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JPS644867B2 - - Google Patents
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JPS644867B2 - - Google Patents

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Publication number
JPS644867B2
JPS644867B2 JP14248180A JP14248180A JPS644867B2 JP S644867 B2 JPS644867 B2 JP S644867B2 JP 14248180 A JP14248180 A JP 14248180A JP 14248180 A JP14248180 A JP 14248180A JP S644867 B2 JPS644867 B2 JP S644867B2
Authority
JP
Japan
Prior art keywords
cooling
rotary
rotary cooling
pressure contact
cooling body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP14248180A
Other languages
Japanese (ja)
Other versions
JPS5768251A (en
Inventor
Kyoyuki Esashi
Hisamori Kono
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Proterial Ltd
Original Assignee
Sumitomo Special Metals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Special Metals Co Ltd filed Critical Sumitomo Special Metals Co Ltd
Priority to JP14248180A priority Critical patent/JPS5768251A/en
Publication of JPS5768251A publication Critical patent/JPS5768251A/en
Publication of JPS644867B2 publication Critical patent/JPS644867B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】 本発明は、溶体急冷材料の製造方法に関するも
のであり、特に本発明は金属、半金属、半導体の
何れか1種の溶体急冷材料の製造方法に関するも
のである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a solution quenched material, and particularly the present invention relates to a method for manufacturing a solution quenched material of any one of metals, semimetals, and semiconductors.

本発明において、溶体急冷材料とは、本発明方
法により製造された非晶質あるいは微細結晶質の
何れか少なくとも1種よりなる組織を有する金
属、半金属、半導体あるいはセラミツクスの何れ
か1種の材料を意味するものとする。
In the present invention, the solution quenched material refers to any one of metals, semimetals, semiconductors, and ceramics having a structure consisting of at least one of amorphous and microcrystalline materials produced by the method of the present invention. shall mean.

非晶質あるいは微細結晶質薄帯を製造する方法
として、溶融材料を回転冷却体の回転面上にノズ
ルより噴出させて急冷凝固させる方法が知られて
いる。その際回転冷却体としては1個の金属製回
転ロールと、2個の互に接して回転する金属製回
転ロールとが用いられている。1個の金属製回転
ロールを用いる方法はさらに2つの方法に分ける
ことが出来る。
As a method for producing an amorphous or microcrystalline ribbon, a method is known in which a molten material is jetted from a nozzle onto the rotating surface of a rotary cooling body and rapidly solidified. In this case, the rotary cooling body used is one metal rotary roll and two metal rotary rolls that rotate in contact with each other. The method using one metal rotating roll can be further divided into two methods.

第1には通常片ロール法と呼ばれている、回転
ロールの外周面を冷却面として用い、ノズルを固
定したまま溶融材料を噴出し続けて連続的に急冷
凝固させる方法であり、第2は、通常遠心急冷法
と呼ばれている回転する円筒状のドラムの内周面
を冷却面として用い、ノズルを回転軸方向に移動
させつつ溶融金属を噴出し続け円筒内周面に遠心
力により密着させたまま急冷凝固させ、比較的細
い幅の、ヘリカル状に円筒内周面に巻付いた急冷
凝固薄帯を製造する方法である。
The first method is usually called the one-roll method, which uses the outer peripheral surface of a rotating roll as a cooling surface and continues to eject the molten material with the nozzle fixed, resulting in continuous rapid cooling and solidification. , Usually called centrifugal quenching method, the inner circumferential surface of a rotating cylindrical drum is used as a cooling surface, and the nozzle is moved in the direction of the rotation axis while the molten metal continues to be ejected and adheres to the inner circumferential surface of the cylinder due to centrifugal force. This is a method of manufacturing a rapidly solidified thin ribbon having a relatively narrow width and helically wound around the inner circumferential surface of a cylinder by rapidly solidifying the material while it is still in the same state.

上記のこれらの方法によれば、例えばFe、Co、
Ni、Cr等の何れか1種又は2種以上の元素をベ
ース金属とし、B、Si、C、P、Ge等の半金属
のなかから選ばれる何れか1種又は2種以上の元
素7〜30原子%を前記ベース金属に添加合金させ
た合金をその合金の融点より20〜100℃高い温度
範囲に溶融させ、この溶湯を前記回転ロール上に
噴出させて104℃/秒以上の冷却速度で急冷する
ことにより、結晶構造を有せず液体状態と類似し
た長範囲の周期性のない構造を有する所謂非晶質
合金の薄体を製造することができることが知られ
ている。
According to these methods described above, for example, Fe, Co,
The base metal is one or more elements such as Ni and Cr, and one or more elements selected from metalloids such as B, Si, C, P, Ge, etc. An alloy in which 30 atomic % is added to the base metal is melted at a temperature range of 20 to 100 °C higher than the melting point of the alloy, and the molten metal is jetted onto the rotating roll at a cooling rate of 10 4 °C/sec or more. It is known that it is possible to produce a thin body of a so-called amorphous alloy, which does not have a crystalline structure and has a long-range non-periodic structure similar to that in the liquid state, by rapidly cooling the alloy.

ところで前記従来方法のうち1個の回転ロール
を用いる方法(以下片ロール方法と称す)によれ
ば、ロール上に噴出される溶融材料はロール表面
に接する部分が急冷されるのに対して、ロール表
面に接しない部分すなわち背面部分は冷却される
速度が遅く、かつこの方法にあつては急冷凝固し
た材料は僅かな時間はロール表面に付着したまま
ロールと共に回転するが冷却が進むとロールの高
速回転による遠心力作用により薄体となつてロー
ル表面から剥離して飛ばされるため、ロールに付
着して回転する時間が極めて短く、ロールから剥
離後常温に至るまでの薄体の冷却速度は、本質的
には薄体が飛行する雰囲気媒体例えば空気あるい
は不活性ガスによる冷却にのみ依存することとな
り、したがつて一般にはその冷却速度はロールに
よる冷却より遅い。さらにまたこの方法によれ
ば、製造された薄体のロールに接した面はロール
表面の平滑さ、あるいは凹凸と対応した表面形状
を有するが、ロール表面と接しなかつた外側面、
すなわち背面は溶融金属がロール表面に流下後、
流体がロール表面上を自由に流れた様な起伏の大
きな表面形状を呈して凝固する。このためこの方
法により製造された薄体はその厚さ方向の各層の
冷却される速度が必ずしも均一ではなく、従つて
厚さ方向の各層の組織が均一でないことがしばし
ば生じ、かつ薄体の長手方向に垂直な横断面にお
いてロールに接する面と背面とではその形状が前
述の如く異なるという欠点を有する。
By the way, according to the method using one rotating roll (hereinafter referred to as the single roll method) among the conventional methods, the molten material spouted onto the roll is rapidly cooled at the part that contacts the roll surface, whereas the roll The part that is not in contact with the surface, that is, the back part, is cooled slowly, and in this method, the rapidly solidified material remains attached to the roll surface for a short time and rotates with the roll, but as cooling progresses, the speed of the roll increases. Due to the centrifugal force of the rotation, the thin body is peeled off from the roll surface and blown away, so the time it takes to adhere to the roll and rotate is extremely short, and the cooling rate of the thin body to room temperature after being peeled off from the roll is essentially In general, the thin body relies solely on cooling by the atmospheric medium in which it flies, such as air or an inert gas, so that the cooling rate is generally slower than that by rolls. Furthermore, according to this method, the surface of the manufactured thin body that is in contact with the roll has a surface shape corresponding to the smoothness or unevenness of the roll surface, but the outer surface that is not in contact with the roll surface,
In other words, on the back side, after the molten metal flows down to the roll surface,
The fluid solidifies with a highly undulating surface shape, as if it were flowing freely on the roll surface. For this reason, in thin bodies manufactured by this method, the cooling rate of each layer in the thickness direction is not necessarily uniform, and therefore the structure of each layer in the thickness direction is often not uniform. It has the disadvantage that, in a cross section perpendicular to the direction, the shape of the surface in contact with the roll and the back surface are different as described above.

ところでこの方法によれば、ロール表面に流下
して凝固した金属は前述の如くロール表面に付着
したまま僅かな時間はロールと共に回転した後、
ロール表面から剥離するが、前記剥離するまでの
付着時間が一定せず、したがつてロールにより冷
却される効果が一定しないため、この方法により
製造される連続薄体は場所により物理的および機
械的特性にばらつきがあつた。かつまたこの方法
によれば前記の如く製造された薄体の面精度が十
分でなく、例えば磁気ヘツドあるいは巻鉄芯用非
晶質合金材料として実用することのできない大き
い原因となつている。
By the way, according to this method, the metal that has flowed down to the roll surface and solidified remains attached to the roll surface as described above and rotates with the roll for a short time, and then
Although it peels off from the roll surface, the adhesion time before peeling is not constant, and therefore the cooling effect by the rolls is not constant, so the continuous thin body produced by this method has physical and mechanical There were variations in characteristics. Moreover, according to this method, the surface precision of the thin body produced as described above is not sufficient, which is a major reason why the thin body cannot be put to practical use as an amorphous alloy material for, for example, a magnetic head or a wound iron core.

また、前記従来方法のうち1個の回転する円筒
状のドラムの内周面を冷却面として用いる遠心急
冷法によれば、ドラム内周面に噴出される溶融材
料は急冷凝固後内周面にそのまま密着して走行す
るので、1周後に、再びその密着している急冷凝
固材料の上に重なつて噴出することを避けるため
に、前記の如くノズルの位置を回転軸方向に移動
させて円筒内周面にヘリカル状に巻付けるのでこ
の方法によつては、必然的に、長尺の薄帯を製造
することは困難であり、かつ出来上つた製品には
ヘリカル状の、ねじれた形状くせが付き、該方法
は実際の工業的製造方法ではなかつた。さらに該
方法においても、前記片ロール法の場合と同様に
冷却体表面に接する薄帯の表面と接しない側の薄
帯の表面とではその形状が異なるという欠点を有
する。
Furthermore, according to the centrifugal quenching method, which is one of the conventional methods that uses the inner peripheral surface of a rotating cylindrical drum as a cooling surface, the molten material spouted onto the inner peripheral surface of the drum is rapidly solidified and then cooled on the inner peripheral surface. Since the cylinder travels in close contact with the material, the nozzle position is moved in the direction of the rotation axis as described above in order to avoid ejecting the rapidly solidified material that is in close contact with it again. Since it is wound helically around the inner circumferential surface, this method inevitably makes it difficult to manufacture long ribbons, and the finished product has a helical, twisted shape. However, this method was not an actual industrial manufacturing method. Furthermore, this method also has the disadvantage that the shape of the surface of the ribbon in contact with the surface of the cooling body is different from that of the surface of the ribbon on the side that is not in contact with the surface of the cooling body, as in the case of the single roll method.

一方、2個のロールを用いる従来方法(以下双
ロール方法と称す)によれば、製造される薄体の
上下面ともにロールに接するため2個のロール表
面の形状と対応する薄体の表面形状となすことが
できるので有利であるが、流下金属が2個のロー
ルに接して冷却される時間が極めて短かいことは
1個のロールの場合と大差はないが薄体が2個の
ロールにより上下両面より急冷される点は2個の
ロールを用いる場合が有利であり、従つて、片ロ
ール法を用いる場合に較べて厚さ方向の各層の組
織はより均一である。しかしながら双ロール法を
用いる場合といえども前述の如くロールに付着し
て冷却される時間は極めて短く、したがつてロー
ル表面から剥離後常温に至るまでの間の冷却は薄
体が飛行する雰囲気媒体による冷却にのみ依存す
ることとなるため、一般にはその冷却速度はロー
ルによる冷却より遅いという欠点は依然解消され
なかつた。このためこの方法によつて製造される
非晶質合金材料は、溶融金属の流下量の僅かな変
化によつても急冷される程度が異なつて、連続薄
体となつた場合場所的に物理的ならびに機械的特
性にバラツキが生じるという欠点は避けられなか
つた。
On the other hand, according to the conventional method using two rolls (hereinafter referred to as the double-roll method), since both the upper and lower surfaces of the thin body to be manufactured are in contact with the rolls, the surface shape of the thin body that corresponds to the shape of the surfaces of the two rolls is However, the time for the falling metal to cool down in contact with the two rolls is extremely short, which is not much different from the case with one roll, but when a thin body is cooled by two rolls, It is advantageous to use two rolls in that the material is rapidly cooled from both the upper and lower surfaces, and therefore, the structure of each layer in the thickness direction is more uniform than when a single roll method is used. However, even when using the twin roll method, as mentioned above, the time it takes for the thin body to adhere to the rolls and cool down is extremely short, so the cooling time until it reaches room temperature after being peeled off from the roll surface is caused by the atmosphere in which the thin body flies. However, the drawback that the cooling rate is generally slower than that of roll cooling has not been overcome. For this reason, the amorphous alloy material produced by this method is quenched to a different degree even by a slight change in the amount of molten metal flowing down, and when it becomes a continuous thin body, physical In addition, the disadvantage of variations in mechanical properties was unavoidable.

また、前記片ロール法であれ、あるいは双ロー
ル法であれ、非晶質あるいは微細結晶質材料の薄
帯あるいはクラツド状薄帯を製造することは可能
であるが、三角形、矩形、多角形、円形、半円
形、楕円形、半楕円形などの外形断面形状を有す
る中実の線や中空の管あるいは複合線を造ること
は不可能であつた。片ロール法の場合には冷却ロ
ールと接していない自由冷却面側の形状を任意の
形に形成することが出来ず、双ロール法の場合に
は、ロール表面に溝を付けても噴出材料と冷却体
の表面とが線状に接触するため冷却効果が悪く、
良好な線状、管状、複合線状あるいは複合管状の
溶体急冷材料を得ることができない。
In addition, although it is possible to produce ribbons or clad ribbons of amorphous or microcrystalline materials using the single roll method or twin roll method, triangular, rectangular, polygonal, circular It has been impossible to make solid wires, hollow tubes, or composite wires with external cross-sectional shapes such as semicircular, elliptical, or semi-elliptical. In the case of the single roll method, it is not possible to form the shape of the free cooling surface side that is not in contact with the cooling roll into an arbitrary shape, and in the case of the twin roll method, even if grooves are formed on the roll surface, the material cannot be ejected. The cooling effect is poor due to linear contact with the surface of the cooling body.
It is not possible to obtain a good linear, tubular, composite linear or composite tubular solution quenched material.

