JPS6341644B2 - - Google Patents
Info
- Publication number
- JPS6341644B2 JPS6341644B2 JP2243981A JP2243981A JPS6341644B2 JP S6341644 B2 JPS6341644 B2 JP S6341644B2 JP 2243981 A JP2243981 A JP 2243981A JP 2243981 A JP2243981 A JP 2243981A JP S6341644 B2 JPS6341644 B2 JP S6341644B2
- Authority
- JP
- Japan
- Prior art keywords
- lubricant
- work roll
- rolling
- roll
- applying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/06—Lubricating, cooling or heating rolls
- B21B27/10—Lubricating, cooling or heating rolls externally
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Lubricants (AREA)
Description
本発明は、圧延油として固形潤滑剤を使用した
冷間圧延方法に関する。
冷間圧延において、良好な品質のものを効率よ
く圧延するためには、圧延潤滑油が不可欠であ
る。従来の冷間圧延の潤滑油供給手段としては、
ワーク・ロール近傍の出入側にクーラント・ヘツ
ダを設け、ここから圧延油エマルジヨンを噴射し
てロールおよびストリツプ表面に供給するように
していた。
しかしながら、従来のこのようなエマルジヨン
の噴射方式においては、噴射した油が飛散して鋼
板表面に効果的に付着しないことがあるために、
高速圧延としては必ずしも満足すべき状態にない
不都合があり、また、クーラント中の灰分や鉄分
によつて汚れを生ずるため、表面性状が悪くな
り、歩留低下を招く欠点もあつた。
本発明の目的は、このような従来の冷間圧延に
おける種々の欠点を排除させることのできる固形
潤滑剤による圧延方法を提供することにある。
本発明の特徴は、従来、引抜製管法等において
のみ使用されていた熱硬化性の潤滑剤を使用し
て、ワーク・ロールの全表面に潤滑剤の均一な被
膜を形成し、これによつて潤滑性を向上させるこ
とが主限であつて、使用する潤滑剤としては例え
ばボンデライトやボンダリユーベなどのようなア
クリル系樹脂を主成分とする熱硬化性潤滑剤を使
用する。
潤滑剤の塗布手段としては、第1図に示すよう
に、圧延機における全スタンドの入側に潤滑剤2
1を収容した容器またはタンク2を設け、例え
ば、まず鋼製のデイツプ・ロール3に付着させ、
これをさらにフエルト製等のコーテイング・ロー
ル4に移し替えてから圧延機のワーク・ロール1
に塗布する。固形潤滑剤は温度によつて液体分が
蒸発して凝固するものであり、ワーク・ロールに
塗布された瞬間に固化され、被膜となつてロール
面に付着形成される。
この被膜22は、第2図に示すように、ワー
ク・ロール1の全長にわたつて均一に形成される
が、膜厚tは3〜10μの範囲がよく、5μ程度が最
もよい。なお、潤滑剤は特別な配慮を行わない場
合であつても、塗布と同時に固化されるものであ
るが、固化を確実にさせるためには、ワーク・ロ
ールの温度管理を実施することと、潤滑剤の濃度
による熱硬化設定を実施することが望ましい。
本発明法を実施する場合は、従来法による圧延
油の供給はまつたく不必要であり、本発明法だけ
によつて十分な潤滑効果が得られる。本発明法と
従来法によつて行つた圧延結果の比較を第1表に
示す。圧延材は幅1200mmで厚みを2.3mmから0.4mm
まで圧延を行い、圧下率は83%とした。
The present invention relates to a cold rolling method using a solid lubricant as rolling oil. In cold rolling, rolling lubricating oil is essential for efficiently rolling products of good quality. Conventional lubricating oil supply means for cold rolling include:
A coolant header was provided on the entry/exit side near the work roll, from which a rolling oil emulsion was injected and supplied to the roll and strip surfaces. However, in the conventional emulsion injection method, the injected oil sometimes scatters and does not adhere effectively to the steel plate surface.
There are disadvantages in that the conditions are not necessarily satisfactory for high-speed rolling, and there are also disadvantages in that the ash and iron in the coolant cause contamination, resulting in poor surface quality and a decrease in yield. An object of the present invention is to provide a rolling method using a solid lubricant that can eliminate the various drawbacks of conventional cold rolling. A feature of the present invention is that it uses a thermosetting lubricant, which has conventionally been used only in pultrusion pipe manufacturing methods, to form a uniform coating of lubricant on the entire surface of the work roll. The main objective is to improve the lubricity, and the lubricant used is, for example, a thermosetting lubricant containing an acrylic resin as a main component, such as Bonderite or Bondaryube. As a lubricant application means, as shown in Fig. 1, lubricant 2 is applied to the entrance side of all stands in the rolling mill.
