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JPS6330134B2 - - Google Patents
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JPS6330134B2 - - Google Patents

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Publication number
JPS6330134B2
JPS6330134B2 JP2037284A JP2037284A JPS6330134B2 JP S6330134 B2 JPS6330134 B2 JP S6330134B2 JP 2037284 A JP2037284 A JP 2037284A JP 2037284 A JP2037284 A JP 2037284A JP S6330134 B2 JPS6330134 B2 JP S6330134B2
Authority
JP
Japan
Prior art keywords
lining material
pipe
cap body
lining
adhesive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP2037284A
Other languages
Japanese (ja)
Other versions
JPS60165226A (en
Inventor
Hisao Ootsuka
Akio Morinaga
Tomya Nishimoto
Hiroshi Kimura
Masaharu Izumihara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ashimori Industry Co Ltd
Tokyo Gas Co Ltd
Original Assignee
Ashimori Industry Co Ltd
Tokyo Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ashimori Industry Co Ltd, Tokyo Gas Co Ltd filed Critical Ashimori Industry Co Ltd
Priority to JP2037284A priority Critical patent/JPS60165226A/en
Publication of JPS60165226A publication Critical patent/JPS60165226A/en
Publication of JPS6330134B2 publication Critical patent/JPS6330134B2/ja
Granted legal-status Critical Current

Links

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  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 本発明は、ガス導管、水導管又は電力線若しく
は通信線の地中埋設管路等の地下に埋設された管
路に、補修又は補強の目的で内張りを施こす方法
に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for lining underground pipelines, such as gas pipelines, water pipelines, or underground pipelines for power lines or communication lines, for the purpose of repair or reinforcement. It is something.

従来この種の内張り方法としては、柔軟な筒状
の内張り材を圧縮空気等の圧力流体を用いて反転
させ、この内張り材を管路に挿通し後、あらかじ
め内張り材内面に塗布されていた接着剤を温水、
蒸気、熱風等の熱媒体により加熱して硬化させ、
接着剤を介して前記内張り材を管路内面に接着さ
せ内張りする方法が知られている。この方法は管
路全体を掘り起こす必要がなく、長尺の管路を短
時間でかつ確実に内張りすることができるもので
あつて、近年特に注目を浴びている工法である。
Conventionally, this type of lining method involves inverting a flexible cylindrical lining material using pressure fluid such as compressed air, inserting this lining material into the pipe, and then applying adhesive that has been previously applied to the inner surface of the lining material. Add the agent to warm water,
Cured by heating with a heat medium such as steam or hot air,
A method of lining the pipe by adhering the lining material to the inner surface of the pipe through an adhesive is known. This method does not require digging up the entire pipe, and allows long pipes to be reliably lined in a short period of time, and is a method that has received particular attention in recent years.

