JPS6355525B2 - - Google Patents
Info
- Publication number
- JPS6355525B2 JPS6355525B2 JP13574183A JP13574183A JPS6355525B2 JP S6355525 B2 JPS6355525 B2 JP S6355525B2 JP 13574183 A JP13574183 A JP 13574183A JP 13574183 A JP13574183 A JP 13574183A JP S6355525 B2 JPS6355525 B2 JP S6355525B2
- Authority
- JP
- Japan
- Prior art keywords
- acid type
- cellulose derivative
- oxycarboxylic acid
- type cellulose
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920002678 cellulose Polymers 0.000 claims description 63
- 239000001913 cellulose Substances 0.000 claims description 61
- 239000002253 acid Substances 0.000 claims description 50
- 239000000243 solution Substances 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 23
- 239000002245 particle Substances 0.000 claims description 23
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000000126 substance Substances 0.000 claims description 17
- 230000018044 dehydration Effects 0.000 claims description 16
- 238000006297 dehydration reaction Methods 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 14
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 12
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 239000000017 hydrogel Substances 0.000 claims description 11
- 239000002585 base Substances 0.000 claims description 10
- 230000002378 acidificating effect Effects 0.000 claims description 9
- 239000007864 aqueous solution Substances 0.000 claims description 7
- 238000006386 neutralization reaction Methods 0.000 claims description 7
- 239000003513 alkali Substances 0.000 claims description 6
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 claims description 6
- 238000004090 dissolution Methods 0.000 claims description 6
- 238000000746 purification Methods 0.000 claims description 6
- 229910001919 chlorite Inorganic materials 0.000 claims description 5
- 229910052619 chlorite group Inorganic materials 0.000 claims description 5
- 239000012264 purified product Substances 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 230000003472 neutralizing effect Effects 0.000 claims description 4
- 239000003518 caustics Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims 1
- 239000000047 product Substances 0.000 description 49
- 235000010980 cellulose Nutrition 0.000 description 48
- -1 fatty acid ester Chemical class 0.000 description 26
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 24
- 230000032050 esterification Effects 0.000 description 19
- 238000005886 esterification reaction Methods 0.000 description 19
- 239000011248 coating agent Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 18
- 208000005156 Dehydration Diseases 0.000 description 15
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 11
- 230000004075 alteration Effects 0.000 description 11
- 239000007788 liquid Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 238000004448 titration Methods 0.000 description 10
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 230000006866 deterioration Effects 0.000 description 8
- 239000012456 homogeneous solution Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000001856 Ethyl cellulose Substances 0.000 description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- 235000019325 ethyl cellulose Nutrition 0.000 description 7
- 229920001249 ethyl cellulose Polymers 0.000 description 7
- 230000007062 hydrolysis Effects 0.000 description 6
- 238000006460 hydrolysis reaction Methods 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000009505 enteric coating Methods 0.000 description 5
- 239000002702 enteric coating Substances 0.000 description 5
- 239000012046 mixed solvent Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000004061 bleaching Methods 0.000 description 4
- 229920003086 cellulose ether Polymers 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 235000019441 ethanol Nutrition 0.000 description 4
- 229920003132 hydroxypropyl methylcellulose phthalate Polymers 0.000 description 4
- 229940031704 hydroxypropyl methylcellulose phthalate Drugs 0.000 description 4
- 150000002596 lactones Chemical class 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 235000011121 sodium hydroxide Nutrition 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- HSHXDCVZWHOWCS-UHFFFAOYSA-N N'-hexadecylthiophene-2-carbohydrazide Chemical compound CCCCCCCCCCCCCCCCNNC(=O)c1cccs1 HSHXDCVZWHOWCS-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000004185 ester group Chemical group 0.000 description 3
- 125000001033 ether group Chemical group 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 3
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 3
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- UKLNMMHNWFDKNT-UHFFFAOYSA-M sodium chlorite Chemical compound [Na+].[O-]Cl=O UKLNMMHNWFDKNT-UHFFFAOYSA-M 0.000 description 3
- 229960002218 sodium chlorite Drugs 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229920000623 Cellulose acetate phthalate Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical group 0.000 description 2
- 239000000783 alginic acid Substances 0.000 description 2
- 235000010443 alginic acid Nutrition 0.000 description 2
- 229920000615 alginic acid Polymers 0.000 description 2
- 229960001126 alginic acid Drugs 0.000 description 2
- 150000004781 alginic acids Chemical class 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- 125000004181 carboxyalkyl group Chemical group 0.000 description 2
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 2
- 229940081734 cellulose acetate phthalate Drugs 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000007907 direct compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007888 film coating Substances 0.000 description 2
- 238000009501 film coating Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 2
- 125000000612 phthaloyl group Chemical group C(C=1C(C(=O)*)=CC=CC1)(=O)* 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- YJLUBHOZZTYQIP-UHFFFAOYSA-N 2-[5-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical group C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NN=C(O1)CC(=O)N1CC2=C(CC1)NN=N2 YJLUBHOZZTYQIP-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-M Butyrate Chemical compound CCCC([O-])=O FERIUCNNQQJTOY-UHFFFAOYSA-M 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Natural products CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 1
- 229920000168 Microcrystalline cellulose Polymers 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical class CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 1
- IYKJEILNJZQJPU-UHFFFAOYSA-N acetic acid;butanedioic acid Chemical compound CC(O)=O.OC(=O)CCC(O)=O IYKJEILNJZQJPU-UHFFFAOYSA-N 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229920003064 carboxyethyl cellulose Polymers 0.000 description 1
- 229920003065 carboxyethylmethyl cellulose Polymers 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 238000006266 etherification reaction Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical group 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 210000004051 gastric juice Anatomy 0.000 description 1
- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 229920013821 hydroxy alkyl cellulose Polymers 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000000968 intestinal effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 235000019813 microcrystalline cellulose Nutrition 0.000 description 1
- 239000008108 microcrystalline cellulose Substances 0.000 description 1
- 229940016286 microcrystalline cellulose Drugs 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000546 pharmaceutical excipient Substances 0.000 description 1
- 229960005382 phenolphthalein Drugs 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Medicinal Preparation (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Description
本発明はオキシカルボン酸型セルロース誘導体
の精製及び造粒方法に関するものである。本願に
おいてオキシカルボン酸型セルロース誘導体は次
のとおり定義される。
セルロース又はヒドロキシアルキルセルロース
のグルコース骨格当り3ケのヒドロキシル基の少
なくとも一部分がカルボキシアルキルエーテル基
(−OCnH2nCOOH)二塩基性カルボン酸にもと
ずく半エステル基から選ばれるものとエーテル基
(−OCnH2o+1)エステル基(−OOCR)から選ば
れるものとで置換されているセルロース誘導体。
但しアルキルは炭素数1〜5のアルキルをnは1
〜5を示しRは炭素数1〜5のアルキル又は高級
脂肪酸残基を示す。オキシカルボン酸型セルロー
ス誘導体としてはセルロースエーテル類、セルロ
ースエステル類及びセルロースエーテルエステル
類が挙げられる。エーテル基又はエステル基とは
セルロースのエーテル化又はエステル化によつて
セルロースに導入される原子団を意味し、エステ
ル基としては例えば酢酸エステル、プロピオン酸
エステル、酪酸エステル、高級脂肪酸エステルな
どがある。
従つてオキシカルボン酸型セルロース誘導体と
しては例えばカルボキシメチルエチルセルロー
ス、カルボキシエチルメチルセルロース、カルボ
キシプロピルメチルセルロース等のカルボキシア
ルキルアルキルセルロース混合エーテル類、ヒド
ロキシプロピルメチルセルロースサクシネート、
ヒドロキシプロピルメチルセルロースフタレー
ト、ヒドロキシプロピルメチルセルロースの酸性
サクシノイル及び酸性フタロイル混合エステル、
ヒドロキシプロピルメチルセルロースの酸性サク
シノイル及びプロピオン酸エステルなどのセルロ
ース混合エーテルエステル類、セルロースアセテ
ートフタレート、セルロースアセテートサクシネ
ートなどのセルロース混合エステル類などが含ま
れる。
係るオキシカルボン酸型セルロース誘導体は腸
溶性コーテイング剤として利用される場合、当然
のことながら胃液には溶解せず腸液に対しては速
やかに溶解することが要求されるほか、経時的に
化学的・物理的変化を起こさないこと、柔軟性に
富んだ均一なコーテイング被膜を形成することが
要求される。
従来、この用途にはセルロース混合エステルの
一種であるセルロースアセテートフタレートが繁
用されていたが、経時的に加水分解を生じ本来の
機能を発揮しないなどの問題があり耐加水分解性
向上を目的として種々の新規な腸溶性コーテイン
グ剤が提案されるに至つている。
係る観点から耐加水分解性向上を主目的として
セルロースに結合する置換基を化学的に安定なエ
ーテル結合とする方法例えば日本特許第649218
号、特公昭57−48530号記載のカルボキシアルキ
ルセルロース誘導体が提案されているし、一方、
一般に加水分解性に問題があるとされるセルロー
スエステル誘導体に属するものであつても耐加水
分解性を改善したものとしてヒドロキシプロピル
メチルセルロースフタレートがあり、更に最近こ
のヒドロキシプロピルメチルセルロースフタレー
トよりも耐加水分解性にすぐれるものとして特開
昭57−63301号記載のセルロースエーテルの酸性
サクシノイル及び酸性フタロイル混合エステル又
は、特公昭57−25008号記載のセルロースエーテ
ルの酸性サクシノイル及び脂肪族モノアシル混合
エステル類等が提案されるに至つている。
しかしながらこれらに提案された基材は各々そ
れぞれに従来品の問題点改善に有効ではあるもの
の必ずしも期待される性能を充分満足していない
というのが実情であり、例えばコーテイング溶媒
に溶解する際、不都合なゲル状不溶物が生じた
り、皮膜形成能が不充分なためコーテイング皮膜
に亀裂が生じたり、更には腸溶性が遅延する等の
不都合な現象が時々生じる。
本発明者らは係る現象に着目し鋭意検討した結
果、該セルロース誘導体の化学構造は種々異なる
ものの基本的にはオキシカルボン酸型セルロース
誘導体でありこれが故に製造プロセス中あるいは
