JPS6329633B2 - - Google Patents
Info
- Publication number
- JPS6329633B2 JPS6329633B2 JP6849480A JP6849480A JPS6329633B2 JP S6329633 B2 JPS6329633 B2 JP S6329633B2 JP 6849480 A JP6849480 A JP 6849480A JP 6849480 A JP6849480 A JP 6849480A JP S6329633 B2 JPS6329633 B2 JP S6329633B2
- Authority
- JP
- Japan
- Prior art keywords
- aluminum
- plate
- annealing
- softening
- clad
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005096 rolling process Methods 0.000 claims description 42
- 238000000137 annealing Methods 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 23
- 239000010959 steel Substances 0.000 claims description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 16
- 229910052782 aluminium Inorganic materials 0.000 claims description 16
- 238000009792 diffusion process Methods 0.000 claims description 16
- 238000003466 welding Methods 0.000 claims description 13
- 229910000838 Al alloy Inorganic materials 0.000 claims description 11
- 238000001953 recrystallisation Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000013078 crystal Substances 0.000 claims description 6
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 description 16
- 239000011162 core material Substances 0.000 description 14
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- POWFTOSLLWLEBN-UHFFFAOYSA-N tetrasodium;silicate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-][Si]([O-])([O-])[O-] POWFTOSLLWLEBN-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Description
【発明の詳細な説明】
本発明は、鋼を芯材、アルミまたはアルミ合金
を皮材とするアルミクラツド鋼板の製造法に関す
る。
従来のアルミクラツド鋼板の圧接による製造法
は、鋼板とアルミ板とを重ね合わせて圧延機で圧
接したあと、この圧接層の相互拡散と再結晶軟化
を目的として拡散軟化焼鈍を実施するのが通常で
あつた。だが、この場合には、圧接工程で製品板
厚寸法を得ることになるから、板厚寸法精度の良
好な均一製品を大規模な工業生産ラインで製造す
るには無理がある。これを改善しようとして、拡
散軟化焼鈍のあとに仕上圧延工程を採用すると、
今度は製品が圧延ままとなつて軟質で加工性の良
好なアルミクラツド鋼板が製造できなくなる。さ
らにこの後に軟化焼鈍を実施しても仕上圧延率が
小さいと芯材(鋼板)の再結晶軟化が起り難く、
機械的性質の面で問題が生ずる。
このようなことから、圧接工程と拡散軟化焼鈍
工程の間に仕上圧延工程を挿入することが提案さ
れた。この場合には製品板厚精度の制御はよくな
るが、仕上圧延工程の段階で圧接層の剥離の問題
が生ずる。この仕上圧延時の剥離は、圧接工程で
の圧下率を60%程度以上にすれば実質上回避可能
であるが、このためには強力かつ大型の圧延機を
必要とするという設備上の問題が生ずる。
本発明の目的は、このような圧接によるアルミ
クラツド鋼板の従来の製造法における種々の問題
の解決を図ることであり、特に、意匠性に優れた
アルミクラツド鋼板を製造性よく製造する方法を
提供することである。
これらの目的において本発明は、軟鋼板の少な
くとも片面にアルミまたはアルミ合金の板を重ね
合わせた積層板を圧延によつて圧接する圧接工程
と、得られた圧接板を、鋼板層の再結晶軟化を実
質上起さずかつアルミまたはアルミ合金板の再結
晶軟化を起す条件下で焼鈍して圧接層の相互拡散
を進行させる拡散焼鈍工程と、得られたクラツド
板を20%以下の圧延率のもとで圧延する仕上圧延
工程と、次いでアルミまたはアルミ合金が粗大結
晶粒となる条件下でこのクラツド板を焼鈍する軟
化焼鈍工程と、によつてアルミクラツド鋼板を製
造するものである。この本発明の方法によると、
意匠性に優れたアルミクラツド鋼板が製造性よく
(換言すると、大型圧延機によることなく寸法精
度の制御性よく大量生産ラインで)製造すること
ができる。
本発明における圧接工程は30〜60%の軽度の圧
接圧下率のもとで実施することができる。後に
(つまり拡散焼鈍後に)仕上圧延が実施されると
しても、この軽度の圧接圧下率のもとで仕上圧延
時に剥離の問題が生じない。
次の拡散焼鈍工程は、鋼板層の再結晶軟化を起
さない条件で実施する点で従来の拡散軟化焼鈍と
は異る。この拡散焼鈍における焼鈍温度は300〜
450℃の範囲とするのがよい。圧接層における芯
材(鋼)と皮材(アルミ)の相互拡散が進行し、
かつ皮材の再結晶が起るには300℃以上の温度を
必要とする。また、芯材の再結晶軟化が起らず、
かつコイルの巻締力によつて皮材同志の密着が起
らないようにするには、450℃以下の温度とする
必要がある。この焼鈍方式はタイトコイルによる
バツチ焼鈍とすることができるが、この場合の焼
鈍時間は5〜20時間程度とするのがよい。その他
の焼鈍方式でも本発明の拡散焼鈍工程は実施でき
るが、いづれの焼鈍方式を採用するにしても、芯
材の再結晶軟化を起さずに圧接層の相互拡散を進
行させ、かつ皮材の再結晶軟化を実現させるよう
な条件に選定する必要がある。
このような条件の拡散焼鈍のあとに仕上圧延を
実施するのが本発明法の1つの特徴であるが、こ
の仕上圧延の実施にあたつては20%以下の圧下
率、好しくは10%以下のもとでこの仕上圧延を実
施する。後記実施例に示すように、この仕上圧延
工程での圧下率と皮材の表面結晶粒径は密接な関
係を有し、この圧下率が20%以下のところで表面
結晶粒が意匠性を有する程度に粗大化することが
わかつた(表1)。この仕上圧延によつてクラツ
ド鋼板の最終板厚を調節するが、この仕上圧延工
程では先に焼鈍が施されているとは言え、芯材は
圧接圧延での圧延組織が温存されている点におい
て従来の仕上圧延とは異つている。しかし、皮材
は先の拡散焼鈍によつて完全再結晶軟化している
ので、この仕上圧延での圧下率の調節(実際には
20%以下での調節)によつて皮材の結晶粒の調整
が好都合に実施でき、本発明の目的の1つである
意匠性の向上がこれにより達成できる。
最終の軟化焼鈍工程は、皮材の結晶粒が粗大と
なる条件で実施するが、Fe―Al合金層の発達が
抑制される条件であることも必要である。このた
め、この軟化焼鈍での焼鈍温度は500〜570℃とす
るのがよい。バツチ焼鈍を行なう場合、この焼鈍
時間は2〜24時間程度とするのがよい。皮材の結
晶粒を粗大化させるには少なくとも500℃以上の
