JPS6352985B2 - - Google Patents
Info
- Publication number
- JPS6352985B2 JPS6352985B2 JP61156760A JP15676086A JPS6352985B2 JP S6352985 B2 JPS6352985 B2 JP S6352985B2 JP 61156760 A JP61156760 A JP 61156760A JP 15676086 A JP15676086 A JP 15676086A JP S6352985 B2 JPS6352985 B2 JP S6352985B2
- Authority
- JP
- Japan
- Prior art keywords
- nozzle
- heat insulating
- paraffin
- molded body
- insulating material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/50—Pouring-nozzles
- B22D41/52—Manufacturing or repairing thereof
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Description
【発明の詳細な説明】
(産素上の利用分野)
この発明は、溶融金属、特に鋼の連続鋳造に用
いられる断熱性を向上させる連続鋳造用ノズルの
製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Application for Industrial Materials) The present invention relates to a method for manufacturing a continuous casting nozzle that improves the heat insulation properties used in continuous casting of molten metal, particularly steel.
(従来の技術)
従来、鋼の連続鋳造用ノズル、例えばタンデイ
ツシユ内セツトノズルや浸漬ノズルなどにおいて
は、カーボンを含有する材質から成つているた
め、鋼の鋳造中に外部からの冷却が大きく、これ
らノズル内部での溶鋼の冷却固化に伴なう閉塞が
しばしば発生することがあつた。(Prior art) Conventionally, nozzles for continuous casting of steel, such as set nozzles in tundish or immersion nozzles, are made of materials containing carbon, so cooling from the outside is large during casting of steel, and these nozzles Blockages often occurred as the molten steel cooled and solidified inside.
そして今まではこの問題に対しては、連続鋳造
用ノズル(以下ノズルと呼ぶ)の外側を石綿状な
どの断熱材で被う方法が採られていたが、ノズル
の形状、特にタンデイツシユ内セツトノズルで
は、この方法が採れず、断熱が不充分であり、ま
た浸漬ノズルにおいても環境上、好ましくなかつ
た。そこで近時、ノズルの本体内部に断熱材を設
ける方法が採られるようになつた。 Until now, the solution to this problem was to cover the outside of the continuous casting nozzle (hereinafter referred to as the nozzle) with an insulating material such as asbestos, but the shape of the nozzle, especially the set nozzle in the tundish, However, this method cannot be used because the heat insulation is insufficient, and it is also environmentally unfavorable for submerged nozzles. Therefore, in recent years, a method has been adopted in which a heat insulating material is provided inside the nozzle body.
これは、第3,4図に示すように、円筒形状の
ドリルの刃を用いて、予め成形してあるノズル本
体1a上部の側壁内に、同心的に円筒形状の空間
を設け、そこに断熱材5を詰め込み、モルタル6
の充填で塞ぐ方法であつた。 As shown in Figures 3 and 4, this method uses a cylindrical drill bit to create a concentric cylindrical space in the side wall of the upper part of the nozzle body 1a, which has been formed in advance. Pack material 5, mortar 6
The method was to seal it by filling it with water.
(発明が解決しようとする問題点)
しかしてこのような従来のドリルによる加工方
法は、加工に伴う欠損、空間部内側の破壊などが
発生し易いため、おのずと断熱材5の充填される
断熱部の長さなどに限界制約があり、円筒の筒方
向で150mm以下の程度のものしか製作できなかつ
た。(Problems to be Solved by the Invention) However, in the conventional machining method using a lever, chips and destruction of the inside of the space are likely to occur due to machining, so naturally the heat insulating part filled with the heat insulating material 5 is There were limitations on the length of the cylinder, and it was only possible to manufacture cylinders with a diameter of 150 mm or less in the cylindrical direction.
また断熱材3の充填後のモルタル6による修正
部がノズルの上部ソケツト部の平滑性を欠くなど
の問題があつた。 Further, there was a problem in that the repaired portion using the mortar 6 after filling the heat insulating material 3 lacked smoothness in the upper socket portion of the nozzle.
(問題点を解決するための手段)
この発明は、従来の切削加工による方法ではな
く、予めノズルの成形時に、所定の形状の断熱材
成形体を所定の位置に埋設して成形することによ
る製造方法で、パラフインが含浸された断熱材成
形体を用いたことが特徴である。(Means for Solving the Problems) The present invention is manufactured by embedding a heat insulating material molded body of a predetermined shape in a predetermined position when molding the nozzle in advance, instead of using the conventional cutting method. The method is characterized by the use of a heat insulating material molded body impregnated with paraffin.
