JPH0120207B2 - - Google Patents
Info
- Publication number
- JPH0120207B2 JPH0120207B2 JP7450784A JP7450784A JPH0120207B2 JP H0120207 B2 JPH0120207 B2 JP H0120207B2 JP 7450784 A JP7450784 A JP 7450784A JP 7450784 A JP7450784 A JP 7450784A JP H0120207 B2 JPH0120207 B2 JP H0120207B2
- Authority
- JP
- Japan
- Prior art keywords
- slag
- dust
- sludge
- fuel
- steelmaking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002893 slag Substances 0.000 claims description 48
- 239000000428 dust Substances 0.000 claims description 33
- 238000009628 steelmaking Methods 0.000 claims description 14
- 239000000446 fuel Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 239000010802 sludge Substances 0.000 claims description 7
- 238000002485 combustion reaction Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000005587 bubbling Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 2
- 241000209094 Oryza Species 0.000 claims 2
- 235000007164 Oryza sativa Nutrition 0.000 claims 2
- 239000000295 fuel oil Substances 0.000 claims 2
- 235000009566 rice Nutrition 0.000 claims 2
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 239000010903 husk Substances 0.000 claims 1
- 238000010907 mechanical stirring Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 claims 1
- 239000011295 pitch Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- -1 sawdust Substances 0.000 claims 1
- 239000011269 tar Substances 0.000 claims 1
- 239000002023 wood Substances 0.000 claims 1
- 229910001385 heavy metal Inorganic materials 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000010828 elution Methods 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000002440 industrial waste Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- CXKCTMHTOKXKQT-UHFFFAOYSA-N cadmium oxide Inorganic materials [Cd]=O CXKCTMHTOKXKQT-UHFFFAOYSA-N 0.000 description 1
- CFEAAQFZALKQPA-UHFFFAOYSA-N cadmium(2+);oxygen(2-) Chemical compound [O-2].[Cd+2] CFEAAQFZALKQPA-UHFFFAOYSA-N 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/5211—Manufacture of steel in electric furnaces in an alternating current [AC] electric arc furnace
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/02—Working-up flue dust
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
- F27B3/10—Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
- F27B3/19—Arrangements of devices for discharging
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Description
【発明の詳細な説明】
本発明は製鋼操業に伴つて発生するダスト、ス
ラツジ類(以下ダストと言う)を、溶融状態のス
ラグ顕熱を利用して無公害化処理する方法に関す
るものである。
一般に製鋼工場より発生するダストは、使用す
る原料鉄屑によつて若干の変動はあるが、酸化鉄
を主成分とし、酸化亜鉛、酸化鉛、酸化カドミユ
ム等の有害金属を含有し、かつその含有量が産業
廃棄物の廃棄基準を大幅に越えているために、そ
の処分には多額の費用を要している。
一方製鋼工場から排出されるスラグは、莫大な
るエネルギーを持つたまま無駄に放冷されている
のが現状である。
本発明はこれらに注目して高温溶融状態で排出
される溶滓顕熱を利用して安価にダストの無公害
化処理を行なわんとするもので、ダストに少量の
補助燃料を混合して、溶融スラグを受滓したスラ
グ鍋内のスラグ面上に載せて予熱し、その上から
更に高温溶滓を流下して溶滓中に予熱されたダス
トを溶融せしめ、有害金属を還元揮化し集塵機に
て捕集すると共に、残りのダストを溶滓中に滓化
して完全に有害成分の溶出を防止することを要旨
とするものである。
以下説明図を参酌しながら、本願方法を詳述す
る。
製鋼工場で発生したダストに、一定割合のコー
クス、その他の燃料等を混合してホツパー1に貯
留しておき、一方製鋼炉2より発生した高温溶滓
3をスラグ鍋4に受けて、その溶滓3表面にホツ
パー1内に貯留しておいたダストと燃料等の混合
物5を、コンベヤー6とシユート7を介して投入
すると、ダスト、燃料等の混合物5は溶滓3の顕
熱によつて着火され、混合されている燃料の燃焼
によつて、ダストは赤熱状態に予熱される。
次に製鋼炉2の次操業で発生した高温溶滓8を
同一のスラグ鍋4に入れると、赤熱状態のダスト
5と溶滓8は容易に反応して、ダスト5を溶滓中
に溶融滓化せしめる。而してこの反応を、より効
果的にするためには、高圧気体ランス9によるバ
ブリング等によるスラグ鍋4内の撹拌が有効であ
つて、ダストは完全に滓化すると同時に有害重金
属のZn、Pb、Cd等を還元揮化せしめるものであ
る。
またダストの赤熱予熱時に一部揮化する重金属
と、溶滓との反応時に揮化する重金属はダクト1
0を通じて専用の集塵機に吸引され捕集される
が、この捕集物は非鉄製練原料として活用し得る
ものであり、有害重金属が本発明処理によつて無
害化されることとなる。
一方溶滓中に溶融したダストは、製鋼スラグ中