A container or tank 2 containing 1 is provided, for example, first attached to a dip roll 3 made of steel,
This is then transferred to coating roll 4 made of felt, etc., and then work roll 1 of the rolling mill.
Apply to. A solid lubricant is a substance whose liquid content evaporates and solidifies depending on the temperature, and the moment it is applied to a work roll, it solidifies and forms a film that adheres to the roll surface. As shown in FIG. 2, this coating 22 is formed uniformly over the entire length of the work roll 1, and the film thickness t is preferably in the range of 3 to 10 .mu.m, and most preferably about 5 .mu.m. Note that lubricants will solidify at the same time as they are applied even if no special considerations are taken, but in order to ensure solidification, it is necessary to control the temperature of the work roll and to It is desirable to implement heat curing settings depending on the concentration of the agent. When carrying out the method of the present invention, supply of rolling oil by the conventional method is completely unnecessary, and a sufficient lubrication effect can be obtained only by the method of the present invention. Table 1 shows a comparison of the rolling results obtained by the method of the present invention and the conventional method. The rolled material is 1200mm wide and 2.3mm to 0.4mm thick.
Rolling was performed up to 83%.
【表】
このような、本発明の固形潤滑圧延方法によれ
ば、ストリツプ表面に対して均一な潤滑剤の供給
ができるので高速圧延も可能となり、また、潤滑
性や材料の表面性状を良好にさせることができ、
同時にロール原単位や歩留向上にも有効となる。[Table] According to the solid lubrication rolling method of the present invention, it is possible to uniformly supply lubricant to the strip surface, making high-speed rolling possible, and also improving the lubricity and surface quality of the material. can be made,
At the same time, it is also effective in improving roll consumption and yield.
第1図は本発明法の構成を説明する概略的な側
面図。第2図は潤滑剤被膜の形成状態を示すロー
ルの正面図。
1:ワーク・ロール、2:潤滑剤容器、3:デ
イツプ・ロール、4:コーテイング・ロール、
S:ストリツプ。
FIG. 1 is a schematic side view illustrating the configuration of the method of the present invention. FIG. 2 is a front view of the roll showing the state of formation of the lubricant film. 1: Work roll, 2: Lubricant container, 3: Deep roll, 4: Coating roll,
S: Strip.
Claims (1)
剤を使用すること、前記潤滑剤の液状体を容器に
収容させデイツプ・ロールおよびコーテイング・
ロールをかいして順次該潤滑剤をワーク・ロール
表面に塗布すること、前記潤滑剤をワーク・ロー
ル表面に塗布した瞬間に該潤滑剤の液体分が蒸発
して固化するようにワーク・ロールの表面温度を
60〜80℃に保つことを特徴とする固形潤滑圧延方
法。1. Using a thermosetting lubricant whose main component is an acrylic resin, and storing the liquid lubricant in a container and applying it to dip rolls and coatings.
Applying the lubricant to the work roll surface one by one by rolling the work roll, and applying the lubricant to the work roll surface in such a way that the liquid part of the lubricant evaporates and solidifies the moment the lubricant is applied to the work roll surface. surface temperature
A solid lubrication rolling method characterized by maintaining the temperature at 60-80℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2243981A JPS57137010A (en) | 1981-02-18 | 1981-02-18 | Rolling method by solid lubrication |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2243981A JPS57137010A (en) | 1981-02-18 | 1981-02-18 | Rolling method by solid lubrication |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57137010A JPS57137010A (en) | 1982-08-24 |
| JPS6341644B2 true JPS6341644B2 (en) | 1988-08-18 |
Family
ID=12082728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2243981A Granted JPS57137010A (en) | 1981-02-18 | 1981-02-18 | Rolling method by solid lubrication |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS57137010A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6187643U (en) * | 1984-11-09 | 1986-06-07 | ||
| DE10143252A1 (en) | 2001-09-04 | 2003-03-20 | Sms Demag Ag | Device for applying lubricants to the peripheral surface of rolls in roll stands |
| WO2012146536A1 (en) * | 2011-04-29 | 2012-11-01 | Oelheld Gmbh | Method and device for oiling strip material |
-
1981
- 1981-02-18 JP JP2243981A patent/JPS57137010A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57137010A (en) | 1982-08-24 |
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