この方法は前述のように熱媒体を利用して接着
剤を加温硬化させることにより内張りするもの
で、作業時間が短くて済むという利点がある。し
かしこの方法も管路径が400A以上の大口径管路
においては、管路全体を加温するのに大量の熱エ
ネルギーを必要とするため、ボイラー容量の大型
化、加温効率の低下など非経済的であり、作業時
間も長くなるなどの問題を生じてきた。また上述
のような方法以外に接着剤を加熱硬化せず常温で
硬化させる工法がある。従来この常温硬化法は熱
媒体を必要とせずコスト的にはメリツトの大きい
工法である。しかし工法的に内張り材が反転され
た後いつたん到達側内張り材をピンチ金具でピン
チし、その後管端気密用金を取付けるという作業
を必要としている。このような作業も300A以下
の管路であれば容易に行うことができるが、
300A以上の管路になると金具自体も大型になり、
作業が非常に困難であるとともに、完全気密にす
ることが難しい。そこで考え出されたのが本発明
の内張り方法で反応硬化型接着剤を常温で硬化さ
せ、かつ口径の大きな管路でも容易に作業ができ
る内張り方法に関するものであり加温に要するエ
ネルギー代を省くとともに作業が簡易であるとい
う利点を有している。特に本発明では内張り材の
到達側管路の管端に、内径が管路の内径とほぼ等
しい円筒部を有し、一端に内張り材の折返し部の
進行を阻止するための蓋部が取付けられており、
しかも蓋部には開口部を有しているキヤツプ体を
一定の隙間をおいて接続固定される。このような
状態に設置されている管路に内張り材の折返し部
がキヤツプ体の蓋部にまで到達した後、円筒体を
加熱し、円筒体の内部に位置する接着剤を硬化さ
せ、その後キヤツプ体開口部を閉塞し、円筒体を
気密にすることで内張り材の後端部から圧力流体
が逃げるのを防止することを特徴としている。
As mentioned above, this method uses a heat medium to heat and harden the adhesive to form the inner lining, and has the advantage of requiring a short working time. However, this method is also uneconomical for large-diameter pipes with a pipe diameter of 400A or more because it requires a large amount of thermal energy to heat the entire pipe, resulting in an increase in boiler capacity and a decrease in heating efficiency. This has led to problems such as increased work time and increased work time. In addition to the method described above, there is a method in which the adhesive is not cured by heating but is cured at room temperature. Conventionally, this room-temperature curing method does not require a heating medium and is a method with great cost advantages. However, due to the construction method, it is necessary to pinch the lining material on the reaching side with pinch fittings after the lining material is turned over, and then to attach a tube end airtight fitting. This kind of work can be done easily if the pipe is 300A or less, but
If the pipe capacity is 300A or more, the fittings themselves will also be large.
This is extremely difficult to work with, and it is also difficult to make it completely airtight. Therefore, we devised the lining method of the present invention, which cures a reaction-curing adhesive at room temperature, and which allows easy work on pipes with large diameters, thereby saving energy costs required for heating. It also has the advantage of being easy to work with. In particular, in the present invention, the pipe end of the pipe on the reaching side of the lining material has a cylindrical part whose inner diameter is approximately equal to the inner diameter of the pipe pipe, and a lid part is attached to one end to prevent the folded part of the lining material from advancing. and
Moreover, a cap body having an opening is connected and fixed to the lid part with a certain gap therebetween. After the folded part of the lining material reaches the lid of the cap in the pipeline installed in this condition, the cylindrical body is heated to harden the adhesive located inside the cylindrical body, and then the cap is closed. It is characterized by blocking the body opening and making the cylindrical body airtight to prevent pressure fluid from escaping from the rear end of the lining material.

以下実施例により本発明を詳しく説明する。第
1図は接着剤があらかじめ塗布された内張り材1
を管路2に内張りする方法を示した概略図であ
る。あらかじめ管路2には内弾り材1の到達側の
管路2の管端2′にキヤツプ体3が一定距離の隙
間をおいて接続具3aにより、接続固定されてい
る。キヤツプ体3は内径が管路2の内径とほぼ等
しい円筒部3′と先端に内張り材1の折返し部の
進行を阻止するための蓋部3″とから形成されて
おり、前記蓋部3″の中央には開口部5が形成さ
れている。ここでキヤツプ体3の内径は管路2の
内径とほぼ等しい径と述べたが具体的には内張り
材1の外径より大きく、反転圧力時での内張り材
1の外径よりやや小さい径であれば良い。またキ
ヤツプ体3の長さについては少なくとも内張り材
1の接着後、気密を保てるだけの長さで、外周に
ヒーター12を巻くだけのスペースガあればよく
30cm位あれば充分である。又、このキヤツプ体3
と管路2の管端2′との間の隙間は内張り材1の
装着後両者間をカツターなどで切断できるだけの
距離があれば充分である。このようにキヤツプ体
3を管端2′に接続固定後、あらかじめ反応硬化
型接着剤が塗布された内張り材1は、圧力容器6
に設けてあるスリツト6′を通り、更に誘導パイ
プ7を通じて先端の環状固定部分8に固定され
る。圧力容器6内に圧力流体導入口6″より圧力
流体を導入すると内張り材1は管路2内において
内側が外側となるように折返されながら裏返さ
れ、あらかじめ内張り材1内に挿通されていた誘
導用紐状物9によりキヤツプ体3の開口部5を通
して引取り機4で誘導され、前記キヤツプ体3ま
で反転は進行し、蓋部3″にぶつかつて反転が停
止する。第2図は反転がキヤツプ体3で停止した
時の到達側の詳しい図を示している。通常内張り
材1の長さは管路2長よりも長めであり、キヤツ
プ体3に折返し部がぶつかり反転が停止した時、
未反転の内張り材1′が即に反転された内張り材
1″内に若干残るようになつている。また第2図
に示すように一定速度で反転を行つたための速度
制御用紐状物10が未反転内張り材1′の後端に
誘導用紐状物とともに任意の方法で接続されてい
る。この接続部は本来ラテツクスなどの接着剤な
どによつて完全気密に接続されるのが望ましい
が、どうしてもジヤケツト間の隙より圧力流体が
逃げてしまつたりする。また本工法の場合上述し
たように圧力容器6のスリツト6′を通して内張
り材1が管路2内に引込まれるため、どうしても
スリツト6′において内張り材1内の空気が徐々
に後側へ溜つてくるため、上記接続部においてエ
アーを逃がしてやらねばならずこのためこの接続
部は簡易な方法で接続されている。又、反転折返
し部11からは内張り材1内の圧力流体が漏れや
すく、内張り材1内を気密にするのが困難であ
る。そこで本発明では反転が終了した後、キヤツ
プ体3の表面上に取付けてあるヒーター12によ
りキヤツプ体3を加熱し、キヤツプ体3内の接着
剤13を管路2側に先だつて硬化させる。この状
態ではまだ折返し部から圧力流体が逃げているが
キヤツプ体3と内張り材1の接着している面は完
全に気密になつている。次に誘導ベルト9を開口
部5付近で切断し、開口部5に盲栓14などの適
宜の閉塞手段により閉塞することで内張り材1内
の圧力流体は円筒体3外に漏れる心配はなく完全
に気密な状態となつている。この状態を第3図に
示す。このようにキヤツプ体3と内張り材1とを
先に接着硬化させ、開口部5を閉塞することによ
り反転折返し部11より漏れていた圧力流体が逃
げ場を失い、最後には内張り材1内と同圧になり
キヤツプ体3外に漏れる心配がなくなる。もし折
返し部より漏れる圧力流体がキヤツプ体3と内張
り材1間から漏れてもキヤツプ体3と管路2の間
に隙間を設けているため、管路全体に圧力流体が
まわることはない。また上述のような作業を到達
側で行つている間に発進側でも以下に示すような
作業が行われている。発進側の詳細図を第4図に
示す。発進側の管路2の管端2″には環状L型固
定金具15とこれに続くスリーブ状の気密金具1
6が接続され、気密金具16はガイドホース7と
接続固定されている。また気密金具16にはシヤ
ツター17及び圧力流体注入用コツク18が取付
けてある。反転折返し部がキヤツプ体3にぶつか
つた後、シヤツター17によりガイドホース7側
と管路2側とを紐状物10ごと遮断し、コツク1
8より管路内の圧力を一定に保ちつつ、ガイドホ
ースを取りはずし、紐状物10を切断後円筒状の
キヤツプ19を気密金具16に取付ける。その後
シヤツター17を開き、内張り材内の圧力をコツ
ク18により調整する。以上のようにして管路2
に内張りされた内張り材1内の圧力をコツク18
により一定状態に保持しつつ、常温で接着剤が硬
化し、内張り材1が管路2に装着されるまで1〜
2日放置しておく。
The present invention will be explained in detail below with reference to Examples. Figure 1 shows lining material 1 with adhesive pre-applied.
FIG. 2 is a schematic diagram showing a method of lining the pipe line 2 with A cap body 3 is connected and fixed in advance to the pipe end 2' of the pipe line 2 on the side where the inner resilient material 1 reaches, with a gap of a certain distance, by a connecting tool 3a. The cap body 3 is formed of a cylindrical portion 3' whose inner diameter is approximately equal to the inner diameter of the conduit 2, and a lid portion 3'' at the tip for preventing the folded portion of the lining material 1 from advancing. An opening 5 is formed in the center. Here, the inner diameter of the cap body 3 is said to be approximately the same as the inner diameter of the conduit 2, but specifically, it is larger than the outer diameter of the lining material 1 and slightly smaller than the outer diameter of the lining material 1 at the time of reverse pressure. It's good to have. The length of the cap body 3 should be at least long enough to maintain airtightness after the lining material 1 is bonded, and there should be enough space to wrap the heater 12 around the outer circumference.
Approximately 30cm is sufficient. Also, this cap body 3
It is sufficient that the gap between the pipe end 2' of the pipe line 2 and the pipe end 2' of the pipe line 2 is enough to cut the gap between the two with a cutter or the like after the lining material 1 is installed. After connecting and fixing the cap body 3 to the tube end 2' in this way, the lining material 1 coated with a reaction curing adhesive in advance is attached to the pressure vessel 6.
