以上のコポリイミドをフエ
ノール系溶媒に溶解してドープ液を調製し、この
ドープ液をノズルより空気中に吐出させフイラメ
ント状に形成した後、このフイラメントを前記フ
エノール系溶媒と相溶性を有しかつコポリイミド
不溶の凝固浴中に導入して繊維を凝固させた後、
巻取り、洗浄及び乾燥を行つた後、250〜420℃で
2倍以上の熱延伸を行うことを特徴とするポリイ
ミド繊維の製造法。 式(A): 式(B): 式(C): 式(D):
[Scope of Claims] 1. A polyimide fiber having repeating units derived from equimolar moles of an aromatic diamine component and an aromatic tetracarboxylic acid component, wherein the aromatic diamine component and the aromatic tetracarboxylic acid component are The composition is such that (i) the ratio (d/c) of d moles of the component of the following formula (D) to c moles of the component of the following formula (C), which is the aromatic tetracarboxylic acid component, is less than 1/4, Ratio (b/a) of component b mole of the following formula (b) to component a mole of the following formula (A) which is the aromatic diamine component
is 1/9 to 1, or (ii) the ratio (b/a) of component b mole of formula (B) to component a mole of formula (A) is 0 to 3/7,
Consisting of an aromatic polyimide soluble in a phenolic solvent, the ratio (d/c) of d moles of the component of the formula (D) to c moles of the component of the formula (C) is 1/4 to 3/7. A polyimide fiber characterized by Formula (A): Formula (B): Formula (C): Formula (D): 2 Initial elastic modulus 400g/d or more, tensile strength 13
The polyimide fiber according to claim 1, which has a polyimide fiber of at least g/d. 3. A polyimide fiber having repeating units derived from equimolar moles of an aromatic diamine component and an aromatic tetracarboxylic acid component, wherein the composition of the aromatic diamine component and aromatic tetracarboxylic acid component is (i) The ratio (d/c) of d moles of the component of the following formula (D) to c moles of the component of the following formula (C) which is the aromatic tetracarboxylic acid component is less than 1/4, and the aromatic diamine component is Ratio of component b mole of the following formula (b) to component a mole of the following formula (A) (b/a)
is 1/9 to 1, or (ii) the ratio (b/a) of component b mole of formula (B) to component a mole of formula (A) is 0 to 3/7,
The ratio (d/c) of d moles of the component of the formula (D) to c moles of the component of the formula (C) is 1/4 to 3/7, and the copolyimide has a logarithmic viscosity of 1.5 or more in a phenolic solvent. A dope solution is prepared by dissolving this dope solution into the air through a nozzle to form a filament, and then the filament is placed in a coagulation bath that is compatible with the phenolic solvent and insoluble in the copolyimide. After introducing and coagulating the fibers,
A method for producing polyimide fibers, which comprises winding, washing and drying the fibers, and then hot-stretching the fibers by twice or more at 250 to 420°C. Formula (A): Formula (B): Formula (C): Formula (D):
JP6907984A 1984-04-09 1984-04-09 Polyimide fiber and its manufacturing method Granted JPS60215812A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6907984A JPS60215812A (en) 1984-04-09 1984-04-09 Polyimide fiber and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6907984A JPS60215812A (en) 1984-04-09 1984-04-09 Polyimide fiber and its manufacturing method

Publications (2)

Publication Number Publication Date
JPS60215812A JPS60215812A (en) 1985-10-29
JPS6329008B2 true JPS6329008B2 (en) 1988-06-10

Family

ID=13392215

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6907984A Granted JPS60215812A (en) 1984-04-09 1984-04-09 Polyimide fiber and its manufacturing method

Country Status (1)

Country Link
JP (1) JPS60215812A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009120796A (en) * 2007-10-22 2009-06-04 Hitachi Chem Co Ltd Heat-resistant polyimide resin, and seamless tubular body, coated film, coated plate and heat-resistant coating material, using the same
JP5429101B2 (en) * 2009-11-25 2014-02-26 宇部興産株式会社 Manufacturing method of high heat-resistant polyimide fine fiber, high heat-resistant polyimide fine fiber, and nonwoven fabric comprising the polyimide fine fiber

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* Cited by examiner, † Cited by third party
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JPS5621602A (en) * 1979-07-26 1981-02-28 Ube Ind Ltd Manufacture of polyimide semipermeable membrane
JPS56159314A (en) * 1980-05-09 1981-12-08 Ube Ind Ltd Preparation of polyimide fiber
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