本発明は、従来方法により製造される溶体急冷
材料の有する前記諸欠点を除去、改善した溶体急
冷材料の製造方法を提供することを目的とし、互
いに円周の一部の面にて圧接触させて回転する複
数の回転冷却体の接触部近傍の表面に溶融材料を
ノズルより噴出させ、その接触部を通過する間に
急冷凝固させて溶体急冷材料を製造する方法にお
いて、前記複数の回転冷却体の何れか少なくとも
1つの回転冷却体を、直接溶融材料と接触して熱
の伝導を行う熱伝導性の良い材料からなる冷却体
冷却表面層と、回転冷却体に回転運動を伝達する
軸芯体と、該冷却体冷却表面層と軸芯体との間に
介在させる弾性体からなる変形復元層とから構成
された円周部が変形復元し易い柔構造とし、且つ
各々の回転冷却体の円周面の形状を種々選定する
ことにより、前記噴出材料と冷却体の表面とを面
状に接触させて冷却効果を著しく向上させて凝固
させることを特徴とする溶体急冷材料の製造方法
を提供することによつて前記目的を達成すること
が出来る。
The object of the present invention is to provide a method for producing a solution-quenched material that eliminates and improves the above-mentioned drawbacks of the solution-quenched material produced by the conventional method. A method for manufacturing a solution quenching material by jetting a molten material from a nozzle onto the surface near a contact part of a plurality of rotary cooling bodies rotating at a speed, and rapidly solidifying the material while passing through the contact part, wherein the plurality of rotary cooling bodies A cooling body cooling surface layer made of a material with good thermal conductivity that conducts heat by directly contacting the molten material, and a shaft body that transmits rotational motion to the rotary cooling body. and a deformation restoring layer made of an elastic body interposed between the cooling body cooling surface layer and the shaft body, the circumferential part has a flexible structure that is easily deformed and restored, and the circular shape of each rotary cooling body is To provide a method for producing a solution quenched material, characterized in that by selecting various shapes of the peripheral surface, the ejected material and the surface of the cooling body are brought into planar contact, thereby significantly improving the cooling effect and solidifying the material. By doing so, the above objective can be achieved.

次に本発明を詳細に説明する。 Next, the present invention will be explained in detail.

本発明によれば、真空、空気、不活性ガス、還
元性ガスのなかから選ばれる何れか1種の雰囲気
中で、互いに円周の一部にて、外接あるいは内接
する様に押し付けられながら、互いの周速度に等
しい線速度で回転し、該接触部を通過させる間に
ノズルから噴出させた溶融材料を急冷凝固させる
複数の回転冷却体の何れか少なくとも1つの冷却
体の円周近傍の層をゴム、合成樹脂などの弾性変
形し易い材料をもつて構成すると、通常の総金属
製の回転冷却体同志を圧接触させて回転させる場
合に噴出材料と冷却体の表面とが接触して熱伝導
を行なう接触面積よりも、はるかに広い、噴出材
料と冷却体との表面の接触面積が得られ、著しく
冷却効果を向上させることが出来る。
According to the present invention, in an atmosphere of any one selected from vacuum, air, inert gas, and reducing gas, while being pressed so as to be circumscribed or inscribed with each other at a part of the circumference, A layer near the circumference of at least one cooling body of a plurality of rotary cooling bodies that rotate at a linear velocity equal to the circumferential velocity of each other and rapidly solidify the molten material jetted from the nozzle while passing through the contact portion. If it is made of a material that is easily deformed elastically, such as rubber or synthetic resin, when a normal all-metal rotary cooling body is brought into pressure contact and rotated, the ejected material and the surface of the cooling body come into contact and generate heat. The surface contact area between the ejected material and the cooling body is much larger than the contact area for conduction, and the cooling effect can be significantly improved.

したがつて、回転冷却体の接触部近傍にノズル
より噴出する溶融材料を冷却体表面との広い接触
面を通過させる間に、容易に急冷凝固させて、さ
まざまな形状を有する表面の平滑な溶体急冷材料
とすることができ、非晶質化し易い成分組成から
なる溶融材料の場合には、極めて容易に非晶質化
した溶体急冷材料を得ることができ、また非晶質
化の困難な成分組成からなる溶融材料の場合にも
準安定状態或いは結晶質の溶体急冷材料を容易に
製造することができる。さらに、この際に上記の
圧接触している回転冷却体の接触圧力を制御し
て、製造する溶体急冷材料の厚さを調節すること
も可能である。
Therefore, while the molten material ejected from the nozzle near the contact area of the rotary cooling body passes through a wide contact surface with the surface of the cooling body, it is easily rapidly solidified to form a smooth solution with a surface having various shapes. In the case of a molten material that can be made into a quenched material and has a component composition that easily becomes amorphous, it is possible to obtain a solution quenched material that becomes amorphous very easily. Even in the case of a molten material having the following composition, a metastable or crystalline solution quenched material can be easily produced. Furthermore, at this time, it is also possible to control the contact pressure of the rotary cooling body that is in pressure contact with each other to adjust the thickness of the solution quenched material to be produced.

次に本発明の原理を第1図あるいは第2図につ
いて説明する。
Next, the principle of the present invention will be explained with reference to FIG. 1 or 2.

円周部近傍の層が変形復元し易い材料で構成さ
れた回転冷却体1(以下、これを柔構造回転冷却
体と呼称する)の円周部であつて、直接に溶融材
料と接触して熱の伝導を行なう表面層2(以下、
この層を冷却体冷却表面層と呼称する)を構成す
る材料としては熱伝導性が良好であり、かつ接触
圧力を受けて高速の回転にまで十分耐える強度と
疲労強度を有することのできる材料を用いる必要
があり、一般の金属材料、例えば、銅、クロム
銅、真ちゆう、ベリリウム銅、りん青銅、あるい
はその他の銅合金、さらに炭素鋼やステンレス
鋼、耐熱鋼、高速度鋼、バネ鋼、冷間ダイス鋼、
熱間ダイス鋼、軸受鋼、窒化鋼、硼化鋼あるいは
その他の合金鋼、インコネル系あるいはインコロ
イ系耐熱合金などの中から熱伝導率、比熱などの
熱定数を考慮して選ぶことができる。
The circumferential portion of the rotary cooling body 1 (hereinafter referred to as a flexible rotary cooling body) in which the layer near the circumference is made of a material that easily deforms and restores its shape, and is in direct contact with the molten material. Surface layer 2 (hereinafter referred to as
The material constituting this layer (this layer is called the cooling surface layer of the cooling body) is a material that has good thermal conductivity and has enough strength and fatigue strength to withstand contact pressure and even high-speed rotation. It is necessary to use common metal materials such as copper, chromium copper, brass, beryllium copper, phosphor bronze, or other copper alloys, as well as carbon steel, stainless steel, heat-resistant steel, high-speed steel, spring steel, cold die steel,
It can be selected from among hot die steel, bearing steel, nitrided steel, borided steel, other alloy steels, Inconel-based or Incoloy-based heat-resistant alloys, taking into consideration thermal constants such as thermal conductivity and specific heat.

その下側の円周近傍の層3(以下この層を変形
復元層という)は変形、復元し易く、1回転毎に
回転冷却体圧接部を通過中に収縮変形し、同部を
通過後はもとの形に膨脹復元することができる。
第1図に示す如く、本変形復元層には弾性体4と
して、例えば、一般の伝導ベルト素材やシール、
摺動材などとして用いられるナイロンゴム、ポリ
ウレタン、ポリエステル、ポリアミド、P.V.C、
ポリアクリレートラバー、ポリカーボネート、4
フツ化エチレン樹脂、ポリアミド、シリコンゴ
ム、エチレンプロピレンゴム、クロロプレンゴ
ム、ニトリルゴム、ポリエチレン超高分子など、
あるいは何らかの補強芯線、例えばスチールワイ
ヤ、ガラス繊維などで補強された上記の各種の弾
性体をもつて構成することが出来る。又、第2図
に示す如く本変形復元層の柔軟性を増大させつ
つ、他の回転体と圧接触して回転する際の振動を
除去するため、あるいは前記弾性体を冷却するこ
とを目的として、空気、CO2、N2、Ar、He、フ
レオンガスなどの気体、あるいは油、水などの液
体を一定の圧力を保つ媒体5として封入あるいは
循環させつつ他と圧接触回転できるように前記各
種の弾性体部品4′と併用した構造とすることも
可能である。
The lower layer 3 near the circumference (hereinafter referred to as the deformation restoration layer) is easily deformed and restored, and is contracted and deformed while passing through the rotary cooling body pressure contact part every rotation, and after passing through the same part. It can be expanded and restored to its original shape.
As shown in FIG. 1, the deformation restoration layer includes an elastic body 4 such as a general conductive belt material, a seal, etc.
Nylon rubber, polyurethane, polyester, polyamide, PVC, used as sliding materials, etc.
Polyacrylate rubber, polycarbonate, 4
Fluorinated ethylene resin, polyamide, silicone rubber, ethylene propylene rubber, chloroprene rubber, nitrile rubber, polyethylene superpolymer, etc.
Alternatively, it can be constructed using any of the above-mentioned elastic bodies reinforced with some kind of reinforcing core wire, such as steel wire or glass fiber. In addition, as shown in FIG. 2, while increasing the flexibility of the deformation restoration layer, it is also used for the purpose of eliminating vibrations when rotating in pressure contact with other rotating bodies, or for cooling the elastic body. , gases such as air, CO 2 , N 2 , Ar, He, and Freon gas, or liquids such as oil and water are enclosed or circulated as a medium 5 that maintains a constant pressure, while being able to rotate in pressure contact with others. It is also possible to have a structure in which it is used in combination with the elastic body component 4'.

さらに、柔構造回転冷却体において前記変形復
元層の下側、即ち軸芯側の部分6(以下、この部
分を軸芯体と呼称す)は回転運動を伝達するもの
であり、通常の一般機械構造用金属材料をもつて
構成することができる。そしてこれら冷却体冷却
表面層、弾性層、軸芯体の各部分は回転中に剥離
して回転力を伝えることができなくならぬように
互に充分な強度で接着するか、あるいは分離逸脱
しないよう互の凹凸部の噛み合つた構造とするこ
とができる。
Furthermore, in the flexible rotary cooling body, the lower side of the deformation recovery layer, that is, the portion 6 on the shaft side (hereinafter, this portion will be referred to as the shaft core) is for transmitting rotational motion, and is suitable for ordinary general machines. It can be constructed from structural metal materials. Each part of the cooling surface layer, elastic layer, and core of the cooling body must be adhered to each other with sufficient strength so that they do not peel off during rotation and become unable to transmit rotational force, or do not separate and deviate from each other. It is possible to have a structure in which the concave and convex portions are interlocked with each other.

本発明において、複数個の回転冷却体のうち、
前記柔構造回転冷却体を除く剛性率の高い回転冷
却体(以下、これを剛構造回転冷却体と呼称す
る)を用いる場合には、この剛構造回転冷却体は
前記の冷却体冷却表面層に用いると同じような良
好な熱伝導性と接触圧力を有する前記各種の金属
や超硬合金、黒鉛、窒化硼素などをもつて構成す
ることが出来る。
In the present invention, among the plurality of rotary cooling bodies,
When using a rotary cooling body with a high rigidity (hereinafter referred to as a rigid rotary cooling body) other than the flexible rotary cooling body, this rigid rotary cooling body has a cooling surface layer on the cooling body. It can be constructed of the various metals, cemented carbide, graphite, boron nitride, etc., which have similar good thermal conductivity and contact pressure when used.

本発明によれば、従来の片ロール法、あるいは
遠心急冷法では得ることのできなかつた両面共に
面精度が高く、かつ板厚精度の高い薄帯状の溶体
急冷金属材料を製造することができ、また従来の
片ロール法によるとき避けられなかつたロール上
で冷却される距離が常に変動するという欠点は除
去され、常に一定した冷却条件が得られることは
有利である。
According to the present invention, it is possible to produce a thin ribbon-shaped solution-quenched metal material with high surface precision on both sides and high plate thickness precision, which could not be obtained by the conventional single roll method or centrifugal quench method. It is also advantageous that the drawback of constant fluctuations in the cooling distance on the roll, which is unavoidable when using the conventional single roll method, is eliminated and constant cooling conditions are always obtained.

本発明によれば、従来の双ロール法に比し、溶
融材料が回転冷却体上に流下後、回転冷却体表面
を離れるまでの間の冷却距離を極めて長くするこ
とができる。換言すれば従来の双ロール法によれ
ば、溶融金属はロールに流下後2個のロールの線
接触箇所によつて冷却されるが、一方、本発明に
よれば、少なくとも何れか一方が柔構造回転冷却
体であるような、円周表面が平滑な一対の回転冷
却体を用いて、ひとつのノズルより噴出する溶融
材料と冷却体表面とを広い面状に接触させて冷却
効果を著しく向上させることができるので、形状
の優れた、かつ充分に急冷された薄帯状溶体急冷
材料を製造することができる。この薄帯状溶体急
冷材料の製造方法をFe−Si−B系、Fe−Si−B
−C系、Fe−Co−Zr系などのトランス用高飽和
磁束密度非晶質合金、Co−Fe−Si−B系、Co−
Fe−(Mo、Mn、Cr、Nb、V、W)−Si−B系、
Co−(Fe、Mn、Mo、Cr、V、W)−Zr系、Co−
Fe−(Si、B、Al)−Zr系などの磁気ヘツド用高
透磁率非晶質合金、センダスト系合金、高強度
Fe−Si−Al−Mo−Ni系センダスト合金、アル
パーム合金、各種パーマロイ系合金、ベリリウム
銅合金、各種ステンレス系鋼種、等に適用して、
溶湯より一挙に薄帯を製造することができる。
又、各種の半導体材料、セラミツクス材料の薄帯
も本発明方法によつて製造できる。
According to the present invention, compared to the conventional twin roll method, the cooling distance from when the molten material flows down onto the rotary cooling body until it leaves the surface of the rotary cooling body can be made extremely long. In other words, according to the conventional twin roll method, the molten metal is cooled by the line contact point of the two rolls after flowing down the rolls, whereas according to the present invention, at least one of the rolls has a flexible structure. Using a pair of rotating cooling bodies with smooth circumferential surfaces, such as rotating cooling bodies, the cooling effect is significantly improved by bringing the molten material jetted from one nozzle into contact with the surface of the cooling body over a wide area. Therefore, it is possible to produce a ribbon-like solution-quenched material that has an excellent shape and is sufficiently quenched. The manufacturing method of this ribbon-like solution quenched material is Fe-Si-B system, Fe-Si-B system.
- High saturation magnetic flux density amorphous alloys for transformers such as C series, Fe-Co-Zr series, Co-Fe-Si-B series, Co-
Fe-(Mo, Mn, Cr, Nb, V, W)-Si-B system,
Co-(Fe, Mn, Mo, Cr, V, W)-Zr series, Co-
High permeability amorphous alloys for magnetic heads such as Fe-(Si, B, Al)-Zr, sendust alloys, high strength
Applicable to Fe-Si-Al-Mo-Ni Sendust alloy, Alperm alloy, various permalloy alloys, beryllium copper alloy, various stainless steel types, etc.
A thin ribbon can be produced from molten metal all at once.
Further, ribbons of various semiconductor materials and ceramic materials can also be produced by the method of the present invention.

又、本発明によれば、上記の本発明方法と同様
に、少なくとも何れか一方が柔構造回転冷却体で
あるような、円周表面が平滑な一対の回転冷却体
(ロール、デイスク、ドラムなど)を用いて、一
対の回転冷却体の接触部近傍の別々の冷却体表面
に2つのノズルより2種類の溶融材料を噴出さ
せ、噴出材料の表面と冷却体の表面とを広い面状
に圧接触させて冷却効果を著しく向上させて急冷
すると同時に、上記2種類の噴出材料を圧接し
て、溶融状態から直接に形状の優れた、かつ充分
に急冷したクラツド化させた薄帯状溶体急冷材料
を製造することが出来る。
Further, according to the present invention, similarly to the method of the present invention described above, a pair of rotary cooling bodies (rolls, disks, drums, etc.) each having a smooth circumferential surface, at least one of which is a flexible rotary cooling body, is used. ), two types of molten materials are jetted from two nozzles onto the surfaces of separate cooling bodies near the contact area of a pair of rotary cooling bodies, and the surface of the spouted material and the surface of the cooling body are pressed into a wide area. At the same time, the above two types of ejected materials are brought into contact with each other to significantly improve the cooling effect and quenched, and a ribbon-like solution-quenched material that is formed into a cladding material that has an excellent shape and is sufficiently quenched directly from the molten state is produced. It can be manufactured.

本発明方法を各種の非晶質材料や結晶質材料に
適用して、いろいろな特性を組み合せたクラツド
薄帯、例えば耐蝕材料と組み合せたクラツド薄帯
やバイメタル効果を有する薄帯などを製造するこ
ともできる。
The method of the present invention can be applied to various amorphous and crystalline materials to produce clad ribbons with a combination of various properties, such as clad ribbons combined with corrosion-resistant materials, clad ribbons with a bimetallic effect, etc. You can also do it.

さらに本発明によれば、少なくとも何れか1つ
が柔構造回転冷却体であるような複数の回転冷却
体(ロール、デイスク、ドラムなど)の少なくと
も何れか1つの回転冷却体の円周表面上の円周方
向に、3角形、矩形、多角形、半円形あるいは半
楕円形などの断面形状を有する幅0.03〜1.0mm程
度の溝状凹部を設け、複数の回転冷却体のそれぞ
れに溝状凹部を設ける時は、前記溝状凹部をたが
いに対応させて組み合せた溝形状とし、複数の回
転冷却体の圧接触部の溝状凹部に1つのノズルよ
り溶融材料を噴出させると、その噴出材料と冷却
体表面の溝状凹部の表面とを冷却体円周接触部に
形成される3角柱、4角柱、多角柱、半円柱、円
柱、半楕円柱、楕円柱などの溝の柱面の如き連続
な面状に接触させて冷却効果を著しく向上させる
ことができるので、従来の片ロール法、双ロール
法では不可能であつた線状の溶体急冷材料を容易
に製造することができる。
Further, according to the present invention, a circle on the circumferential surface of at least one of a plurality of rotary cooling bodies (rolls, disks, drums, etc.), at least one of which is a flexible rotary cooling body, is provided. A groove-like recess with a width of about 0.03 to 1.0 mm having a cross-sectional shape of a triangle, rectangle, polygon, semicircle, or semi-ellipse is provided in the circumferential direction, and a groove-like recess is provided in each of the plurality of rotary cooling bodies. In some cases, the groove-shaped recesses are made to correspond to each other and combined into a groove shape, and when a molten material is ejected from one nozzle into the groove-like recesses of the pressure contact parts of a plurality of rotary cooling bodies, the ejected material and the cooling body are The surface of the groove-like recess on the surface is a continuous surface such as a cylindrical surface of a groove such as a triangular prism, a quadrangular prism, a polygonal prism, a semi-cylindrical cylinder, a cylinder, a semi-elliptic cylinder, an elliptical cylinder, etc. formed in the circumferential contact part of the cooling body. Since the cooling effect can be significantly improved by bringing the materials into contact with each other, it is possible to easily produce a linear solution-quenched material, which was impossible with the conventional single roll method or twin roll method.

この線状の溶体急冷材料を製造する本発明方法
を各種の強靭な非晶質合金や微細結晶質の合金へ
適用することによつて、タイヤコード材料、繊維
強化複合材料の補強芯線、導電線、繊維素材、フ
イルター、高勾配、磁気フイルター、ワイヤロー
プ、魚〓、触媒、超電導線、低弛度耐熱送電ケー
ブル用低熱膨張高強度芯線、伝導ベルト芯線など
の広汎な用途に利用できる金属材料を工業的な規
模で製造することができ、又、本発明方法をセラ
ミツクス、ガラスなどの各種の断熱耐火材、繊維
強化複合材料補強芯線などの連続繊維や不連続繊
維を造るのにも利用することができるので、本発
明の意義は極めて大きい。
By applying the method of the present invention for producing linear solution-quenched materials to various tough amorphous alloys and microcrystalline alloys, tire cord materials, reinforcing core wires for fiber-reinforced composite materials, conductive wires, etc. Metal materials that can be used in a wide range of applications such as fiber materials, filters, high gradients, magnetic filters, wire ropes, wire ropes, catalysts, superconducting wires, low thermal expansion and high strength core wires for low sag, heat-resistant power transmission cables, and conductive belt core wires. It can be produced on an industrial scale, and the method of the present invention can also be used to make continuous fibers and discontinuous fibers such as various heat-insulating and refractory materials such as ceramics and glass, and reinforcing core wires of fiber-reinforced composite materials. Therefore, the significance of the present invention is extremely large.

さらに本発明によれば、前記本発明方法と同様
に少なくとも何れか1つが柔構造回転冷却体であ
る複数の回転冷却体の少なくとも何れか1つの回
転冷却体の円周表面上に同様な溝状凹部を設け、
複数の回転冷却体のそれぞれに溝状凹部を設ける
時は、同様に溝状凹部をたがいに対応させて組み
合せた溝形状とし、これらの回転冷却体の圧接触
部の溝状凹部に、2種類の溶融材料を2重構造の
ノズルより同心円状に噴出し、2種類の溶融材料
の外側の溶融噴出材料と冷却体の溝状凹部の表面
とを前記本発明方法と同様に連続な面状に接触さ
せて冷却することができるので複合線状の溶体急
冷材料を造ることができる。本発明方法を用いて
同心円状の内外層の材質の性質を兼ね備えた複合
線を溶湯より直接に、一挙に、製造することが出
来るので、前記線状溶融材料の用途例として記載
した各種の例の他にもいろいろな特色のある用途
に利用できる。
Further, according to the present invention, similar grooves are formed on the circumferential surface of at least one of the plurality of rotary cooling bodies, at least one of which is a flexible rotary cooling body, as in the method of the present invention. Provide a recess,
When groove-like recesses are provided in each of a plurality of rotary cooling bodies, the groove-like recesses are similarly combined to correspond to each other. The molten materials are ejected concentrically from a nozzle with a double structure, and the outer molten ejected material of the two types of molten materials and the surface of the groove-shaped recess of the cooling body are formed into a continuous plane as in the method of the present invention. Since it can be cooled by contact, a composite linear solution-quenched material can be produced. By using the method of the present invention, it is possible to manufacture a composite wire that has both the material properties of the concentric inner and outer layers directly from the molten metal in one go, so that the various examples described as examples of the use of the above-mentioned linear molten material can be made. It can also be used for a variety of other unique purposes.

さらに本発明によれば、前記の本発明方法と同
様に、少なくとも何れか1つが柔構造回転冷却体
である複数の回転冷却体の少なくとも何れか1つ
の回転冷却体の円周表面上に同様な断面形状を有
する幅3mm〜300mm程度の溝状凹部を設け、複数
の回転冷却体のそれぞれに溝状凹部を設ける時
は、同様に溝状凹部を互いに対応させて組み合せ
た溝形状とし、これらの回転冷却体の圧接触部の
溝状凹部内に位置する1つのノズルより溶融材料
を溝状凹部内壁の冷却表面めがけて放射線状ある
いは放射面状に噴出させると、この放射状に噴出
させた溶融材料と冷却体の溝状凹部の内壁表面と
を前記本発明方法と同様に連続な面状に接触させ
て冷却することができるので、噴出材料は瞬時に
して急冷凝固層を形成し始め、その層が前記溝状
凹部の内壁の冷却表面が移動するにつれて、移動
しながら凝固を完了し、ついに回転冷却体の剥離
部にて冷却表面より分離され放出されることとな
る。この際に用いるノズルの先端には、その全周
回に多数の線状噴出口を設けて、あるいはその先
端の全周を一周するスリツト状の噴出口を設けて
いるので、溶融材料を放射線状あるいは放射面
状、例えば円盤状、円錐面状にノズル先端の周囲
に噴出できる。本発明方法により表面形状の優れ
た、均一な寸法の、溝の形状に近い三角形、矩
形、多角形、半円形、円形、半楕円形、楕円形な
どの断面形状を有する中空管状の溶体急冷材料を
造ることができ、従来の双ロール法、片ロール法
によつてこのような中空管状溶体急冷材料を造る
ことはできなかつたので、本発明の意義は大き
い。本発明方法を各種の強靭でかつ耐食性に優れ
た、非晶質材料や微細結晶質合金に適用すること
により、化学プラント用パイプ、石油産業用パイ
プ、耐海水性パイプ、太陽熱発電パイプ、熱交換
器用パイプあるいはこれらのパイプの内張りある
いは外張り用の素材としてその用途は極めて広
い。又本発明方法をセラミツクス、ガラスなどに
適用して各種耐熱、耐食性のパイプを造ることも
できる。
Further, according to the present invention, similar to the method of the present invention described above, a similar structure is provided on the circumferential surface of at least one of the plurality of rotary coolers, at least one of which is a flexible rotary cooler. When providing a groove-like recess with a width of about 3 mm to 300 mm having a cross-sectional shape, and providing the groove-like recess in each of a plurality of rotary cooling bodies, similarly, the groove-like recesses are made to correspond to each other and are combined in a groove shape. When the molten material is ejected radially or radially from one nozzle located in the groove-like recess of the pressure contact part of the rotary cooling body toward the cooling surface of the inner wall of the groove-like recess, the molten material ejected radially Since the inner wall surface of the groove-shaped recess of the cooling body can be cooled by bringing them into continuous plane contact in the same way as in the method of the present invention, the ejected material instantly begins to form a rapidly solidified layer, and that layer As the cooling surface of the inner wall of the groove-shaped recess moves, the solidification is completed while moving, and is finally separated from the cooling surface at the separation section of the rotary cooling body and released. The tip of the nozzle used in this case is provided with a large number of linear spouting ports around the entire circumference, or a slit-shaped jetting port that goes around the entire circumference of the tip, so that the molten material can be sprayed in a radial or It can be ejected around the nozzle tip in a radial shape, such as a disk shape or a conical shape. Hollow tube-shaped solution-quenched material with excellent surface shape, uniform dimensions, and cross-sectional shapes such as triangular, rectangular, polygonal, semicircular, circular, semielliptical, and elliptical shapes close to groove shapes by the method of the present invention The present invention is of great significance because it has not been possible to produce such a hollow tubular solution quenched material using the conventional twin roll method or single roll method. By applying the method of the present invention to various tough and corrosion-resistant amorphous materials and microcrystalline alloys, pipes for chemical plants, pipes for the petroleum industry, seawater-resistant pipes, solar thermal power generation pipes, heat exchangers, etc. Its uses are extremely wide as a material for dexterous pipes or the inner or outer lining of these pipes. Furthermore, the method of the present invention can be applied to ceramics, glass, etc. to produce various heat-resistant and corrosion-resistant pipes.

また、溶融材料を急冷するという主目的から、
冷却体、特に柔構造回転冷却体の表面温度を常に
一定の温度範囲に保つことが有利である。本発明
においては上記柔構造回転冷却体の冷却表面に赤
外線をあてたり、あるいはガス体、揮発性液体を
接触させて温度制御することもできるが、その効
果には限界がある。又上記の回転体の冷却表面層
をその下側の熱伝導性の良くない弾性体を用いる
変形復元層を介して冷却することは出来ないの
で、上記円周表面に接して同一周速で回転する熱
伝導性の良い金属、例えば銅、銀などで構成され
る金属製温度制御ロールを設ける。この冷却ロー
ルの内部あるいは外部から何らかの方法、例えば
内部にガス体や液体あるいは揮発性の液体などの
熱交換のための媒体を通す方法、ヒートパイプを
用いる方法あるいは外周面へガス体あるいは揮発
性噴霧液体を噴射する方法などによつて温度制御
することができる。
In addition, for the main purpose of rapidly cooling the molten material,
It is advantageous to keep the surface temperature of the cooling body, in particular of a flexible rotary cooling body, always within a constant temperature range. In the present invention, the temperature can be controlled by irradiating the cooling surface of the flexible rotary cooling body with infrared rays or by bringing a gas or volatile liquid into contact with it, but there is a limit to its effectiveness. In addition, since the cooling surface layer of the above-mentioned rotating body cannot be cooled through the deformation recovery layer using an elastic body with poor thermal conductivity underneath, the cooling surface layer of the above-mentioned rotating body cannot be cooled through the deformation recovery layer using an elastic body with poor thermal conductivity. A metal temperature control roll made of a metal with good thermal conductivity, such as copper or silver, is provided. Some method is used from inside or outside the cooling roll, such as passing a heat exchange medium such as a gas, liquid, or volatile liquid inside the cooling roll, using a heat pipe, or spraying a gas or volatile liquid onto the outer peripheral surface. The temperature can be controlled by a method such as injecting liquid.

また、本発明においては、ノズルが前記の回転
冷却体の圧接触部近傍の狭い空間に位置して溶融
材料を噴出するのであるから、ノズル先端部は必
然的に先の尖がつた形をとらねばならない。この
ため、ノズル先端部の熱容量はノズル本体部に比
較してはるかに小さく、温度が低下しやすいの
で、しばしばノズル先端部が閉塞したり、噴出流
速の形状が不均一になりがちである。この欠点を
除去するために、本発明によれば、赤外線ビーム
やレーザービームを用いて噴出溶融材料をノズル
先端部ならびに回転冷却体の回転冷却面に至る間
において、例えばノズル先端部(特に透明石英な
どのように透明な物質で構成されるノズルの場
合、上記ビームを透過させ直接溶融材料を加熱で
きるので有利となるが)、溶融噴出流束そのもの、
あるいは冷却体表面上に形成される微少な湯溜り
(パドル)を直接に非接触加熱することができる。
又、本発明において上記の如き非接触加熱手段を
採用することは、ノズル先端部から回転冷却体の
表面に至るまでの距離を充分に長くすることもで
きるので、特に大きな直径の回転冷却体を用いる
場合には有利である。
Furthermore, in the present invention, since the nozzle is located in a narrow space near the pressure contact portion of the rotary cooling body and ejects the molten material, the tip of the nozzle necessarily has a pointed shape. Must be. For this reason, the heat capacity of the nozzle tip is much smaller than that of the nozzle body, and the temperature tends to drop easily, so the nozzle tip often becomes clogged and the shape of the jet flow velocity tends to be uneven. In order to eliminate this drawback, according to the invention, an infrared beam or a laser beam is used to direct the ejected molten material to the nozzle tip as well as to the rotating cooling surface of the rotary cooling body. In the case of a nozzle made of a transparent material such as (such as
Alternatively, a minute puddle formed on the surface of the cooling body can be directly heated in a non-contact manner.
Furthermore, by employing the above-mentioned non-contact heating means in the present invention, the distance from the nozzle tip to the surface of the rotary cooling body can be made sufficiently long, so it is possible to make the distance from the nozzle tip to the surface of the rotary cooling body particularly large. It is advantageous when used.

又、本発明において、使用する柔構造回転冷却
体は、対応する同様な柔構造回転冷却体、あるい
は剛構造回転冷却体に圧接触させて円周部の回転
冷却表面層と変形復元層が局部的に変形しながら
回転するために、重心の位置が回転中心より移動
してダイナミツクバランスを悪くしたり、あるい
は半径方向への円周部の振動が生じることもあ
る。本発明においては回転する柔構造回転冷却体
の円周上に接触して回転する他の回転冷却体以外
に、その円周に接触して回転するバツクアツプ回
転体を設けて加圧接触力を調整することもでき
る。
In addition, in the present invention, the flexible rotary cooling body used is brought into pressure contact with a corresponding similar flexible rotary cooling body or a rigid rotary cooling body so that the rotary cooling surface layer and the deformation recovery layer in the circumferential portion are localized. Because it rotates while being deformed, the center of gravity may shift from the center of rotation, resulting in poor dynamic balance or vibrations in the circumferential portion in the radial direction. In the present invention, in addition to the other rotary cooling body that rotates in contact with the circumference of the rotating flexible structure rotary cooling body, a back-up rotary body that rotates in contact with the circumference is provided to adjust the pressurizing contact force. You can also.

次に本発明の方法を実施する為に用いる製造装
置を図面について説明する。本発明の装置の方法
を実施する装置の1つの実施態様の縦断面の概略
を示す第3図において、円周表面の平滑な高速回
転する金属製の剛構造回転冷却体7の外周面の一
部に圧接触して同一周速度で反対方向に回転する
同様に円周表面の平滑な柔構造回転冷却体1が具
えられている。この柔構造回転冷却体1は、前記
の如き熱伝導性に優れ、強度の優れた金属よりな
る厚さ0.5〜5.0mm程度の冷却体冷却表面層2とさ
らにその内側に前記の如く弾力性に富んだ弾性体
あるいはさらに気体、液体よりなる変形復元層3
と、さらにその内側に回転力を伝導し、荷重、圧
接触力を支える前記の如き金属よりなる直径30〜
2000mmの軸芯体6とによつて構成されている。そ
して前記冷却層2、変形復元層3、軸芯体6の各
層は回転中に剥離分解しないような構造である。
前記柔構造回転冷却体の冷却層2は、適切な温度
に保つために熱伝導性の優れた金属によつて構成
され、内部に冷却用のガス体や液体を通じて温度
制御することのできる温度制御ロール8や、熱風
吹出装置や赤外線ヒーターなどの非接触加熱手段
9、あるいは冷風や液体窒素など冷却媒体の噴出
ノズル9′を設けることも出来る。また回転中の
ダイナミツクバランスを取るために圧接触するバ
ツクアツプ回転体を設けることもできる。又前記
の剛構造回転冷却体7と柔構造回転冷却体1とが
圧接触する接触面領域の広さや、圧接触力を調節
したり、あるいは柔構造回転冷却体1と前記の温
度制御ロール8あるいはバツクアツプ回転体との
接触圧力や接触面積を調節するため、回転冷却体
1,7と温度制御ロール8やバツクアツプ回転体
をハウジングに一体化して、前記ハウジングにお
いて各回転体を移動させることが出来るような構
造とすることも出来る。
Next, a manufacturing apparatus used to carry out the method of the present invention will be explained with reference to the drawings. In FIG. 3, which schematically shows a longitudinal section of one embodiment of an apparatus for carrying out the method of the apparatus of the present invention, one part of the outer peripheral surface of a metal rigid rotary cooling body 7 having a smooth circumferential surface and rotating at high speed is shown. Similarly, a flexible rotary cooling body 1 having a smooth circumferential surface is provided, which rotates in the opposite direction at the same circumferential speed while being in pressure contact with the circumferential surface. This flexible rotary cooling body 1 has a cooling body cooling surface layer 2 of about 0.5 to 5.0 mm thick made of metal with excellent thermal conductivity and strength as described above, and an elastic layer on the inside thereof. Deformation recovery layer 3 made of rich elastic material or gas or liquid
and furthermore, a diameter 30~ made of metal as described above that conducts rotational force inside it and supports load and pressure contact force.
It is constituted by a shaft core body 6 of 2000 mm. Each of the cooling layer 2, deformation recovery layer 3, and shaft core 6 has a structure that does not peel off or decompose during rotation.
The cooling layer 2 of the flexible rotary cooling body is made of a metal with excellent thermal conductivity in order to maintain an appropriate temperature, and the temperature can be controlled by passing a cooling gas or liquid inside. It is also possible to provide a roll 8, a non-contact heating means 9 such as a hot air blower or an infrared heater, or a nozzle 9' for blowing out a cooling medium such as cold air or liquid nitrogen. In addition, a back-up rotating body that comes into pressure contact may be provided in order to maintain dynamic balance during rotation. In addition, the width of the contact surface area where the rigid rotary cooling body 7 and the flexible rotary cooling body 1 come into pressure contact with each other, the pressure contact force, or the pressure contact force between the rigid rotary cooling body 7 and the flexible rotary cooling body 1 and the temperature control roll 8 can be adjusted. Alternatively, in order to adjust the contact pressure and contact area with the backup rotating body, the rotary cooling bodies 1 and 7, the temperature control roll 8, and the backup rotating body can be integrated into a housing, and each rotating body can be moved in the housing. It is also possible to have a structure like this.

第3図に概略を示す装置を用いて本発明方法を
実施するには、容器10内に装入した材料11
を、加熱手段12をもつて前記材料の融点より10
〜150℃高い温度に溶融した材料11を容器10
の最下部に設けたノズル13から2つの冷却体
1,7、の圧接触面領域近傍の冷却体表面上に連
続して噴出させて急冷凝固を開始し、引き続き圧
接触面領域を通過させる間にこれらの冷却体の冷
却表面で両側から挾んで急冷凝固を完了し、これ
ら一対の冷却体が解離する箇所に至つて薄帯状の
材料14が放出される。
To carry out the method of the invention using the apparatus schematically shown in FIG.
10 below the melting point of the material using the heating means 12.
The material 11 melted at a temperature higher than ~150°C is placed in the container 10.
The cooling bodies 1 and 7 are continuously jetted from the nozzle 13 provided at the lowermost part onto the surfaces of the cooling bodies near the pressure contact area of the two cooling bodies 1 and 7 to start rapid solidification, and continue to pass through the pressure contact area. Then, the cooling surfaces of these cooling bodies are sandwiched from both sides to complete rapid solidification, and when the pair of cooling bodies dissociate, a thin ribbon-shaped material 14 is released.

さに本発明方法を実施する為に用いる製造装置
の他の1つの実施態様の縦断面を第4図によつて
示す。第4図の製造装置はクラツド薄帯状溶体急
冷材料の製造装置を示すものであり、円周表面の
平滑な2つの柔構造回転冷却体1,1′、2つの
容器10,10′中で溶融した2種類の材料11,
11′を噴出する2つのノズル13,13′、温度
制御ロール8,8′、冷風噴射装置9′を具え、2
種類の溶融材料の噴出流束を、各々の冷却体1,
1′の冷却表面で挾んで急冷を開始し、引き続き
上記の2つの冷却体1,1′の圧接触部を通過す
る間に急冷凝固を完了し、これら2つの冷却体が
解離する箇所に至つてクラツド薄帯状溶体急冷材
料15を放出することができる。柔構造回転冷却
体1,1′は第1〜第2図の原理図あるいは第3
図の装置におけると同様な材質を用い、同様な構
造とすることができる。
FIG. 4 shows a longitudinal section of another embodiment of the manufacturing apparatus used for carrying out the method of the present invention. The production equipment shown in Fig. 4 shows the production equipment for quenching a clad ribbon-like solution material, in which two flexible rotary cooling bodies 1 and 1' with smooth circumferential surfaces and two containers 10 and 10' are used to melt the material. Two types of materials 11,
11', two nozzles 13, 13', temperature control rolls 8, 8', and a cold air injection device 9'.
The ejection flux of different types of molten material is determined by each cooling body 1,
1' cooling surface to start rapid cooling, and then continue to complete rapid solidification while passing through the pressure contact area of the two cooling bodies 1 and 1', reaching a point where these two cooling bodies dissociate. The clad ribbon-like solution quenched material 15 can then be discharged. The flexible structure rotary cooling bodies 1 and 1' are shown in the principle diagrams shown in Figs. 1 to 2 or Fig. 3.
The same materials and structure as in the device shown in the figure can be used.

さらに本発明を実施する為に用いる製造装置の
他の1つの実施態様の部分立面図と側面図をそれ
ぞれ第5図A,Bに示す。本装置は線状の急冷凝
固材料の製造を目的としており、回転する2つの
柔構造回転冷却体16,16′の円周表面上に前
記の形状の如き幅0.2〜2.0mm程度の溝状凹部を設
け、互いに圧接触する部分で対応するような各種
形状の溝状凹部17を形造ることができる。これ
ら溝付の柔構造回転冷却体16,16′は前記の
実施態様と同様な材質を用い、同様な構造とする
ことができる。その他、温度制御ロール8,8′
や、さらにバツクアツプ回転体、非接触加熱手段
などについても前記実施態様例と同様に設けるこ
とが出来る。
Furthermore, a partial elevational view and a side view of another embodiment of the manufacturing apparatus used for carrying out the present invention are shown in FIGS. 5A and 5B, respectively. The purpose of this device is to manufacture linear rapidly solidified material, and groove-like recesses with a width of about 0.2 to 2.0 mm in the shape described above are formed on the circumferential surfaces of two rotating flexible rotary cooling bodies 16 and 16'. It is possible to form groove-like recesses 17 of various shapes corresponding to the portions that come into pressure contact with each other. These grooved flexible rotary cooling bodies 16, 16' can be made of the same material and have the same structure as in the previous embodiment. Other temperature control rolls 8, 8'
Furthermore, a backup rotating body, non-contact heating means, etc. can also be provided in the same manner as in the embodiments described above.

又、第5図に示す装置は、線状の急冷凝固材料
を製造することを目的とするために容器10の最
下部に設けたノズル18の先端部は尖頭形をして
いるので、その部分の熱容量は小さく、又柔構造
回転冷却ロール16,16′に接近させ、かつ加
熱手段12から離隔した箇所で噴出させねばなら
ないので、赤外線温度計測装置19、レーザービ
ームによるノズル18の先端部の加熱手段20を
設けることによつて、溶融流の温度を最終的に正
確に制御調節することができる。2つの柔構造回
転冷却体16,16′がその円周面の一部で圧接
触している部分に形成される溝状開口部にノズル
18より溶融材料11を連続して噴出させて急冷
凝固を開始させ、噴出材料は引き続き溝状部分を
通過する間に、噴出材料はその表面が冷却体の溝
部の冷却表面と接触し、挾まれて急冷凝固を完了
して、これら2つの回転冷却体16,16′の解
離する箇所に至つて線状の溶体急冷材料21とし
て放出される。
Furthermore, in the apparatus shown in FIG. 5, the tip of the nozzle 18 provided at the lowest part of the container 10 is pointed for the purpose of producing a linear rapidly solidified material. The heat capacity of the part is small, and the ejection must be made close to the flexible rotary cooling rolls 16, 16' and away from the heating means 12. By providing the heating means 20, the temperature of the melt stream can finally be precisely controlled and adjusted. The molten material 11 is continuously ejected from the nozzle 18 into the groove-shaped opening formed in the part where the two flexible rotary cooling bodies 16 and 16' are in pressure contact with each other on a part of their circumferential surfaces, and is rapidly solidified. , and while the ejected material continues to pass through the grooves, its surface contacts the cooling surface of the groove of the cooling body, and the ejected material completes rapid solidification by being sandwiched between these two rotary cooling bodies. 16, 16' are released as a linear solution quenched material 21.

さらに本発明を実施する為に用いる製造装置の
他の1つの実施態様の縦断面を第6図に示す。本
装置は複合線状の溶体急冷材料の製造装置を示す
ものであり、前記の線状材料の製造装置と同様に
円周部に前記同様なる溝状凹部を有する2つの柔
構造回転冷却体16,16′、2重構造の容器2
2を具え、2つの温度制御ロール、バツクアツプ
回転体、回転冷却体の非接触加熱手段、赤外線温
度計測装置、レーザービームノズル先端部加熱手
段を設けることもできる。2つの柔構造回転冷却
体16,16′がその円周面の一部で圧接触して
いる部分に形成される溝状開口部に2重ノズル2
3より2種類の溶融材料11,11′を内外2層
となるように連続して噴出して急冷凝固を開始さ
せ噴出材料を引き続き溝状部分を通過する間に、
噴出材料の表面は冷却体の溝部の冷却表面と接触
挾まれて急冷凝固を完了し、これら2つの回転冷
却体の解離する箇所に至つて複合線状の溶体急冷
材料24として放出される。
Further, FIG. 6 shows a vertical cross section of another embodiment of the manufacturing apparatus used to carry out the present invention. This device shows a manufacturing device for a composite linear solution quenched material, and similarly to the manufacturing device for the linear material described above, two flexible structure rotary cooling bodies 16 each having a groove-like recess similar to that described above in the circumferential portion are used. , 16', double structure container 2
2, two temperature control rolls, a backup rotating body, a non-contact heating means for the rotary cooling body, an infrared temperature measuring device, and a laser beam nozzle tip heating means can also be provided. A double nozzle 2 is installed in a groove-shaped opening formed in a part of the circumferential surface of the two flexible rotary cooling bodies 16, 16' that are in pressure contact with each other.
From step 3, two types of molten materials 11 and 11' are continuously ejected to form two layers inside and outside to start rapid solidification, and while the ejected materials continue to pass through the groove-shaped portion,
The surface of the ejected material is brought into contact with the cooling surface of the groove of the cooling body to complete rapid solidification, and when it reaches the point where these two rotary cooling bodies dissociate, it is discharged as a composite linear solution quenched material 24.

さらに本発明を実施する為に用いる製造装置の
他の1つの実施態様を第7図に示し、仝図Aは本
装置の平面図を、仝図Bは部分切断立面図であ
る。本装置は中空管状の溶体急冷材料の製造装置
を示すものであり、各々の円周表面に幅3〜300
mm程度のR付、3角形状、多角形状の溝状凹部2
5を有し、互いに120゜の角度をもつてそれらの円
周の一部において圧接触組み合う3個の柔構造回
転冷却体26,26′,26″、3個の温度制御用
冷却液体噴霧装置9′を具え、さらにバツクアツ
プ回転体、回転冷却体の非接触加熱手段、赤外線
温度計測装置、レーザービームによるノズル先端
部加熱手段を設けることもできる。3つの柔構造
回転冷却体の回転体表面冷却層の構造は第8図に
その断面構造を示す如く、溝状凹部の寸法が回転
冷却体表面層の厚み3〜5mmに比較してかなり大
きいので変形復元層との境界面は凹凸のある形状
とすることができる。
Another embodiment of the manufacturing apparatus used to carry out the present invention is shown in FIG. 7, in which Figure A is a plan view of the apparatus, and Figure B is a partially cutaway elevational view. This device is a manufacturing device for hollow tube-shaped solution quenched materials, each having a width of 3 to 300 mm on the circumferential surface.
Triangular and polygonal groove-shaped recesses 2 with R of about mm
5, three flexible rotary cooling bodies 26, 26', 26'' which engage in pressure contact at a part of their circumference at an angle of 120 degrees to each other, three cooling liquid spray devices for temperature control. 9', and may also be provided with a back-up rotary body, a non-contact heating means for the rotary cooling body, an infrared temperature measuring device, and a nozzle tip heating means using a laser beam.Surface cooling of the rotary body of the three flexible rotary cooling bodies. As the cross-sectional structure of the layer is shown in Figure 8, the dimensions of the groove-like recesses are considerably larger than the thickness of the rotary cooling body surface layer, which is 3 to 5 mm, so the interface with the deformation recovery layer has an uneven shape. It can be done.

その他温度制御ロール、バツクアツプ回転体、
非接触加熱手段も前記の実施態様と同様に設ける
ことができる。但し、本実施態様例においては、
中空管状の急冷凝固材料を製造することを目的と
するので、容器10の最下部に設けたノズル27
の先端部は第9図A,Bにそれぞれ断面図、部分
断面図で示す如く、溶融材料を全周囲方向に放射
線状あるいは円盤状、皿状などの放射面状に噴出
するように、ノズル底部円周上に多数の噴出孔あ
るいはスリツト状開口部を設けることが出来る。
このような放射ノズルから溶融材料を前記の3個
の柔構造回転冷却体26,26′,26″の溝状凹
部の組み合つた部分の冷却表面へその法線方向に
対し±60゜の角度範囲をもつて噴出して急冷させ
るために、ノズル先端を組み合せ溝状凹部の開口
部に設けることができる。この3個の組み合つた
溝状凹部の内壁と噴出材料とが接触する間に、中
空管状溶体急冷材料28が形成されて、3個の回
転冷却体が解離する点において放出される。
Other temperature control rolls, backup rotating bodies,
Non-contact heating means can also be provided similar to the embodiments described above. However, in this embodiment example,
Since the purpose is to produce a hollow tubular rapidly solidified material, the nozzle 27 provided at the bottom of the container 10
As shown in the cross-sectional view and partial cross-sectional view in FIGS. 9A and 9B, respectively, the tip of the nozzle is connected to the bottom of the nozzle so as to eject the molten material in a radial pattern or in a radial shape such as a disk shape or a dish shape. A large number of ejection holes or slit-like openings can be provided on the circumference.
The molten material is directed from such a radiation nozzle to the cooling surface of the combined groove-like recesses of the three flexible rotary cooling bodies 26, 26', 26'' at an angle of ±60° with respect to the normal direction thereof. In order to eject and cool over a wide area, the nozzle tip can be provided at the opening of the combination groove-like recesses.During the contact between the ejected material and the inner wall of the three interlocking groove-like recesses, A hollow tubular solution quench material 28 is formed and discharged at the point where the three rotary cooling bodies dissociate.

さらに本発明を実施する為に用いる製造装置の
他の1つの実施態様の部分切断縦断面を第10図
に示す。本装置はドラム型の回転冷却体29を用
いその内部において薄帯、クラツド状薄帯、線、
複合線、中空管などの溶体急冷材料を製造する装
置である。本装置は、円周内表面の平滑あるいは
前記各種の形状の溝状凹部を有する金属組の剛構
造回転冷却体の冷却ドラム29とその内周面に円
周面が平滑あるいは同様な各種の形状の溝状凹部
を有する柔構造回転冷却体の冷却ロール30を具
えており、その他、温度制御ロール8、バツクア
ツプ回転体、非接触加熱手段を前記実施態様と同
様に設けることができる。
Further, FIG. 10 shows a partially cut vertical section of another embodiment of the manufacturing apparatus used for carrying out the present invention. This device uses a drum-shaped rotary cooling body 29, and inside it, thin ribbons, clad ribbons, wires, etc.
This equipment manufactures solution quenched materials such as composite wires and hollow tubes. This device includes a cooling drum 29 of a rigid rotary cooling body made of a metal assembly having a smooth circumferential inner surface or groove-like recesses having various shapes as described above, and a cooling drum 29 having a smooth circumferential surface or having various similar shapes on the inner circumferential surface. The cooling roll 30 is a flexible rotary cooling body having groove-like recesses, and a temperature control roll 8, a back-up rotary body, and non-contact heating means can be provided in the same manner as in the previous embodiment.

又、本実施態様装置においては、連続長尺の薄
帯状、クラツド薄帯状、線状、複合線状、中空パ
イプ状の溶体急冷材料を製造するため、前記の冷
却ドラム29に内接してあるいはわずかの数mm以
下の空隙をあけて位置して回転しながら磁気吸引
力、空気的な力、接着剤の接着力などによつて、
遠心力によつてドラム内周面にはり付いたまま走
行している溶体急冷材料31を捕捉して巻取るた
めの巻取リール32や、張力をかけて巻取るため
のピンチロール33、あるいは衝撃的張力を緩和
するためのダンパー機構34などを設けることも
出来る。
In addition, in the apparatus of this embodiment, in order to produce a solution quenched material in the form of a continuous thin ribbon, clad ribbon, wire, composite wire, or hollow pipe, the cooling drum 29 is inscribed or slightly quenched. While rotating with a gap of several millimeters or less between them, magnetic attraction, air force, adhesive force, etc.
A take-up reel 32 for capturing and winding up the solution quenched material 31 that is traveling while adhering to the inner peripheral surface of the drum due to centrifugal force, a pinch roll 33 for winding it under tension, or an impact It is also possible to provide a damper mechanism 34 or the like for relieving target tension.

第10図に概略を示す装置を用いて本発明方法
を実施するには、前記実施態様例と同様に各種形
状のノズル36より溶融材料を、冷却ドラム29
と柔構造回転冷却体ロール30とが圧接触を開始
する点の近傍の冷却体表面上に連続して噴出させ
て急冷凝固を開始させ、引き続き冷却体表面と噴
出材料とが面状に接触しながら移行し、2つの冷
却体29と30が解離する点で冷却ドラム内周面
に遠心力によりはり付いたまま走行して、ピンチ
ロール部33、ダンパー機構部34を通過後巻取
リール32で捕捉巻取ることができる。本実施態
様の装置を用いる場合には、製造する溶体急冷材
料を空中に飛翔させることなしにそのまま直接に
巻取るために捕捉することができるので、衝撃的
な荷重を回避することができる。そのため特に、
脆弱なる溶体急冷材料を製造するのに適してお
り、例えば、化合物系の超電導材料としてV3Si、
V3Ga、Nb3Al、Nb3(Al、Ge)、Nb3Ge、
Nb3Ga、Nb3Sn、などや、あるいはセンダスト
系合金、あるいは結晶のSiやGaAsなどの半導体
材料の製法として適している。
To carry out the method of the present invention using the apparatus schematically shown in FIG.
The material is continuously ejected onto the surface of the cooling body near the point where pressure contact starts between the material and the flexible rotary cooling body roll 30 to start rapid solidification, and the surface of the cooling body and the spouted material continue to come into planar contact with each other. At the point where the two cooling bodies 29 and 30 dissociate, the two cooling bodies 29 and 30 run while being stuck to the inner peripheral surface of the cooling drum due to centrifugal force, and after passing through the pinch roll section 33 and the damper mechanism section 34, they are moved to the take-up reel 32. Can be caught and reeled. When using the apparatus of this embodiment, the solution quenched material to be produced can be directly captured for winding without being sent flying into the air, and therefore impact loads can be avoided. Therefore, especially
Suitable for producing brittle solution quenched materials, such as V 3 Si, compound-based superconducting materials, etc.
V 3 Ga, Nb 3 Al, Nb 3 (Al, Ge), Nb 3 Ge,
It is suitable as a method for manufacturing semiconductor materials such as Nb 3 Ga, Nb 3 Sn, etc., sendust alloys, and crystalline Si and GaAs.

次に本発明を実施例について説明する。 Next, the present invention will be explained with reference to examples.

実施例 1 第3図の装置において、剛構造回転冷却体7と
して直径250mm、幅50mmの炭素鋼製ロールを使用
する。このロールの外周面に50Kgの荷重で圧接触
して共に周速25m/秒で回転する柔構造回転冷却
体1として、表面の冷却層2がベリリウム銅の厚
み3.0mm、変形復元層3がゴムの厚み2.5mm、軸芯
体6として炭素鋼が残りの部分を構成する直径
150mm、幅50mmの柔構造冷却ロールを使用した。
この柔構造冷却ロール1のゴムの層は表面処理さ
れた軸芯体6に強固に焼付られて接着されてい
る。この柔構造冷却ロール1の外周上の、ちよう
ど柔構造冷却ロール1と炭素鋼製冷却ロール2と
が弾性接触を行なう領域の180゜反対の位置に接し
て50Kgで加圧しながら同一周速で回転する直径
150mm、幅50mmの銅製のロール8の内部に冷却水
を循環させて温度制御ロール兼バツクアツプ回転
体として用いた。
Example 1 In the apparatus shown in FIG. 3, a carbon steel roll with a diameter of 250 mm and a width of 50 mm is used as the rigid rotary cooling body 7. As a flexible rotary cooling body 1 that presses against the outer peripheral surface of this roll under a load of 50 kg and rotates at a peripheral speed of 25 m/sec, the cooling layer 2 on the surface is made of beryllium copper with a thickness of 3.0 mm, and the deformation recovery layer 3 is made of rubber. Thickness 2.5mm, diameter of carbon steel as shaft core 6 making up the remaining part
A flexible structure cooling roll of 150 mm and width of 50 mm was used.
The rubber layer of the flexible cooling roll 1 is firmly baked and bonded to the surface-treated shaft core 6. On the outer periphery of the flexible cooling roll 1, the flexible cooling roll 1 and the carbon steel cooling roll 2 are in contact with each other at a position 180° opposite to the area where they make elastic contact, and the same circumferential speed is applied while applying a pressure of 50 kg. diameter to rotate at
Cooling water was circulated inside a copper roll 8 having a size of 150 mm and a width of 50 mm, and was used as a temperature control roll and a back-up rotating body.

窒化珪素製、外径50mm、内径30mmの容器の底部
にスリツト幅0.35mm、長さ30mm、深さ10mmのスリ
ツト状ノズル13を有する容器10中でSi8.9%、
Al7.05%、Mo1.2%、Ni1.0%を含むセンダスト
系合金300gを溶解後、25m/秒の周速で駆動し
ている前記の冷却体1と7の圧接触開始点の10mm
手前の炭素鋼製冷却ロール7の外周上の点に接線
とのなす角度40゜の入射角度で、溶融点より50℃
高温にある溶湯を1気圧のアルゴンガスで加圧し
て連続的に噴出する。かくして噴出された金属は
冷却体の弾性的に接触する領域において両冷却体
の表面によつて挾まれ両面より冷却され、幅30
mm、厚み50μm、長さ約28m程度の微細結晶質の
薄帯を造つた。得られたリボンは両面とも±3μ
mの範囲内で平滑であり、引張強さ35Kg/mm2の強
度を示し、磁気的性質として磁束密度B108600G、
最大透磁率μmax155000、初透磁率μ0.01 70000、
保磁力Hc0.018Oeの満足すべき特性を示した。
The container 10 is made of silicon nitride and has a slit-like nozzle 13 with a slit width of 0.35 mm, a length of 30 mm, and a depth of 10 mm at the bottom of the container with an outer diameter of 50 mm and an inner diameter of 30 mm.
After melting 300 g of sendust alloy containing 7.05% Al, 1.2% Mo, and 1.0% Ni, 10 mm of the pressure contact start point between the cooling bodies 1 and 7, which are driven at a circumferential speed of 25 m/sec.
At an incident angle of 40° with a tangent to a point on the outer periphery of the carbon steel cooling roll 7 in front, the temperature is 50° below the melting point.
The high-temperature molten metal is pressurized with 1 atmosphere of argon gas and ejected continuously. The ejected metal is cooled from both sides by being sandwiched between the surfaces of both cooling bodies in the elastic contact area of the cooling bodies, and is cooled from both sides.
A microcrystalline ribbon with a thickness of 50 μm and a length of about 28 m was produced. The obtained ribbon is ±3μ on both sides.
It is smooth within the range of m, exhibits a tensile strength of 35Kg/ mm2 , and has magnetic properties such as magnetic flux density B 10 8600G,
Maximum permeability μmax155000, initial permeability μ0.01 70000,
It shows satisfactory characteristics of coercive force Hc0.018Oe.

実施例 2 第4図の装置において、柔構造回転冷却体1,
1′として、表面の冷却層2が炭素鋼の厚み2.0
mm、変形復元層3が圧力1Kg/mm2の空気封入厚み
5mm程度のゴム製タイヤ状物体、軸芯体6が炭素
鋼で構成される直径300mm、幅150mmである柔構造
の冷却ロールを用いた。
Embodiment 2 In the apparatus shown in FIG. 4, a flexible rotary cooling body 1,
1', the cooling layer 2 on the surface is made of carbon steel with a thickness of 2.0
mm, the deformation recovery layer 3 is a rubber tire-shaped object with a thickness of about 5 mm filled with air at a pressure of 1 Kg/mm 2 , and the shaft core 6 is made of carbon steel. A flexible cooling roll with a diameter of 300 mm and a width of 150 mm is used. there was.

2つの上記冷却ロールを互いに70Kgの荷重で圧
接触させて周速40m/secで回転する。温度制御
ロール8として2個の前記実施例1に記載したと
同様な構造の直径150mm、幅150mmの銅製ロールを
同様な位置にとりつけ25Kgで加圧接触させ同じ周
速度で回転させた。冷風噴射装置8′としては圧
縮空気を用いて冷風を発生する商品名コルダーな
る器具と冷風を幅を広げて吹き出させて冷却ロー
ル円周面にあてるためのノズルとを用い、圧力
3.5Kg/mm2の空気を通じて35℃の冷風をロール表
面にあてた。容器10,10′としては石英微粉
をプレス焼成してなるセラミツク材料を用い、内
部でそれぞれ(Fe0.9Co0.190Zr10の負の熱膨張係
数α=−13×10-6/℃を有する非晶質合金の材料
と(Fe0.1Ni0.990Zr10の正の熱膨張係数α=12×
10-6/℃を有する非晶質合金の材料とを各々1Kg
高周波コイル12中で溶解した後、容器底部に設
けた幅100mm、スリツト間隙0.4mmのノズル開口部
13,13′よりその先端を、前記冷却ロール1,
1′の圧接触部近傍の各々の冷却表面に0.5mmまで
接近させて、かつ圧接触開始点より各々10mm離隔
した位置の冷却ロール表面上に溶融材料を2Kg/
mm2のArガス圧力で噴出した。噴出材料は各々の
冷却体表面上で急冷凝固を開始しながら圧接触部
に搬送され、両噴出材料の未凝固部分が急冷され
ながら加圧接合されて奪熱され、クラツド薄帯状
の幅100mm、長さ数10m、厚み80μm、厚さ比
1:1の非晶質合金材料を製造出来た。この薄帯
は引張強さ200Kg/mm2であり又、湾曲定数の優れ
たバイメタル効果を示した。
The two cooling rolls were brought into pressure contact with each other under a load of 70 kg and rotated at a circumferential speed of 40 m/sec. As the temperature control rolls 8, two copper rolls having a diameter of 150 mm and a width of 150 mm and having the same structure as described in Example 1 were attached to the same positions, brought into pressure contact at 25 kg, and rotated at the same circumferential speed. The cold air injection device 8' uses a device called Kolder (trade name) that generates cold air using compressed air and a nozzle that blows out the cold air in a wide range and hits the circumferential surface of the cooling roll.
Cold air at 35°C was applied to the roll surface through 3.5Kg/mm 2 air. The containers 10 and 10' are made of ceramic material made by pressing and firing fine quartz powder, and each has a negative thermal expansion coefficient α=-13×10 -6 /°C of (Fe 0.9 Co 0.1 ) 90 Zr 10 inside. Positive thermal expansion coefficient α of amorphous alloy material and (Fe 0.1 Ni 0.9 ) 90 Zr 10 = 12×
1Kg each of amorphous alloy material with a temperature of 10 -6 /℃
After melting in the high frequency coil 12, the tip of the cooling roll 1,
2 kg/kg of the molten material was placed on the cooling roll surface at a position close to 0.5 mm to each cooling surface near the pressure contact part 1' and 10 mm apart from the pressure contact start point.
It was ejected with an Ar gas pressure of mm 2 . The ejected materials are conveyed to the pressure contact part while rapidly cooling and solidifying on the surface of each cooling body, and the unsolidified portions of both ejected materials are quickly cooled and joined under pressure to remove heat, forming a clad ribbon with a width of 100 mm. We were able to produce an amorphous alloy material several tens of meters long, 80 μm thick, and with a thickness ratio of 1:1. This ribbon had a tensile strength of 200 Kg/mm 2 and exhibited a bimetallic effect with an excellent curvature constant.

実施例 3 第5図の装置において、溝状凹部付柔構造冷却
ロール16,16′として直径250mm、幅30mmの、
表面の冷却層2が厚み3.0mmのりん青銅、変形復
元層3が厚み50mmのポリウレタン、残部中央の軸
芯体が炭素鋼よりなる柔構造冷却ロールを用い、
この円周表面には半径0.08mmの半円形の溝状凹部
17が円周方向に走つており、両冷却ロール上の
2つの溝は周速60m/秒、加圧力30Kgで外接しな
がら回転するとき完全に対向して完全な円形断面
の溝状凹部を形成する。又、前記実施例で用いた
と同じ銅製のバツクアツプ回転体兼用の温度制御
ロール8を前記実施例同様の位置へ設け、やはり
周速60m/秒、加圧力30Kgで駆動する。
Embodiment 3 In the apparatus shown in FIG. 5, the flexible structure cooling rolls 16, 16' with grooved recesses have a diameter of 250 mm and a width of 30 mm.
Using a flexible structure cooling roll, the cooling layer 2 on the surface is made of phosphor bronze with a thickness of 3.0 mm, the deformation recovery layer 3 is made of polyurethane with a thickness of 50 mm, and the remaining center core is made of carbon steel.
A semicircular groove-like recess 17 with a radius of 0.08 mm runs in the circumferential direction on this circumferential surface, and the two grooves on both cooling rolls rotate while circumscribing at a circumferential speed of 60 m/sec and a pressing force of 30 kg. When the grooves are completely opposed to each other, a groove-like recess with a perfect circular cross section is formed. Further, a temperature control roll 8 made of copper which also serves as a back-up rotating body, which is the same as that used in the previous embodiment, is installed at the same position as in the previous embodiment, and is also driven at a circumferential speed of 60 m/sec and a pressing force of 30 kg.

透明石英ガラス製の外径30mm、内径28mmの容器
10の底部に、直径0.3mmの噴出口を有する尖頭
形のノズル18を設けており、この容器中で
Fe18Cr10Zr10の合金200grを溶解後、60m/秒の
周速で駆動している前記の柔構造冷却ロールの圧
接触開始点より数mm後方の圧接触領域に形成され
た円形溝中へ溶融点より50℃高温にある溶湯を1
気圧のアルゴンガスで加圧して連続的に噴出す
る。この際、ノズル先端部をレーザービーム加圧
手段20の1KWによつて冷却ロール側方の空隙
を通じて補助加熱した。かくして噴出された溶湯
は圧接触部の円周の円形溝状の表面によつて挾ま
れ、表面より急冷され、直径約0.16mmの非晶質の
連続の長い細線を造ることが出来る。得られた細
線は表面の平滑な細線で形状も一定の円形を有
し、引張強度280Kg/mm2の高い値を示した。
A pointed nozzle 18 with a diameter of 0.3 mm is provided at the bottom of a container 10 made of transparent quartz glass with an outer diameter of 30 mm and an inner diameter of 28 mm.
After melting 200g of Fe 18 Cr 10 Zr 10 alloy, it was melted into a circular groove formed in the pressure contact area several mm behind the pressure contact start point of the above-mentioned flexible structure cooling roll, which was driven at a circumferential speed of 60 m/s. molten metal at a temperature 50℃ higher than the melting point
Pressurize with argon gas and eject continuously. At this time, the tip of the nozzle was auxiliary heated by a 1KW laser beam pressurizing means 20 through the gap on the side of the cooling roll. The thus ejected molten metal is sandwiched by the circular groove-shaped surface around the circumference of the pressure contact area, and is rapidly cooled from the surface, making it possible to create a continuous long thin amorphous wire with a diameter of about 0.16 mm. The obtained thin wire had a smooth surface, a constant circular shape, and a high tensile strength of 280 Kg/mm 2 .

実施例 4 第6図の装置において、溝状凹部付柔構造冷却
ロール16,16′として直径250mm、幅30mm、表
面の冷却層2が厚み3.0mmのバネ鋼、変形復元層
3が厚み70mmで圧力1.2Kg/mm2の水を循環するタ
イヤ状ブチルゴム、軸芯体6がステンレス鋼より
なる柔構造冷却ロールを用い、この円周表面には
半径0.1mmの半円形の溝状凹部17が円周方向に
走つており、両冷却ロール上の半円形溝状凹部
は、両冷却ロールが30m/秒、加圧力30Kgで圧接
触しながら回転するとき、互いに対応して円形の
溝状凹部を形成する。
Example 4 In the apparatus shown in Fig. 6, the cooling rolls 16 and 16' with a flexible structure with grooved recesses have a diameter of 250 mm and a width of 30 mm, the cooling layer 2 on the surface is made of spring steel with a thickness of 3.0 mm, and the deformation recovery layer 3 is made of spring steel with a thickness of 70 mm. A flexible structure cooling roll made of tire-shaped butyl rubber that circulates water at a pressure of 1.2 kg/mm 2 and a shaft core 6 made of stainless steel is used, and a semicircular groove-like recess 17 with a radius of 0.1 mm is formed on the circumferential surface of the roll. The semicircular groove-like recesses on both cooling rolls, which run in the circumferential direction, correspond to each other and form circular groove-like recesses when both cooling rolls rotate at 30 m/sec and in pressure contact with a pressure of 30 kg. do.

透明石英ガラス製の外径30mm、内径28mmの容器
中にさらに外径18mm、内径16mmの容器を内装した
2重の容器10′の底部にそれぞれ、内径が0.8mm
の噴出口内にさらに外径0.6mm、内径0.2mmの2重
の噴出口を有するノズル23を設け、この2重容
器中でFe72Cr8P13C7非晶質合金材料とCo70.3Fe4.7
Si10B15非晶質合金材料、各150grを溶解後、30
m/秒の周速で駆動している前記の柔構造冷却ロ
ールの円形溝状凹部中へ、溶融点より50〜100℃
高温にある2種の溶融材料を、Fe72Cr8P13C7系が
外側となるように前記2重のノズルよりArガス
1.5気圧で加圧して連続的に噴出する。噴出され
た2重の溶融材料は圧接触部の円周の円形溝状の
表面によつて挾まれ、表面側のFe72Cr8P13C7の層
より急冷され、直径約0.2mmの複合線状の非晶質
の連続細線を造ることが出来た。得られた複合線
状細線は内部まで非晶質であることがX線的に確
認され、引張強度280Kg/mm2の高い値を示した。
A double container 10' made of transparent quartz glass with an outer diameter of 30 mm and an inner diameter of 28 mm and a container with an outer diameter of 18 mm and an inner diameter of 16 mm is placed inside the bottom of the double container 10', each with an inner diameter of 0.8 mm.
A nozzle 23 having a double jet port with an outer diameter of 0.6 mm and an inner diameter of 0.2 mm is further provided inside the jet port, and Fe 72 Cr 8 P 13 C 7 amorphous alloy material and Co 70.3 Fe 4.7 are mixed in this double container.
After melting Si 10 B 15 amorphous alloy material, each 150gr, 30
50 to 100°C below the melting point into the circular groove-shaped recess of the flexible cooling roll, which is driven at a circumferential speed of m/s.
Ar gas is applied to the two molten materials at high temperature through the double nozzle so that the Fe 72 Cr 8 P 13 C 7 system is on the outside.
It is pressurized at 1.5 atmospheres and ejects continuously. The ejected double molten material is sandwiched by the circular groove-shaped surface around the circumference of the pressure contact part, and is rapidly cooled by the Fe 72 Cr 8 P 13 C 7 layer on the surface side, forming a composite material with a diameter of approximately 0.2 mm. We were able to create continuous thin linear amorphous wires. It was confirmed by X-rays that the obtained composite linear thin wire was amorphous to the inside, and exhibited a high tensile strength of 280 Kg/mm 2 .

実施例 5 第7図の装置において3個の柔構造回転冷却体
26,26′,26″として、直径250mm、幅30mm
で円周表面にR5mmの溝状凹部25を有し、互い
に120゜の角度で圧接触組み合う柔構造冷却ロール
を用いる。その表面の冷却層2が厚み3mmのバネ
鋼、変形復元層3が厚み60mmのシリコンゴム、残
部中央の軸芯体が炭素鋼よりなる柔構造冷却ロー
ルとする。3個の温度制御のための冷却液体噴霧
装置8″によつて、液体窒素を噴霧状にして冷却
ロール表面に噴射した。3個の柔構造冷却ロール
の圧接触部には直径10mmの円形溝状凹部が形成さ
れるので、この内壁の走行する冷却表面へ、溶湯
が法線方向と30゜の角度をもつて噴出して衝突し
急冷するように次の様な方法を採用した。
Example 5 In the apparatus shown in Fig. 7, three flexible rotary cooling bodies 26, 26', 26'' have a diameter of 250 mm and a width of 30 mm.
A flexible structure cooling roll having a groove-like recess 25 with a radius of 5 mm on its circumferential surface and assembled in pressure contact with each other at an angle of 120° is used. The cooling roll has a flexible structure in which the cooling layer 2 on the surface is made of spring steel with a thickness of 3 mm, the deformation recovery layer 3 is made of silicone rubber with a thickness of 60 mm, and the remaining center core is made of carbon steel. Three cooling liquid spray devices 8'' for temperature control sprayed liquid nitrogen onto the surface of the cooling roll.A circular groove with a diameter of 10 mm was installed in the pressure contact area of the three flexible cooling rolls. Since a shaped recess was formed, the following method was adopted so that the molten metal would jet out at an angle of 30° to the normal direction and collide with the cooling surface of the inner wall, causing rapid cooling.

窒化珪素製の外径30mm、内径26mmの容器10の
外径8mmの底部円周上に第9図Aに示す如く、ス
リツト間隙0.35mmのスリツトをノズルの軸方向と
60゜の角度を有するように設けたノズルを用いた。
Fe80Cr10Zr10の合金300grを容器10で溶解後、
前記の周速30m/秒の周速で走行している円形溝
状凹部の開始点内部までノズル部を降下させノズ
ル噴出口部と冷却面内壁とが円周に1mmの間隙を
保つように配置させて、融点よりも50°高い溶湯
を冷却面の法線方向と30゜の入射角度をもつよう
に2気圧のArガス圧力で連続的に噴射した。噴
出された溶湯は、前記の円形溝部の冷却面によつ
て急冷され、外径10mm、肉厚30μmの連続した中
空の管状非晶質合金を造ることができた。得られ
た管状合金はX線によつて非晶質であることを確
認され、引張強度280Kg/mm2、ビツカース硬度
Hv700、脆化温度480℃以上であり、良好な機械
的性質を示した。
As shown in FIG. 9A, a slit with a slit gap of 0.35 mm is inserted in the axial direction of the nozzle on the bottom circumference of a silicon nitride container 10 with an outer diameter of 30 mm and an inner diameter of 26 mm, as shown in FIG. 9A.
A nozzle installed at an angle of 60° was used.
After melting 300g of Fe 80 Cr 10 Zr 10 alloy in container 10,
The nozzle part was lowered to the inside of the starting point of the circular groove-shaped recess running at the circumferential speed of 30 m/sec, and arranged so that a gap of 1 mm was maintained around the circumference between the nozzle outlet part and the inner wall of the cooling surface. Then, molten metal with a temperature 50° higher than the melting point was continuously injected at an Ar gas pressure of 2 atmospheres at an incident angle of 30° with respect to the normal direction of the cooling surface. The ejected molten metal was rapidly cooled by the cooling surface of the circular groove, and a continuous hollow tubular amorphous alloy with an outer diameter of 10 mm and a wall thickness of 30 μm could be produced. The obtained tubular alloy was confirmed to be amorphous by X-ray, and had a tensile strength of 280 Kg/mm 2 and a Bitkers hardness.
Hv700, embrittlement temperature over 480℃, and showed good mechanical properties.

実施例 6 第10図の装置において、冷却ドラムの円周内
面の表面に直径0.2mmの半円形状の溝を設けた、
外経1060mm、内径1000mm、幅60mmの窒化鋼製冷却
ドラム29と、その内周面に30Kgの荷重で圧接触
し、回転する直径200mm、幅60mmの円周面に同様
に半径0.2mmの半円形状の溝を設けた柔構造冷却
ロール30を用いる。この柔構造冷却ロール30
の表面の冷却層2は厚み3.0mmのバネ鋼、変形復
元層3は厚み50mmのポリウレタン、残部中央の軸
芯体6は炭素鋼によつて構成されている。両円周
面上の2つの半円形の溝は、周速20m/秒、加圧
力30Kgで内接しながら回転するとき完全に対向し
て、完全な円形断面の溝状凹部を形成する。又、
前記実施例において用いたと同様の直径100mm、
幅60mmの銅製のバツクアツプ回転体兼用の温度制
御ロール8を前記実施例同様の位置へ設け、やは
り周速20m/秒、加圧力30Kgで駆動する。
Example 6 In the apparatus shown in FIG. 10, a semicircular groove with a diameter of 0.2 mm was provided on the circumferential inner surface of the cooling drum.
A cooling drum 29 made of nitrided steel with an outer diameter of 1060 mm, an inner diameter of 1000 mm, and a width of 60 mm is in pressure contact with its inner peripheral surface under a load of 30 kg, and a semi-circular drum with a radius of 0.2 mm is similarly placed on its rotating circumferential surface with a diameter of 200 mm and a width of 60 mm. A soft structure cooling roll 30 provided with circular grooves is used. This soft structure cooling roll 30
The cooling layer 2 on the surface is made of spring steel with a thickness of 3.0 mm, the deformation recovery layer 3 is made of polyurethane with a thickness of 50 mm, and the remaining central shaft body 6 is made of carbon steel. When the two semicircular grooves on both circumferential surfaces rotate while inscribed at a circumferential speed of 20 m/sec and a pressing force of 30 kg, they completely face each other, forming a groove-like recess with a perfect circular cross section. or,
A diameter of 100 mm similar to that used in the previous example,
A temperature control roll 8 made of copper having a width of 60 mm and also serving as a back-up rotor is provided at the same position as in the previous embodiment, and is also driven at a circumferential speed of 20 m/sec and a pressing force of 30 kg.

又、冷却ドラム内周面に接してあるいは内周面
近傍に位置するように、第9図Bに示す如き頂角
90゜、深さ0.5mmの3角溝を設け、その三角頂の部
分に空気吸引口を配列させた空気吸引力によつ
て、走行する線材を捕捉巻取るための直径250mm
の巻取リール32を設けこれを周速20m/秒で駆
動させておく。さらには張力をかけて巻取るため
に表面にゴム被覆を施こした直径50mmのピンチロ
ール33とダンパーとして支点を中心として左右
に回転し、液体の摩擦力によるダンパー効果を用
いた機構34を設ける。Arガス雰囲気中に位置
する窒化硼素の外径10mm内径8mmの容器10の底
部に直径0.7mmの噴出口を有する尖頭形のノズル
36を設け、この容器中で化合物超電導材料の
Nb3Ge10grを溶解後、20m/秒の周速で駆動し
ている前記の冷却ドラムと弾性冷却ロールの接触
開始点の円形溝中へ溶融点より50℃高温にある溶
湯を1気圧のArガスで加圧して連続的に噴出す
る。この際、前記実施例と同様に1KW出力のレ
ーザービームによつて両冷却物体の間隙を通じて
補助加熱した。
In addition, the apex angle as shown in FIG.
A 90° triangular groove with a depth of 0.5 mm is provided, and air suction ports are arranged at the triangular top.The air suction force is used to capture and wind up the running wire.It has a diameter of 250 mm.
A take-up reel 32 is provided and is driven at a circumferential speed of 20 m/sec. Furthermore, a pinch roll 33 with a diameter of 50 mm whose surface is coated with rubber to apply tension and wind it up, and a mechanism 34 that rotates left and right around a fulcrum as a damper and use a damper effect due to the frictional force of the liquid are provided. . A pointed nozzle 36 having a diameter of 0.7 mm is provided at the bottom of a boron nitride container 10 with an outer diameter of 10 mm and an inner diameter of 8 mm, which is placed in an Ar gas atmosphere.
After melting Nb 3 Ge10gr, the molten metal, which is 50°C higher than the melting point, is poured into the circular groove at the point of contact between the cooling drum and the elastic cooling roll, which is being driven at a circumferential speed of 20m/sec, using Ar gas at 1 atm. It is pressurized and ejected continuously. At this time, auxiliary heating was performed through the gap between the two cooling objects using a laser beam with an output of 1 KW as in the previous example.

かくして噴出された溶湯は圧接触領域内に形成
された円形溝状の表面によつて挾まれ表面より急
冷され、直径約0.2mmの微細結晶質の長い連続の
細線31として両冷却体が解離する点より放出さ
れるが、引き続き遠心力によつて溶体急冷ドラム
の内周面の半円形溝部に張り付いて、前記のピン
チロール部33、ダンパー機構部34を経て巻取
リール32に捕捉され、連続の細線コイル3とし
て捲付けられる。得られた細線は表面の平滑な細
線で形状も一定の直径を有する円形であり、740
℃で焼鈍後、臨界温度Tc18.0K、の優れた超電導
線が得られた。
The thus ejected molten metal is sandwiched by the circular groove-shaped surface formed in the pressure contact area and rapidly cooled from the surface, and both cooling bodies dissociate into a long continuous thin line 31 of fine crystalline material with a diameter of about 0.2 mm. However, due to centrifugal force, it subsequently sticks to the semicircular groove on the inner peripheral surface of the solution quenching drum, passes through the pinch roll section 33 and the damper mechanism section 34, and is captured by the take-up reel 32. It is wound as a continuous thin wire coil 3. The obtained thin wire has a smooth surface and a circular shape with a constant diameter, and has a diameter of 740
After annealing at ℃, an excellent superconducting wire with a critical temperature Tc of 18.0K was obtained.

以上本発明の方法によれば、冷却効果を著しく
向上させた溶体急冷材料を製造することができ
る。
As described above, according to the method of the present invention, a solution quenched material with significantly improved cooling effect can be produced.

【図面の簡単な説明】[Brief explanation of drawings]

第1図のA,Bはそれぞれ本発明方法を実施す
る為に用いる製造装置において、弾性体よりなる
変形復元層を有する柔構造回転冷却体の側面の部
分断面図及び立面断面図;第2図のA,Bはそれ
ぞれ本発明方法を実施する為に用いる製造装置に
おいて、弾性体と液体あるいは気体などの圧力媒
体とを併用して構成される変形復元層を有する柔
構造回転冷却体の側面の部分断面図及び立面断面
図;第3図は本発明により薄帯状の溶体急冷材料
を製造する装置の縦断面図;第4図は本発明によ
りクラツド薄帯状の溶体急冷材料を製造する装置
の縦断面図;第5図のA,Bはそれぞれ本発明に
より細線状の溶体急冷材料を製造する装置の部分
立面図及び側面図;第6図は本発明により複合線
状の溶体急冷材料を製造する装置の縦断面図;第
7図A,Bはそれぞれ本発明により中空管状の溶
体急冷材料を製造する装置の平面図及び部分切断
立面図;第8図は本発明により中空管状の溶体急
冷材料を製造する際に互いに120゜の角度で圧接触
して用いる柔構造回転冷却体の部分断面図;第9
図のA,Bはそれぞれ中空管状の溶体急冷材料を
製造する際に用いるスリツト式、あるいは多孔式
の放射状ノズルの断面図及び部分断面図;第10
図は本発明により回転冷却体として剛構造の回転
冷却ドラムと柔構造冷却ロールとを用いて各種形
状の溶体急冷材料を製造して巻取る装置の部分切
断縦断面図である。 1,1′……柔構造回転冷却体、2……回転冷
却層、3……変形復元層、4……弾性体、4′…
…弾性体部品、5……気体、液体などの圧力媒
体、6……軸芯体、7……剛構造回転冷却体、
8,8′……温度制御ロール、9……非接触加熱
手段、9′……冷却媒体噴出ノズル、10……容
器、11……溶融材料、12……加熱手段、13
……ノズル、14……薄帯状溶体急冷材料、15
……クラツド薄帯急冷材料、16,16′……柔
構造回転冷却体、17……溝状凹部、18……線
状ノズル、19……赤外線温度計測装置、20…
…レーザービームノズル加熱手段、21……線状
溶体急冷材料、22……2重構造容器、23……
2重ノズル、24……複合線状溶体急冷材料、2
5……溝状凹部、26,26′,26″……柔構造
回転冷却体、27……放射状ノズル、28……中
空管状溶体急冷材料、29……冷却ドラム、30
……柔構造冷却ロール、31……溶体急冷材料、
32……巻取リール、33……ピンチロール、3
4……ダンパー機構、35……コイル、36……
尖頭形ノズル。
A and B in FIG. 1 are a side partial sectional view and an elevational sectional view of a flexible rotary cooling body having a deformation recovery layer made of an elastic body, respectively, in the manufacturing apparatus used to carry out the method of the present invention; A and B in the figures are the side surfaces of a flexible rotary cooling body having a deformation recovery layer constructed using a combination of an elastic body and a pressure medium such as liquid or gas, respectively, in the manufacturing apparatus used to carry out the method of the present invention. FIG. 3 is a longitudinal sectional view of an apparatus for manufacturing a ribbon-shaped solution quenched material according to the present invention; FIG. 4 is a longitudinal sectional view of an apparatus for manufacturing a clad ribbon-shaped solution quenched material according to the invention. A and B in FIG. 5 are a partial elevational view and a side view, respectively, of an apparatus for producing a thin wire-shaped solution-quenched material according to the present invention; FIG. 7A and B are respectively a plan view and a partially cutaway elevational view of the apparatus for producing hollow tubular solution quenched material according to the present invention; FIG. Partial sectional view of a flexible rotary cooling body used in pressure contact at an angle of 120° with each other when producing a solution quenched material; No. 9
Figures A and B are cross-sectional views and partial cross-sectional views, respectively, of slit-type or porous-type radial nozzles used when manufacturing hollow tubular solution quenched materials;
The figure is a partially cutaway longitudinal sectional view of an apparatus for manufacturing and winding solution quenched materials of various shapes using a rigid rotating cooling drum and a flexible cooling roll as rotating cooling bodies according to the present invention. 1, 1'...Flexible structure rotating cooling body, 2...Rotating cooling layer, 3...Deformation recovery layer, 4...Elastic body, 4'...
... Elastic body parts, 5 ... Pressure medium such as gas or liquid, 6 ... Shaft body, 7 ... Rigid structure rotary cooling body,
8, 8'... Temperature control roll, 9... Non-contact heating means, 9'... Cooling medium jetting nozzle, 10... Container, 11... Melting material, 12... Heating means, 13
... Nozzle, 14 ... Thin strip-shaped solution quenching material, 15
...Clad ribbon quenched material, 16,16'...Flexible rotary cooling body, 17...Groove-shaped recess, 18...Linear nozzle, 19...Infrared temperature measuring device, 20...
... Laser beam nozzle heating means, 21 ... Linear solution quenching material, 22 ... Double structure container, 23 ...
Double nozzle, 24...Composite linear solution quenching material, 2
5...Groove-shaped recess, 26, 26', 26''...Flexible structure rotary cooling body, 27...Radial nozzle, 28...Hollow tubular solution quenching material, 29...Cooling drum, 30
...Flexible structure cooling roll, 31...Solution quenching material,
32...Take-up reel, 33...Pinch roll, 3
4... Damper mechanism, 35... Coil, 36...
Pointed nozzle.

Claims (1)

【特許請求の範囲】 1 互いに、円周の一部の面にて圧接触して回転
する一対の回転冷却体の圧接触部近傍の表面に溶
融材料をノズルより噴出させて、その接触部を通
過する間に急冷凝固させることにより、溶体急冷
材料を製造する際、 前記一対の回転冷却体の何れか少なくとも1つ
の回転冷却体を、直接溶融材料と接触して熱の伝
導を行う熱伝導性の良い材料からなる冷却体冷却
表面層と、回転冷却体に回転運動を伝達する軸芯
体と、該冷却体冷却表面層と軸芯体との間に介在
させる弾性体からなる変形復元層とから構成され
た円周部が変形復元し易い柔構造とすると共に、
円周表面を平滑にしたものを用いることにより、 前記ノズルより噴出する溶融材料と前記回転冷
却体表面との間に面状の圧接触を形成して高い冷
却効果の下で薄帯状の急冷材料を製造することを
特徴とする溶体急冷材料の製造方法。 2 一対の回転冷却体の圧接触部近傍の別々の冷
却体表面に2つのノズルより噴出する2種類の溶
融材料の表面と回転冷却体の表面とを面状に圧接
触させて冷却効果を著しく向上させてクラツド薄
帯状に凝固させることを特徴とする特徴とする特
許請求の範囲第1項記載の溶体急冷材料の製造方
法。 3 互いに、円周の一部の面にて圧接触して回転
する複数の回転冷却体の圧接触部近傍の表面に溶
融材料をノズルより噴出させて、その接触部を通
過する間に急冷凝固させることにより、溶体急冷
材料を製造する際、 前記複数の回転冷却体の何れか少なくとも1つ
の回転冷却体を、直接溶融材料と接触して熱の伝
導を行う熱伝導性の良い材料からなる冷却体冷却
表面層と、回転冷却体に回転運動を伝達する軸芯
体と、該冷却体冷却表面層と軸芯体との間に介在
させる弾性体からなる変形復元層とから構成され
た円周部が変形復元し易い柔構造とすると共に、
少なくとも何れか1つの回転冷却体の円周表面上
の円周方向に溝状凹部を設けた複数の回転冷却体
を用いることにより、該回転冷却体の圧接触部の
溝状凹部に前記ノズルより溶融材料を噴出させ、
該溶融材料と回転冷却体の溝状凹部の表面とを連
続面状に接触させて高い冷却効果の下で線状の急
冷材料を製造することを特徴とする溶体急冷材料
の製造方法。 4 複数個の回転冷却体の圧接触部の溝状凹部
に、2種類の溶融材料を2重構造のノズルより同
心円状に噴出し、外側の溶融材料と冷却体の溝状
凹部の表面とを連続面状に圧接触させ、冷却効果
を著しく向上させて複合線状に凝固させることを
特徴とする特許請求の範囲第3項記載の溶体急冷
材料の製造方法。 5 互いに、円周の一部の面にて圧接触して回転
する複数の回転冷却体の圧接触部近傍の表面に溶
融材料をノズルより噴出させて、その接触部を通
過する間に急冷凝固させることにより、溶体急冷
材料を製造する際、 前記複数の回転冷却体の何れか少なくとも1つ
の回転冷却体を、直接溶融材料と接触して熱の伝
導を行う熱伝導性の良い材料からなる冷却体冷却
表面層と、回転冷却体に回転運動を伝達する軸芯
体と、該冷却体冷却表面層と軸芯体との間に介在
させる弾性体からなる変形復元層とから構成され
た円周部が変形復元し易い柔構造とすると共に、
少なくとも何れか1つの回転冷却体の円周面上の
円周方向に溝状凹部を設けた複数個の回転冷却体
を用いることにより、該複数個の回転冷却体の圧
接触部の溝状凹部内壁の冷却表面に1つのノズル
より溶融材料を放射状に噴出させると共に該溶融
材料と冷却体の溝状凹部の内壁表面とを連続面状
に接触させて高い冷却効果の下で中空管状の急冷
材料を製造することを特徴とする溶体急冷材料の
製造方法。 6 円周部を変形復元し易い構造とした前記回転
冷却体に接触し同期回転する金属製冷却ロールに
より、該回転冷却体の円周部表面温度を制御する
ことを特徴とする特許請求の範囲第1〜5項の何
れか1に記載の溶体急冷材料の製造方法。 7 前記噴出溶体材料を、ノズル先端部ならびに
回転冷却体の回転冷却面に至る間において、レー
ザービームあるいは赤外線ビームの何れか一方あ
るいは両方を用いて非接触加熱することにより、
ノズル閉塞の防止ならびに均一噴出流束を形成さ
せると共に、ノズル先端から前記回転冷却面に至
るまでの距離が長くなるように鋳造することを特
徴とする特許請求の範囲第1〜6項の何れか1に
記載の溶体急冷材料の製造方法。 8 前記円周部が変形復元し易い構造とした回転
冷却体に加圧接触して同期回転するバツクアツプ
回転体を設けることにより、該回転冷却体のダイ
ナミツクバランスをとつて鋳造することを特徴と
する特許請求の範囲第1〜7項の何れか1に記載
の溶体急冷材料の製造方法。
[Claims] 1. A pair of rotary cooling bodies that rotate in pressure contact with each other on a part of the circumference, and a molten material is jetted from a nozzle onto the surface near the pressure contact part to close the contact part. When manufacturing a solution quenched material by rapidly cooling and solidifying it during passing, at least one of the pair of rotary cooling bodies has thermal conductivity that conducts heat by directly contacting the molten material. a cooling body cooling surface layer made of a material with good quality; a shaft body that transmits rotational motion to the rotary cooling body; and a deformation recovery layer made of an elastic body interposed between the cooling body cooling surface layer and the shaft body. In addition to having a flexible structure in which the circumferential part is easily deformed and restored,
By using a material with a smooth circumferential surface, a planar pressure contact is formed between the molten material spouted from the nozzle and the surface of the rotary cooling body, and a ribbon-like quenched material is produced under a high cooling effect. A method for producing a solution quenched material, the method comprising: producing a solution quenched material. 2. The surfaces of two types of molten materials jetted from two nozzles on the surfaces of separate cooling bodies near the pressure contact portions of a pair of rotary cooling bodies are brought into planar pressure contact with the surface of the rotary cooling body to significantly increase the cooling effect. A method for producing a solution quenched material according to claim 1, characterized in that the material is solidified into a clad ribbon shape. 3 A molten material is jetted from a nozzle onto the surface of a plurality of rotary cooling bodies that rotate in pressure contact with each other on a part of the circumference of the body near the pressure contact part, and is rapidly solidified while passing through the contact part. When manufacturing a solution quenched material, at least one of the plurality of rotary cooling bodies is made of a material with good thermal conductivity that conducts heat by directly contacting the molten material. A circumference composed of a cooling body cooling surface layer, a shaft body that transmits rotational motion to the rotary cooling body, and a deformation recovery layer made of an elastic body interposed between the cooling body cooling surface layer and the shaft core body. In addition to having a flexible structure that allows the parts to be easily deformed and restored,
By using a plurality of rotary cooling bodies each having a groove-like recess in the circumferential direction on the circumferential surface of at least one rotary cooling body, the nozzle can be inserted into the groove-like recess of the pressure contact portion of the rotary cooling body. Squirt out the molten material,
A method for producing a solution quenched material, characterized in that a linear quenched material is produced under a high cooling effect by bringing the molten material into contact with the surface of a groove-like recess of a rotary cooling body in a continuous plane. 4 Two types of molten materials are spouted concentrically from a nozzle with a double structure into the groove-like recesses of the pressure contact portions of the plurality of rotary cooling bodies, and the outer molten material and the surface of the groove-like recesses of the cooling bodies are heated. 4. The method for producing a solution quenched material according to claim 3, wherein the material is brought into pressure contact in a continuous plane to significantly improve the cooling effect and solidify into a composite linear shape. 5 A molten material is jetted from a nozzle onto the surface of a plurality of rotary cooling bodies that rotate in pressure contact with each other on a part of the circumference of the body near the pressure contact part, and is rapidly solidified while passing through the contact part. When manufacturing a solution quenched material, at least one of the plurality of rotary cooling bodies is made of a material with good thermal conductivity that conducts heat by directly contacting the molten material. A circumference composed of a cooling body cooling surface layer, a shaft body that transmits rotational motion to the rotary cooling body, and a deformation recovery layer made of an elastic body interposed between the cooling body cooling surface layer and the shaft core body. In addition to having a flexible structure that allows the parts to be easily deformed and restored,
By using a plurality of rotary cooling bodies in which groove-like recesses are provided in the circumferential direction on the circumferential surface of at least one of the rotary cooling bodies, the groove-like recesses in the pressure contact portions of the plurality of rotary cooling bodies can be formed. The molten material is spouted radially from one nozzle onto the cooling surface of the inner wall, and the molten material and the inner wall surface of the groove-shaped recess of the cooling body are brought into continuous surface contact to rapidly cool the hollow tubular material under a high cooling effect. A method for producing a solution quenched material, the method comprising: producing a solution quenched material. 6. Claims characterized in that the surface temperature of the circumferential portion of the rotary cooling body is controlled by a metal cooling roll that contacts the rotary cooling body and rotates synchronously with the rotary cooling body, the circumferential portion of which has a structure that allows the circumferential portion to be easily deformed and restored. A method for producing a solution quenched material according to any one of Items 1 to 5. 7. Non-contact heating of the ejected solution material using either a laser beam or an infrared beam, or both, while reaching the nozzle tip and the rotating cooling surface of the rotating cooling body,
Any one of claims 1 to 6, characterized in that casting is performed to prevent nozzle clogging and to form a uniform ejection flux, and to increase the distance from the nozzle tip to the rotating cooling surface. 1. The method for producing the solution quenched material according to 1. 8. Casting is performed with a dynamic balance of the rotary cooling body by providing a backup rotary body that rotates synchronously with the rotary cooling body in pressure contact with the rotary cooling body whose circumferential portion has a structure that easily deforms and restores its shape. A method for producing a solution quenched material according to any one of claims 1 to 7.
JP14248180A 1980-10-14 1980-10-14 Method and device for production of quick cooling material for melt Granted JPS5768251A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14248180A JPS5768251A (en) 1980-10-14 1980-10-14 Method and device for production of quick cooling material for melt

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14248180A JPS5768251A (en) 1980-10-14 1980-10-14 Method and device for production of quick cooling material for melt

Publications (2)

Publication Number Publication Date
JPS5768251A JPS5768251A (en) 1982-04-26
JPS644867B2 true JPS644867B2 (en) 1989-01-27

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JP14248180A Granted JPS5768251A (en) 1980-10-14 1980-10-14 Method and device for production of quick cooling material for melt

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JP (1) JPS5768251A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6149753A (en) * 1984-08-13 1986-03-11 Nippon Steel Corp Production of thin metallic strip and wire
DE102004002124A1 (en) * 2004-01-14 2005-08-11 Km Europa Metal Ag continuous casting and rolling
DE102010036401B4 (en) 2010-07-14 2023-08-24 Vacuumschmelze Gmbh & Co. Kg Device and method for manufacturing a metallic strip

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3862658A (en) * 1973-05-16 1975-01-28 Allied Chem Extended retention of melt spun ribbon on quenching wheel

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JPS5768251A (en) 1982-04-26

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