保存時にラクトン等のエステル結合が形成される
ことが、変質の主要因子の一つであることを見い
出した。
係る現象は典型的なオキシカルボン酸の一つで
あるアルギン酸において認められ、4個のウロン
酸中1基のカルボキシル基がラクトンを形成して
いるとの報告もある(三輪知雄、日化、51、738
(1930))。
ところでオキシカルボン酸型セルロース誘導体
が係るラクトン等のエステル化による変質が生じ
た場合、当然のことではあるが有効カルボキシル
基含量の減少に基く腸溶性の低下することは指摘
するまでもない、更にエステル結合に伴なうコー
テイング溶媒への溶解性の低下、溶液粘度の増
加、コーテイング時の被膜形成能の低下等の問題
が生じることとなる。
本発明者らは係るオキシカルボン酸型セルロー
ス誘導体の主要な変質メカニズムを把握した上で
製造工程の見直しを行い不都合な変質を防止すべ
く鋭意検討した結果、本発明を完成するに至つ
た。
即ち、該オキシカルボン酸型セルロース誘導体
はその製造工程において少なくとも一つは酸性下
で処理する工程を含むものでありエステル形成が
極めて重大な変質の一因をなしている。従つて製
造工程での酸性下での処理条件を可能な限り緩和
することが有効である。係る点を主眼に検討し完
成したのが本発明方法であり、オキシカルボン酸
のエステル形成部をアルカリ溶解時に加水分解し
オキシカルボン酸塩となし、可能な限り緩和な条
件下でオキシカルボン酸型となし分子設計上で期
待できる本来の物性を発現させることを骨子とな
すものである。
尚、オキシカルボン酸型セルロース誘導体のハ
イドロゲルを加熱することにより脱水和せしめ固
液分離することが可能なことは公知の事実である
が、前述の如く本発明の最大のポイントは中和す
る際に炭素原子数1〜3の低級アルカノール又は
アセトンを共存させる点にありこれによつて脱水
和温度の低下等の脱水和条件の大巾緩和に有効で
あり品質の劣化も大巾に改善できる点にある。こ
れが本発明の第1の骨子である。
尚、本発明に使用する塩基性物質は該オキシカ
ルボン酸型セルロース誘導体を水に可溶化させる
ものであれば何でもよいが、本発明を有効に実施
するためにはエステル結合をアルカリ溶解時に有
効に加水分解することも重要であり係る観点から
するとエステル形成度の高い高度に変質したもの
を精製する場合には塩基性物質としてはアンモニ
ア等のアミン類よりも苛性ソーダ等の苛性アルカ
リを使用することが好ましい。これが本発明の第
2の骨子である。
この際使用する塩基性物質の使用量は該オキシ
カルボン酸型セルロース誘導体を水溶化するに足
りる量以上であれば特に規制はないが、該オキシ
カルボン酸型セルロース誘導体に含有されるカル
ボキシル基と等量ないし2倍量で充分である。こ
の際本発明を更に有利に実施するためにはエステ
ル化変性しているオキシカルボン酸を充分に加水
分解することが有効であることは指摘するまでも
なく、従つてアルカリ溶解条件も重要な因子とな
るが、これは使用する基材の耐加水分解性、エス
テル化変性度等によつて異なるため一概には言え
ないが、一般には室温で0.5Hr〜24時間程度の処
理で充分である。
尚、オキシカルボン酸型セルロース誘導体の水
溶性塩基塩を入手し得る場合にはそれを水に溶解
して水溶液とすれば良い。
該オキシカルボン酸型セルロース誘導体を溶解
させるために用いる酸は該セルロース誘導体より
も強酸であれば良く、例えば硫酸、塩酸などの無
機酸、ギ酸、酢酸等の有機酸などから任意に選定
することができる。
中和後〜脱水和処理までの系は弱酸性であり、
この間での変質を防止するためには可能な限り短
時間に処理することが肝要であることは指摘する
までもない。
以上述べた本発明における二つの骨子に基き本
発明を実施することにより各基材の分子設計上期
待できうる性能を充分発現させることが可能とな
る。
しかし上記二つの内容のみでは時として実用上
の商品価値、即ち製品白色度の高いものを必要と
される場合や、製品形態として粉体を嫌う場合に
おいて商品価値の面では必ずしも充分満足すべき
結果を与えないことがある。
第一の問題点、製品の白色度に関してである
が、本発明の方法は基本的にアルカリ溶解工程を
経た精製方法であり条件次第では製品白色度が低
下することもあり、高白色度を要求される場合に
は何らかの漂白処理を施すことが必要となること
もある。
本発明者らはかかる要求にも応じるべく漂白方
法についても鋭意検討した結果、漂白剤としては
亜塩素酸ナトリウム等の亜塩素酸塩又は過酸化水
素が有効であり、本発明精製工程において該酸化
剤を共存させることにより簡単に漂白することが
可能であり品質劣化もほとんどないことを見い出
した。これが、本発明の第三の骨子である。この
際、亜塩素酸塩又は過酸化水素の添加量には特に
制限はなく要求される製品漂白度及び原料基材の
白色度によつても異なるが、精製する該オキシカ
ルボン酸型セルロース誘導体の20重量%以下通常
10重量%以下で充分である。この場合、該酸化剤
の添加時間は脱水和工程以前であれば任意であり
特に制限されるものではない。
又、第二の問題点、製品形態に関してである
が、以上の骨子のもとに本発明を実施した場合、
通常得られる製品形態は粒径1mm以下の微粉体で
あるが、使用する際に微粉体では種々の取扱上の
問題が生じ、腸溶性コーテイング剤の分野でも一
般に何らかの形で造粒されているのが常である。
本発明の方法は上述の通り中和に際して炭素原子
数1〜3の低級アルカノール又はアセトンを共存
させることを技術上の大きなポイントとしている
が係る方法は該アルカノール又はケトン無添加の
場合に較べて脱水和条件緩和に有効であるばかり
でなく得られる粒子径を大きくすることにも有効
である。
本発明者らは係る観点から更に鋭意検討した結
果、中和処理する系の固形分濃度及び炭素原子数
1〜3の低級アルカノール又はケトン添加量をコ
ントロールすることにより粒子径1mm以上に容易
に造粒できることを見い出した。これが本発明の
第四の骨子である。この際の固形分濃度及び炭素
原子数1〜3の低級アルカノール又はケトンの添
加量は使用する基材及び必要とする製品粒度によ
り異なり一概には言えないが、一般的に親水性の
大きい基材ほど必要固形分濃度及び必要添加量を
高く設定することが必要となる。通常粒子径1mm
以上のものを得るためには固形分濃度5重量%以
上及び中和時に共存させる炭素原子数1〜3の低
級アルカノール又はアセトン添加量は、溶液量の
1〜30重量%程度であることが必要とされる。
即ち、本発明は以下の各項目を骨子とする高品
位オキシカルボン酸型セルロース誘導体の精製及
び造粒方法に関するものである。
1 水に不溶性のオキシカルボン酸型セルロース
誘導体を塩基性物質を含む水に溶解後、あるい
は該オキシカルボン酸型セルロース誘導体の水
溶性塩基塩を水に溶解した後、該塩基性物質を
中和し得る酸性物質を上記水溶液に撹拌下に添
加、中和する際に炭素原子数1〜3の低級アル
カノール又はアセトンの共存下に中和すること
に依り該オキシカルボン酸型セルロース誘導体
のヒドロゲルを作成し得られたヒドロゲルの脱
水和温度以上に加熱することを特徴とする該オ
キシカルボン酸型セルロース誘導体の精製方
法。
2 1において塩基性物質が苛性アルカリである
ことを特徴とするオキシカルボン酸型セルロー
ス誘導体の精製方法。
3 1、2において該オキシカルボン酸型セルロ
ース誘導体を溶解時又は中和後、亜塩素酸塩又
は過酸化水素を共存させることを特徴とする該
オキシカルボン酸型セルロース誘導体の精製方
法。
4 オキシカルボン酸型セルロース誘導体を亜塩
素酸塩又は過酸化水素の共存下に水中に分散さ
せた後、該オキシカルボン酸型セルロース誘導
体を完全溶解させるに足りる塩基性物質を添加
し溶解することを特徴とする1又は2のオキシ
カルボン酸型セルロース誘導体の精製方法。
5 1〜4において最終的な均一溶液系における
該オキシカルボン酸型セルロース誘導体固形分
濃度5wt%以上及び共存させる炭素原子数1〜
3の低級アルカノール又はアセトンの添加量が
上記溶液量の1〜30重量%であり、粒子径1mm
以上の粒状精製物を得ることを特徴とする該オ
キシカルボン酸型セルロース誘導体の精製方
法。
以上の項目を骨子とする本発明を実施すること
により、オキシカルボン酸のエステル化変性度を
5%以下、条件によつては0.5%以下とすること
が可能となり、オキシカルボン酸型セルロース誘
導体個々の分子設計に応じた物性を充分に発現し
得る高品位の製品を容易に得ることができること
のみならず、高白色度でかつ粒子径1mm以上に造
粒された製品形態を有する実用上のニーズに合致
した物として提供できる。
以上説明した様に本発明を実施することにより
オキシカルボン酸のエステル化変性に基く変質を
防止できるが、本発明を実施することにより得ら
れる効果のいくつかをあげると以下の通りのもの
がある。
1 コーテイング溶媒に対する溶解性が改善され
る。
2 コーテイング溶媒に溶解した場合、同一濃度
であつても溶液粘度が変質物に較べ低下しコー
テイング適性が改善される。
3 造膜性が改善され被膜特性にすぐれたものと
なり耐一液性が向上し必要最低コーテイング量
の低減、コーテイング被膜のヒビ割れ防止等に
有効である。
4 有効カルボキシル基が増すため腸溶性改善に
有効である。
以上の様に本発明を実施することにより従来種
種問題とされていた欠点の改善に極めて有効であ
りその実用的意義は大きいものがある。
以下実施例をもつて本発明を更に詳しく説明す
るが、本発明はその主旨を超えない限り以下の実
施例に限定されるものでない。
尚、以下の例において部及び%は特に指定しな
い限り重量部及び重量%を示すものであり、各種
測定値は以下の方法によつて求めたものである。
(1) 製品粘度
製品を105℃で2時間乾燥し塩化メチレン/
イソプロピルアルコール混合溶媒(89/11:重
量比)に溶解し20%溶液を調整しB型粘度計を
用いて20℃で測定したものである。
(2) 溶状
製品を塩化メチレン/エタノール混合溶媒
(50/50:重量比)に溶解し5%溶液を調整し
該塩化メチレン/エタノール混合溶媒をブラン
クとして光電比色計を用いて室温で溶液の透過
率(T%)を求めたものである(セル層厚10
mm、フイルターなし)。
(3) 白色度
良く粉砕された製品(200メツシユスルー品)
を標準白土を100%として480mμの波長で分光
光電光度計を用いて測定したものである。
(4) エステル化変質度
アルギン酸のラクトン形成度の測定法(三輪
知雄、日化、51、738、(1930))に準じて、カ
ルボキシル基を直接滴定法及び間接滴定法の差
から次式によつて求めた。
エステル化変質度(%)=
カルボキシル基含量(間接滴定法、%)−カルボ
キシル基含量(直接滴定法、%)/カルボキシル基含量
(間接滴定法、%)×100
なお直接滴定法には溶媒としてエタノール/
水混合溶媒(8/2:重量比)、滴定試薬は
