JPS6411941B2 - - Google Patents
Info
- Publication number
- JPS6411941B2 JPS6411941B2 JP56124780A JP12478081A JPS6411941B2 JP S6411941 B2 JPS6411941 B2 JP S6411941B2 JP 56124780 A JP56124780 A JP 56124780A JP 12478081 A JP12478081 A JP 12478081A JP S6411941 B2 JPS6411941 B2 JP S6411941B2
- Authority
- JP
- Japan
- Prior art keywords
- toner
- parts
- polymerization
- resin
- vinyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920005989 resin Polymers 0.000 claims description 38
- 239000011347 resin Substances 0.000 claims description 38
- 239000003505 polymerization initiator Substances 0.000 claims description 23
- 239000000178 monomer Substances 0.000 claims description 13
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 13
- 229920002554 vinyl polymer Polymers 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 10
- 239000003431 cross linking reagent Substances 0.000 claims description 3
- 238000010557 suspension polymerization reaction Methods 0.000 claims description 2
- 238000006116 polymerization reaction Methods 0.000 description 27
- 238000000034 method Methods 0.000 description 25
- -1 Parachlorobenzoyl peroxide Chemical class 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 15
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 14
- 239000000203 mixture Substances 0.000 description 14
- 239000007788 liquid Substances 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 230000000977 initiatory effect Effects 0.000 description 9
- 239000006229 carbon black Substances 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- 239000003999 initiator Substances 0.000 description 8
- 230000002265 prevention Effects 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical class [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical class [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 6
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 6
- 230000005291 magnetic effect Effects 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 229920001296 polysiloxane Polymers 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000011701 zinc Chemical class 0.000 description 6
- 229910052725 zinc Inorganic materials 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000010941 cobalt Chemical class 0.000 description 5
- 229910017052 cobalt Inorganic materials 0.000 description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical class [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000000975 dye Substances 0.000 description 5
- 239000011133 lead Chemical class 0.000 description 5
- 239000011259 mixed solution Substances 0.000 description 5
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 4
- 239000004342 Benzoyl peroxide Substances 0.000 description 4
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical class [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical class [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- 235000019400 benzoyl peroxide Nutrition 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 4
- 239000011575 calcium Chemical class 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000001506 calcium phosphate Substances 0.000 description 4
- 229920006026 co-polymeric resin Polymers 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical class CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 239000011777 magnesium Chemical class 0.000 description 4
- 239000012188 paraffin wax Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 4
- 229940078499 tricalcium phosphate Drugs 0.000 description 4
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 4
- 235000019731 tricalcium phosphate Nutrition 0.000 description 4
- 239000002966 varnish Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical class [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052793 cadmium Inorganic materials 0.000 description 3
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical class [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 3
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical class CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000002952 polymeric resin Substances 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical class CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 description 3
- 229960003656 ricinoleic acid Drugs 0.000 description 3
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 description 3
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 2
- UAJRSHJHFRVGMG-UHFFFAOYSA-N 1-ethenyl-4-methoxybenzene Chemical compound COC1=CC=C(C=C)C=C1 UAJRSHJHFRVGMG-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical group CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical class [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- HPEUJPJOZXNMSJ-UHFFFAOYSA-N Methyl stearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC HPEUJPJOZXNMSJ-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- NOPFSRXAKWQILS-UHFFFAOYSA-N docosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCO NOPFSRXAKWQILS-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- YLGXILFCIXHCMC-JHGZEJCSSA-N methyl cellulose Chemical compound COC1C(OC)C(OC)C(COC)O[C@H]1O[C@H]1C(OC)C(OC)C(OC)OC1COC YLGXILFCIXHCMC-JHGZEJCSSA-N 0.000 description 2