温度を必要とするが570℃を越えるとFe―Al合金
層が発達しやすくなる。この合金層が発達する
と、合金層が表面に露出することになり、意匠性
を著しく阻害する結果となる。本発明法による
と、芯材はこの最終の焼鈍によつて始めて再結晶
化するので、芯材の結晶粒の調整はこの最終工程
で行なうことができ、加工性の点から好ましい結
晶粒をもつ芯材とすることが簡便に行ない得る。
このように、圧接工程、拡散焼鈍工程、仕上圧
延工程および軟化焼鈍工程の4工程を採用し、こ
れら各工程の既述の条件に規定することによつ
て、これらの条件のいづれかを欠く従来法に比し
て意匠性に優れかつ接合強度の高いアルミクラツ
ド鋼板が製造性よく製造できる。
実施例 1
1.8mm厚のリムド冷延鋼板を、85℃のオルソ硅
酸ソーダ5wt.%の溶液に2分間浸漬して脱脂し、
水洗乾燥したものを芯材として用いた。また、
JIS 1100H24の1.0mm厚のアルミニウム板を、ト
リクロールエタンによるスプレー洗浄で溶剤脱脂
したものを皮材として用いた。
この芯材の片側面に皮材を重ね合わせ、4段圧
延機にかみ込ませて圧接圧延した。圧接速度は出
側で19m/分であつた。圧接前に圧延機のワーク
ロールは約90℃に昇温させておいた。圧接圧下率
は芯材と皮材の合計板厚では52%であり、圧接後
の合計板厚は1.34mmであつた。なお、芯材のみに
ついては48%、皮材のみについては60%の圧接圧
下率であつた。
得られた圧接板を、バツチ式焼鈍炉に装入し、
350℃×15hrの拡散焼鈍をコイル状のままで実施
した。
次に圧延率を2〜30%のある値に種々変化させ
て仕上圧延を実施した。そして、得られたクラツ
ド板に密着防止剤を塗布してバツチ焼鈍炉に装入
し、それぞれ550℃×5hrの軟化焼鈍を施した。得
られたアルミクラツド鋼板を弗酸の水溶液(弗酸
(40wt%)1容対蒸留水4容)で1分間エツチン
グ処理を行つた。仕上圧延率と皮材の平均結晶粒
径との関係を表1に示す。代表的な仕上圧延率に
おけるエツチング後の外観を第1〜3図の写真で
示す。第1図は仕上圧延率2%のもの、第2図は
仕上圧延率5%のもの、第3図は仕上圧延率10%
のものであり、それそれの倍率は10倍である。こ
れらの結果から、仕上圧延率が20%以下であれば
結晶粒径が大きくなり意匠性を有するアルミクラ
ツド鋼板として使用できることがわかる。
【表】DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing an aluminum-clad steel sheet using steel as a core material and aluminum or an aluminum alloy as a skin material. In the conventional manufacturing method of aluminum-clad steel sheets by pressure welding, the steel plate and aluminum plate are stacked and pressed together in a rolling mill, and then diffusion softening annealing is usually performed for the purpose of interdiffusion and recrystallization softening of the welded layer. It was hot. However, in this case, since the product plate thickness is obtained in the pressure welding process, it is impossible to manufacture uniform products with good plate thickness dimensional accuracy on a large-scale industrial production line. In an attempt to improve this, if a finish rolling process is adopted after diffusion softening annealing,
This time, the product will remain as rolled, making it impossible to produce aluminum-clad steel sheets that are soft and have good workability. Furthermore, even if softening annealing is performed after this, if the finish rolling rate is small, recrystallization softening of the core material (steel plate) is difficult to occur.
Problems arise in terms of mechanical properties. For this reason, it has been proposed to insert a finish rolling process between the pressure welding process and the diffusion softening annealing process. In this case, the accuracy of the product plate thickness can be better controlled, but the problem of peeling of the pressure layer occurs during the finish rolling process. This peeling during finish rolling can be practically avoided by increasing the rolling reduction rate in the welding process to about 60% or more, but this requires a powerful and large rolling mill, which is an equipment problem. arise. The purpose of the present invention is to solve various problems in the conventional manufacturing method of aluminum-clad steel sheets using pressure welding, and in particular, to provide a method for manufacturing aluminum-clad steel sheets with excellent design with good manufacturability. It is. For these purposes, the present invention includes a pressure welding process in which a laminated plate in which aluminum or aluminum alloy plates are laminated on at least one side of a mild steel plate is pressed by rolling, and the obtained press-welded plate is subjected to recrystallization softening of the steel plate layer. A diffusion annealing process in which the aluminum or aluminum