(作用)
先ずパラフイン含浸断熱材成形体を作るには、
予めできている石綿状成形体を30〜40℃に加熱し
て置き、110℃位で溶融させた固形パラフイン浴
に数秒間浸漬させて石綿の隙間に完全にパラフイ
ンを行きわたらせる。これを浴から取り上げ、表
面について必要以上のパラフインを流し去る。こ
れを室温中に放置して含浸されたパラフインを完
全に固化させるのである。(Function) First, to make a paraffin-impregnated insulation material molding,
A pre-made asbestos-like molded body is heated to 30 to 40°C and immersed in a bath of solid paraffin melted at about 110°C for several seconds to completely spread the paraffin into the gaps between the asbestos. Remove it from the bath and wash off any excess paraffin from the surface. This is left at room temperature to allow the impregnated paraffin to completely solidify.
そして断熱材成形体には、パラフインが含浸さ
れているので、ノズルの加圧成形時にほとんど圧
縮されることなく、原形を保つ、そして次の焼成
過程において含浸されたパラフインは、流出揮発
して除去され、断熱材の状態は、パラフイン含浸
される前の状態に戻される。 Since the heat insulating material molded body is impregnated with paraffin, it is hardly compressed during nozzle pressure molding and maintains its original shape, and the impregnated paraffin flows out and is removed by volatilization during the next firing process. The condition of the insulation material is returned to the state before it was impregnated with paraffin.
なお断熱層がより長く必要な場合には、断熱材
成形体の一部に通孔を設け、ノズル内に設けられ
た断熱体層の外側と内側との間につなぎ部を作つ
て強度を保持することができる。 If the insulation layer is required to be longer, a hole may be made in a part of the insulation molded body to maintain strength by creating a joint between the outside and inside of the insulation layer provided inside the nozzle. can do.
次にこの発明の実施例を図面第1,2図に基づ
き説明する。 Next, an embodiment of the present invention will be described based on FIGS. 1 and 2.
先ずノズル本体1側壁内に、嵩比重で0.25〜
0.30g/cm3、熱伝導率で0.12Kcal/mh℃(800
℃)、0.16Kcal/mh℃(1000℃)、成分で
Al2O351%、SiO249%から成るセラミツク繊維の
集合体から成る断熱材成形体にパラフインを含浸
して作つた断熱材成形体2を埋設してラバープレ
スで成形した。そしてこれをコークスブリーズ中
の非酸化性雰囲気で焼成して断熱層3を有したノ
ズルを得た。なお4は断熱層3の内と外とのつな
ぎ部分と成る通孔である。 First, in the side wall of the nozzle body 1, a bulk specific gravity of 0.25~
0.30g/cm 3 , thermal conductivity 0.12Kcal/mh℃ (800
°C), 0.16Kcal/mh °C (1000 °C), composition
A heat insulating molded body 2 made by impregnating paraffin into a heat insulating molded body made of a ceramic fiber aggregate consisting of 51% Al 2 O 3 and 49% SiO 2 was embedded and molded using a rubber press. Then, this was fired in a non-oxidizing atmosphere in a coke breeze to obtain a nozzle having a heat insulating layer 3. Note that reference numeral 4 designates a through hole that serves as a connection between the inside and outside of the heat insulating layer 3.
(発明の効果)
この発明によつて、断熱層を配置したい所望位
置に配することができ、またより長尺の断熱層を
有したノズルを比較的自由に製造できるようにな
つた。また従来のドリルによる加工、断熱材詰め
込みなどの工程を省くことができ、作業能率の向
上が得られると共に断熱層が完全に外部から隠蔽
されているため、ソケツト部の平滑性も保持さ
れ、かつノズルのシール性の問題も解消した。(Effects of the Invention) According to the present invention, a heat insulating layer can be placed at a desired position, and a nozzle having a longer heat insulating layer can be manufactured with relative freedom. In addition, it is possible to omit the conventional processes such as machining with a drill and packing insulation material, improving work efficiency, and since the insulation layer is completely hidden from the outside, the smoothness of the socket part is maintained. The problem of nozzle sealing was also resolved.
K製鉄所のブルーム連続鋳造において、浸漬ノ
ズルに厚さ5mm、筒長300mmの断熱層を、この発
明に従つて設けたものを実際に使用した所、鋼の
凝固点により近い温度の低温連続鋳造でも鋼凝固
による閉塞も起こらず、約1000分の長時間に亘る
安定した鋳造に用いることができた。 In continuous bloom casting at K Steel Works, a immersion nozzle with a heat insulating layer of 5 mm thick and 300 mm in length according to the present invention was actually used. There was no blockage due to steel solidification, and it could be used for stable casting for a long time of about 1000 minutes.
第1図はこの発明の実施例によつたノズルの縦
断面図、第2図は同断熱材成形体の斜視図、第3
図は従来の加工状態を示した縦断面図、第4図は
同ノズルの縦断面図である。
1,1a……ノズル本体、2……断熱材成形
体、3……断熱層、4……通孔、5……断熱材、
6……モルタル。
FIG. 1 is a vertical sectional view of a nozzle according to an embodiment of the present invention, FIG. 2 is a perspective view of the same heat insulating material molded body, and FIG.