0.1NNaOHを用い、間接滴定には溶媒として
0.1NNaOH、滴定試薬としては0.1NH2SO4を
用いた。指示薬としては両滴定法ともフエノー
ルフタレインを用い、カルボキシル基含量は常
法に従つて計算した。
実施例 1
カルボキシメチル基置換度(以下DSと略記)
0.42、エトキシル基DS2.00、製品粘度5720cps、
溶状90.2%、白色度94.5%のカルボキシメチルエ
チルセルロース1部を水15.2部に分散させたのち
0.4N苛性ソーダ6部を添加し撹拌下室温で完全
溶解させたのち、更に5時間保持した。次いでイ
ソプロピルアルコール2部を加えたのち撹拌下に
0.4N硫酸6部を添加し中和することによりカル
ボキシメチルエチルセルロースのハイドロゲルを
得た。このものを撹拌下に水浴中で加熱すると約
60℃で脱水和が始まり固体粒子が析出しはじめ
た。更に液温を70℃まで上げた後、同温度で5分
間保持し次いで熱時ヌツチエを用いて吸引過し
固体粒子を別した。更に液が中性に至るまで
70℃の温水で過洗浄をくり返したのち、70℃で
4時間熱風乾燥して粒子径1mm以下の精製カルボ
キシメチルエチルセルロースを得た。このものは
製品粘度3850cps、溶状94.2%、白色度91.2%、
エステル化変質度0.2%であり、製品粘度及び溶
状測定に供した溶液は完全均一溶液でありゲル状
不溶物は全く認めなかつた。
一方、精製に供した原料カルボキシメチルエチ
ルセルロースのエステル化変質度は10.2%であ
り、製品粘度測定に供した溶液には一部ゲル状不
溶物が含まれるものであり、本発明を実施するこ
とにより得られた精製品に較べ著しく品質の劣る
ものであつた。
実施例 2
実施例1においてアルカリ溶解後の保持時間を
1時間としイソプロピルアルコールの代りにメタ
ノールとした以外は実施例1と同様に処理して粒
子径1mm以下の精製カルボキシメチルエチルセル
ロースを得た。このものは製品粘度4220cps、溶
状93.1%、白色度91.4%、エステル化変質度1.2%
であり製品粘度及び溶状測定に供した溶液は完全
均一溶液でありゲル状不溶物は全く認められなか
つた。
実施例 3
実施例1においてカルボキシメチルエチルセル
ロースの代りにヒドロキシプロピルメチルセルロ
ースフタレート(商品名、HP−55、信越化学工
業株式会社製)を用い、イソプロピルアルコール
の代りにアセトンを1部とした以外は同様に中和
処理しヒドロキシプロピルメチルセルロースフタ
レートのハイドロゲルを得た。このものを水溶上
で撹拌下に加熱すると約55℃で固体粒子が析出し
はじめた。更に液温を65℃まで上げた後同温度で
5分間保持し次いで実施例1と同様に処理し粒子
径1mm以下の精製ヒドロキシメチルプロピルセル
ロースフタレートを得た。
このものは製品粘度1800cps、溶状98.8%、白
色度92.5%、エステル化変質度4.8%であり、製
品粘度及び溶状測定に供した溶液は完全均一溶液
でありゲル状不溶物は全く認めなかつた。
一方、精製に供した原料ヒドロキシメチルプロ
ピルセルロースフタレートは製品粘度2200cps、
溶状98.2%、白色度94.5%であつたが、エステル
化変質度は13.8%と極めて高いものであつた。
実施例 4
カルボキシエチル基DS0.56、エトキシル基
DS1.81のカルボキシエチルエチルセルロース1
部を水11部に分散させたのち48%苛性ソーダ水溶
液0.2部を添加し撹拌下室温で完全溶解させたの
ち更に5時間保持した。次いでイソプロピルアル
コール1部を加えたのち10%硫酸を添加し系のPH
を3.2とし得られたカルボキシエチルエチルセル
ロースのヒドロゲルを撹拌下に水浴中で加熱する
と約60℃で脱水和が始まり固体粒子が析出しはじ
めた。更に液温を75℃まで上げた後、同温度で5
分間保持し次いで実施例1と同様に処理し粒子径
約2〜3mmに造粒された精製カルボキシエチルエ
チルセルロースを得た。
このものは製品粘度2300cps、溶状94.5%、白
色度93.0%、エステル化変質度0.8%であり製品
粘度及び溶状測定に供した溶液は完全均一溶液で
ありゲル状不溶物は全く認めなかつた。
一方、精製に供した原料カルボキシエチルエチ
ルセルロースは製品粘度2800cps、溶状92.8%、
白色度95.2%、エステル化変質度8.7%であつた。
比較例 1
実施例1に使用したのと同一のカルボキシメチ
ルエチルセルロースを使用しイソプロピルアルコ
ールを全く添加しない以外は全て実施例1と同様
にカルボキシメチルエチルセルロースのハイドロ
ゲルを得た。このものを撹拌下に水浴中で加熱し
たが実施例1と異なり60℃では脱水和は開始せず
約65℃から固体粒子が析出しはじめた。更に液温
を70℃まで上げたが脱水和が不充分なため80℃ま
で上げ同温度で5分間保持したのち以下は実施例
1と同様に処理し精製カルボキシメチルエチルセ
ルロースを得た。
尚、この際脱水和が不充分なためか、脱水和後
の吸引過性が極めて悪く、製品粘度4120cps、
溶状92.8%、白色度91.0%、エステル化変質度5.3
%であり実施例1の場合に較べエステル化変質度
は極めて高いものであつた。
比較例 2
実施例4に使用したのと同一のカルボキシエチ
ルエチルセルロースを使用しイソプロピルアルコ
ールを全く添加しない以外は全て実施例4と同様
に処理しカルボキシエチルエチルセルロースのハ
イドロゲルを得た。このものと撹拌下に水浴中で
加熱したが、実施例4とは異なり60℃では脱水和
は開始せず、約65℃から固体粒子が析出しはじめ
た。更に液温を80℃まで上げ同温度で5分間保持
したのち以下は実施例4と同様に処理し精製カル
ボキシエチルエチルセルロースを得た。
尚、この際脱水和が不充分なためか、脱水和後
の吸引過性が悪く、製品粒子径も1mm以上のも
のから1mm以下の微粒子と巾広く実施例4に比較
し製品造粒効果の点でも著しく劣るものであつ
た。
実施例 5
カルボキシメチル基DS0.50、エトキシル基
DS2.05、製品粘度6240cps、溶状92.0%、白色度
93.2%のカルボキシメチルエチルセルロース1部
を水11部に分散させたのち48%苛性ソーダ水溶液
0.25部を添加し撹拌下室温で完全溶解させたの
ち、更に室温で12時間保持した。次いでイソプロ
ピルアルコール1部を添加し更に10%亜塩素酸ナ
トリウム0.05部を加えたのち10%硫酸で系のPHを
3.2とし得られたカルボキシメチルエチルセルロ
ースのハイドロゲルを撹拌下に水浴中で加熱する
と約60℃で脱水和が始まり固体粒子が析出しはじ
めた。更に液温を70℃まで上げた後同温度で5分
間保持し、次いで熱時ヌツチエを用いて吸引過
し固体粒子を別した。更に液が中性に至るま
で70℃の温水で過洗浄をくり返したのち70℃で
6時間熱風乾燥して粒子径2〜3mmに造粒された
精製カルボキシエチルセルロースを得た。
このものは製品粘度3200cps、溶状95.%、白色
度97.0%、エステル化変質度0.0%であり製品粘
度及び溶状測定に供した溶液は完全均一溶液であ
り、ゲル状不溶物は全く認めなかつた。
一方、精製に供した原料カルボキシメチルエチ
ルセルロースのエステル化変質度は9.8%であり
製品粘度測定に供した溶液には一部ゲル状不溶物
が含まれるものであり、本発明を実施することに
依り、得られた精製品に較べ著しく品質の劣るも
のであつた。
実施例 6
実施例5に使用したのと同一のカルボキシメチ
ルエチルセルロース1部を水9部に分散させたの
ち30%過酸化水素水0.1部を添加し室温で1時間
撹拌したのちヌツチエで吸引過した。得られた
湿カルボキシメチルエチルセルロース1.8部を水
9.2部に分散させたのち、亜塩素酸ナトリウムを
全く添加しなかつた以外は全て実施例5と同様に
処理し粒子径2〜3mmに造粒された精製カルボキ
シメチルエチルセルロースを得た。
このものは製品粘度3360cps、溶状95.0%、白
色度95.0%エステル化変質度0.1%であり、製品
粘度及び溶状測定に供した溶液は完全均一溶液で
ありゲル状不溶物は全く認めなかつた。
〔フイルムコーテイングテスト結果〕
次に本発明を実施することによつて得られる精
製品の腸溶性コーテイング剤としての品質を実際
に錠剤にコーテイングすることに依つてチエツク
した。
(1) コーテイングテスト用素錠の調整
微結晶セルロース(旭化成工業株式会社製、
商品名アビセル):速崩壊性直接打錠用賦形剤
(フロイント産業株式会社製、商品名パーフイ
ラー101)=1:1の混合物を直接打錠で一錠約
200mg、直径8mmの錠剤を得た。
(2) コーテイング液の調整
塩化メチレン/エチルアルコール混合溶媒
(1/1)11.5部に腸溶性基材1部及びマイバ
セツト9−40T0.1部に溶解し均一溶液となし
コーテイング液とした。
(3) コーテイング操作及び評価
自動フイルムコーテイングパン(FM−型
フロイント産業株式会社製)に上記素錠1Kgを
仕込み上記処方のコーテイング液を約8ml/
minの液量でスプレーし素錠上に素錠に対して
約5〜10%のコーテイング皮膜を被した。この
間コーテイングパンは回転下(14r.p.m.)にあ
り60〜70℃の乾燥空気を用いて乾燥した。所定
量のスプレー終了後、同様な乾燥空気で20分間
乾燥した。得られたコーテイング錠剤は肉眼で
観察することによりその膜のひび割れの有無を
確かめ、更に日本薬局方(第十改正)記載の崩
壊試験法に従つて腸溶性の評価を行つた。
結果を第一表にまとめて示すが、本発明を実施
することによりコーテイング適性が改良され耐一
液性が改善されることのみならず、二液崩壊性も
著しく改善され各基剤の分子設計に基く機能を充
分に発現できることは明らかである。
The present invention relates to a method for purifying and granulating oxycarboxylic acid type cellulose derivatives. In this application, the oxycarboxylic acid type cellulose derivative is defined as follows. At least a portion of the three hydroxyl groups per glucose skeleton of cellulose or hydroxyalkylcellulose are selected from carboxyalkyl ether groups (-OCnH 2 nCOOH), half-ester groups based on dibasic carboxylic acids, and ether groups (-OCnH 2o+1 ) Cellulose derivative substituted with one selected from ester groups (-OOCR).
However, alkyl is an alkyl having 1 to 5 carbon atoms, and n is 1.
~5, and R represents an alkyl or higher fatty acid residue having 1 to 5 carbon atoms. Examples of the oxycarboxylic acid type cellulose derivatives include cellulose ethers, cellulose esters, and cellulose ether esters. The term ether group or ester group refers to an atomic group introduced into cellulose through etherification or esterification of cellulose, and examples of the ester group include acetate, propionate, butyrate, and higher fatty acid ester. Therefore, examples of oxycarboxylic acid cellulose derivatives include carboxyalkylalkylcellulose mixed ethers such as carboxymethylethylcellulose, carboxyethylmethylcellulose, and carboxypropylmethylcellulose, hydroxypropylmethylcellulose succinate,
Hydroxypropyl methylcellulose phthalate, acid succinoyl and acid phthaloyl mixed esters of hydroxypropyl methylcellulose,
Included are cellulose mixed ether esters such as acidic succinoyl and propionate esters of hydroxypropyl methylcellulose, cellulose mixed esters such as cellulose acetate phthalate, and cellulose acetate succinate. When such oxycarboxylic acid type cellulose derivatives are used as enteric coating agents, they are naturally required to not dissolve in gastric juices but to dissolve quickly in intestinal fluids, and they also require chemical resistance over time. It is required that no physical changes occur and that a highly flexible and uniform coating film is formed. Previously, cellulose acetate phthalate, a type of cellulose mixed ester, had been frequently used for this purpose, but there were problems such as it hydrolyzed over time and did not perform its original function, so it was used to improve its hydrolysis resistance. Various new enteric coating agents have been proposed. From this point of view, a method in which the substituents bonded to cellulose are chemically stable ether bonds with the main purpose of improving hydrolysis resistance, for example, Japanese Patent No. 649218
The carboxyalkyl cellulose derivatives described in Japanese Patent Publication No. 57-48530 have been proposed;
Hydroxypropyl methylcellulose phthalate is a type of cellulose ester derivative that is generally thought to have problems with hydrolysis, but has improved hydrolysis resistance. Acidic succinoyl and acidic phthaloyl mixed esters of cellulose ethers described in JP-A No. 57-63301 and acidic succinoyl and aliphatic monoacyl mixed esters of cellulose ethers described in JP-B No. 57-25008 have been proposed. It has reached the point where However, although each of these proposed base materials is effective in improving the problems of conventional products, the reality is that they do not necessarily fully satisfy the expected performance. Inconvenient phenomena sometimes occur, such as formation of gel-like insoluble matter, cracking of the coating film due to insufficient film-forming ability, and furthermore, delay in enteric coating. The present inventors have focused on this phenomenon and have conducted extensive studies. As a result, although the chemical structure of the cellulose derivative varies, it is basically an oxycarboxylic acid type cellulose derivative, and because of this, ester bonds such as lactones are bonded during the manufacturing process or during storage. We found that the formation of is one of the main factors of alteration. Such a phenomenon is observed in alginic acid, which is a typical oxycarboxylic acid, and there is also a report that one carboxyl group in four uronic acids forms a lactone (Tomoo Miwa, Nikka, 51 , 738
(1930)). By the way, it goes without saying that when an oxycarboxylic acid type cellulose derivative undergoes deterioration due to esterification of lactone, etc., its enteric properties are reduced due to a decrease in the effective carboxyl group content. Problems such as a decrease in solubility in a coating solvent, an increase in solution viscosity, and a decrease in film-forming ability during coating occur due to bonding. The present inventors have grasped the main deterioration mechanism of the oxycarboxylic acid type cellulose derivative, reviewed the manufacturing process, and conducted intensive studies to prevent inconvenient deterioration, and as a result, have completed the present invention. That is, the production process of the oxycarboxylic acid type cellulose derivative includes at least one step of treatment under acidic conditions, and ester formation is a very serious cause of deterioration. Therefore, it is effective to relax the treatment conditions under acidic conditions in the manufacturing process as much as possible. The method of the present invention was developed after considering these points as the main focus, and the ester-forming part of oxycarboxylic acid is hydrolyzed into an oxycarboxylic acid salt when dissolved in an alkali, and the oxycarboxylic acid form is converted into an oxycarboxylic acid salt under the mildest possible conditions. The main objective is to express the original physical properties that can be expected from the molecular design. It is a well-known fact that it is possible to dehydrate and separate solid-liquid by heating a hydrogel of an oxycarboxylic acid type cellulose derivative, but as mentioned above, the main point of the present invention is to The point is that lower alkanol having 1 to 3 carbon atoms or acetone is allowed to coexist with the product, and this is effective in greatly easing dehydration conditions such as lowering the dehydration temperature, and can also greatly improve quality deterioration. It is in. This is the first gist of the present invention. The basic substance used in the present invention may be any substance as long as it can solubilize the oxycarboxylic cellulose derivative in water, but in order to effectively carry out the present invention, it is necessary to effectively dissolve the ester bond during alkali dissolution. Hydrolysis is also important, and from this point of view, when refining highly denatured products with a high degree of ester formation, it is better to use caustic alkalis such as caustic soda rather than amines such as ammonia as the basic substance. preferable. This is the second gist of the invention. There is no particular restriction on the amount of the basic substance used at this time as long as it is at least an amount sufficient to water-solubilize the oxycarboxylic acid cellulose derivative; Amount or double the amount is sufficient. Needless to say, in order to carry out the present invention more advantageously, it is effective to sufficiently hydrolyze the esterified oxycarboxylic acid, and therefore, the alkaline dissolution conditions are also an important factor. However, since this varies depending on the hydrolysis resistance of the base material used, the degree of esterification modification, etc., it cannot be stated unconditionally, but generally, treatment at room temperature for about 0.5 hours to 24 hours is sufficient. Incidentally, if a water-soluble base salt of an oxycarboxylic acid cellulose derivative is available, it may be dissolved in water to form an aqueous solution. The acid used to dissolve the oxycarboxylic acid type cellulose derivative may be any acid stronger than the cellulose derivative, and may be arbitrarily selected from inorganic acids such as sulfuric acid and hydrochloric acid, and organic acids such as formic acid and acetic acid. can. The system from neutralization to dehydration treatment is weakly acidic,
It goes without saying that in order to prevent deterioration during this time, it is important to carry out the treatment in as short a time as possible. By carrying out the present invention based on the two main points of the present invention described above, it becomes possible to fully exhibit the performance that can be expected from the molecular design of each base material. However, the above two contents alone may not necessarily result in satisfactory commercial value in terms of practical commercial value, that is, in cases where a product with a high degree of whiteness is required, or in cases where powder is disliked as a product form. may not be given. Regarding the first problem, the whiteness of the product, the method of the present invention is basically a purification method that goes through an alkali dissolution step, and depending on the conditions, the whiteness of the product may decrease, so a high whiteness is required. In some cases, it may be necessary to perform some bleaching treatment. The present inventors have conducted intensive studies on bleaching methods in order to meet such demands, and have found that chlorites such as sodium chlorite or hydrogen peroxide are effective as bleaching agents, and that the oxidation It has been found that bleaching can be easily carried out by coexisting with a bleaching agent, and there is almost no deterioration in quality. This is the third gist of the present invention. At this time, the amount of chlorite or hydrogen peroxide added is not particularly limited and varies depending on the required bleaching degree of the product and the whiteness of the raw material base material. Usually less than 20% by weight
10% by weight or less is sufficient. In this case, the addition time of the oxidizing agent is arbitrary as long as it is before the dehydration step and is not particularly limited. Regarding the second problem, regarding the product form, when the present invention is implemented based on the above outline,
The product form that is normally obtained is a fine powder with a particle size of 1 mm or less, but when used, fine powder causes various handling problems, and even in the field of enteric coating agents, it is generally granulated in some form. is always the case.