alloy plate is annealed under conditions that substantially do not cause recrystallization and softening of the aluminum or aluminum alloy plate to promote interdiffusion of the pressure bonding layer, and the resulting clad plate is rolled at a rolling ratio of 20% or less. An aluminum clad steel sheet is manufactured through a finish rolling process in which aluminum or aluminum alloy is rolled at the base, and then a softening annealing process in which the clad plate is annealed under conditions in which the aluminum or aluminum alloy becomes coarse grains. According to the method of the present invention,
Aluminum-clad steel sheets with excellent design can be manufactured with good manufacturability (in other words, without using a large rolling mill, on a mass production line with good controllability of dimensional accuracy). The pressure welding process in the present invention can be carried out under a slight pressure reduction ratio of 30 to 60%. Even if finish rolling is performed later (that is, after diffusion annealing), the problem of peeling does not occur during finish rolling under this light pressure reduction ratio. The next diffusion annealing step differs from conventional diffusion softening annealing in that it is performed under conditions that do not cause recrystallization softening of the steel sheet layer. The annealing temperature in this diffusion annealing is 300~
It is recommended that the temperature be within the range of 450℃. Mutual diffusion of the core material (steel) and skin material (aluminum) in the pressure welding layer progresses,
In addition, a temperature of 300°C or higher is required for recrystallization of the skin material. In addition, the recrystallization softening of the core material does not occur,
In addition, in order to prevent the skin materials from adhering to each other due to the winding force of the coil, the temperature needs to be 450°C or less. This annealing method can be batch annealing using a tight coil, but in this case the annealing time is preferably about 5 to 20 hours. The diffusion annealing process of the present invention can be carried out using other annealing methods, but whichever annealing method is adopted, interdiffusion of the pressure bonding layers can proceed without causing recrystallization softening of the core material, and the skin material It is necessary to select conditions that will realize recrystallization softening. One of the characteristics of the method of the present invention is that finish rolling is performed after diffusion annealing under such conditions, but when performing this finish rolling, the reduction rate is 20% or less, preferably 10%. This finish rolling is carried out under the following conditions. As shown in the examples below, there is a close relationship between the rolling reduction in this finish rolling process and the surface grain size of the skin material, and when this rolling reduction is 20% or less, the surface grains have a design quality. It was found that the grains became coarser (Table 1). This finish rolling adjusts the final thickness of the clad steel plate, but in this finish rolling process, although it is annealed first, the core material retains the rolled structure from pressure rolling. This is different from conventional finish rolling. However, since the skin material has been completely recrystallized and softened by the previous diffusion annealing, the reduction rate adjustment in this finish rolling (actually,