に拡散され安定鉱物を形成するために、僅かに残
存した重金属も完全に不溶性となり、産業廃棄物
の廃棄物基準を充分に満足し得るものとなる。
処理後のスラグは路盤材等の土木資材として使
用可能であり、また埋立材として使用した場合に
も溶出公害を起こすことはない。
以上説明した如く、本願方法によれば製鋼ダス
トを製鋼スラグの顕熱を利用して無公害化処理す
るに際し、少量の燃料を混合して赤熱状に予熱
し、製鋼スラグ中に溶融することで簡単にダスト
を完全に無公害化し得るものであつて、比較的に
溶滓発生量の少ない製鋼工場においても自家工場
で安価に実施出来る利点を有する。
以下本発明の実施例について述べる。
実施例
この実施例は、60T電気炉を有する製鋼工場
で、約3Tの還元期溶滓を受けたスラグ鍋内のス
ラグ面に、電気炉ダスト100重量部に対し、コー
クス粉10重量部を加えて混合したダストペレツト
1000Kgを載せて約3時間予熱し、ダストが約700
℃に達した頃に、更に約3Tの還元期溶滓を流下
せしめて、高圧空気によるバブリングを行い、溶
滓を十分に撹拌して冷却凝固させた。
投入電気炉ダストと処理後スラグの化学分析と
環境庁告示による溶出試験結果は下表のごとくで
あり該ダスト中の有害重金属の溶出は、完全に防
止されて、しかもスラグ中にダストの未溶解物が
見られず、完全に無公害化処理となつた。
【表】DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for treating dust and sludge (hereinafter referred to as dust) generated during steelmaking operations to make them non-polluting by utilizing the sensible heat of molten slag. In general, dust generated from steel factories has iron oxide as its main component, and contains harmful metals such as zinc oxide, lead oxide, and cadmium oxide, although there are slight variations depending on the raw material iron scrap used. Since the amount of waste far exceeds the disposal standards for industrial waste, it costs a lot of money to dispose of it. On the other hand, the current situation is that slag discharged from steel factories is left to cool unnecessarily while still containing a huge amount of energy. The present invention focuses on these points and attempts to perform a pollution-free treatment of dust at low cost by using the sensible heat of the slag discharged in a high-temperature molten state, by mixing a small amount of auxiliary fuel with dust, The molten slag is placed on the slag surface in the slag pan that receives the slag and preheated, and the high temperature slag is further flowed down from above to melt the preheated dust in the slag, reducing and volatilizing harmful metals and sending it to the dust collector. The main purpose of this method is to completely prevent the elution of harmful components by collecting the remaining dust and turning it into slag. The method of the present application will be described in detail below with reference to explanatory drawings. Dust generated in a steelmaking factory is mixed with a certain proportion of coke and other fuels and stored in a hopper 1. On the other hand, high-temperature slag 3 generated from a steelmaking furnace 2 is received in a slag ladle 4 and the molten slag is When a mixture 5 of dust, fuel, etc. stored in the hopper 1 is introduced onto the surface of the slag 3 via a conveyor 6 and a chute 7, the mixture 5 of dust, fuel, etc. is heated by the sensible heat of the slag 3. The combustion of the ignited and mixed fuel preheats the dust to a red-hot state. Next, when the high-temperature slag 8 generated in the next operation of the steelmaking furnace 2 is put into the same slag pot 4, the red-hot dust 5 and the slag 8 easily react, and the dust 5 is mixed into the slag. turn into something. In order to make this reaction more effective, it is effective to stir the inside of the slag pot 4 by bubbling or the like with the high-pressure gas lance 9, so that the dust is completely turned into slag and at the same time the harmful heavy metals Zn and Pb are removed. , Cd, etc., are reduced and volatilized. In addition, the heavy metals that are partially volatilized during red-hot preheating of the dust and the heavy metals that are volatilized during the reaction with the slag are transported to the duct 1.
This collected material can be used as a raw material for non-ferrous smelting, and harmful heavy metals are rendered harmless by the treatment of the present invention. On the other hand, the dust molten in the slag is diffused into the steelmaking slag and forms stable minerals, so even the slightest remaining heavy metals become completely insoluble, which satisfies the waste standards for industrial waste. Become. The treated slag can be used as a civil engineering material such as roadbed material, and will not cause any leaching pollution when used as a landfill material. As explained above, according to the method of the present invention, when treating steelmaking dust to make it non-polluting by using the sensible heat of steelmaking slag, a small amount of fuel is mixed and preheated to a red-hot state, and then melted into the steelmaking slag. It can easily make dust completely pollution-free, and it has the advantage that it can be carried out at a low cost even in steelmaking factories where the amount of slag generated is relatively small. Examples of the present invention will be described below. Example In this example, 10 parts by weight of coke powder was added to 100 parts by weight of electric furnace dust on the slag surface in a slag ladle that had received about 3T of reduction phase slag at a steelmaking factory with a 60T electric furnace. dust pellets mixed with
Preheat for about 3 hours with 1000Kg on it, and the dust level is about 700
When the temperature reached ℃, approximately 3 T of the reduction phase slag was further allowed to flow down, bubbling was performed with high pressure air, and the slag was sufficiently stirred to cool and solidify. The results of the chemical analysis of the charged electric furnace dust and the slag after treatment and the elution test according to the notification of the Environment Agency are shown in the table below.The elution of harmful heavy metals in the dust was completely prevented, and the dust was not dissolved in the slag. Nothing could be seen, and the process was completely pollution-free. 【table】
図面は本願発明方法の概略説明図である。
図中、1……ホツパー、2……製鋼炉、3……
高温溶滓、4……スラグ鍋、5……ダストと燃料
の混合物、6……コンベヤー、7……シユート、
8……次発生の高温溶滓、9……高圧気体用ラン
ス、10……ダクト。
The drawings are schematic illustrations of the method of the present invention. In the diagram, 1...hopper, 2...steelmaking furnace, 3...
High temperature slag, 4... slag pan, 5... dust and fuel mixture, 6... conveyor, 7... chute,
8...High temperature slag generated next, 9...Lance for high pressure gas, 10...Duct.
Claims (1)
類の処理方法。 第1工程:製鋼ダスト、スラツジ類と、少量の燃
料単味、又は燃料と燃焼助剤とを混合する。 第2工程:第1工程で得られた混合物を、製鋼ス
ラグを受滓したスラグ鍋内のスラグ面上に載せ
て、スラグ顕熱により水分の除去と、混合物に
含まれる燃料の着火燃焼を起こさしめ、ダス
ト、スラツジ類を予熱する。 第3工程:第2工程で予熱されたダスト、スラツ
ジ類の上から、次に発生する製鋼溶滓を流下し
てダスト、スラツジ類を溶融滓化せしめる。 第4工程:第2工程及び第3工程で発生した揮化
物質は、集塵機によつて捕集する。 2 第1工程で用いる燃料が、炭素質燃料、オガ
屑、木皮屑、モミガラ、タイヤ屑、重油、ター
ル、ピツチ、廃油、重油燃焼灰の少なくとも1種
以上であることを特徴とする特許請求の範囲第1
項記載の方法。 3 第1工程で用いる燃焼助剤が、鉄粉、アルミ
ニユーム粉、フエロシリコン粉、KClO、の少な
くとも1種以上であることを特徴とする特許請求
の範囲第1項若しくは第2項記載の方法。 4 第3工程で予熱されたダスト、スラツジ類と
溶滓との混合溶融滓化に際し、溶滓流下後にスラ
グ鍋内を気体バブリング、又は機械的撹拌によつ
て反応を完全ならしめることを特徴とする特許請
求の範囲第1項〜第3項のいずれかに記載の方
法。[Claims] 1. A method for treating steelmaking dust and sludge, which comprises the following steps. First step: Steelmaking dust, sludge, and a small amount of simple fuel or fuel and combustion aid are mixed. 2nd step: The mixture obtained in the 1st step is placed on the slag surface in the slag pan that has received the steelmaking slag, and the sensible heat of the slag removes moisture and causes the ignition and combustion of the fuel contained in the mixture. Preheat the rice, dust, and sludge. Third step: From above the dust and sludge preheated in the second step, the steel slag generated next is flowed down to turn the dust and sludge into molten slag. Fourth step: Volatile substances generated in the second and third steps are collected by a dust collector. 2. A patent claim characterized in that the fuel used in the first step is at least one of carbonaceous fuel, sawdust, wood bark waste, rice husk, tire waste, heavy oil, tar, pitch, waste oil, and heavy oil combustion ash. Range 1
The method described in section. 3. The method according to claim 1 or 2, wherein the combustion aid used in the first step is at least one of iron powder, aluminum powder, ferrosilicon powder, and KClO. . 4. In the third step, when the preheated dust, sludge, and molten slag are mixed to form a molten slag, the reaction is made complete by gas bubbling or mechanical stirring in the slag pot after the slag has flowed down. A method according to any one of claims 1 to 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59074507A JPS60218415A (en) | 1984-04-12 | 1984-04-12 | Treatment of steel making dust, sludge or the like |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59074507A JPS60218415A (en) | 1984-04-12 | 1984-04-12 | Treatment of steel making dust, sludge or the like |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60218415A JPS60218415A (en) | 1985-11-01 |
| JPH0120207B2 true JPH0120207B2 (en) | 1989-04-14 |
Family
ID=13549302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59074507A Granted JPS60218415A (en) | 1984-04-12 | 1984-04-12 | Treatment of steel making dust, sludge or the like |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60218415A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0716153B1 (en) * | 1994-12-08 | 2001-03-07 | Daido Tokushuko Kabushiki Kaisha | Method and furnace for disposal of steel-making waste, and operating method of the furance |
| BE1009828A3 (en) * | 1995-07-13 | 1997-10-07 | Centre Rech Metallurgique | Method of recovering iron-rich iron and steel manufacturing residues |
| AT407644B (en) * | 1999-06-08 | 2001-05-25 | Voest Alpine Ind Anlagen | METHOD FOR SLAG CONDITIONING AND APPARATUS THEREFOR |
| CN105838876A (en) * | 2016-05-10 | 2016-08-10 | 北京科技大学 | Method for recovering and treating zinc-containing dust through blast furnace slag sensible heat |
-
1984
- 1984-04-12 JP JP59074507A patent/JPS60218415A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60218415A (en) | 1985-11-01 |
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