- CXKWCBBOMKCUKX-UHFFFAOYSA-M methylene blue Chemical compound [Cl-].C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 CXKWCBBOMKCUKX-UHFFFAOYSA-M 0.000 description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 2
- 229910001120 nichrome Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- SRSFOMHQIATOFV-UHFFFAOYSA-N octanoyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(=O)CCCCCCC SRSFOMHQIATOFV-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical class CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 235000019809 paraffin wax Nutrition 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 235000019271 petrolatum Nutrition 0.000 description 2
- 108091008695 photoreceptors Proteins 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 2
- UIYCHXAGWOYNNA-UHFFFAOYSA-N vinyl sulfide Chemical compound C=CSC=C UIYCHXAGWOYNNA-UHFFFAOYSA-N 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- WRXCBRHBHGNNQA-UHFFFAOYSA-N (2,4-dichlorobenzoyl) 2,4-dichlorobenzenecarboperoxoate Chemical compound ClC1=CC(Cl)=CC=C1C(=O)OOC(=O)C1=CC=C(Cl)C=C1Cl WRXCBRHBHGNNQA-UHFFFAOYSA-N 0.000 description 1
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 1
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 1
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- BEQKKZICTDFVMG-UHFFFAOYSA-N 1,2,3,4,6-pentaoxepane-5,7-dione Chemical compound O=C1OOOOC(=O)O1 BEQKKZICTDFVMG-UHFFFAOYSA-N 0.000 description 1
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
- QLLUAUADIMPKIH-UHFFFAOYSA-N 1,2-bis(ethenyl)naphthalene Chemical compound C1=CC=CC2=C(C=C)C(C=C)=CC=C21 QLLUAUADIMPKIH-UHFFFAOYSA-N 0.000 description 1
- BJQFWAQRPATHTR-UHFFFAOYSA-N 1,2-dichloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1Cl BJQFWAQRPATHTR-UHFFFAOYSA-N 0.000 description 1
- VDYWHVQKENANGY-UHFFFAOYSA-N 1,3-Butyleneglycol dimethacrylate Chemical compound CC(=C)C(=O)OC(C)CCOC(=O)C(C)=C VDYWHVQKENANGY-UHFFFAOYSA-N 0.000 description 1
- AYMDJPGTQFHDSA-UHFFFAOYSA-N 1-(2-ethenoxyethoxy)-2-ethoxyethane Chemical compound CCOCCOCCOC=C AYMDJPGTQFHDSA-UHFFFAOYSA-N 0.000 description 1
- OZCMOJQQLBXBKI-UHFFFAOYSA-N 1-ethenoxy-2-methylpropane Chemical compound CC(C)COC=C OZCMOJQQLBXBKI-UHFFFAOYSA-N 0.000 description 1
- JGBAASVQPMTVHO-UHFFFAOYSA-N 2,5-dihydroperoxy-2,5-dimethylhexane Chemical compound OOC(C)(C)CCC(C)(C)OO JGBAASVQPMTVHO-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- FLPJVCMIKUWSDR-UHFFFAOYSA-N 2-(4-formylphenoxy)acetamide Chemical compound NC(=O)COC1=CC=C(C=O)C=C1 FLPJVCMIKUWSDR-UHFFFAOYSA-N 0.000 description 1
- FKOKUHFZNIUSLW-UHFFFAOYSA-N 2-Hydroxypropyl stearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(C)O FKOKUHFZNIUSLW-UHFFFAOYSA-N 0.000 description 1
- LTHJXDSHSVNJKG-UHFFFAOYSA-N 2-[2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOCCOC(=O)C(C)=C LTHJXDSHSVNJKG-UHFFFAOYSA-N 0.000 description 1
- XKBHBVFIWWDGQX-UHFFFAOYSA-N 2-bromo-3,3,4,4,5,5,5-heptafluoropent-1-ene Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(Br)=C XKBHBVFIWWDGQX-UHFFFAOYSA-N 0.000 description 1
- WHBAYNMEIXUTJV-UHFFFAOYSA-N 2-chloroethyl prop-2-enoate Chemical compound ClCCOC(=O)C=C WHBAYNMEIXUTJV-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
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- RPBWMJBZQXCSFW-UHFFFAOYSA-N 2-methylpropanoyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(=O)C(C)C RPBWMJBZQXCSFW-UHFFFAOYSA-N 0.000 description 1
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- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229940012831 stearyl alcohol Drugs 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229960000834 vinyl ether Drugs 0.000 description 1
- FUSUHKVFWTUUBE-UHFFFAOYSA-N vinyl methyl ketone Natural products CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 1
- XOSXWYQMOYSSKB-LDKJGXKFSA-L water blue Chemical compound CC1=CC(/C(\C(C=C2)=CC=C2NC(C=C2)=CC=C2S([O-])(=O)=O)=C(\C=C2)/C=C/C\2=N\C(C=C2)=CC=C2S([O-])(=O)=O)=CC(S(O)(=O)=O)=C1N.[Na+].[Na+] XOSXWYQMOYSSKB-LDKJGXKFSA-L 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Developing Agents For Electrophotography (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
Description
本発明は電子写真、静電記録、静電印刷などに
おける静電荷像を現像するためのトナーに関す
る。
静電荷像を現像する方法には、大別して絶縁性
有機液体中に各種の顔料や染料等の着色剤を微細
に分散させた湿式現像剤を用いる液体現像方法
と、カスケード法、毛ブラシ法、磁気ブラシ法、
インプレツシヨン法、パウダークラウド法などの
現像方式を使用し、乾式トナーと呼ばれる微粉
末、粉体粒子の現像剤を用いる所謂乾式現像方法
とがあり、更に、乾式トナー粉体現像剤は、大別
して還元鉄粉等と染料・ピグメントを天然あるい
は合成樹脂に分散させたトナー粒子とを混合摩擦
させ、トナー粒子に摩擦帯電電荷を附与させる2
成分系トナーと、トナー粒子中に染料・ピグメン
トとともに四三酸化鉄等磁性体粒子を含有する1
成分系トナーとがある。
本発明は後者の乾式現像方法において使用する
静電荷像現像用乾式トナーに関する。
一般に、乾式トナーの定着方式には、静電荷像
を保有せしめた光導電性感光体もしくは静電記録
体上に現像によつて得られたトナー像を直接融着
させ、定着させるか、あるいは現像によつて得ら
れたトナー像を光導電性感光体もしくは静電記録
体上から一旦紙などの転写シート上に転写した
後、これを転写シート上に融着させることによつ
て行なわれるものがある。その際、トナー像の融
着はトナー用樹脂の溶媒蒸気との接触またはトナ
ー像への直接的または間接的加熱にいずれかによ
つて行なわれ、加熱方式としてはニクロムヒータ
ー、セラミツクヒーター等電気炉による無接触加
熱方式および加熱ローラを用いる接触加熱方式が
ある。
一般に、上記加熱ローラを用いる定着方法は、
ニクロムヒーター、セラミツクヒーター等の熱源
を内蔵し、かつ非粘着性又は離型性を有する材料
で表面を形成した、もしくは被覆した加熱ローラ
の表面を紙等の被定着シート上の粉体粒子トナー
像面に圧接触させながら通過せしめることにより
加熱融着させ、被定着シートに定着を行なうもの
である。
前記の方法は加熱ローラの表面と被定着シート
のトナー像面とが圧接触するため、トナー像を被
定着シート上に融着する際の熱効率が極めて良好
であり、迅速に定着を行なうことができるので、
特に高速度複写を目的とする転写方式の電子写真
複写装置には極めて好適である。しかしながら、
定着加熱方式においては定着ローラ表面とトナー
像とが加熱溶融状態で圧接触するためトナー像の
一部が定着ローラ表面に粘着付着して移転し、次
の被定着シート上にこれを再移転して、所謂オフ
セツト現象を生じ、被定着シートに汚れを発生せ
しめることがあつた。
従来、定着ローラ表面にトナーを粘着付着させ
ないために、たとえばローラ表面を弗素系樹脂な
どのトナー像に対して非粘着性又は離型性の優れ
た材料で形成するか又は被覆すると共に、その表
面に、さらにシリコンオイルなどのオフセツト防
止用液体をローラー内部より表面へ、またはロー
ラー外部より表面へ供給して液体の薄膜でローラ
表面を被覆する方法が行なわれていた。この方法
はトナーのオフセツトを防止する点では有効なも
のではあるが、オフセツト防止用液体が加熱され
ることにより臭気を発生し、またオフセツト防止
用液体を定着ローラー表面上へ供給するための装
置を必要とするため、複写装置の機構が複雑にな
るとともに安定性の良い結果を得るために高い精
度が要求されるので複写装置が高価なものになる
という欠点があつた。
しかしながら、オフセツト防止用液体を供給し
ない場合には、定着ローラ表面にトナーが粘着付
着して、オフセツト現象や定着ローラに付属する
下ローラー汚れが発生するので、これらの欠点を
有するにも拘わらず、オフセツト防止用液体の供
給を行なわざるを得ないという不都合があつた。
これに対し、オフセツト防止用液体を供給しな
い定着ローラを使用する場合でも、トナーのオフ
セツト現象を発生させずに加熱ローラ定着を行う
ことができる方法として、トナー自体にオフセツ
ト防止能を付与することが提案されている。
例えば、特開昭50−133242号公報、特公昭55−
6895号公報に記載されているように、重合性モノ
マーと高重合度樹脂の混合溶液を重合せしめた分
散度、重量平均分子量(Mw)/数平均分子量
(Mn)の大きい、いわゆる二段重合樹脂を乾式
トナー樹脂成分の主要成分として含有する静電荷
像現像用トナーが挙げられる。前記の方法によれ
ば、定着ローラー表面にオフセツト防止用液体を
供給しない場合にもオフセツト現象を発生するこ
となく、加熱ローラー定着を行うことができるの
で、定着装置の機構を簡素化することができると
共に、たとえばこのような定着装置を組込んだ高
速複写機の精度、安定性を向上することができ、
しかも価格の面でも低減化することができる。
しかしながら、前記二段重合樹脂は、製造上、
工程数が増すと共に、高重合度樹脂を単量体に均
一に混合し溶かした混合液中の粘度が高くなるた
め、作業性が悪く重合コントロールも難しくなる
といつた樹脂製造上の欠点があつた。
更に、重合終了時にも樹脂中に未反応単量体が
残留しやすく、前記樹脂で乾式トナーを調整して
も、トナー自体の特性であるブロツキング性や、
ロングラン時の定着ローラに付属する下ローラの
汚れが起き易いという悪影響が出るといつたトナ
ー使用上の欠点があつた。
また、特公昭51−23354号公報にあるように、
架橋樹脂を主要成分として含有する静電荷像現像
用トナーが挙げられる。
この方法でも、トナーにオフセツト性が賦与さ
れ、定着装置を簡素化できると共に、二段重合樹
脂の欠点であるところの製造時の作業性の問題と
か、ブロツキング性ロングラン時の下ローラー汚
れ等が改善される。
しかしながら、架橋樹脂を主要成分として含有
する静電荷像現像用トナーは、軟化点が高くな
り、定着性が悪化するという欠点を有していた。
本発明者等は鋭意研究の結果、前記の欠点を克
服した新規なる静電荷像現像用トナーを発明する
に至つた。
即ち、本発明の第1の目的は、定着ローラの表
面にオフセツト防止用液体を供給しない定着ロー
ラを使用した場合にも、トナーのオフセツト現象
を発生させずに、加熱ローラ定着を行なうことが
できる静電荷像現像用乾式トナーを提供すること
にある。
本発明の第2の目的は、定着性の良好な静電荷
像現像用乾式トナーを提供することにある。
さらに本発明の第3の目的は、ブロツキングを
起こさない、流動性を有し、貯蔵安定性のある静
電荷像現像用乾式トナーを提供することにある。
さらに本発明の第4の目的は、ロングラン時に
も、定着ローラに付属する下ローラの汚れがない
静電荷像現像用乾式トナーを提供することにあ
る。
上記諸目的は、重合開始剤及び架橋剤の存在下
にビニル系単量体を懸濁重合して得られるビニル
系樹脂を主成分とし、かつ離型性物質を含有する
熱ローラ定着用静電荷像現像用トナーにおいて、
前記重合開始剤が半減期の異なる2種以上の重合
開始剤から成り且つ、前記重合開始剤において、
最も半減期の長い重合開始剤Aと最も半減期の短
い重合開始剤Bの70℃における半減期τA・τBの比
τA/τBが、10〜106であることを特徴とする熱ロ
ーラ定着用静電荷像現像用トナーによつて達成さ
れる。
本発明において、半減期の異なる重合開始剤に
対して適当な重合温度を設定してやると、半減期
の短かい重合開始剤に対しては迅速開始系とな
り、半減期の長い重合開始剤に対しては緩慢開始
系となる。
ここで、迅速開始系における活性種濃度〔P*〕
に下記式で表わされる。
〔P*〕=〔I0〕−∫t 0Rtdt
:触媒の重合開始効率
〔I0〕:初期開始剤濃度
∫t 0Rtdt:失活した活性種濃度
つまり、迅速開始系では、重合開始剤の熱分解
が初期段階で飽和し、重合速度は重合時間と共に
減少し、モノマーが全部反応しつくす前に活性種
が全部失活することから、重合収率の飽和現象が
早期に観測されると共に生成した樹脂の重合度も
小さくなる。これに対し、緩慢開始系における活
性種濃度〔P*〕は下記式で表わされる。
〔P*〕=∫t 0Ridt−∫t 0Rtdt
∫t 0Ridt:生成した開始種の濃度
つまり、緩慢開始系では反応の初期に定常ラジ
カル濃度〔P*〕sに到達し、その後はRi=Rtと
なる。従つて、迅速開始系及び緩慢開始系を適当
に組み合せることによつて、重合過程において反
応開始剤の活性種濃度をコントロールすることと
が可能となり、結果的に分子量分布をコントロー
ルすることが可能となる。
ここで、良好なトナー特性を有する樹脂を製造
するうえで、最も半減期の長い重合開始剤Aと、
最も半減期の短かい重合開始剤Bの70℃における
半減期τA,τBの比τA/τBは10〜106であり、10よ
りも小さい場合には、得られる樹脂の分散度、重
量平均分子量(Mw)/数平均分子量(Mn)が
5以下となり、トナー特性の良好なものが得られ
ないという欠点を有し、一方、106よりも大きい
場合には、迅速開始系が急激におこり、コントロ
ールが困難になるとか、緩慢開始系を完結させる
のに時間がかかり過ぎるといつた欠点を有す。
本発明における緩慢開始系開始剤の半減期は3
時間〜30時間が好ましく、3時間よりも短かい
と、オフセツト性の良好なトナー用樹脂が得られ
ず、30時間よりも長いと、重合を完結させるのに
時間がかかりすぎるといつた欠点を有す。
本発明において通常用いられる重合温度は40〜
100℃、好ましくは60℃〜90℃であり、最も半減
期の長い重合開始剤Aと最も半減期の短かい重合
開始剤Bの70℃での半減期τA、τBの比τA/τBが10
〜106の範囲であれば重合過程で重合温度を変化
させても良い。また、得られるビニル系樹脂の分
子量分布のコントロールには、これらの他に、重
合開始剤の種類や添加量も関与するので、これら
を含めて総合的にコントロールすべきである。
本発明に用いられる重合開始剤としては通常の
油溶性開始剤が用いられる。代表的具体例として
は、例えば、アセチルシクロヘキシルスルホニル
パーオキサイド、イソブチリルパーオキサイド、
ジイソプロピルパーオキシジカーボネート、ジ―
2―エチルエキシルパーオキシジカーボネート、
2,4―ジクロロベンゾイルパーオキサイド、t
―ブチルパーオキシピバレート、3,5,5―ト
リメチルヘキサノニルパーオキサイド、オクタノ
イルパーオキサイド、デカノニルパーオキサイ
ド、ラウロイルパーオキサイド、ステアロイルパ
ーオキサイド、プロピオニルパーオキサイド、ス
クシニツクアシツドパーオキサイド、アセチルパ
ーオキサイド、t―ブチルパーオキシ―2―エチ
ルヘキサノエート、ベンゾイルパーオキサイド、
パラクロロベンゾイルパーオキサイド、t―ブチ
ルパーオキシイソブチレート、t―ブチルパーオ
キシマレイツクアシツド、t―ブチルパーオキシ
ラウレート、シクロヘキサノンパーオキサイド、
t―ブチルパーオキシイソプロピルカーボネー
ト、2,5―ジメチル―2,5―ジベンゾイルパ
ーオキシヘキサン、t―ブチルパーオキシアセテ
ート、t―ブチルパーオキシベンゾエート、ジイ
ソブチルジパーオキシフタレート、メチルエチル
ケトンパーオキサイド、ジクミルパーオキサイ
ド、2,5―ジメチル―2,5―ブチルパーオキ
シヘキサン、t―ブチルクミルパーオキサイド、
t―ブチルヒドロパーオキサイド、ジt―ブチル
パーオキサイド、2,5―ジメチル―2,5―ジ
t―ブチルパーオキシヘキサン、ジイソプロピル
ベンゼンヒドロパーオキサイド、パラメンタンヒ
ドロパーオキサイド、ビナンヒドロパーオキサイ
ド、2,5―ジメチルヘキサン―2,5―ジヒド
ロパーオキサイド、クメンヒドロパーオキサイド
等のパーオキサイド系開始剤、2,2′―アゾヒス
イソブチロニトリル、1,1′―アゾビスシクロヘ
キサン1―カーボニトリル、2,2′―アゾビス―
4―メトキシ―2,4―ジメチルバレロニトリ
ル、2,2′―アゾビス―2,4―ジメチルバレロ
ニトリル等のアゾ系開始剤が挙げられる。
迅速開始系開始剤として、好ましく用いられる
ものは、2,2′―アゾビス―4―メトキシ―2,
4―ジメチルバレロニトリル、2,2′―アゾビス
―2,4―ジメチルバレロニトリル等があり、一
方、緩慢開始系開始剤としてはベンゾイルパーオ
キサイド等が挙げられる。
本発明において用いられる架橋剤としては、主
に重合性の二重結合を二個以上もつ化合物であ
り、例えば、ジビニルベンゼン、ジビニルナフタ
レンおよびそれらの誘導体のような芳香族ジビニ
ル化合物、例えば、エチレングリコールジアクリ
レート、エチレングリコールジメタクリレート、
トリメチロールプロパントリアクリレート、アリ
ルメタクリレート、テトラエチレングリコールジ
メタクリレート、1,3―ブタンジオールジメタ
クリレートなどの如きジエチレン性カルボン酸エ
ステル、N,N,ジビニルアニリン、ジビニルエ
ーテル、ジビニルスルフイド、ジビニルスルホン
などの全てのジビニル化合物および3つ以上のビ
ニル基をもつ化合物が単独または混合物として選
ばれ、全単量体重量を基礎にして0.001〜5%の
範囲で添加される。この添加量が多すぎると軟化
点が高くなり、定着性が悪化するため、好ましく
は、0.001〜0.5%程度に保つのが良い。
本発明で言うビニル系樹脂とは、ビニル系単量
体の単独重合体のみならず、ビニル単量体と共重
合可能な他の単量体との共重合体樹脂を含む。
本発明において用いられるビニル系単量体とし
ては、スチレン、α―メチルスチレン、p―メチ
ルスチレン、p―terr―ブチルスチレン、p―メ
トキシスチレン、p―フエニルスチレン、3,4
―ジクロルスチレン、アクリル酸メチル、アクリ
ル酸エチル、アクリル酸n―ブチル、アクリル酸
イソブチル、アクリル酸プロピル、アクリル酸n
―オクチル、アクリル酸ドデシル、アクリル酸2
―エチルヘキシル、アクリル酸ステアリル、アク
リル酸2―クロロエチル、アクリル酸フエニル、
α―クロロアクリル酸メチル、メタクリル酸メチ
ル、メタクリル酸エチル、メタクリル酸プロピ
ル、メタクリル酸n―ブチル、メタクリル酸イソ
ブチル、メタクリル酸n―オクチル、メタクリル
酸ドデシル、メタクリル酸2―エチルヘキシル、
メタクリル酸ステアリル、メタクリル酸フエニル
等が挙げられる。
ビニル系重合体を形成するために使用される他
の単量体としては、エチレン、プロピレン、ブチ
レン、イソブチレン等エチレン系不飽和モノオレ
フイン類、塩化ビニル、臭化ビニル、弗化ビニ
ル、酢酸ビニル、プロピオン酸ビニル、ベンゾエ
酸ビニル、酪酸ビニル、安息香酸ビニル、ギ酸ビ
ニル、カプロン酸ビニル等ビニルエステル類、ビ
ニルメチルエーテル、ビニルエチルエーテル、ビ
ニルイソブチルエーテル等ビニルエーテル類、ビ
ニルメチルケトン、ビニルヘキシルケトン等のビ
ニルケトン類などが挙げられる。
本発明に係る静電荷像現像用トナーにおいて
は、任意の適当な顔料または染料が着色剤として
使用されることができる。たとえば、カーボンブ
ラツク(プレ重合またはグラフト化カーボンブラ
ツクを含む。)、ニグロシン染料、アニリンブル
ー、カルコオイルブルー、クロームイエロー、ウ
ルトラマリンブルー、デユポンオイルレツド、キ
ノリンイエロー、メチレンブルークロライド、フ
タロシアニンブルー、マラカイトグリーンオクサ
レート、ランプブラツク、ローズペンガルおよび
それらの混合物が使用され、これらは現像により
可視像を形成することができるようにトナーを着
色するのに充分な量をトナー中に含有させる。
本発明において用いるオフセツト防止剤はトナ
ーを構成するバインダーの軟化点より低い温度で
溶融し、低い表面エネルギーを有する離型性物質
のなかから選ばれる。
本発明トナーに適するオフセツト防止剤として
は、例えばポリオレフイン、脂肪酸金属塩、脂肪
酸エステル、部分ケン化脂肪酸エステル、高級脂
肪酸、高級アルコール、流動又は固形のパラフイ
ンワツクス、アミド系ワツクス、多価アルコール
エステル、シリコンワニス又はポリシロキサン、
脂肪族フロロカーボン等を挙げることができる。
尚斯かるオフセツト防止剤は任意の一種又は二種
以上を混合して使用することができる。
前記ポリオレフインとしては、例えばポリプロ
ピレン、ポリエチレン、ポリブテン等の樹脂であ
つてJIS規格2531−1960に規定される環球法で測
定したときの軟化点が80〜180℃、好ましくは100
〜160℃のものである。例えば前記脂肪酸金属塩
として、マレイン酸と亜鉛、マグネシウム、カル
シウム等との金属塩;ステアリン酸と亜鉛、カド
ミウム、バリウム、鉛、鉄、ニツケル、コバル
ト、銅、アルミニウム、マグネシウム等との金属
塩;二塩基性ステアリン酸鉛;オレイン酸と亜
鉛、マグネシウム、鉄、コバルト、銅、鉛、カル
シウム等との金属塩;パルミチン酸とアルミニウ
ム、カルシウム等との金属塩;カプリル酸鉛;カ
プロン酸鉛;リノール酸と亜鉛、コバルト等との
金属塩;リシノール酸カルシウム;リシノレイン
酸と亜鉛、カドミウム等との金属塩及びこれらの
混合物等が挙げられる。前記脂肪酸エステルとし
ては、例えばマレイン酸エチルエステル、マレイ
ン酸ブチルエステル、ステアリン酸メチルエステ
ル、ステアリン酸ブチルエステル、パルミチン酸
セチルエステル、モンタン酸エチレングリコール
エステル等が挙げられる。前記部分ケン化脂肪酸
エステルとしては、例えばモンタン酸エステルの
カルシウム部分ケン化物等が挙げられる。前記高
級脂肪酸としては、例えばドデカン酸、ラウリン
酸、ミリスチン酸、パルミチン酸、ステアリン
酸、オレイン酸、リノール酸、リシノール酸、ア
ラキン酸、ベヘン酸、リグノセリン酸、セラコレ
イン酸等及びこれらの混合物を挙げることができ
る。前記高級アルコールとしては、例えばドデシ
ルアルコール、ラウリルアルコール、ミリスチル
アルール、パルミチルアルコール、ステアリルア
ルコール、アラキルアルコール、ベヘニルアルコ
ール等を挙げることができる。前記パラフインワ
ツクスとしては、例えば天然パラフイン、マイク
ロワツクス、合成パラフイン、塩素化炭化水素等
が挙げられる。前記アミド系ワツクスとしては、
例えばステアリン酸アミド、オレイン酸アミド、
パルミチン酸アミド、ラウリル酸アミド、ベヘニ
ン酸アミド、メチレンビスステアロアミド、エチ
レンビスステアロアミド等が挙げられる。前記多
価アルコールエステルとしては、例えばグリセリ
ンステアレート、グリセリンリシノレート、グリ
セリンモノベヘネート、ソルビタンモノステアレ
ート、プロピレングリコールモノステアレート、
ソルビタントリオレート等が挙げられる。前記シ
リコンワニス又はポリシロキサンとしては、例え
ばメチルシリコンワニス、フエニルシリコンワニ
ス又はジメチルポリシロキサン等が挙げられる。
前記脂肪族フロロカーボンとしては、例えば四フ
ツ化エチレン、六フツ化プロピレンの低重合化合
物或いは特開昭53−124428号公報記載の含フツ素
界面活性剤等が挙げられる。
この離型性物質からなるオフセツト防止剤のト
ナーにおける含有量は0.1〜10重量%、好ましく
は1〜5重量%であつて、含有量が過少であれば
オフセツト現象が生ずるようになり、過多であれ
ばトナーの流動性が悪くなり、クリーニング性が
低下する。
なお、本発明に係る静電荷像現像用トナーに
は、必要に応じて電荷制御剤、可塑剤などその他
の種々のトナー添加剤を含有せしめることができ
る。
また本発明においては一成分系現像剤用トナー
のために有用な磁性着色剤も用いられる。かかる
磁性着色剤としては磁場によつてその方向に強く
磁化する物質であり、好ましくは黒色であり樹脂
中に良く分散して化学的に安定であり、更に粒径
としては1μ以下の微粒子状のものが容易に得ら
れることが望ましく、特にマグネタイト(四三酸
化鉄)が最も好ましい。代表的な磁性または磁化
可能な材料としては、コバルト、鉄、ニツケルの
ような金属;アルミニウム、コバルト、鋼鉄、
鉛、マグネシウム、ニツケル、スズ、亜鉛、アン
チモン、ベリリウム、ビスマス、カドミウム、カ
ルシウム、マンガン、セレン、チタン、タングス
テン、バナジウムのような金属の合金およびその
混合物;酸化アルミニウム、酸化鉄、酸化銅、酸
化ニツケル、酸化亜鉛、酸化チタンおよび酸化マ
グネシウムのような金属酸化物を含む金属化合
物;チツ化バナジウム、チツ化クロムのような耐
火性チツ化物;炭化タングステンおよび炭化シリ
カのような炭化物;フエライトおよびそれらの混
合物等が使用し得られる。これらの強磁性体をト
ナー中に含有させる量は樹脂成分100重量部に対
し約30〜300重量部である事が望ましい。特に好
ましくは樹脂成分100重量部に対し50〜200重量部
である。
次に実施例によつて本発明を例証するが本発明
の実施の態様がこれによつて限定されるものでは
ない。尚、実施例において「部」数は特にことわ
らない限り「重量部」によつて表わす。
実施例 1
ベンゾイルパーオキサイド0.1部、2,2′―ア
ゾビス―(2,4―ジメチルバレロニトリル)
1.5部をスチレン85部及びn―ブチルアクリレー
ト15部及びエチレングリコールジメタクリレート
0.3部からなる混合溶液に溶解、重合組成物を作
つた。一方、窒素導入管、冷却管、滴下ロート、
撹拌棒を装着した1四つ口フラスコに分散安定
剤としてリン酸三カルシウム1部及びドデシルベ
ンゼンスルホン酸ナトリウム0.01部を採つて蒸留
水を加え、これに滴下ロートより撹拌しながら前
記重合組成物を滴下した。滴下終了後80℃に昇温
し、20時間連続して撹拌を行ない、一段操作の重
合工程で重合をおこなつた。重合完了後、塩酸処
理を行ない、濾別水洗乾燥してトナー用ビニル系
樹脂(スチレン―アクリル共重合体樹脂)を得
た。これを樹脂サンプル〔A〕とする。
次に、この発明の樹脂サンプル〔A〕100部に
対し、カーボンブラツク〔三菱カーボンブラツク
#30、三菱化成工業(株)製〕10部、オイルブラツク
BW〔電荷制御剤、オリエント化学(株)製〕1部及
び本発明の離型性物質からなるオフセツト防止剤
として、低分子量ポリプロピレン〔ビスコール
550P三洋化成工業(株)製〕3部を添加混合した後、
ロールミルで溶融、練肉、ジエツトミルで粉砕、
分級してトナーを製造した。これをトナーサンプ
ル―1とする。
実施例 2
ベンゾイルパーオキサイド0.1部、2,2′―ア
ゾビス(2,4―ジメチルバレロニトリル)1
部、2,2′―アゾビス4―メトキシ―2,4―ジ
メチルバレロニトリル0.3部をスチレン85部、n
―ブチルアクリレート15部及びベンゼン0.3部か
らなる混合溶液に溶解し、重合温度80℃で重合組
成物を作つた。
以下、実施例1と同様にスチレン―アクリル共
重合体樹脂(樹脂サンプル〔B〕とする。)を製
造し、樹脂サンプル〔B〕100部、カーボンブラ
ツク10部、オイルブラツクBW1部、ステアリン
酸2部を添加混合した後、トナー化した。これを
トナーサンプル―2とする。
実施例 3
2,2′―アゾビスイソブチロニトリル1.0部、
シクロヘキサノンパーオキサイド0.1部をスチレ
ン85部、2―エチルヘキシルアクリレート15部及
びトリメチロールプロパントリアクリレート0.1
部からなる混合溶液に溶解し、重合組成物を作つ
た。以下、重合温度を90℃にした以外は実施例1
と同様に樹脂(樹脂サンプル〔C〕とする。)を
製造し、樹脂サンプル〔C〕100部、カーボンブ
ラツク10部、オイルブラツクBW1部、オレイン
酸ナトリウム1部を添加混合した後、トナー化し
た。これをトナーサンプル―3とする。
実施例 4
樹脂サンプル〔A〕100部に対して四三酸化鉄
粉末「マピコブラツクBL―500」〔チタン工業(株)
製〕67部、メチレンブルークロライド(電荷制御
剤)0.3部、低分子量ポリプロピレン〔ビスコー
ル550P三洋化成工業(株)製〕3部を添加混合した
後、バンバリーミキサーで溶融、練肉、ジエツト
ミルで粉砕、分級して一成分系磁性トナーを製造
した。これをトナーサンプル―4とする。
比較例 1
ラウロイルパーオキサイド0.1部、オクタノイ
ルパーオキサイド1.5部をスチレン85部、n―ブ
チルアクリレート15部及びエチレングリコールジ
メタクリレート0.3部からなる混合溶液に溶解し、
重合組成物を作つた。以下、重合温度を70℃にし
た以外は実施例1と同様に樹脂(樹脂サンプル
〔D〕とする。)を製造し、樹脂サンプル〔D〕
100部、カーボンブラツク10部、オイルブラツク
BW1部、低分子量ポリオレフイン3部を添加混
合した後、トナー化した。これを比較トナーサン
プル―1とする。
比較例 2
次のように2段重合法で共重合体樹脂を調整す
る。スチレン85部、n―ブチルアクリレート15部
及びアゾビスイソブチロニトリル1部をリン酸三
カルシウム1部及びドデシルベンゼンスルホン酸
ソーダ0.01部を含む200部の蒸留水中に懸濁分散
し、75℃にて重合して高重合度の樹脂を得た。次
に該高重合度樹脂10部及び3部のアゾビスイソブ
チロニトリルを85部のスチレン、15部のn―ブチ
ルアクリレート、エチレングリコールジメタクリ
レート0.1部に溶解し、これをリン酸三カルシウ
ム1部、及びドデシルベンゼンスルホン酸ナトリ
ウム0.01部を含む200部の蒸留水に懸濁分散し75
℃にて重合した。該樹脂(樹脂サンプル〔E〕と
する。)から、実施例1と同様の方法で樹脂サン
プル〔E〕100部、カーボンブラツク10部、オイ
ルブラツクBW1部、低分子量ポリオレフイン3
部を添加混合した後、得られたトナーを比較トナ
ーサンプル―2とする。
これらのトナーサンプルの比較検査結果を第1
表にまとめて示す。
The present invention relates to a toner for developing electrostatic images in electrophotography, electrostatic recording, electrostatic printing, etc. Methods for developing electrostatic images can be roughly divided into liquid developing methods that use a wet developer in which colorants such as various pigments and dyes are finely dispersed in an insulating organic liquid, cascade methods, bristle brush methods, magnetic brush method,
There is a so-called dry developing method that uses a developing method such as an impression method or a powder cloud method, and uses a fine powder or powder particle developer called dry toner. Separately, reduced iron powder, etc. and toner particles in which dyes/pigments are dispersed in natural or synthetic resin are mixed and rubbed to impart a triboelectric charge to the toner particles.2
component-based toner and 1 containing magnetic particles such as triiron tetroxide along with dyes and pigments in the toner particles.
There are component-based toners. The present invention relates to a dry toner for developing electrostatic images used in the latter dry developing method. In general, dry toner fixing methods involve directly fusing and fixing a toner image obtained by development onto a photoconductive photoreceptor or electrostatic recording medium that holds an electrostatic charge image, or by developing and fixing the toner image. The toner image obtained by the method is transferred from a photoconductive photoreceptor or an electrostatic recording medium onto a transfer sheet such as paper, and then fused onto the transfer sheet. be. At that time, the toner image is fused either by contact with the solvent vapor of the toner resin or by direct or indirect heating of the toner image.Heating methods include electric furnaces such as nichrome heaters and ceramic heaters. There are two types of heating methods: a non-contact heating method using a heating roller, and a contact heating method using a heating roller. Generally, the fixing method using the heating roller is as follows:
The powder particle toner image on the fixing sheet such as paper is transferred to the surface of the heating roller, which has a built-in heat source such as a nichrome heater or a ceramic heater, and whose surface is formed or coated with a non-adhesive or releasable material. The toner is heated and fused by passing through the toner while being in pressure contact with the surface, thereby fixing the to-be-fixed sheet. In the above method, the surface of the heating roller and the toner image surface of the fixing sheet come into pressure contact, so the thermal efficiency when fusing the toner image onto the fixing sheet is extremely good, and the fixing can be carried out quickly. Because you can
In particular, it is extremely suitable for a transfer type electrophotographic copying apparatus aimed at high-speed copying. however,
In the heating fixing method, the surface of the fixing roller and the toner image come into pressure contact in a heated and molten state, so a part of the toner image adheres to the surface of the fixing roller and is transferred, and then transferred again onto the next sheet to be fixed. As a result, a so-called offset phenomenon occurs, resulting in stains on the sheet to be fixed. Conventionally, in order to prevent the toner from adhering to the surface of the fixing roller, for example, the roller surface is formed or coated with a material that is non-adhesive or has excellent releasability for toner images, such as fluorine-based resin, and the surface is In addition, a method has been used in which an anti-offset liquid such as silicone oil is supplied from the inside of the roller to the surface or from the outside of the roller to the surface to coat the roller surface with a thin film of the liquid. Although this method is effective in preventing toner offset, it generates an odor due to heating of the offset prevention liquid and requires a device to supply the offset prevention liquid onto the surface of the fixing roller. This has the disadvantage that the mechanism of the copying device becomes complicated and high precision is required to obtain stable results, making the copying device expensive. However, if offset prevention liquid is not supplied, toner adheres to the surface of the fixing roller, causing an offset phenomenon and dirt on the lower roller attached to the fixing roller. There was an inconvenience in that offset prevention liquid had to be supplied. On the other hand, even when using a fixing roller that does not supply an offset prevention liquid, it is possible to perform heating roller fixation without causing the toner offset phenomenon by imparting offset prevention ability to the toner itself. Proposed. For example, JP-A-50-133242, JP-A-55-
As described in Publication No. 6895, a so-called two-stage polymer resin with high dispersity and high weight average molecular weight (Mw)/number average molecular weight (Mn) is obtained by polymerizing a mixed solution of a polymerizable monomer and a high polymerization degree resin. Examples include toners for developing electrostatic images containing as a main component of a dry toner resin component. According to the above method, heating roller fixing can be performed without causing an offset phenomenon even when no offset prevention liquid is supplied to the surface of the fixing roller, so the mechanism of the fixing device can be simplified. At the same time, it is possible to improve the accuracy and stability of, for example, a high-speed copying machine incorporating such a fixing device.
Furthermore, the cost can also be reduced. However, in manufacturing, the two-stage polymer resin
As the number of steps increases, the viscosity of the mixture obtained by uniformly mixing high-polymerization resin with monomer and dissolving it increases, resulting in poor workability and difficulty controlling polymerization, which is a disadvantage in resin production. . Furthermore, unreacted monomers tend to remain in the resin even after polymerization is completed, and even if a dry toner is prepared using the resin, blocking properties, which are the characteristics of the toner itself,
There was a drawback in using the toner that the lower roller attached to the fixing roller was easily contaminated during long runs. Also, as stated in Special Publication No. 51-23354,
Examples include toners for developing electrostatic images containing a crosslinked resin as a main component. This method also imparts offset properties to the toner, simplifies the fixing device, and also improves workability during manufacturing, which is a drawback of two-stage polymer resins, and lower roller stains during long runs due to blocking. be done. However, toners for developing electrostatic images containing a crosslinked resin as a main component have a drawback of having a high softening point and poor fixability. As a result of intensive research, the inventors of the present invention have invented a new toner for developing electrostatic images that overcomes the above-mentioned drawbacks. That is, the first object of the present invention is to perform heating roller fixing without causing toner offset even when using a fixing roller that does not supply offset prevention liquid to the surface of the fixing roller. An object of the present invention is to provide a dry toner for developing electrostatic images. A second object of the present invention is to provide a dry toner for developing electrostatic images with good fixing properties. A third object of the present invention is to provide a dry toner for developing electrostatic images that does not cause blocking, has fluidity, and has storage stability. A fourth object of the present invention is to provide a dry toner for developing electrostatic images in which the lower roller attached to the fixing roller does not get dirty even during long runs. The above-mentioned purposes are directed to electrostatic charge fixing devices for heat roller fixing, which contain a vinyl resin as a main component obtained by suspension polymerization of vinyl monomers in the presence of a polymerization initiator and a crosslinking agent, and also contain a releasing substance. In toner for image development,
The polymerization initiator is composed of two or more types of polymerization initiators having different half-lives, and in the polymerization initiator,
It is characterized in that the ratio τ A /τ B of the half-lives τ A and τ B at 70°C of the polymerization initiator A having the longest half-life and the polymerization initiator B having the shortest half-life is 10 to 10 6 This is achieved by a toner for developing an electrostatic image for fixing with a hot roller. In the present invention, if an appropriate polymerization temperature is set for polymerization initiators with different half-lives, a rapid initiation system will be obtained for the polymerization initiator with a short half-life, and a rapid initiation system will be obtained for the polymerization initiator with a long half-life. is a slow-onset system. Here, the active species concentration in the rapid initiation system [P * ]
is expressed by the following formula. [P * ]=[I 0 ]−∫ t 0 Rtdt : Polymerization initiation efficiency of the catalyst [I 0 ] : Initial initiator concentration ∫ t 0 Rtdt : Deactivated active species concentration In other words, in a rapid initiation system, the polymerization initiator Thermal decomposition of is saturated in the initial stage, the polymerization rate decreases with polymerization time, and all active species are deactivated before all monomers have reacted, so the saturation phenomenon of polymerization yield is observed early. The degree of polymerization of the resulting resin also decreases. On the other hand, the active species concentration [P * ] in the slow-starting system is expressed by the following formula. [P * ]=∫ t 0 Ridt−∫ t 0 Rtdt ∫ t 0 Ridt: Concentration of the generated starting species In other words, in a slow initiation system, the steady radical concentration [P * ]s is reached at the beginning of the reaction, and after that Ri = Rt. Therefore, by appropriately combining a rapid initiation system and a slow initiation system, it is possible to control the active species concentration of the reaction initiator during the polymerization process, and as a result, it is possible to control the molecular weight distribution. becomes. Here, in producing a resin having good toner properties, a polymerization initiator A having the longest half-life,
The ratio τ A /τ B of half-life τ A and τ B at 70°C of polymerization initiator B, which has the shortest half-life, is 10 to 10 6 , and when it is smaller than 10, the dispersity of the resulting resin , the weight average molecular weight (Mw)/number average molecular weight (Mn) is less than 5, which has the disadvantage that good toner properties cannot be obtained.On the other hand, when it is greater than 106 , the rapid start system is It has the disadvantages that it occurs suddenly, making it difficult to control, and that it takes too much time to complete the slow onset system. The half-life of the slow-starting initiator in the present invention is 3
Time to 30 hours is preferred; if it is shorter than 3 hours, a toner resin with good offset properties cannot be obtained, and if it is longer than 30 hours, it takes too long to complete the polymerization. have The polymerization temperature usually used in the present invention is 40~
The temperature is 100°C, preferably 60°C to 90°C, and the ratio of half-lives τ A and τ B at 70°C of polymerization initiator A, which has the longest half-life, and polymerization initiator B, which has the shortest half-life, τ A / τ B is 10
The polymerization temperature may be changed during the polymerization process as long as it is within the range of ~ 106 . Furthermore, in addition to these factors, the type and amount of polymerization initiator added are also involved in controlling the molecular weight distribution of the resulting vinyl resin, so these should be comprehensively controlled. As the polymerization initiator used in the present invention, a common oil-soluble initiator is used. Typical specific examples include, for example, acetylcyclohexylsulfonyl peroxide, isobutyryl peroxide,
Diisopropyl peroxydicarbonate, di-
2-ethylexyl peroxydicarbonate,
2,4-dichlorobenzoyl peroxide, t
-Butyl peroxypivalate, 3,5,5-trimethylhexanonyl peroxide, octanoyl peroxide, decanonyl peroxide, lauroyl peroxide, stearoyl peroxide, propionyl peroxide, succinic acid peroxide, acetyl peroxide oxide, t-butyl peroxy-2-ethylhexanoate, benzoyl peroxide,
Parachlorobenzoyl peroxide, t-butyl peroxyisobutyrate, t-butyl peroxymale acid, t-butyl peroxylaurate, cyclohexanone peroxide,
t-Butylperoxyisopropyl carbonate, 2,5-dimethyl-2,5-dibenzoylperoxyhexane, t-butylperoxyacetate, t-butylperoxybenzoate, diisobutyl diperoxyphthalate, methyl ethyl ketone peroxide, dicumyl Peroxide, 2,5-dimethyl-2,5-butyl peroxyhexane, t-butylcumyl peroxide,
t-Butyl hydroperoxide, di-t-butyl peroxide, 2,5-dimethyl-2,5-di-t-butyl peroxyhexane, diisopropylbenzene hydroperoxide, paramenthane hydroperoxide, vinylane hydroperoxide, 2 , 5-dimethylhexane-2,5-dihydroperoxide, peroxide-based initiators such as cumene hydroperoxide, 2,2'-azohisisobutyronitrile, 1,1'-azobiscyclohexane 1-carbonitrile, 2,2′-Azobis-
Examples include azo initiators such as 4-methoxy-2,4-dimethylvaleronitrile and 2,2'-azobis-2,4-dimethylvaleronitrile. Preferably used as a rapid initiation system initiator is 2,2'-azobis-4-methoxy-2,
Examples include 4-dimethylvaleronitrile and 2,2'-azobis-2,4-dimethylvaleronitrile, while examples of slow-starting initiators include benzoyl peroxide. The crosslinking agent used in the present invention is mainly a compound having two or more polymerizable double bonds, such as aromatic divinyl compounds such as divinylbenzene, divinylnaphthalene, and their derivatives, and ethylene glycol. diacrylate, ethylene glycol dimethacrylate,
Diethylene carboxylic acid esters such as trimethylolpropane triacrylate, allyl methacrylate, tetraethylene glycol dimethacrylate, 1,3-butanediol dimethacrylate, N,N, divinylaniline, divinyl ether, divinyl sulfide, divinyl sulfone, etc. All divinyl compounds and compounds having three or more vinyl groups are selected singly or in mixtures and are added in an amount ranging from 0.001 to 5% based on the total monomer weight. If the amount added is too large, the softening point will increase and the fixing properties will deteriorate, so it is preferably kept at about 0.001 to 0.5%. The vinyl resin referred to in the present invention includes not only a homopolymer of a vinyl monomer but also a copolymer resin of a vinyl monomer and another monomer copolymerizable with the vinyl monomer. The vinyl monomers used in the present invention include styrene, α-methylstyrene, p-methylstyrene, p-terr-butylstyrene, p-methoxystyrene, p-phenylstyrene, 3,4
-Dichlorostyrene, methyl acrylate, ethyl acrylate, n-butyl acrylate, isobutyl acrylate, propyl acrylate, n-acrylate
-Octyl, dodecyl acrylate, acrylic acid 2
-Ethylhexyl, stearyl acrylate, 2-chloroethyl acrylate, phenyl acrylate,
α-methyl chloroacrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-octyl methacrylate, dodecyl methacrylate, 2-ethylhexyl methacrylate,
Examples include stearyl methacrylate and phenyl methacrylate. Other monomers used to form vinyl polymers include ethylenically unsaturated monoolefins such as ethylene, propylene, butylene, and isobutylene, vinyl chloride, vinyl bromide, vinyl fluoride, vinyl acetate, Vinyl esters such as vinyl propionate, vinyl benzoate, vinyl butyrate, vinyl benzoate, vinyl formate, vinyl caproate, vinyl ethers such as vinyl methyl ether, vinyl ethyl ether, vinyl isobutyl ether, vinyl methyl ketone, vinyl hexyl ketone, etc. Examples include vinyl ketones. In the electrostatic image developing toner according to the present invention, any suitable pigment or dye can be used as a colorant. For example, carbon black (including prepolymerized or grafted carbon black), nigrosine dye, aniline blue, calco oil blue, chrome yellow, ultramarine blue, Dupont oil red, quinoline yellow, methylene blue chloride, phthalocyanine blue, malachite green. Oxalates, lamp blacks, rose pengals and mixtures thereof are used and are contained in the toner in sufficient amounts to color the toner so that it can be developed to form a visible image. The anti-offset agent used in the present invention is selected from releasable substances that melt at a temperature lower than the softening point of the binder constituting the toner and have low surface energy. Examples of offset preventive agents suitable for the toner of the present invention include polyolefins, fatty acid metal salts, fatty acid esters, partially saponified fatty acid esters, higher fatty acids, higher alcohols, liquid or solid paraffin waxes, amide waxes, polyhydric alcohol esters, silicone varnish or polysiloxane,
Examples include aliphatic fluorocarbons.
Such offset inhibitors may be used alone or in combination of two or more. The polyolefin is, for example, a resin such as polypropylene, polyethylene, or polybutene, and has a softening point of 80 to 180°C, preferably 100°C when measured by the ring and ball method specified in JIS Standard 2531-1960.
~160℃. For example, the fatty acid metal salts include metal salts of maleic acid and zinc, magnesium, calcium, etc.; metal salts of stearic acid and zinc, cadmium, barium, lead, iron, nickel, cobalt, copper, aluminum, magnesium, etc.; Basic lead stearate; metal salts of oleic acid with zinc, magnesium, iron, cobalt, copper, lead, calcium, etc.; metal salts of palmitic acid with aluminum, calcium, etc.; lead caprylate; lead caproate; linoleic acid Examples include metal salts of ricinoleic acid and zinc, cobalt, etc.; calcium ricinoleate; metal salts of ricinoleic acid and zinc, cadmium, etc., and mixtures thereof. Examples of the fatty acid ester include ethyl maleate, butyl maleate, methyl stearate, butyl stearate, cetyl palmitate, and ethylene glycol montanate. Examples of the partially saponified fatty acid ester include partially saponified calcium esters of montanic acid. Examples of the higher fatty acids include dodecanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, linoleic acid, ricinoleic acid, arachidic acid, behenic acid, lignoceric acid, ceracoleic acid, and mixtures thereof. I can do it. Examples of the higher alcohol include dodecyl alcohol, lauryl alcohol, myristyl alcohol, palmityl alcohol, stearyl alcohol, aracyl alcohol, and behenyl alcohol. Examples of the paraffin wax include natural paraffin, microwax, synthetic paraffin, and chlorinated hydrocarbons. As the amide wax,
For example, stearic acid amide, oleic acid amide,
Examples include palmitic acid amide, lauric acid amide, behenic acid amide, methylene bis stearamide, ethylene bis stearamide, and the like. Examples of the polyhydric alcohol ester include glycerin stearate, glycerin ricinolate, glycerin monobehenate, sorbitan monostearate, propylene glycol monostearate,
Examples include sorbitan triolate. Examples of the silicone varnish or polysiloxane include methyl silicone varnish, phenyl silicone varnish, and dimethylpolysiloxane.
Examples of the aliphatic fluorocarbons include low polymer compounds of tetrafluoroethylene and hexafluoropropylene, and fluorine-containing surfactants described in JP-A-53-124428. The content of the anti-offset agent made of this releasing substance in the toner is 0.1 to 10% by weight, preferably 1 to 5% by weight. If so, the fluidity of the toner deteriorates and the cleaning performance deteriorates. The toner for developing an electrostatic image according to the present invention may contain various other toner additives such as a charge control agent and a plasticizer, if necessary. Also used in the present invention are magnetic colorants useful for toners for one-component developers. Such a magnetic colorant is a substance that is strongly magnetized in the direction of a magnetic field, preferably black, well dispersed in the resin, and chemically stable, and furthermore, a fine particle with a particle size of 1μ or less. It is desirable that a substance can be easily obtained, and magnetite (triiron tetroxide) is particularly preferred. Typical magnetic or magnetizable materials include metals such as cobalt, iron, and nickel; aluminum, cobalt, steel,
Alloys and mixtures of metals such as lead, magnesium, nickel, tin, zinc, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, vanadium; aluminum oxide, iron oxide, copper oxide, nickel oxide , metal compounds including metal oxides such as zinc oxide, titanium oxide and magnesium oxide; refractory titides such as vanadium titride, chromium titide; carbides such as tungsten carbide and silica carbide; ferrites and mixtures thereof. etc. can be used and obtained. The amount of these ferromagnetic substances contained in the toner is preferably about 30 to 300 parts by weight per 100 parts by weight of the resin component. Particularly preferably, the amount is 50 to 200 parts by weight per 100 parts by weight of the resin component. Next, the present invention will be illustrated by Examples, but the embodiments of the present invention are not limited thereto. In the examples, "parts" are expressed in "parts by weight" unless otherwise specified. Example 1 0.1 part of benzoyl peroxide, 2,2'-azobis-(2,4-dimethylvaleronitrile)
1.5 parts to 85 parts of styrene, 15 parts of n-butyl acrylate, and ethylene glycol dimethacrylate.
A polymeric composition was prepared by dissolving in a mixed solution consisting of 0.3 parts. On the other hand, nitrogen introduction pipe, cooling pipe, dropping funnel,
Take 1 part of tricalcium phosphate and 0.01 part of sodium dodecylbenzenesulfonate as a dispersion stabilizer into a four-necked flask equipped with a stirring bar, add distilled water, and add the polymer composition while stirring from a dropping funnel. dripped. After completion of the dropwise addition, the temperature was raised to 80°C, stirring was continued for 20 hours, and polymerization was carried out in a one-step polymerization process. After the polymerization was completed, the mixture was treated with hydrochloric acid, filtered, washed with water, and dried to obtain a vinyl resin for toner (styrene-acrylic copolymer resin). This will be referred to as resin sample [A]. Next, for 100 parts of the resin sample [A] of the present invention, 10 parts of carbon black [Mitsubishi Carbon Black #30, manufactured by Mitsubishi Chemical Industries, Ltd.] and 10 parts of oil black were added.
Low molecular weight polypropylene [Viscol
After adding and mixing 3 parts of 550P manufactured by Sanyo Chemical Industries, Ltd.
Melt in a roll mill, grind, grind in a jet mill,
It was classified to produce toner. This will be referred to as toner sample-1. Example 2 0.1 part of benzoyl peroxide, 1 part of 2,2'-azobis(2,4-dimethylvaleronitrile)
parts, 0.3 parts of 2,2'-azobis4-methoxy-2,4-dimethylvaleronitrile to 85 parts of styrene, n
- A polymerization composition was prepared by dissolving in a mixed solution consisting of 15 parts of butyl acrylate and 0.3 parts of benzene at a polymerization temperature of 80°C. Hereinafter, a styrene-acrylic copolymer resin (referred to as resin sample [B]) was produced in the same manner as in Example 1, and 100 parts of resin sample [B], 10 parts of carbon black, 1 part of oil black BW, and 2 parts of stearic acid were prepared. After adding and mixing parts, a toner was prepared. This will be referred to as toner sample-2. Example 3 1.0 part of 2,2'-azobisisobutyronitrile,
0.1 part of cyclohexanone peroxide, 85 parts of styrene, 15 parts of 2-ethylhexyl acrylate, and 0.1 part of trimethylolpropane triacrylate.
A polymeric composition was prepared by dissolving in a mixed solution consisting of 1. Below, Example 1 except that the polymerization temperature was 90°C
A resin (referred to as resin sample [C]) was produced in the same manner as above, and after adding and mixing 100 parts of resin sample [C], 10 parts of carbon black, 1 part of oil black BW, and 1 part of sodium oleate, it was made into a toner. . This will be referred to as toner sample-3. Example 4 Triiron tetroxide powder “Mapico Black BL-500” [Titan Kogyo Co., Ltd.] was added to 100 parts of resin sample [A].
After adding and mixing 67 parts of methylene blue chloride (charge control agent), 3 parts of low molecular weight polypropylene [Viscol 550P manufactured by Sanyo Chemical Industries, Ltd.], melted with a Banbury mixer, kneaded, crushed with a jet mill, and classified. A one-component magnetic toner was produced. This will be referred to as toner sample-4. Comparative Example 1 0.1 part of lauroyl peroxide and 1.5 parts of octanoyl peroxide were dissolved in a mixed solution consisting of 85 parts of styrene, 15 parts of n-butyl acrylate, and 0.3 parts of ethylene glycol dimethacrylate,
A polymeric composition was prepared. Hereinafter, a resin (referred to as resin sample [D]) was produced in the same manner as in Example 1 except that the polymerization temperature was set to 70°C.
100 parts, carbon black 10 parts, oil black
After adding and mixing 1 part of BW and 3 parts of low molecular weight polyolefin, a toner was prepared. This is referred to as comparative toner sample-1. Comparative Example 2 A copolymer resin was prepared by a two-stage polymerization method as follows. 85 parts of styrene, 15 parts of n-butyl acrylate, and 1 part of azobisisobutyronitrile were suspended and dispersed in 200 parts of distilled water containing 1 part of tricalcium phosphate and 0.01 part of sodium dodecylbenzenesulfonate, and the mixture was heated to 75°C. Polymerization was performed to obtain a resin with a high degree of polymerization. Next, 10 parts of the high polymerization resin and 3 parts of azobisisobutyronitrile were dissolved in 85 parts of styrene, 15 parts of n-butyl acrylate, and 0.1 part of ethylene glycol dimethacrylate, and 1 part of tricalcium phosphate was dissolved in 1 part of tricalcium phosphate. 75 parts, and suspended in 200 parts of distilled water containing 0.01 part of sodium dodecylbenzenesulfonate.
Polymerization was carried out at ℃. From the resin (referred to as resin sample [E]), 100 parts of resin sample [E], 10 parts of carbon black, 1 part of oil black BW, and 3 parts of low molecular weight polyolefin were prepared in the same manner as in Example 1.
The resulting toner is referred to as Comparative Toner Sample-2. The comparative test results of these toner samples are
They are summarized in the table.
【表】
以上の結果より、本発明のトナーは、従来のも
のに比較して、オフセツト性、定着性、ブロツキ
ング性が良好で、ロングラン時の下ローラー汚れ
も少ないことがわかる。[Table] From the above results, it can be seen that the toner of the present invention has better offset properties, fixing properties, and blocking properties, and less dirt on the lower roller during long runs, compared to conventional toners.
Claims (1)
量体を懸濁重合して得られるビニル系樹脂を主成
分とし、かつ離型性物質を含有する熱ローラ定着
用静電荷像現像用トナーにおいて、 前記重合開始剤が半減期の異なる2種以上の重
合開始剤から成り、且つ、前記重合開始剤におい
て、最も半減期の長い重合開始剤Aと最も半減期
の短い重合開始剤Bの70℃における半減期τA・τB
の比τA/τBが、10〜106であることを特徴とする
熱ローラ定着用静電荷像現像用トナー。[Scope of Claims] 1. Heat roller fixing device containing a vinyl resin as a main component obtained by suspension polymerization of a vinyl monomer in the presence of a polymerization initiator and a crosslinking agent, and containing a releasing substance. In the toner for developing an electrostatic image, the polymerization initiator is composed of two or more types of polymerization initiators having different half-lives, and among the polymerization initiators, polymerization initiator A has the longest half-life and polymerization initiator A has the shortest half-life. Half-life of polymerization initiator B at 70°C τ A・τ B
A toner for developing an electrostatic image for heat roller fixing, characterized in that the ratio τ A /τ B is 10 to 10 6 .
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56124780A JPS5837652A (en) | 1981-08-11 | 1981-08-11 | Electrostatic image developing toner |
| EP19820304081 EP0072176B1 (en) | 1981-08-05 | 1982-08-02 | Toners for developing electrostatic image |
| DE8282304081T DE3270107D1 (en) | 1981-08-05 | 1982-08-02 | Toners for developing electrostatic image |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56124780A JPS5837652A (en) | 1981-08-11 | 1981-08-11 | Electrostatic image developing toner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5837652A JPS5837652A (en) | 1983-03-04 |
| JPS6411941B2 true JPS6411941B2 (en) | 1989-02-27 |
Family
ID=14893925
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP56124780A Granted JPS5837652A (en) | 1981-08-05 | 1981-08-11 | Electrostatic image developing toner |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5837652A (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH081522B2 (en) * | 1985-02-28 | 1996-01-10 | キヤノン株式会社 | Positively charged toner |
| JPH0680464B2 (en) * | 1985-02-28 | 1994-10-12 | キヤノン株式会社 | Positively chargeable toner for electrostatic image development |
| JPS61282850A (en) * | 1985-06-10 | 1986-12-13 | Tomoegawa Paper Co Ltd | Toner for developing electrostatic charge image |
| JPS62966A (en) * | 1985-06-27 | 1987-01-06 | Tomoegawa Paper Co Ltd | Toner for developing electrostatic charge image |
| JPH07120073B2 (en) * | 1986-08-21 | 1995-12-20 | キヤノン株式会社 | Toner for electrostatic image development |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1391703A (en) * | 1972-04-14 | 1975-04-23 | Denco Miller Ltd | Self contained air cooling and heating unit |
| JPS556895B2 (en) * | 1974-04-10 | 1980-02-20 | ||
| JPS5123354A (en) * | 1974-08-20 | 1976-02-24 | Silver Seiko | AMIKI |
| JPS523304A (en) * | 1975-06-27 | 1977-01-11 | Advance Transformer Co | Circuit for energizing magnetron |
| US4137388A (en) * | 1978-01-06 | 1979-01-30 | United States Steel Corporation | Polystyrene with distinct moieties of molecular weight distribution |
| US4162428A (en) * | 1978-06-29 | 1979-07-24 | Westinghouse Electric Corp. | Variable inductance ballast apparatus for HID lamp |
| JPS5538966A (en) * | 1978-09-14 | 1980-03-18 | Hitachi Ltd | Nitriding method for titanium and titanium alloy |
| JPS5858664B2 (en) * | 1979-04-24 | 1983-12-26 | コニカ株式会社 | Toner for electrostatic image development and image forming method |
| JPS55156958A (en) * | 1979-05-24 | 1980-12-06 | Canon Inc | Developing powder |
| JPS5937008B2 (en) * | 1979-07-02 | 1984-09-07 | 三井東圧化学株式会社 | Manufacturing method of resin for electrophotographic toner |
| JPS5911900B2 (en) * | 1979-07-02 | 1984-03-19 | 三井東圧化学株式会社 | Manufacturing method of dry developer for electrophotography |
| JPS5913731B2 (en) * | 1979-12-17 | 1984-03-31 | コニカ株式会社 | Method for manufacturing heating roller fixing type dry toner for developing electrostatic images |
-
1981
- 1981-08-11 JP JP56124780A patent/JPS5837652A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5837652A (en) | 1983-03-04 |
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