The crystal grains of the skin material can be conveniently adjusted by adjusting the grain size to 20% or less, and thereby the improvement in design, which is one of the objectives of the present invention, can be achieved. The final softening annealing step is carried out under conditions that make the crystal grains of the skin coarse, but the conditions also need to be such that the development of the Fe--Al alloy layer is suppressed. Therefore, the annealing temperature in this softening annealing is preferably 500 to 570°C. When batch annealing is performed, the annealing time is preferably about 2 to 24 hours. In order to coarsen the crystal grains of the skin material, a temperature of at least 500°C is required, but if the temperature exceeds 570°C, the Fe-Al alloy layer tends to develop. When this alloy layer develops, the alloy layer is exposed on the surface, resulting in a significant impediment to the design. According to the method of the present invention, since the core material is recrystallized for the first time in this final annealing, the crystal grains of the core material can be adjusted in this final step, and the core material has crystal grains that are preferable from the viewpoint of workability. It can easily be used as a core material. In this way, by adopting the four processes of pressure welding process, diffusion annealing process, finish rolling process, and softening annealing process, and specifying the conditions described above for each process, we can eliminate the conventional method that lacks any of these conditions. Aluminum-clad steel sheets with superior design and high bonding strength can be manufactured with good productivity. Example 1 A rimmed cold-rolled steel sheet with a thickness of 1.8 mm was immersed in a solution of 5 wt.% sodium orthosilicate at 85°C for 2 minutes to degrease it.
The material that had been washed and dried was used as a core material. Also,
A 1.0 mm thick aluminum plate of JIS 1100H24 was used as the skin material after being solvent-degreased by spray cleaning with trichloroethane. A skin material was superimposed on one side of this core material, and the material was pressed and rolled in a four-high rolling mill. The pressure welding speed was 19 m/min on the exit side. The work rolls of the rolling mill were heated to approximately 90°C before pressure welding. The pressure reduction rate was 52% of the total thickness of the core material and skin material, and the total thickness after pressure welding was 1.34 mm. The pressure reduction rate was 48% for the core material only, and 60% for the skin material only. The obtained press-welded plate was charged into a batch annealing furnace,
Diffusion annealing was performed at 350°C for 15 hours in the coiled state. Next, finish rolling was carried out while varying the rolling ratio from 2 to 30%. Then, the obtained clad plates were coated with an anti-adhesion agent, placed in a batch annealing furnace, and subjected to softening annealing at 550°C for 5 hours. The obtained aluminum-clad steel plate was etched for 1 minute with an aqueous solution of hydrofluoric acid (1 volume of hydrofluoric acid (40 wt%) to 4 volumes of distilled water). Table 1 shows the relationship between the finishing rolling rate and the average grain size of the skin material. The appearance after etching at a typical finish rolling rate is shown in the photographs in Figures 1 to 3. Figure 1 shows the finish rolling rate of 2%, Figure 2 shows the finish rolling rate of 5%, and Figure 3 shows the finish rolling rate of 10%.
, and the magnification of each is 10x. From these results, it can be seen that if the finish rolling rate is 20% or less, the grain size becomes large and the steel sheet can be used as an aluminum clad steel sheet with good design. 【table】
第1〜3図はそれぞれ本発明法によつて得られ
たクラツド鋼板の表面状態を示す金属顕微鏡写真
(×10倍)であり、第1図は仕上圧延率2%のも
の、第2図は仕上圧延率5%のもの、第3図は仕
上圧延率10%のものである。
Figures 1 to 3 are metallurgical micrographs (x10x) showing the surface conditions of clad steel sheets obtained by the method of the present invention. Figure 1 is for a finish rolling ratio of 2%, and Figure 2 is for The one with a finishing rolling rate of 5%, and the one in Figure 3 with a finishing rolling rate of 10%.
Claims (1)
ミ合金の板を重ね合わせた積層板を圧延によつて
圧接する圧接工程と、得られた圧接板を、鋼板層
の再結晶軟化を実質上起さずかつアルミまたはア
ルミ合金板の再結晶軟化を起す条件下で焼鈍して
圧接層の相互拡散を進行させる拡散焼鈍工程と、
得られたクラツド板を20%以下の圧延率のもとで
圧延する仕上圧延工程と、次いでアルミまたはア
ルミ合金が粗大結晶粒となる条件下でこのクラツ
ド板を焼鈍する軟化焼鈍工程と、からなる意匠性
の優れたアルミクラツド鋼板の製造法。 2 拡散焼鈍工程は300〜450℃の温度範囲で実施
する特許請求の範囲第1項記載のアルミクラツド
鋼板の製造法。 3 軟化焼鈍工程は500〜570℃の温度範囲で実施
する特許請求の範囲第1項または第2項記載のア
ルミクラツド鋼板の製造法。[Claims] 1. A pressure welding process in which a laminated plate in which aluminum or aluminum alloy plates are laminated on at least one side of a mild steel plate is pressed by rolling, and the obtained press-welded plate is subjected to recrystallization softening of the steel plate layer. a diffusion annealing step in which interdiffusion of the pressure bonding layer is promoted by annealing under conditions that substantially do not cause recrystallization softening of the aluminum or aluminum alloy plate;
It consists of a finish rolling process in which the obtained clad plate is rolled at a rolling rate of 20% or less, and then a softening annealing process in which the clad plate is annealed under conditions where aluminum or aluminum alloy becomes coarse crystal grains. A manufacturing method for aluminum-clad steel sheets with excellent design. 2. The method for manufacturing an aluminum clad steel sheet according to claim 1, wherein the diffusion annealing step is carried out at a temperature range of 300 to 450°C. 3. The method for manufacturing an aluminum clad steel sheet according to claim 1 or 2, wherein the softening annealing step is carried out at a temperature range of 500 to 570°C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6849480A JPS56165581A (en) | 1980-05-23 | 1980-05-23 | Production of aluminum clad steel plate of superior design characteristic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6849480A JPS56165581A (en) | 1980-05-23 | 1980-05-23 | Production of aluminum clad steel plate of superior design characteristic |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56165581A JPS56165581A (en) | 1981-12-19 |
| JPS6329633B2 true JPS6329633B2 (en) | 1988-06-14 |
Family
ID=13375296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6849480A Granted JPS56165581A (en) | 1980-05-23 | 1980-05-23 | Production of aluminum clad steel plate of superior design characteristic |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS56165581A (en) |
-
1980
- 1980-05-23 JP JP6849480A patent/JPS56165581A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56165581A (en) | 1981-12-19 |
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