As mentioned above, the major technical point of the method of the present invention is to coexist with a lower alkanol having 1 to 3 carbon atoms or acetone during neutralization, but this method is more dehydrating than in the case where the alkanol or ketone is not added. This is effective not only for relaxing the sum conditions, but also for increasing the particle size obtained. As a result of further intensive studies from this point of view, the present inventors found that by controlling the solid content concentration of the neutralization treatment system and the amount of lower alkanol or ketone having 1 to 3 carbon atoms added, it is possible to easily produce particles with a diameter of 1 mm or more. I found out that it can be made into grains. This is the fourth gist of the present invention. At this time, the solid content concentration and the amount of lower alkanol or ketone containing 1 to 3 carbon atoms to be added vary depending on the base material used and the required product particle size, but it is generally not possible to make a general statement about the base material with high hydrophilicity. It becomes necessary to set the required solid content concentration and the required addition amount higher as the amount increases. Normal particle size 1mm
In order to obtain the above, it is necessary that the solid content concentration is 5% by weight or more, and the amount of lower alkanol with 1 to 3 carbon atoms or acetone added during neutralization is approximately 1 to 30% by weight of the solution volume. It is said that That is, the present invention relates to a method for purifying and granulating high-grade oxycarboxylic acid type cellulose derivatives, which is based on the following items. 1. After dissolving a water-insoluble oxycarboxylic acid type cellulose derivative in water containing a basic substance, or after dissolving a water-soluble base salt of the oxycarboxylic acid type cellulose derivative in water, neutralize the basic substance. A hydrogel of the oxycarboxylic acid type cellulose derivative is created by adding the obtained acidic substance to the above aqueous solution under stirring and neutralizing it in the presence of a lower alkanol having 1 to 3 carbon atoms or acetone. A method for purifying the oxycarboxylic acid type cellulose derivative, which comprises heating to a temperature higher than the dehydration temperature of the obtained hydrogel. 2. A method for purifying an oxycarboxylic acid type cellulose derivative in 1, characterized in that the basic substance is caustic alkali. 3. A method for purifying the oxycarboxylic acid type cellulose derivative in 1 and 2, which comprises allowing chlorite or hydrogen peroxide to coexist during dissolution or after neutralization of the oxycarboxylic acid type cellulose derivative. 4 After dispersing the oxycarboxylic acid type cellulose derivative in water in the coexistence of chlorite or hydrogen peroxide, adding and dissolving a basic substance sufficient to completely dissolve the oxycarboxylic acid type cellulose derivative. A method for purifying oxycarboxylic acid type cellulose derivatives characterized by 1 or 2. 5 In 1 to 4, the solid content concentration of the oxycarboxylic acid type cellulose derivative in the final homogeneous solution system is 5 wt% or more and the number of coexisting carbon atoms is 1 to 1.
The amount of lower alkanol or acetone added in step 3 is 1 to 30% by weight of the above solution amount, and the particle size is 1 mm.
A method for purifying the oxycarboxylic acid type cellulose derivative, which comprises obtaining the above granular purified product. By carrying out the present invention based on the above-mentioned items, it is possible to reduce the degree of esterification modification of oxycarboxylic acid to 5% or less, depending on the conditions, to 0.5% or less. There is a practical need not only to be able to easily obtain a high-quality product that can fully exhibit physical properties according to the molecular design of the product, but also to have a product form that has high whiteness and is granulated to a particle size of 1 mm or more. It can be provided as a product that meets the following. As explained above, by implementing the present invention, deterioration due to esterification of oxycarboxylic acids can be prevented, but some of the effects obtained by implementing the present invention are as follows. . 1. Solubility in coating solvents is improved. 2. When dissolved in a coating solvent, the solution viscosity is lower than that of a modified substance even at the same concentration, improving coating suitability. 3. Film-forming properties are improved, film properties are improved, one-component resistance is improved, and it is effective in reducing the required minimum amount of coating and preventing cracking of the coating film. 4 Effective in improving enteric properties as the number of available carboxyl groups increases. As described above, by carrying out the present invention, it is extremely effective in improving various drawbacks that have been considered as problems in the past, and has great practical significance. The present invention will be explained in more detail below with reference to Examples, but the present invention is not limited to the following Examples unless the gist thereof is exceeded. In the following examples, parts and % indicate parts by weight and % by weight unless otherwise specified, and various measured values were determined by the following methods. (1) Product viscosity The product was dried at 105°C for 2 hours and mixed with methylene chloride/
A 20% solution was prepared by dissolving it in an isopropyl alcohol mixed solvent (89/11: weight ratio) and was measured at 20°C using a B-type viscometer. (2) Solution Dissolve the product in a methylene chloride/ethanol mixed solvent (50/50: weight ratio) to prepare a 5% solution. Using the methylene chloride/ethanol mixed solvent as a blank, measure the solution at room temperature using a photoelectric colorimeter. Transmittance (T%) is calculated (cell layer thickness 10
mm, without filter). (3) Whiteness: Well-ground product (200 mesh through product)
was measured using a spectrophotometer at a wavelength of 480 mμ using standard clay as 100%. (4) Degree of esterification modification According to the method for measuring the degree of lactone formation of alginic acid (Tomoo Miwa, Nikka, 51 , 738, (1930)), the carboxyl group was determined by the following formula from the difference between the direct titration method and the indirect titration method. I turned and asked. Degree of esterification alteration (%) = Carboxyl group content (indirect titration method, %) - Carboxyl group content (direct titration method, %) / carboxyl group content (indirect titration method, %) x 100 Note that the direct titration method uses a solvent as a solvent. ethanol/
Water mixed solvent (8/2: weight ratio), titration reagent
Use 0.1NNaOH as solvent for indirect titration.