The figure is a longitudinal sectional view showing a conventional processing state, and FIG. 4 is a longitudinal sectional view of the same nozzle. 1, 1a...Nozzle body, 2...Insulating material molded body, 3...Insulating layer, 4...Through hole, 5...Insulating material,
6...Mortar.
Claims (1)
フインが含浸された断熱材成形体を埋設して成形
し、焼成することを特徴とする連続鋳造用ノズル
の製造方法。1. A method for producing a continuous casting nozzle, which comprises embedding a paraffin-impregnated heat insulating molded body inside the nozzle body of the continuous casting nozzle, molding and firing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15676086A JPS6313649A (en) | 1986-07-03 | 1986-07-03 | Production of nozzle for continuous casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15676086A JPS6313649A (en) | 1986-07-03 | 1986-07-03 | Production of nozzle for continuous casting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6313649A JPS6313649A (en) | 1988-01-20 |
| JPS6352985B2 true JPS6352985B2 (en) | 1988-10-20 |
Family
ID=15634721
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15676086A Granted JPS6313649A (en) | 1986-07-03 | 1986-07-03 | Production of nozzle for continuous casting |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6313649A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0365883U (en) * | 1989-10-30 | 1991-06-26 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01284468A (en) * | 1988-05-11 | 1989-11-15 | Sumitomo Metal Ind Ltd | Submerged nozzle for continuous casting |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4927727A (en) * | 1972-06-29 | 1974-03-12 | ||
| JPS5135448B2 (en) * | 1973-02-08 | 1976-10-02 | ||
| JPS5720057B2 (en) * | 1973-07-04 | 1982-04-26 | ||
| JPS5326206A (en) * | 1976-08-23 | 1978-03-10 | Mitsubishi Electric Corp | Starting method of ditch type induction furnace |
| JPS5466330A (en) * | 1977-11-06 | 1979-05-28 | Nippon Crucible Co | Production of dipping nozzle for continuous casting |
| JPS54152624A (en) * | 1978-05-20 | 1979-12-01 | Leco Corp | Nozzle and method of making same |
| JPS5762857A (en) * | 1980-09-29 | 1982-04-16 | Kurosaki Refract Co Ltd | Production of nozzle for casting having slit |
| JPS5935069A (en) * | 1982-08-23 | 1984-02-25 | 川崎製鉄株式会社 | Manufacture of carbon-containing refractories |
| FR2547577B1 (en) * | 1983-06-20 | 1989-12-15 | Aerospatiale | COMPOSITE REFRACTORY MATERIAL REINFORCED WITH REFRACTORY FIBERS AND MANUFACTURING METHOD THEREOF |
| JPS61139433A (en) * | 1984-12-11 | 1986-06-26 | ニチアス株式会社 | Insulated pipe body and its manufacturing method |
-
1986
- 1986-07-03 JP JP15676086A patent/JPS6313649A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0365883U (en) * | 1989-10-30 | 1991-06-26 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6313649A (en) | 1988-01-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4375233A (en) | Method of making a turbine blade having a metal core and a ceramic airfoil | |
| JP3247363B2 (en) | Method for producing metal matrix composite | |
| GB2310866A (en) | Filling porosity or voids in articles formed by spray deposition | |
| PT92245B (en) | METHOD FOR THE MANUFACTURE OF COMPOSITES WITH METAL MATRIX USING A NEGATIVE LEAGUE MOLD AND PRODUCTS PRODUCED BY THAT PROCESS | |
| US3718172A (en) | Method of forming a thermally insulated composite article | |
| JPS6352985B2 (en) | ||
| US3006046A (en) | Hot top for ingot mold and method of making the same | |
| JPS6336959A (en) | Casting method for high pressure casting | |
| JPH06320252A (en) | Manufacture of forming die having heating and cooling water line | |
| CA1058379A (en) | Process of ingot casting | |
| JP2593889B2 (en) | Ceramic composite objects | |
| EP0132581B1 (en) | Method for forming metal base composite | |
| JP3016124B2 (en) | Molten container and aluminum holding furnace | |
| JP2623275B2 (en) | Method of manufacturing solid lubricant embedded type sliding member | |
| JPS58942B2 (en) | Top-pouring sealed heat retention device and top-pouring agglomeration method using the same | |
| US4055881A (en) | Method of rebuilding an ingot mold | |
| JPS57190749A (en) | Solid exothermic and heat insulating material for riser | |
| US3183562A (en) | Production of ingots and castings | |
| JPH04500949A (en) | Container for molten metal, material for the container, and method for manufacturing the material | |
| JPH0813400B2 (en) | Precision casting method for castings having a narrow hollow portion | |
| JPS6327105B2 (en) | ||
| JP4345582B2 (en) | Core and molding method | |
| JPS6247098B2 (en) | ||
| US1043577A (en) | Method of and apparatus for producing compound metal objects. | |
| US7101413B1 (en) | Method of applying flux to molten metal |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |