JPS6365744B2 - - Google Patents
Info
- Publication number
- JPS6365744B2 JPS6365744B2 JP1161585A JP1161585A JPS6365744B2 JP S6365744 B2 JPS6365744 B2 JP S6365744B2 JP 1161585 A JP1161585 A JP 1161585A JP 1161585 A JP1161585 A JP 1161585A JP S6365744 B2 JPS6365744 B2 JP S6365744B2
- Authority
- JP
- Japan
- Prior art keywords
- ingot
- rolling
- aluminum alloy
- strength aluminum
- direction perpendicular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000005266 casting Methods 0.000 claims description 12
- 229910000838 Al alloy Inorganic materials 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 9
- 239000000956 alloy Substances 0.000 claims description 9
- 238000005098 hot rolling Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000005097 cold rolling Methods 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims 1
- 238000000265 homogenisation Methods 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 7
- 239000012535 impurity Substances 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910000765 intermetallic Inorganic materials 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 235000015842 Hesperis Nutrition 0.000 description 1
- 235000012633 Iberis amara Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
Landscapes
- Metal Rolling (AREA)
Description
〔産業上の利用分野〕
本発明は高力アルミニウム合金板の製造法に関
し、特に不純物を規制することなく高力アルミニ
ウム合金板の靭性を向上し、かつ異方性の少ない
優れた成形性を付与するものである。
〔従来の技術〕
一般に輸送機、ロケツト等の構造部材には優れ
た強度が要求され、さらに燃料タンクやエンジン
フード等の材料については低温から高温にいたる
まで充分な強度と靭性とを保持し、かつ溶接性に
優れることが要求される。そこでこれら部材には
第1表に示すAA2219及びAA2419からなる高力
アルミニウム合金板が用いられている。
[Industrial Field of Application] The present invention relates to a method for manufacturing high-strength aluminum alloy sheets, which improves the toughness of high-strength aluminum alloy sheets without particularly restricting impurities and provides excellent formability with less anisotropy. It is something to do. [Prior Art] In general, structural members of transport aircraft, rockets, etc. are required to have excellent strength, and materials for fuel tanks, engine hoods, etc. must maintain sufficient strength and toughness from low to high temperatures. It is also required to have excellent weldability. Therefore, high-strength aluminum alloy plates made of AA2219 and AA2419 shown in Table 1 are used for these members.
