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JPS644842B2 - - Google Patents
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JPS644842B2 - - Google Patents

Info

Publication number
JPS644842B2
JPS644842B2 JP14719482A JP14719482A JPS644842B2 JP S644842 B2 JPS644842 B2 JP S644842B2 JP 14719482 A JP14719482 A JP 14719482A JP 14719482 A JP14719482 A JP 14719482A JP S644842 B2 JPS644842 B2 JP S644842B2
Authority
JP
Japan
Prior art keywords
roll
oil
rolling
thrust
timing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP14719482A
Other languages
Japanese (ja)
Other versions
JPS5939408A (en
Inventor
Kensuke Mori
Seisuke Hatae
Jun Sakamoto
Kanji Hayashi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Nippon Steel Corp
Original Assignee
Mitsubishi Heavy Industries Ltd
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd, Nippon Steel Corp filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP14719482A priority Critical patent/JPS5939408A/en
Publication of JPS5939408A publication Critical patent/JPS5939408A/en
Publication of JPS644842B2 publication Critical patent/JPS644842B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/06Lubricating, cooling or heating rolls
    • B21B27/10Lubricating, cooling or heating rolls externally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/02Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
    • B21B13/023Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally the axis of the rolls being other than perpendicular to the direction of movement of the product, e.g. cross-rolling