It passes through the slit 6' provided in the guide pipe 7 and is fixed to the annular fixing part 8 at the tip. When pressure fluid is introduced into the pressure vessel 6 through the pressure fluid inlet 6'', the lining material 1 is folded and turned inside out in the pipe line 2 so that the inside becomes the outside, and the guide that has been inserted into the lining material 1 in advance is removed. It is guided by the pulling machine 4 through the opening 5 of the cap body 3 by the string-like material 9, and the reversal progresses to the cap body 3, and the reversal stops when it collides with the lid portion 3''. FIG. 2 shows a detailed view of the arrival side when the reversal stops at the cap body 3. Normally, the length of the lining material 1 is longer than the length of the pipe line 2, and when the folded part hits the cap body 3 and the reversal stops,
A portion of the uninverted lining material 1' remains inside the immediately inverted lining material 1''. Also, as shown in Fig. 2, a speed control cord is used to perform the inversion at a constant speed. 10 is connected to the rear end of the uninverted lining material 1' together with a guiding string by any method.It is desirable that this connection part be completely airtightly connected using an adhesive such as latex. However, pressure fluid inevitably escapes from the gap between the jackets.In addition, in this construction method, as mentioned above, the lining material 1 is drawn into the pipe line 2 through the slit 6' of the pressure vessel 6, so Since the air in the lining material 1 gradually accumulates toward the rear side at the slit 6', it is necessary to release the air at the above-mentioned connection part.For this reason, this connection part is connected by a simple method. The pressure fluid inside the lining material 1 is likely to leak from the inversion folded part 11, making it difficult to make the inside of the lining material 1 airtight.Therefore, in the present invention, after the inversion is completed, the pressure fluid inside the lining material 1 is attached to the surface of the cap body 3. The cap body 3 is heated by a certain heater 12, and the adhesive 13 inside the cap body 3 is cured before the adhesive 13 on the pipe line 2 side.In this state, the pressure fluid is still escaping from the folded part, but the cap body 3 and the lining material are 1 is completely airtight.Next, the guide belt 9 is cut near the opening 5, and the opening 5 is closed with a suitable closing means such as a blind plug 14, thereby removing the lining material. The pressure fluid inside 1 is in a completely airtight state with no fear of leaking out of the cylindrical body 3. This state is shown in Fig. 3. In this way, the cap body 3 and the lining material 1 are bonded and hardened first. By closing the opening 5, the pressure fluid leaking from the inverted folded part 11 has no place to escape, and eventually becomes the same pressure as the inside of the lining material 1, eliminating the risk of leaking out of the cap body 3. Even if pressure fluid leaks from between the cap body 3 and the lining material 1, the gap is provided between the cap body 3 and the pipe line 2, so the pressure fluid will not spread throughout the pipe line. While this work is being carried out on the arrival side, the following work is also being carried out on the departure side.A detailed view of the departure side is shown in Figure 4. is an annular L-shaped fixing fitting 15 and a sleeve-shaped airtight fitting 1 following it.
6 is connected, and the airtight fitting 16 is connected and fixed to the guide hose 7. Further, a shutter 17 and a pressure fluid injection pot 18 are attached to the airtight fitting 16. After the inverted folded part collides with the cap body 3, the guide hose 7 side and the conduit 2 side are shut off together with the string-like object 10 by the shutter 17,
8, the guide hose is removed while keeping the pressure in the pipe constant, and after cutting the string 10, a cylindrical cap 19 is attached to the airtight fitting 16. After that, the shutter 17 is opened and the pressure inside the lining material is adjusted by the cock 18. As described above, pipe line 2
Reduce the pressure inside the lining material 1 lined with 18
1 to 1 until the adhesive hardens at room temperature and the lining material 1 is attached to the pipe line 2 while maintaining a constant state by
Leave it for 2 days.