上記合金板はCuの成分範囲が5.8〜6.8wt%(以
下wt%を単に%と略記)と広く、かつ比較的高
濃度であるため、この範囲内でCuを多くすると
不純物を規制しないAA2219では組織中に低靭性
の金属間化合物を生じ、合金板全体の靭性を低下
する欠点がある。また上記成形加工において異方
性が強く、成形時に圧延方向と直角方向に応力を
負荷した場合に圧延方向に割れが発生し易く、こ
れが成形性を低下させている。また靭性を改善す
るため上記AA2419のように不純物を規制するこ
とは高価な高純度地金を使用することになり、高
力アルミニウム合金板の価格も高くなり、経済的
に不利となる。
〔問題点を解決するための手段〕
本発明はこれに鑑み種々検討の結果、合金成分
中の不純物を特に規制することなく、不純物の規
制により得られる以上の靭性の向上を得ると共
に、異方性の少ない成形性の優れた高力アルミニ
ウム合金板の製造法を開発したもので、Cu5.8〜
6.3、Mn0.20〜0.40%、V0.05〜0.15wt%、Zr0.10
〜0.25wt%、Ti0.02〜0.10wt%、Si0.20wt%以
下、Fe0.30wt%以下、Mg0.02wt%以下、残部Al
からなる合金鋳塊を450〜535℃で均質化処理した
後、鋳造方向と直角方向に熱間圧延し、しかる後
鋳造方向と直角方向に冷間圧延することを特徴と
するものである。
即ち本発明はAA2219において、特にCu含有量
を5.8〜6.3%に制限し、これを常法に従つて溶解
鋳造し、得られた鋳塊を450〜535℃で均質化処理
した後、鋳造方向と直角方向に熱間圧延する。こ
の均質化処理において鋳塊を450〜535℃に18〜60
時間処理した後熱間圧延を行なうか、又は鋳塊を
450〜535℃で短時間均質化処理した後熱間圧延を
行ない、該圧延の途中で1回以上450〜535℃に再
加熱し、均質化処理から熱間圧延終了までを450
〜535℃に18〜60時間保持する。このようにして
熱間加工した後、鋳造方向と直角方向に冷間圧延
を施して所望サイズに加工するものである。
〔作用〕
本発明においてCu含有量を前記AA2219及び
AA2419に比べて低めの5.8〜6.3%と限定したの
は、Cu含有量が6.3%を越えるとマトリツクス中
に固溶しきれないCuが生じ易く、これが金属間
化合物を生じて靭性を低下させるためである。
次に鋳塊の均質化処理温度を450〜535℃と限定
したのは、合金板の強化に最も寄与するCuを低
めとすることにより、合金板の強度が低下する恐
れがあり、これを防止するため、鋳塊の均質化処
理を従来より高温とすることにより、鋳造中に晶
出した多くの化合物中のCuを他の成分元素と共
にマトリツクス中に十分に固溶させ、強度の低下
を防ぐとともに組織中の化合物の分散状態を細か
くして靭性の向上を計るためであり、この合金が
540℃を越えると共晶溶融を起すところから535℃
は実用上の最高温度であり、450℃未満では十分
な均質化効果が望めないためである。また均質化
処理時間を18〜60時間、或いは均質化処理から熱
間圧延終了までを再加熱により450〜535℃に18〜
60時間保持するのは、18時間未満では溶質元素が
拡散、固溶するのに十分でなく、60時間で成分元
素は十分にマトリツクス中に固溶され、これ以上
の長時間は無意味となるためである。
次に鋳塊を上記均質化処理後、鋳塊方向と直角
方向に熱間圧延するのは異方性を少なくして優れ
た成形性を付与するためである。即ちアルミニウ
ム合金の鋳造で通常行なわれているDC鋳造法で
は環状の冷却モールドで溶湯を冷却凝固させなが
ら、凝固が完了した部分を連続的に降下させて鋳
塊を得ている。従つて鋳塊はその周囲から凝固が
開始されて鋳造方向(鋳塊の降下方向)に対して
直交する方向に凝固が進行する。本発明者等はこ
の凝固過程において鋳塊に異方性が生ずることを
知見した。更に鋳塊を圧延した場合の結晶組織は
圧延方向に伸張された偏平なものとなり、鋳塊を
鋳造方向に圧延すると更に異方性が助長され、こ
れを成型する場合に圧延方向と直角方向に応力が
加わると圧延方向に沿つた割れが生じ易くなる。
そこで鋳塊を鋳造方向と直角方向に圧延すること
により異方性を少なくして成形性の優れた合金板
としたものである。
〔実施例〕
第2表に示す組成の合金をDC鋳造により鋳造
して厚さ400mmの鋳塊とし、これを片面当り10mm
を面削した後、第3表に示す条件で熱間圧延を行
つて厚さ10mmの板とした後、冷間圧延により厚さ
6.5mmの板に仕上げた。
このようにして製造した高力アルミニウム合金
板について、焼き入れ状態での成形性をエリクセ
ン値により評価し、焼入れ状態及び最高強度まで
人工時効した状態(T6状態)の靭性をU.P・E.
値により評価した。またT6状態における機械的
性質を引張試験により評価した。これ等の結果を
第4表に示す。尚、焼き入れ条件は535℃、60分
間であり、人工時効条件は190℃、36時間である。
The above alloy plate has a wide Cu content range of 5.8 to 6.8 wt% (hereinafter wt% is simply abbreviated as %) and has a relatively high concentration. This has the disadvantage that intermetallic compounds with low toughness are formed in the structure, reducing the toughness of the entire alloy plate. In addition, the above-mentioned forming process has strong anisotropy, and when stress is applied in a direction perpendicular to the rolling direction during forming, cracks are likely to occur in the rolling direction, which reduces formability. Furthermore, controlling impurities as in AA2419 described above in order to improve toughness requires the use of expensive high-purity ingots, which increases the price of high-strength aluminum alloy plates, which is economically disadvantageous. [Means for Solving the Problems] In view of this, as a result of various studies, the present invention has been developed to improve toughness beyond that obtained by regulating impurities, without particularly regulating impurities in alloy components, and to improve anisotropy. We have developed a manufacturing method for high-strength aluminum alloy sheets with low elasticity and excellent formability.Cu5.8~
6.3, Mn0.20~0.40%, V0.05~0.15wt%, Zr0.10
~0.25wt%, Ti0.02~0.10wt%, Si0.20wt% or less, Fe0.30wt% or less, Mg0.02wt% or less, balance Al
The alloy ingot is homogenized at 450 to 535°C, then hot rolled in a direction perpendicular to the casting direction, and then cold rolled in a direction perpendicular to the casting direction. That is, the present invention specifically limits the Cu content to 5.8 to 6.3% in AA2219, melts and casts it according to a conventional method, homogenizes the obtained ingot at 450 to 535°C, and then Hot rolled in a direction perpendicular to the In this homogenization process, the ingot is heated to 450-535℃ for 18-60℃.
After time treatment, hot rolling or ingot
After homogenizing for a short time at 450 to 535°C, hot rolling is performed, and during the rolling, reheating is performed at least once to 450 to 535°C, and the period from homogenization to the end of hot rolling is 450
Hold at ~535 °C for 18-60 hours. After hot working in this manner, cold rolling is performed in a direction perpendicular to the casting direction to obtain a desired size. [Function] In the present invention, the Cu content is adjusted to the above AA2219 and
The reason for limiting the Cu content to 5.8 to 6.3%, which is lower than that of AA2419, is because if the Cu content exceeds 6.3%, Cu that cannot be dissolved in the matrix tends to form, which creates intermetallic compounds and reduces toughness. It is. Next, we limited the homogenization temperature of the ingot to 450 to 535°C to prevent the risk of reducing the strength of the alloy plate by lowering Cu, which contributes most to strengthening the alloy plate. Therefore, by homogenizing the ingot at a higher temperature than before, Cu, which is present in many compounds that crystallize during casting, is sufficiently dissolved in the matrix together with other component elements, thereby preventing a decrease in strength. This is to improve toughness by finely dispersing compounds in the structure.
If the temperature exceeds 540℃, eutectic melting occurs, so 535℃
is the highest temperature in practical use, and a sufficient homogenization effect cannot be expected below 450°C. In addition, the homogenization treatment time is 18 to 60 hours, or the period from homogenization treatment to the end of hot rolling is reheated to 450 to 535℃.
Holding for 60 hours is because if it is held for less than 18 hours, it is not enough for the solute elements to diffuse and form a solid solution, and after 60 hours, the component elements are sufficiently dissolved in the matrix, so holding it for a longer time is meaningless. It's for a reason. Next, the reason why the ingot is hot-rolled in a direction perpendicular to the direction of the ingot after the above-mentioned homogenization treatment is to reduce anisotropy and provide excellent formability. That is, in the DC casting method commonly used for casting aluminum alloys, the molten metal is cooled and solidified in an annular cooling mold, and the solidified portion is continuously lowered to obtain an ingot. Therefore, solidification of the ingot starts from its periphery and solidification progresses in a direction perpendicular to the casting direction (the direction in which the ingot descends). The present inventors discovered that anisotropy occurs in the ingot during this solidification process. Furthermore, when the ingot is rolled, the crystal structure becomes flat and elongated in the rolling direction, and rolling the ingot in the casting direction further promotes anisotropy. When stress is applied, cracks are likely to occur along the rolling direction.
Therefore, by rolling the ingot in a direction perpendicular to the casting direction, the anisotropy is reduced and an alloy plate with excellent formability is obtained. [Example] An alloy having the composition shown in Table 2 was cast by DC casting to form an ingot with a thickness of 400 mm, and this was made into an ingot with a thickness of 10 mm per side.
After face cutting, hot rolling was performed under the conditions shown in Table 3 to obtain a 10 mm thick plate, and then cold rolling was performed to reduce the thickness.