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)
  • Rolling Contact Bearings (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は、従来圧延荷重の低減、ロール肌荒れ
防止にのみ適用していた圧延油をアイドルタイム
中のロールキス時に適用することによりロールキ
ス時のスラスト力低減をはかり、スラストによる
ベアリングトラブル防止を行なうものである。 衆知の如く、連続熱間圧延機により帯鋼を圧延
するさい、薄物の場合、板厚の精度向上のためア
イドルタイム中からワークロールを互いに接触さ
せて回転させておく、キスロール圧延が一般に行
われている。 連続熱間圧延機におけるベアリングトラブルの
発生頻度を調査すると第1図に示す通りキスロー
ル圧延が行なわれる薄物材チヤンスに集中してい
ることがわかる。これは、圧延機を長期的に使用
してバツクアツプロールチヨツク−スタンド間ガ
タ、ワークロールチヨツク−バツクアツプロール
チヨツク間ガタが大きくなつた場合ロール間に微
小クロスの発生が起る。もしこの状態でキスロー
ルを行なつた場合、ロール間スラスト力が発生
し、ベアリング焼付きをまねくことになる。一
方、第2図a,bに示すロールクロス圧延法(特
開昭55−64908号)において上述のキスロール圧
延を行なつても、同様にスラストが発生して同様
な問題が起る。 そこで、上記のロールクロス圧延方法のモデル
ミルによりクロス角とスラスト力の関係を調べ
た。第3図はキスロール状態でのスラスト係数を
求めた実験結果でありクロス角をわずかに増加し
てもスラスト係数(μT=スラスト力/キスロー
ル荷重)は急増し、最大μT=30%程度になるこ
とがわかる。第4図にベアリング発熱限界とスラ
スト係数の関係を示した。図よりベアリング焼付
き防止範囲に発生スラストをおさえるには、ロー
ル間スラスト係数を10%以下に押さえなければな
らないことがわかる。ロールキス時のスラスト力
発生の基本的要因は、ロールクロスにともなうロ
ール間の相対すべりによる摩擦力である。従つて
本発明者らは摩擦力の軽減がスラスト軽減につな
がるため、対策としては、油潤滑による方法を検
討した。第5図はロール間スラスト係数に及ぼす
油潤滑の効果をあらわしており、無潤滑時30%程
度あつたスラスト係数を10%以下に低減できるこ
とを示した例である。よつて油潤滑がベアリング
焼付防止に有効な方法を考えられるが、従来の油
圧延シーケンスでは第6図Aに示すように次材の
板噛み込みスリツプ防止のため、尻抜け前aに油
を切つており(特開昭46−1353号)アイドル中に
は、ロール間の油がない無潤滑の状態になる。従
つてこの様なシーケンスではアイドルタイム中の
キスロールによるスラスト発生を防止できずベア
リングトラブルを防止できなかつた。 そこで更に本発明では第6図Bに示すように、
圧延油の噴射停止のタイミングを適正bに保つこ
とにより、次材の板噛み込みスリツプに影響を受
けない範囲でアイドル時ロール間スラスト係数
μTの低減が可能であることを見出したものであ
る。第7図は圧延油オフタイミングとスラスト係
数の関係を示したものである。オフタイミングは
板尻抜け前後からの時間をとり、スラスト係数は
油オフ後アイドル時にキスロールを行なつて次材
噛み込み直前のスリツプトルクの測定を行なつて
算出した。図より従来の尻抜け前の油オフタイミ
ングではアイドル時、μT=30%程度発生してい
たものが尻抜け後まで油オフタイミングをずらし
ていくことで、μTを低減できることがわかる。
これは油オフタイミングをずらすることで、ロー
ル表面の残存油量が増加していくためスラスト係
数が下がるものと思われる。又、第7図の例か
ら、アイドル時ロール間スラスト係数を10%以下
に下げるためには、油オフタイミングとして尻抜
け後5秒以上とらなければならないことがわか
る。 ただし次材の板噛み込み時スリツプの問題から
無制限に油オフタイミングをずらすることはでき
ない。今回の実験から、尻抜け後20秒程度以上油
を噴射すると次材のスリツプ現象が発生すること
がわかり、油噴射オフタイミングとしては20秒以
下にすることが望ましい。これは油を切つてから
後は、ロール冷却水で油が流れ落とされるが、20
秒以上水洗いを行なわないと次材のスリツプ現象
が発生するものと考えられる。従つてスリツプ防
止上の操業条件としては油圧延次材噛み込み20秒
以上前オフをとることが好ましい。ロール冷却水
による油の摩擦係数増加処理の他に、ワイパー方
式、バーンオフ方式等任意の方法が実施できる。
The present invention aims to reduce thrust force during roll kissing by applying rolling oil, which has conventionally been applied only to reduce rolling load and prevent roll roughness, during roll kissing during idle time, thereby preventing bearing troubles caused by thrust. be. As is well known, when rolling steel strips using a continuous hot rolling mill, in the case of thin products, kiss roll rolling is generally performed, in which the work rolls are rotated in contact with each other during idle time in order to improve the accuracy of the strip thickness. ing. If we investigate the frequency of bearing troubles in continuous hot rolling mills, we will find that they are concentrated in thin material rolls where kiss roll rolling is performed, as shown in Figure 1. This is because when a rolling mill is used for a long period of time and the play between the back-up roll chock and the stand becomes large, and the play between the work roll chock and the back-up roll chock becomes large, minute crosses occur between the rolls. If a kiss roll is performed in this state, a thrust force will be generated between the rolls, which will lead to bearing seizure. On the other hand, even if the above-mentioned kiss roll rolling is performed in the roll cross rolling method (Japanese Patent Application Laid-open No. 55-64908) shown in FIGS. Therefore, the relationship between the cross angle and thrust force was investigated using a model mill using the above roll cross rolling method. Figure 3 shows the experimental results for determining the thrust coefficient in a kiss roll state. Even if the cross angle is slightly increased, the thrust coefficient (μT = thrust force / kiss roll load) increases rapidly, reaching a maximum of μT = 30%. I understand. Figure 4 shows the relationship between the bearing heat generation limit and the thrust coefficient. From the figure, it can be seen that in order to suppress the generated thrust within the bearing seizure prevention range, the inter-roll thrust coefficient must be kept below 10%. The fundamental factor in the generation of thrust force during roll kissing is the frictional force caused by relative sliding between rolls due to roll crossing. Therefore, since reducing the frictional force leads to reducing the thrust, the inventors considered a method using oil lubrication as a countermeasure. Figure 5 shows the effect of oil lubrication on the inter-roll thrust coefficient, and is an example showing that the thrust coefficient, which was about 30% without lubrication, can be reduced to 10% or less. Therefore, oil lubrication can be considered as an effective method to prevent bearing seizure, but in the conventional hydraulic rolling sequence, as shown in Figure 6A, the oil is cut off before bottoming out in order to prevent the next material from biting into the plate and slipping. During idling, there is no oil between the rolls, resulting in a non-lubricated state. Therefore, in such a sequence, it was not possible to prevent the occurrence of thrust due to kiss rolls during idle time, and it was not possible to prevent bearing troubles. Therefore, in the present invention, as shown in FIG. 6B,
It has been discovered that by keeping the timing of the injection stop of rolling oil at an appropriate value b, it is possible to reduce the inter-roll thrust coefficient μT at idle without being affected by the slippage caused by the board biting of the next material. FIG. 7 shows the relationship between rolling oil off timing and thrust coefficient. The off timing was determined by taking the time from before and after the sheet bottom came out, and the thrust coefficient was calculated by performing a kiss roll at idle after the oil was turned off, and measuring the slip torque just before the next material bit. The figure shows that with the conventional oil-off timing before tail-off, μT would occur at around 30% during idle, but by shifting the oil-off timing until after tail-off, μT can be reduced.
This is thought to be because by shifting the oil-off timing, the amount of oil remaining on the roll surface increases and the thrust coefficient decreases. Furthermore, from the example shown in FIG. 7, it can be seen that in order to lower the inter-roll thrust coefficient during idle to 10% or less, the oil off timing must be set at 5 seconds or more after the end of the oil. However, it is not possible to shift the oil-off timing indefinitely due to the problem of slippage when the next material is caught in the board. From this experiment, it was found that if oil is injected for more than 20 seconds after the bottom has finished, slipping of the next material will occur, so it is desirable to set the oil injection off timing to 20 seconds or less. After draining the oil, the oil is washed away with roll cooling water, but after 20
It is thought that if the water is not washed for more than a second, the next material will slip. Therefore, as an operating condition for preventing slippage, it is preferable to turn off the hydraulic extension material for at least 20 seconds before it engages. In addition to increasing the coefficient of friction of oil using roll cooling water, any other method such as a wiper method or a burn-off method can be used.