以上のように本発明は、到達側の管路にキヤツ
プ体を接続し、内張り材を反転後、前記キヤツプ
体のみを加熱してこのキヤツプ体内の接着剤を先
ず硬化させ、開口部を閉塞することにより、折返
し部分からの圧力流体の漏れが外に逃げるのを防
ぐことができる。又、仮に圧力流体がキヤツプ体
を通して外部に漏れたとしてもキヤツプ体と管路
間に隙間を設けているため管路全長に圧力流体が
まわることはない。
As described above, the present invention connects the cap body to the conduit on the reaching side, turns over the lining material, and then heats only the cap body to first harden the adhesive inside the cap body and close the opening. This can prevent leakage of pressure fluid from the folded portion to the outside. Further, even if the pressure fluid were to leak to the outside through the cap, the gap between the cap and the conduit prevents the pressure fluid from going around the entire length of the conduit.

次に本発明は300A以上の大口径管路において
大きな効果を得ることができるが、300A以下の
管路についても、本発明を実施することが可能で
ある。特に300A以上においては本発明によれば
作業が非常に簡易になるとともに、管路全体を加
温する熱エネルギーは不用となるので、経済的に
も優れた工法と言える。
Next, although the present invention can achieve great effects in large-diameter pipes of 300A or more, it is also possible to implement the present invention in pipes with a diameter of 300A or less. Particularly for pipes of 300 A or more, the present invention greatly simplifies the work and eliminates the need for thermal energy to heat the entire pipe, so it can be said to be an economically superior construction method.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は内張り材を管路に反転装着させる工程
図であり、第2図及び第3図は到達側の構造とそ
の作用の説明図、第4,5図は発信側の構造とそ
の作用の説明図である。 1…内張り材、2…管路、3…キヤツプ体、5
…開口部、10…反転折り返し部、11…常温硬
化型接着剤。
Figure 1 is a process diagram for reversing and installing the lining material onto the pipe, Figures 2 and 3 are explanatory diagrams of the structure and its effects on the delivery side, and Figures 4 and 5 are the structure and its effects on the sending side. FIG. 1...Lining material, 2...Pipe line, 3...Cap body, 5
...opening part, 10...inverted folded part, 11...room-temperature curing adhesive.

Claims (1)

【特許請求の範囲】 1 筒状の内張り材の内面に反応硬化型接着剤を
塗布した後に、該内張り材を流体圧力で裏返しな
がら管路の一端より当該管路内に挿通し、前記流
体圧力を作用させた状態で前記接着剤を常温で硬
化させて管路内面に内張り材を接着させる管路の
内張り方法において、あらかじめ内張り材の到達
側の管路の管端に、内径が管路の内径とほぼ等し
い円筒部と前記円筒部の一端に内張り材の折返し
部の進行を阻止するための蓋部があり、該蓋部中
央に開口部を有したキヤツプ体を一定距離の隙間
をおいて管端と接続しておき、前記内張り材の折
返し部が前記キヤツプ体内に到達した後、前記キ
ヤツプ体を加熱し、その内部に位置する折返し部
周囲の接着剤を管路内に位置する接着剤に先立つ
て硬化させ、その後開口部を閉塞し、内張り材内
の圧力を保持しつつ常温で硬化させることを特徴
とする管路の内張り方法。 2 あらかじめ筒状内張り材の全長に亘つて紐状
長尺物を挿通し、流体圧力で裏返しつつ前記裏返
し部より突出する紐状長尺物をキヤツプ体開口部
を通して引つ張ることにより、管路内面に内張り
材を挿通し接着させることを特徴とする特許請求
の範囲第1項記載の管路の内張り方法。
[Scope of Claims] 1. After applying a reaction-curing adhesive to the inner surface of a cylindrical lining material, the lining material is inserted into the pipe from one end of the pipe while being turned over by fluid pressure, and the fluid pressure is applied to the inner surface of the pipe. In a method of lining pipes in which the adhesive is cured at room temperature while the adhesive is applied at room temperature to adhere the lining material to the inner surface of the pipe, the inner diameter of the pipe is set at the end of the pipe on the side where the lining material reaches. There is a cylindrical part approximately equal to the inner diameter and a lid part at one end of the cylindrical part to prevent the folded part of the lining material from advancing. After the folded part of the lining material reaches the inside of the cap body, the cap body is heated and the adhesive around the folded part located inside the cap body is replaced with the adhesive located inside the pipe line. 1. A method for lining a conduit, which is characterized by curing the lining material beforehand, then closing the opening, and curing the lining material at room temperature while maintaining pressure within the lining material. 2. By inserting a string-like long object over the entire length of the cylindrical lining material in advance, and turning it over with fluid pressure, pulling the string-like long object protruding from the inside-out part through the opening of the cap body, the pipe line is A method for lining a pipe according to claim 1, characterized in that a lining material is inserted into the inner surface and bonded thereto.
JP2037284A 1984-02-07 1984-02-07 Lining method of tube Granted JPS60165226A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2037284A JPS60165226A (en) 1984-02-07 1984-02-07 Lining method of tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2037284A JPS60165226A (en) 1984-02-07 1984-02-07 Lining method of tube

Publications (2)

Publication Number Publication Date
JPS60165226A JPS60165226A (en) 1985-08-28
JPS6330134B2 true JPS6330134B2 (en) 1988-06-16

Family

ID=12025233

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2037284A Granted JPS60165226A (en) 1984-02-07 1984-02-07 Lining method of tube

Country Status (1)

Country Link
JP (1) JPS60165226A (en)

Also Published As

Publication number Publication date
JPS60165226A (en) 1985-08-28

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