0.1NNaOH and 0.1NH 2 SO 4 were used as the titration reagent. Phenol phthalein was used as an indicator in both titration methods, and the carboxyl group content was calculated according to a conventional method. Example 1 Degree of carboxymethyl group substitution (hereinafter abbreviated as DS)
0.42, ethoxyl group DS2.00, product viscosity 5720cps,
After dispersing 1 part of carboxymethylethylcellulose with a solution of 90.2% and a whiteness of 94.5% in 15.2 parts of water,
After adding 6 parts of 0.4N caustic soda and completely dissolving the mixture at room temperature with stirring, the mixture was maintained for an additional 5 hours. Next, add 2 parts of isopropyl alcohol and stir.
A carboxymethylethyl cellulose hydrogel was obtained by neutralizing by adding 6 parts of 0.4N sulfuric acid. When heated in a water bath with stirring, approximately
At 60°C, dehydration began and solid particles began to precipitate. After the temperature of the liquid was further raised to 70°C, it was held at the same temperature for 5 minutes and then suctioned using a hot nuttie to separate solid particles. Further until the liquid becomes neutral
After repeated washing with hot water at 70°C, the product was dried with hot air at 70°C for 4 hours to obtain purified carboxymethylethyl cellulose with a particle size of 1 mm or less. This product has a product viscosity of 3850 cps, a solution of 94.2%, a whiteness of 91.2%,
The degree of esterification alteration was 0.2%, and the solution used for product viscosity and solubility measurements was a completely homogeneous solution, with no gel-like insoluble matter observed at all. On the other hand, the degree of esterification alteration of the raw material carboxymethylethyl cellulose subjected to purification was 10.2%, and the solution used for product viscosity measurement contained some gel-like insoluble matter. The quality was significantly inferior to that of the purified product obtained. Example 2 Purified carboxymethylethylcellulose having a particle size of 1 mm or less was obtained in the same manner as in Example 1 except that the holding time after dissolution with the alkali was 1 hour and methanol was used instead of isopropyl alcohol. This product has a product viscosity of 4220 cps, solubility 93.1%, whiteness 91.4%, and esterification degree 1.2%.
The solution used for product viscosity and solubility measurements was a completely homogeneous solution, and no gel-like insoluble matter was observed. Example 3 Same as Example 1 except that hydroxypropyl methyl cellulose phthalate (trade name, HP-55, manufactured by Shin-Etsu Chemical Co., Ltd.) was used instead of carboxymethyl ethyl cellulose, and 1 part of acetone was used instead of isopropyl alcohol. A hydrogel of hydroxypropyl methylcellulose phthalate was obtained by neutralization treatment. When this material was heated over an aqueous solution with stirring, solid particles began to precipitate at about 55°C. The liquid temperature was further raised to 65°C, held at the same temperature for 5 minutes, and then treated in the same manner as in Example 1 to obtain purified hydroxymethylpropyl cellulose phthalate having a particle size of 1 mm or less. This product had a product viscosity of 1800 cps, a solution state of 98.8%, a whiteness of 92.5%, and a degree of esterification alteration of 4.8%.The solution used for measuring the product viscosity and solution state was a completely homogeneous solution, and no gel-like insoluble matter was observed. On the other hand, the raw material hydroxymethylpropyl cellulose phthalate used for purification has a product viscosity of 2200 cps,
The solubility was 98.2% and the whiteness was 94.5%, but the degree of esterification alteration was extremely high at 13.8%. Example 4 Carboxyethyl group DS0.56, ethoxyl group
Carboxyethylethylcellulose 1 with DS1.81
0.2 parts of a 48% aqueous solution of caustic soda was added thereto, and the mixture was completely dissolved at room temperature with stirring, and then maintained for an additional 5 hours. Next, add 1 part of isopropyl alcohol and then 10% sulfuric acid to adjust the pH of the system.
When the hydrogel of carboxyethyl ethylcellulose obtained with a temperature of 3.2 was heated in a water bath with stirring, dehydration began at about 60°C and solid particles began to precipitate. After further raising the liquid temperature to 75℃,
The mixture was held for a minute and then treated in the same manner as in Example 1 to obtain purified carboxyethyl ethyl cellulose granulated to a particle size of about 2 to 3 mm. This product had a product viscosity of 2300 cps, a solution state of 94.5%, a whiteness of 93.0%, and a degree of esterification alteration of 0.8%. The solution used for measuring the product viscosity and solution state was a completely homogeneous solution, and no gel-like insoluble matter was observed at all. On the other hand, the raw material carboxyethyl ethyl cellulose used for purification has a product viscosity of 2800 cps, a solubility of 92.8%,
The whiteness was 95.2% and the degree of esterification alteration was 8.7%. Comparative Example 1 A hydrogel of carboxymethylethylcellulose was obtained in the same manner as in Example 1 except that the same carboxymethylethylcellulose used in Example 1 was used and no isopropyl alcohol was added. This product was heated in a water bath with stirring, but unlike Example 1, dehydration did not start at 60°C and solid particles began to precipitate at about 65°C. The liquid temperature was further raised to 70°C, but dehydration was insufficient, so the temperature was raised to 80°C and held at the same temperature for 5 minutes.Then, the process was carried out in the same manner as in Example 1 to obtain purified carboxymethylethyl cellulose. At this time, perhaps due to insufficient dehydration, the suction properties after dehydration were extremely poor, and the product viscosity was 4120 cps.
Solubility 92.8%, whiteness 91.0%, esterification degree 5.3
%, and compared to Example 1, the degree of esterification modification was extremely high. Comparative Example 2 A hydrogel of carboxyethyl ethyl cellulose was obtained in the same manner as in Example 4 except that the same carboxyethyl ethyl cellulose used in Example 4 was used and no isopropyl alcohol was added. This material was heated in a water bath with stirring, but unlike Example 4, dehydration did not start at 60°C, and solid particles began to precipitate at about 65°C. The liquid temperature was further raised to 80° C. and maintained at the same temperature for 5 minutes, and then treated in the same manner as in Example 4 to obtain purified carboxyethyl ethyl cellulose. At this time, perhaps due to insufficient dehydration, the suction properties after dehydration were poor, and the product particle size varied widely from 1 mm or more to fine particles of 1 mm or less, and compared to Example 4, the product granulation effect was poor. It was also significantly inferior. Example 5 Carboxymethyl group DS0.50, ethoxyl group
DS2.05, product viscosity 6240cps, solution 92.0%, whiteness
Disperse 1 part of 93.2% carboxymethylethyl cellulose in 11 parts of water, then add 48% caustic soda aqueous solution.
After adding 0.25 parts and completely dissolving at room temperature while stirring, the mixture was further kept at room temperature for 12 hours. Next, 1 part of isopropyl alcohol was added, and then 0.05 part of 10% sodium chlorite was added, and the pH of the system was adjusted with 10% sulfuric acid.
When the carboxymethylethylcellulose hydrogel obtained in 3.2 was heated in a water bath with stirring, dehydration began at about 60°C and solid particles began to precipitate. The liquid temperature was further raised to 70°C, held at the same temperature for 5 minutes, and then suctioned through a hot nuttie to separate solid particles. Further, the solution was repeatedly washed with hot water at 70°C until the liquid became neutral, and then dried with hot air at 70°C for 6 hours to obtain purified carboxyethyl cellulose granulated to a particle size of 2 to 3 mm. This product had a product viscosity of 3200 cps, a solubility of 95.%, a whiteness of 97.0%, and a degree of esterification alteration of 0.0%.The solution used for measuring the product viscosity and solubility was a completely homogeneous solution, and no gel-like insoluble matter was observed. . On the other hand, the degree of esterification alteration of the raw material carboxymethylethyl cellulose subjected to purification was 9.8%, and the solution used for product viscosity measurement contained some gel-like insoluble matter. The quality was significantly inferior to that of the purified product obtained. Example 6 1 part of the same carboxymethylethyl cellulose used in Example 5 was dispersed in 9 parts of water, 0.1 part of 30% hydrogen peroxide solution was added, and the mixture was stirred at room temperature for 1 hour, and then filtered by suction using a Nutsuie filter. . Add 1.8 parts of the obtained wet carboxymethylethylcellulose to water.
After dispersing in 9.2 parts, the same procedure as in Example 5 was carried out except that no sodium chlorite was added, to obtain purified carboxymethylethyl cellulose granulated to a particle size of 2 to 3 mm. This product had a product viscosity of 3360 cps, a solution state of 95.0%, a whiteness of 95.0%, and a degree of esterification alteration of 0.1%. The solution used for measuring the product viscosity and solution state was a completely homogeneous solution, and no gel-like insoluble matter was observed. [Film Coating Test Results] Next, the quality of the purified product obtained by carrying out the present invention as an enteric coating agent was checked by actually coating tablets. (1) Preparation of uncoated tablets for coating test Microcrystalline cellulose (manufactured by Asahi Kasei Corporation,
Approximately one tablet is made by direct compression of a 1:1 mixture of: (trade name: Avicel): Rapidly disintegrating excipient for direct compression (manufactured by Freund Sangyo Co., Ltd., trade name: Perfiller 101)
A tablet of 200 mg and a diameter of 8 mm was obtained. (2) Preparation of coating solution 1 part of enteric base material and 0.1 part of Mybaset 9-40T were dissolved in 11.5 parts of methylene chloride/ethyl alcohol mixed solvent (1/1) to obtain a homogeneous solution and a coating solution. (3) Coating operation and evaluation Place 1 kg of the above uncoated tablets in an automatic film coating pan (FM-type manufactured by Freund Sangyo Co., Ltd.) and add approximately 8 ml of the coating liquid of the above formulation.
The solution was sprayed at a liquid volume of 10 min to cover the uncoated tablets with a coating film of about 5 to 10% of the uncoated tablets. During this time, the coating pan was under rotation (14 rpm) and dried using dry air at 60-70°C. After spraying a predetermined amount, it was dried with the same dry air for 20 minutes. The obtained coated tablets were visually observed to check for cracks in the film, and enteric properties were evaluated according to the disintegration test method described in the Japanese Pharmacopoeia (10th edition). The results are summarized in Table 1. By carrying out the present invention, not only the coating suitability is improved and the one-component resistance is improved, but also the two-component disintegration property is significantly improved, and the molecular design of each base material is improved. It is clear that the functions based on this can be fully expressed.
【表】【table】
Claims (1)
誘導体を塩基性物質を含む水に溶解後あるいは該
オキシカルボン酸型セルロース誘導体の水溶性塩
基塩を水に溶解した後該塩基性物質を中和し得る
酸性物質を上記水溶液に撹拌下に添加、中和する
に際し炭素原子数1〜3の低級アルカノール又は
アセトンの共存下に中和することに依り該オキシ
カルボン酸型セルロース誘導体のヒドロゲルを作
成し得られたヒドロゲルの脱水和温度以上に加熱
することを特徴とする該オキシカルボン酸型セル
ロース誘導体の精製方法。 2 塩基性物質が苛性アルカリであることを特徴
とする特許請求の範囲第1項記載の該オキシカル
ボン酸型セルロース誘導体の精製方法。 3 オキシカルボン酸型セルロース誘導体を溶解
時又は中和後、亜塩素酸塩又は過酸化水素を共存
させることを特徴とする特許請求の範囲第1項又
は第2項のオキシカルボン酸型セルロース誘導体
の精製方法。 4 オキシカルボン酸型セルロース誘導体を亜塩
素酸塩又は過酸化水素の共存下に水中に分散させ
た後、該オキシカルボン酸型セルロース誘導体を
完全溶解するに足りる塩基性物質を添加し溶解す
ることを特徴とする特許請求の範囲第1項又は第
2項のオキシカルボン酸型セルロース誘導体の精
製方法。 5 最終的な均一水溶液系における該オキシカル
ボン酸型セルロース誘導体固形分濃度5wt%以上
及び共存させる炭素原子数1〜3の低級アルカノ
ール又はアセトンの添加量が上記溶液量の1〜30
重量%であり、粒子径1mm以上の粒状精製物を得
ることを特徴とする特許請求の範囲第1〜4項の
いずれかのオキシカルボン酸型セルロース誘導体
の精製方法。[Scope of Claims] 1. After dissolving a water-insoluble oxycarboxylic acid type cellulose derivative in water containing a basic substance, or after dissolving a water-soluble base salt of the oxycarboxylic acid type cellulose derivative in water, the basic substance A hydrogel of the oxycarboxylic acid type cellulose derivative is obtained by adding an acidic substance capable of neutralizing the hydroxycarboxylic acid type cellulose derivative to the above aqueous solution while stirring, and neutralizing it in the presence of a lower alkanol having 1 to 3 carbon atoms or acetone. A method for purifying the oxycarboxylic acid type cellulose derivative, which comprises heating to a temperature higher than the dehydration temperature of the hydrogel obtained. 2. The method for purifying the oxycarboxylic acid type cellulose derivative according to claim 1, wherein the basic substance is a caustic alkali. 3. The oxycarboxylic acid type cellulose derivative according to claim 1 or 2, characterized in that chlorite or hydrogen peroxide is allowed to coexist with the oxycarboxylic acid type cellulose derivative during dissolution or after neutralization. Purification method. 4 After dispersing the oxycarboxylic acid type cellulose derivative in water in the coexistence of chlorite or hydrogen peroxide, add and dissolve a basic substance sufficient to completely dissolve the oxycarboxylic acid type cellulose derivative. A method for purifying an oxycarboxylic acid type cellulose derivative according to claim 1 or 2, characterized by: 5 The solid content concentration of the oxycarboxylic acid type cellulose derivative in the final homogeneous aqueous solution system is 5 wt% or more, and the added amount of lower alkanol or acetone having 1 to 3 carbon atoms to be coexisting is 1 to 30% of the above solution amount.
% by weight and a granular purified product having a particle size of 1 mm or more is obtained. 5. A method for purifying an oxycarboxylic acid type cellulose derivative according to any one of claims 1 to 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13574183A JPS6031501A (en) | 1983-07-27 | 1983-07-27 | Purification of hydroxycarboxylic acid-form cellulose derivative |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13574183A JPS6031501A (en) | 1983-07-27 | 1983-07-27 | Purification of hydroxycarboxylic acid-form cellulose derivative |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6031501A JPS6031501A (en) | 1985-02-18 |
| JPS6355525B2 true JPS6355525B2 (en) | 1988-11-02 |
Family
ID=15158782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13574183A Granted JPS6031501A (en) | 1983-07-27 | 1983-07-27 | Purification of hydroxycarboxylic acid-form cellulose derivative |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6031501A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0497985B1 (en) * | 1990-08-24 | 1998-07-22 | Shin-Etsu Chemical Co., Ltd. | Coating base for pharmaceutical film and production thereof |
| EP1356825B1 (en) * | 2001-01-31 | 2005-11-02 | Asahi Kasei Chemicals Corporation | Process for producing aqueous cellulose derivative dispersion |
| KR100387126B1 (en) * | 2001-04-19 | 2003-06-12 | 삼성정밀화학 주식회사 | A purification method of hydroxypropylmethyl cellulose phthalate |
| JP2006241374A (en) * | 2005-03-04 | 2006-09-14 | Dai Ichi Kogyo Seiyaku Co Ltd | Method for producing carboxymethylcellulose salt |
-
1983
- 1983-07-27 JP JP13574183A patent/JPS6031501A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6031501A (en) | 1985-02-18 |
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