【表】【table】

【表】 上記の実施例から判る様に、従来法の場合に
は、次材の噛込みスリツプはないが、キスロール
時のスラスト力が大きく、ベアリング焼付きトラ
ブルが多発している。これに対して比較例1に示
す如く板の尻抜けと同時に油をオフする方法で
は、若干のベアリング焼付きトラブルの減少は見
られるものゝ効果不十分である。 しかるに本発明例1及び2の如く油オフのタイ
ミングを5秒及び20秒アイドルタイム中へ延長す
ることによりベアリング焼付きトラブルが大巾に
減少し、特に20秒延長すればベアリング焼付きト
ラブルが激減する。ところが、比較例2に示す如
く油オフのタイミングをあまり延長(25秒)する
と、ロール冷却水による油の水洗効果が小さく次
材噛込み時のスリツプが発生する様になる。次に
本発明例3は第2図に示したロールクロス圧延
(キスロールクロス角度1.5度)の場合を示したも
ので、本発明例2と同様な対策を講じることによ
り、最高の効果が得られている。 以上のことから従来圧延時の荷重低減(省エ
ネ効果)ロール肌荒れ防止をねらつて適用され
てきた油圧延が、本発明により新たな用途として
ロールキス時のスラスト低減に適用することが可
能となり、次材噛み込み時のスリツプ防止も考慮
した油噴射タイミングの操業条件を確立すること
ができた。
[Table] As can be seen from the above examples, in the case of the conventional method, there is no slip due to the subsequent material being bitten, but the thrust force during the kiss roll is large and bearing seizure problems occur frequently. On the other hand, the method shown in Comparative Example 1, in which the oil is turned off at the same time as the plate ends, reduces the bearing seizure trouble to some extent, but is not sufficiently effective. However, by extending the oil-off timing to 5 seconds and 20 seconds during the idle time as in Examples 1 and 2 of the present invention, bearing seizure troubles are greatly reduced, and especially when the oil-off timing is extended by 20 seconds, bearing seizure troubles are drastically reduced. do. However, as shown in Comparative Example 2, if the oil-off timing is extended too much (25 seconds), the oil washing effect by the roll cooling water is small, and slips occur when the next material is bitten. Next, Invention Example 3 shows the case of roll cross rolling (kiss roll cross angle 1.5 degrees) shown in Fig. 2, and the best effect can be obtained by taking the same measures as Invention Example 2. It is being From the above, hydraulic rolling, which has conventionally been applied to reduce the load during rolling (energy saving effect) and prevent roll roughness, can now be applied as a new application to reduce thrust during roll kissing. We were able to establish operating conditions for oil injection timing that also take into account slip prevention during jamming.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は板厚とベアリング破損頻度との関係を
示す図表、第2図A,Bはロールクロス圧延法の
説明図、第3図はロールキス時のロールクロス角
度とスラスト係数の関係を示す図表、第4図はベ
アリング発熱限界とスラスト係数の関係を示す図
表、第5図はロールキス時に圧延油を適用した場
合のロールクロス角度とスラスト係数の関係を示
す図表、第6図A,Bは従来法及び本発明方法に
よる油噴射のタイミングを示す図表、第7図は油
オフタイミングとスラスト係数との関係を示す図
表、第8図は実施例における油噴射タイミングを
示す図表である。
Figure 1 is a chart showing the relationship between plate thickness and bearing failure frequency, Figure 2 A and B are illustrations of the roll cross rolling method, and Figure 3 is a chart showing the relationship between roll cross angle and thrust coefficient during roll kissing. , Figure 4 is a chart showing the relationship between the bearing heat generation limit and thrust coefficient, Figure 5 is a chart showing the relationship between roll cross angle and thrust coefficient when rolling oil is applied during roll kissing, and Figure 6 A and B are charts showing the relationship between bearing heat generation limit and thrust coefficient. FIG. 7 is a chart showing the relationship between oil-off timing and thrust coefficient, and FIG. 8 is a chart showing oil injection timing in Examples.

Claims (1)

【特許請求の範囲】[Claims] 1 被圧延材がロールを抜けた後のアイドルタイ
ム中にロールを接触させておくキスロール圧延方
法に於いて、被圧延材の後端がロールを抜けた後
も圧延油の供給を続けてロール間摩擦係数を低減
させると共に次の材料が噛み込む前にロールに付
着している圧延油の摩擦係数増加処理を行なうこ
とを特徴とする圧延機のスラスト防止方法。
1 In the kiss roll rolling method in which the rolls are kept in contact during the idle time after the material to be rolled has passed through the rolls, rolling oil is continued to be supplied even after the rear end of the material to be rolled has passed through the rolls. A method for preventing thrust in a rolling mill, characterized by reducing the coefficient of friction and increasing the coefficient of friction of rolling oil adhering to a roll before the next material is bitten.
JP14719482A 1982-08-25 1982-08-25 Method for preventing thrust in rolling mill Granted JPS5939408A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14719482A JPS5939408A (en) 1982-08-25 1982-08-25 Method for preventing thrust in rolling mill

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14719482A JPS5939408A (en) 1982-08-25 1982-08-25 Method for preventing thrust in rolling mill

Publications (2)

Publication Number Publication Date
JPS5939408A JPS5939408A (en) 1984-03-03
JPS644842B2 true JPS644842B2 (en) 1989-01-27

Family

ID=15424684

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14719482A Granted JPS5939408A (en) 1982-08-25 1982-08-25 Method for preventing thrust in rolling mill

Country Status (1)

Country Link
JP (1) JPS5939408A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61219401A (en) * 1985-03-25 1986-09-29 Nippon Steel Corp Method for roll cross rolling
JP3060691B2 (en) * 1991-03-29 2000-07-10 株式会社日立製作所 Rolling mill, hot rolling equipment, rolling method, and remodeling method of rolling mill
US5768927A (en) * 1991-03-29 1998-06-23 Hitachi Ltd. Rolling mill, hot rolling system, rolling method and rolling mill revamping method

Also Published As

Publication number Publication date
JPS5939408A (en) 1984-03-03

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