Finished on a 6.5mm plate. The formability of the high-strength aluminum alloy sheets manufactured in this way in the hardened state was evaluated using the Erichsen value, and the toughness in the hardened state and the state artificially aged to the maximum strength (T6 state) was evaluated as UP/E.
It was evaluated based on the value. In addition, the mechanical properties in the T6 state were evaluated by a tensile test. These results are shown in Table 4. The quenching conditions were 535°C for 60 minutes, and the artificial aging conditions were 190°C for 36 hours.
【表】【table】
【表】【table】
【表】【table】
【表】【table】
このように本発明によれば不純物を特に規制す
ることなく高力アルミニウム合金板の靭性を向上
し、異方性を減少させることができる顕著な効果
を奏するものである。
As described above, according to the present invention, the toughness of a high-strength aluminum alloy plate can be improved and the anisotropy can be reduced without particularly restricting impurities.
Claims (1)
〜0.15wt%、Zr0.10〜0.25wt%、Ti0.02〜0.10wt
%、Si0.20wt%以下、Fe0.30wt%以下、
Mg0.02wt%以下、残部Alからなる合金鋳塊を
450〜535℃で均質化処理した後、鋳造方向と直角
方向に熱間圧延し、しかる後鋳造方向と直角方向
に冷間圧延することを特徴とする高力アルミニウ
ム合金板の製造法。 2 鋳塊を450〜535℃で18〜60時間均質化処理し
た後、熱間圧延する特許請求の範囲第1項記載の
高力アルミニウム合金板の製造法。 3 熱間圧延の途中で450〜535℃に再加熱し、均
熱処理から熱間圧延終了までの間に450〜535℃に
18〜60時間保持する特許請求の範囲第1項記載の
高力アルミニウム合金板の製造法。[Claims] 1 Cu5.8-6.3wt%, Mn0.20-0.40wt%, V0.05
~0.15wt%, Zr0.10~0.25wt%, Ti0.02~0.10wt
%, Si0.20wt% or less, Fe0.30wt% or less,
An alloy ingot consisting of less than 0.02wt% Mg and the balance Al.
A method for producing a high-strength aluminum alloy sheet, which comprises homogenizing at 450 to 535°C, followed by hot rolling in a direction perpendicular to the casting direction, and then cold rolling in a direction perpendicular to the casting direction. 2. The method for producing a high-strength aluminum alloy plate according to claim 1, wherein the ingot is homogenized at 450 to 535°C for 18 to 60 hours and then hot rolled. 3 Reheat to 450 to 535℃ during hot rolling, and then heat to 450 to 535℃ between soaking and the end of hot rolling.
A method for manufacturing a high-strength aluminum alloy plate according to claim 1, which is maintained for 18 to 60 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1161585A JPS61170548A (en) | 1985-01-24 | 1985-01-24 | Production of high strength aluminum alloy sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1161585A JPS61170548A (en) | 1985-01-24 | 1985-01-24 | Production of high strength aluminum alloy sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61170548A JPS61170548A (en) | 1986-08-01 |
| JPS6365744B2 true JPS6365744B2 (en) | 1988-12-16 |
Family
ID=11782818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1161585A Granted JPS61170548A (en) | 1985-01-24 | 1985-01-24 | Production of high strength aluminum alloy sheet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61170548A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5354954B2 (en) * | 2007-06-11 | 2013-11-27 | 住友軽金属工業株式会社 | Aluminum alloy plate for press forming |
| JP5247071B2 (en) * | 2007-06-20 | 2013-07-24 | 住友軽金属工業株式会社 | Aluminum alloy plate for press forming |
| JP5491938B2 (en) * | 2010-03-31 | 2014-05-14 | 株式会社神戸製鋼所 | Aluminum alloy plate for packaging container lid and manufacturing method thereof |
| JP5491937B2 (en) * | 2010-03-31 | 2014-05-14 | 株式会社神戸製鋼所 | Al alloy plate for can body and manufacturing method thereof |
-
1985
- 1985-01-24 JP JP1161585A patent/JPS61170548A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61170548A (en) | 1986-08-01 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |