JPH0124006B2 - - Google Patents
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- JPH0124006B2 JPH0124006B2 JP56028144A JP2814481A JPH0124006B2 JP H0124006 B2 JPH0124006 B2 JP H0124006B2 JP 56028144 A JP56028144 A JP 56028144A JP 2814481 A JP2814481 A JP 2814481A JP H0124006 B2 JPH0124006 B2 JP H0124006B2
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Description
本発明は、ポリ塩化ビニル樹脂を主体とする樹
脂組成物を成形加工してなる地中線用電力ケーブ
ル防護管に関するものである。
ポリ塩化ビニル樹脂(以下PVCと略す)の如
き合成樹脂の成形品を電力ケーブル防護管として
利用すること自体は既に公知であり、衝撃強化剤
で強化された塩化ビニル管(以下ハイインパクト
管と記す)が既に一部に於いて、耐熱性をそれ程
必要とされない電力容量の小さなケーブルの防護
管に用いられている。この用途に対しては、ハイ
インパクト管の有する性質、即ち、軽量で作業性
がよく、耐衝撃性を有する等の利点が活用された
ものである。
しかしながら、その材料は物性上の制約を有し
ている。即ち、PVCの個有の性質である耐熱変
形性(以下、単に耐熱性という)(管体の耐加熱
圧縮性)に制約があり、電力容量が小さく発熱量
の小さいケーブルの防護管としてのみ利用される
にすぎないのである。
電力容量の大きいケーブルの防護管として用い
る場合、その発熱の為に軟化してしまい、土圧
又、トラツクなどの活荷重に耐えなくなり、実質
上、防護管としての機能をはたさなくなつてしま
うのである。この為、大きな電力容量を必要とす
る管路の防護管としては鋼管、ヒユーム管等が用
いられているのが実情である。
鋼管、ヒユーム管には、それぞれ利点があり有
用であるが一方数多くの欠点も有している。鋼管
では重量が大きく(GP130で約15Kg/m)、配
管・接続・切断等の現場作業が著しく困難であ
り、取扱いに多くの人手を要する。ヒユーム管で
は重量が大きく(HP130で約25Kg/m)、現場作
業が困難なうえ、管接続部の胴締めのため掘削巾
を広くとる必要があり、又ツルハシ等の衝撃に極
めて弱いためケーブルの外傷事故を防ぎきれない
等の欠点がある。
本発明は、この様な従来のハイインパクト管、
鋼管、ヒユーム管等の有する欠点を一挙に解決す
べく鋭意検討した結果、完成したものであり、地
中線用ケーブル防護管として、耐衝撃性、耐熱性
に優れ、かつ軽量(鋼管の約1/3、ヒユーム管の
1/5の重量)で布設作業性に優れた合成樹脂管で
ある。
本発明にかかるポリ塩化ビニル樹脂組成物と
は、PVCと耐熱型ABS樹脂(以下耐熱ABSと称
す)及び耐候性を有する衝撃強化剤を成分とした
もので、これらの樹脂と、その他配合剤をうまく
組み合せることによつて始めて実用性能を有する
地中線用ケーブル防護管を得ることが出来るので
ある。
一般にPVCは、耐燃性を有し、適度の衝撃性
をもつているが、耐熱性に劣り、衝撃強化剤を加
えると衝撃強度は強化されるが、耐熱性はさらに
低下し、耐燃性も低下する。一方耐熱ABSは耐
熱性は極めて優れているが、耐候性及び耐燃性が
著しく悪い。
又耐衝撃性に関しては、初期強度はすぐれてい
るものの、耐候劣化が著しい。それはグラフト共
重合物の主成分に耐候性に劣るポリブタジエン系
ゴムが使用されているためである。
そこで上記のような長所、短所を有するPVC
と耐熱ABSに耐候性にすぐれた衝撃強化剤を組
み合せた三種類の樹脂を適当量混合したところ、
夫々の長所を生かし短所を補い合つた形の耐熱
性、耐燃性、耐衝撃性にすぐれた成形用樹脂が得
られることを見出した。又、上記の耐熱ABSを
PVCに混合するとPVC単独の場合よりも加工性
が改善される効果も認められた。
即ち、PVCに耐熱ABSを混合した場合、PVC
と耐熱ABSは比較的均一な相を形成し易く、特
にPVCに対する加工性改良剤としての作用も有
する耐熱ABSの混合によりPVCが容易にゲル化
することを助けられ、その結果、より均一な耐熱
相を形成し、耐熱性向上が容易であるだけでな
く、衝撃強化剤が容易に均一に基質相に分散する
結果、比較的少量の配合量でも耐衝撃性が改善さ
れることがわかつた。衝撃強化剤の量が少なくて
すむことは、成形体の引張強度や耐熱性の低下を
少なくできる効果も有するのである。
この様にして得られた成形体は、すぐれた耐衝
撃性、耐熱性、並びに耐燃性を合せもち、従来の
ハイインパクト管で得られなかつた性能を有する
もので、耐衝撃性と耐熱性を特に必要とする地中
線ケーブル用防護管としての利用を可能にしたの
である。
以下に本発明で使用されるPVC、耐熱ABS及
び衝撃強化剤、さらにその他配合剤を含む樹脂組
成物によつて成形加工される地中線用ケーブル防
護管について、詳細に説明する。
本発明に使用するPVCは、懸濁重合法又は、
乳化重合法等の公知の方法で作られるもので平均
重合度が800〜1500の範囲のものである。これよ
り平均重合度が低いものは耐衝撃性が不充分であ
り、又これよりも平均重合度が高いものは溶融粘
度が高く、加工性が悪くなり物性も低くなる。
本発明に使用する耐熱ABSは、アクリロニト
リル、α−メチルスチレンおよびメタアクリル酸
メチルの混合物を乳化重合させて得られた共重合
物()に対して、ジエン系合成ゴムに適当な組
成範囲でスチレン又はスチレンとアクリロニトリ
ルを含むことのあるメタクリル酸メチルを乳化重
合させて得られたグラフト共重合物()を適量
添加した熱可塑性樹脂組成物である。この耐熱
ABSの製造方法については既に公知であり、例
えば特公昭46−37415に記載されている方法で製
造できる。製造法について更に詳しく例を用いて
説明する。
まず耐熱性を有する共重合体()は、アクリ
ロニトリル3〜30重量%、α−メチルスチレン30
〜80重量%及びメタクリル酸メチル5〜50重量%
の混合物を乳化重合させることによつて得ること
ができる。乳化重合は通常の方法に従つて実施す
れば良い。
グラフト共重合物()は、ジエン系合成ゴム
約35〜65重量%とスチレン又はスチレンとアクリ
ロニトリルを含むことのあるメタクリル酸メチル
約65〜35重量%を乳化重合法によつてグラフト共
重合させて製造される。例えば水性分散体中、ラ
ジカル性重合開始剤の存在下、ジエン系合成ゴム
ラテツクスを単量体と処理すればよい。ジエン系
合成ゴムとしては、ポリブタジエン、ポリイソプ
レン、ポリクロロプレンブタジエン−スチレン共
重合物、ブタジエン−アクリロニトリル共重合
物、イソプレン−イソブチレン共重合物などを例
示することができるが、主としてポリブタジエ
ン、ブタジエン−スチレン共重合物、ブタジエン
−アクリロニトリル共重合物などブタジエンを構
成分とするものが使用される。
上記の組成物、すなわち耐熱ABSの耐熱性お
よび耐衝撃性は共重合物()とグラフト共重合
物()の夫々の組成のみならず、それらの混合
比によつても左右される。従つて所望の耐熱性お
よび耐衝撃性に応じて適宜に混合比を選択すれば
良いが、混合後の組成物中においてジエン系合成
ゴムが約5〜30重量%になるように混合するのが
望ましい。混合はそれ自体公知の方法で行なえば
良い。
本発明に使用する衝撃強化剤は、アクリル酸エ
ステルを主体とする共重合ゴムにメチルメタアク
リレート、スチレン、アクリロニトリル等の単量
体をグラフト重合した多成分系樹脂である。この
多成分系樹脂の製造方法については、既に公知で
あり、例えば特公昭51−5674、特公昭51−28117、
特開昭50−88168、特開昭50−88169、特開昭50−
98951等に記載されている方法で製造できる。製
造法について更に詳しく例を用いて説明する。
共重合ゴムの主体となるアクリル酸エステルに
は、アルキル基の炭素数が2〜8であるアクリル
酸アルキルエステル又はアクリル酸アルキルエス
テルを少なくとも80重量%以上使用し、これに共
重合可能なモノビニリデン化合物及び多官能性架
橋剤を反応させて、まずゴム状共重合体の水性分
散液を作る。次に、このゴム状共重合体20〜80重
量部の水性分散液にグラフト用単量体として、ア
ルキル基の炭素数が1〜4のメタクリル酸アルキ
ルエステル、ビニル芳香族化合物、不飽和ニトリ
ル及びこれらの単量体と共重合可能なモノビニリ
デン基を含む単量体の全部又は2〜3種類からな
る混合物20〜80重量部をグラフト重合して多成分
系樹脂を得る。
このタイプの樹脂は耐候性に特にすぐれた性能
を有しているだけでなく、アクリル系の樹脂に特
有の分子同志の滑り易さのために、この種の衝撃
強化剤を配合したPVC系樹脂組成物の加工性を
も改良できるという特徴を有している。
本発明でいうところのポリ塩化ビニル樹脂組成
物中のPVCに対する耐熱ABSと衝撃強化剤との
割合は、耐熱ABS5〜50重量部をPVC95〜50重量
部混合した樹脂組成物100重量部に対して、衝撃
強化剤は5〜20重量部の範囲である。衝撃強化剤
の配合量が、5重量部未満であれば耐衝撃性はほ
とんど改善されず、又、20重量部をこえると耐熱
ABSを混合したことによる耐熱性や抗張力の改
善効果が損なわれてしまう。
本発明でいうところの樹脂組成物には、必要に
応じて公知の種々の熱及び光に対する安定剤、滑
剤、充填剤、顔料等の全部又は、一部を添加して
も良い。そして、ロールミル、リボンブレンダ
ー、ヘンシエルミキサー、バンバリミキサー等の
公知の混合装置を用いて混合され、更に押出機等
の公知の混練加工機を用いて所望の成形物に成形
できる。
本発明でいう地中線用ケーブル防護管とは、前
記の樹脂組成物を押出成形加工した管状成形体及
びそれらを二次成形加工して得られる曲げ管、ス
リーブ加工品、接続管等を全て含めた総称を意味
し、単なる一次成形加工品としての防護管体のみ
を指すものではない。
次に本発明の地中線用ケーブル防護管に要求さ
れる主要な実用上の性能としては、耐衝撃性、耐
熱性、耐候性及び耐燃性である。それらの要求性
能とその試験法について以下に詳しく説明する。
まず、耐衝撃性については、実際の防護管布設
作業や既に埋設されている管やその周辺部の再掘
削作業に於て、作業員が誤つてツルハシで全力を
こめて管を打撃したとき、管は亀裂及び通線に支
障をきたす変形を生じず、ツルハシ先端が管内面
に露出しない程度であることが必要とされてい
る。更に、この性能は上記の作業が行なわれる場
合、管体の温度は0℃付近から埋設通電下では約
75℃まで(耐熱ケーブルの場合)の温度範囲に及
ぶことから、試験温度についても著しく厳しい条
件が要求される。
以上のような、耐衝撃性能の試験法としては、
上記の実用ツルハシでの打撃試験の他に、それを
機械化して定量化を容易にした打撃試験機が使用
される。この打撃試験機とはJIS C3801(がいし
試験法)の7.14項の打撃耐荷重試験法に準じた試
験機で図−1に示すような回転自在の長さ1mの
アーム1の先端に、16.16Kgの荷重2(先端3は
ツルハシ形状)を取りつけ95゜の角度から自然落
下させ、アーム軸中心と垂直に固定具5により固
定した供試管4(約30cm長に切断した管体)を0
〜75℃の温度範囲で打撃する。この試験に於て要
求されるレベルは、上記試験温度条件での実用ツ
ルハシによる打撃試験の場合と同様に、管は亀裂
及び通線に支障をきたす変形を生じず、試験機先
端3が管内面に露出しないことである。
耐熱性については、地中線用ケーブル防護管と
して実際に埋設通電したとき管体にかかる土圧
と、その時の管体の温度によつて決まる管の扁平
量の許容限界を考慮した管の加熱圧縮試験及び埋
設通電試験による耐加熱圧縮性によつて評価され
る。通常の埋設状態である地下1.2mの埋設管上
部に作用する荷重は、土圧として0.64Kg/cm2(埋
戻土圧+埋設地上を20トン車が通過する場合の活
荷重に相当する土圧)であり、この荷重が作用し
たときの管の扁平量は通線に支障のないよう管内
径の2.5%以下であることが必要である。さらに、
埋設通電試験の結果によれば通電時の管体温度が
75℃近辺になることから、加熱圧縮試験は次の方
法で行なわれる。
即ち、供試管から長さ50mmの管状試験片を切り
取り75℃の雰囲気中で1時間状態調節した後、こ
れを試験機(オートグラフ)の平板間にはさみ、
試験機が75℃になつて、5分後に管軸に直角の方
向に10mm/minの速さで圧縮し20.7Kgの荷重が作
用した時の管の扁平量を測定する。
又、埋設通電試験方法としては、まず供試管を
図2a及び図2bのように配管通線し埋設する。
二条二段に配管された上段管の上端に作用する土
圧が0.64Kg/cm2になるように荷重を調節状態でケ
ーブル芯線温度常時100℃、短時間(5時間)130
℃になるように通電し、1ケ月以上(短時間は、
内2日間連続ヒートサイクル)の通電試験を行な
う。試験後、供試管1を掘り出し管台3の間の中
央部および管台3との接触部の夫々について、上
下左右2方向の外径を測定する。
耐加熱圧縮性としては、いずれの試験に於て
も、管の変形量が管内径の2.5%以下であること
が要求される。
耐候性については、管が地中線用ケーブル防護
管として埋設されるまでに現場に放置されている
間の耐候性をいい、要求性能としては、促進暴露
した試験片についてシヤルピー衝撃試験を行なつ
たとき、その衝撃値が14.5Kg・cm/cm2以上であ
る。
耐候性試験方法は、供試管から切り出した試験
片をJIS A1415(プラスチツク建築材料の促進暴
露試験方法)に規定するWS型促進暴露試験装置
にセツトし、ブラツクパネル温度63±3℃、スプ
レー18分/120分の条件で100時間暴露する。暴露
後JIS K7111(硬質プラスチツクのシヤルピー衝
撃試験方法)により試験を行なう。
耐燃性については、ケーブルの短絡事故などに
対しても充分に耐える必要がありJIS C8430(硬
質ビニル電線管)に規定されている耐燃性と同等
の性能が要求される。
次に、以上に述べたような地中線用ケーブル防
護管の要求性能に関する本発明の特徴について説
明する。
即ち、本発明の防護管の特徴は、先ず従来のハ
イインパクト管に比べて加熱圧縮変形量の温度依
存性が著しく小さいことである。電力ケーブル防
護管に要求される管体温度75℃近辺での両者の差
は特に著るしい(耐熱性)。さらに、ハイインパ
クト管よりもすぐれた耐衝撃性や耐熱性を有し、
かつ優れた耐候性をも合せもつことが第二の特徴
である。
このように、ケーブル防護管としての主要な性
能を高いレベルでバランスさせている点は本発明
の最大の利点であり、類例がない。
以下、本発明について、更に実施例を用いて具
体的に説明する。
実施例 1
(A) 衝撃強化剤(アクリル系多成分系樹脂)の製
造
ゴム状重合体水性分散液の製造;30℃の温度に
保ち、第1表の成分をかきまぜながらアクリル酸
ブチル98重量部とメタクリル酸アリル2重量部と
キユメンハイドロパーオキサイド(以下CHPと
称する)0.2重量部の混合液を4時間に亘り添加
して重合を進めた。
第 1 表
水 250重量部
オレイン酸ナトリウム 3 〃
ホルムアルデヒド縮合ナフタリン
スルホン酸ナトリウム 0.2 〃
ホルムアルデヒドスルホキシル酸
ナトリウム(以下、ロンガリツト) 0.4 〃
エチレンジアミン四酢酸二
ナトリウム(以下、EDTA・2Na) 0.01 〃
硫酸第1鉄・7水塩 0.005 〃
単量体の添加が終了してから、1時間その温度
に保つて重合を完結すると重合率は96%であつ
た。
グラフト重合体の製造;ゴム状重合体の水性分
散液と第2表の成分を仕込み60℃に保つた。但
し、水の量は水性分散液からの水と後述する酢酸
と苛性カリの添加に要する量を合計して250重量
部になるように仕込み、かきまぜながら1%酢酸
水溶液を40重量部加えて15分間保つた後、2%の
苛性カリ水溶液を20重量部加えて分散液を安定化
した。
第 2 表
ゴム状重合体分散液
(重合体固形分として) 60重量部
水 250 〃
SPS 0.2 〃
EDTA・2Na 0.01 〃
硫酸第1鉄・7水塩 0.005 〃
続いて、60℃でかきまぜながらメタクリル酸メ
チル40重量部とCHP0.2重量部よりなる混合物を
4時間に亘り添加して、その後に1時間保つて重
合を完結した。得られたグラフト共重合体分散液
は塩酸を加えて塩析凝固した後、加温して粒状化
し、脱水洗浄乾燥して粉末状樹脂を得た。
(B) 耐熱ABSの製造
共重合物()の製造:
攪拌機、還流冷却器、窒素導入管、温度計およ
び滴下ロートを備えた反応機に水250部、オレイ
ン酸ナトリウム3.0部、アスコルビン酸0.2部、硫
酸第一鉄水和物0.0025部およびエチレンジアミン
テトラ酢酸二ナトリウム0.01部を入れ、脱酸素後
窒素気流中で60℃に加熱攪拌した。次にキユメン
ハイドロパーオキサイド0.3部および第三級ドデ
シルメルカプタン0.3部を溶解した一定組成の単
量体混合物(アクリロニトリル、α−メチルスチ
レンおよびメタアクリル酸メチルの混合物)100
部を滴下ロートに入れ、5時間を要して連続的に
適加した。適加終了後、更に60℃で1時間攪拌を
続けた。生成した共重合物ラテツクスを食塩と塩
酸で凝固させ、加熱して粒子を凝集させた後、
別水洗、乾燥を行い粉末状樹脂を得た。
グラフト共重合物()の製造:
前記と同様の反応機に大粒子高温重合ポリブタ
ジエンゴムラテツクス(日本合成ゴム〓製
JSRO700ラテツクス)84.7部(固形分50部)、水
215.3部、アスコルビン酸0.2部、硫酸第一鉄水和
物0.0025部およびエチレンジアミンテトラ酢酸二
ナトリウム0.01部を入れ、脱酸素後窒素気流下で
60℃に加熱攪拌した。次にキユメンハイドロパー
オキサイド0.2部と第三混合メルカプタン0.15部
を溶解した一定組成の単量体混合物(スチレン又
はスチレンとアクリロニトリルを含むことのある
メタアクリル酸メチル)50部を滴下ロートに入
れ、3時間を要して連続的に滴下した。半量滴下
したとき、オレイン酸ナトリウム(1.0部)を10
%溶液として添加した。滴下終了後、更に60℃で
1時間攪拌を続けた。生成したグラフト共重合物
ラテツクスを食塩と塩酸で凝固させ、加熱して粒
子を凝集させた後、別、水洗、乾燥を粉末状樹
脂を得た。
上述の如く製造した共重合物()とグラフト
共重合物()を(C)の(イ)に示した混合比で他の配
合材と一緒に一括ブレンドし使用した。
(C) ケーブル防護管の成形
(A)で製造したグラフト重合体(多成分系樹脂)
を耐候性衝撃強化剤として使用し、ポリ塩化ビニ
ル樹脂と(B)で製造した耐熱ABSを次の配合処方
で300ヘンシエルミキサーを用いて、常法によ
りブレンドし、80φ異方向二軸押出機を使用して
内径130φmm、肉厚8.5〜9.3mmの管状成形体を押出
成形した。配合及び成形条件は夫々次のようであ
つた。
(イ) 配合条件
重量部
ポリ塩化ビニル樹脂(カネビニル、
平均重合度:1300) 90 〃
耐熱型ABS樹脂(共重合物()
:グラフト共重合物()=8:2)
10 〃
衝撃強化剤(アクリル系
−多成分系樹脂) 7 〃
錫系安定剤 2 〃
ワツクス系滑剤 1.7 〃
顔 料 0.2 〃
(ロ) 成形条件
シリンダー温度(℃)
C1 C2 C3 C4 C5 AD
185 175 165 160 150 165
ダイス温度(℃)
D1 D2 D3 D4
175 180 185 190
スクリユウ温度(℃)100
押出結果は、次のようであつた。
スクリユウ回転数 28rpm
背 圧 12トン(1000Kg)
吐出量 125Kg/Hr
押出成形された管状成形体について、地中線用
ケーブル防護管として要求される主要性能である
引張強度、耐衝撃性(ツルハシ衝撃強度)、耐熱
性(耐加熱圧縮性)、耐候性及び耐燃性について
調べた。それらの結果を表−1にまとめて示す。
表−1には、参考例として、市販の2種類のポリ
塩化ビニル管(125φ一般管、及びハイインパク
ト管)及びハイインパクト管用の公知の配合を参
考にして実施例1と同様の方法で成形した、同一
寸法(130φ)のパイプの物性値を参考例3とし、
更に代表的な耐熱樹脂である塩素化ポリ塩化ビニ
ル樹脂(以下CPVCと略す)と衝撃強化剤だけで
実施例1と同様に成形した130φパイプの物性値
を参考例4として、合せて示した。
参考例3及び参考例4の配合条件は夫々次のよ
うであつた。
参考例3の配合 重量部
PVC(カネビニル平均重合度:1300) 100
衝撃強化剤(アクリル系−多成分系樹脂) 7
鉛系安定剤 1.0
ステアリン酸鉛 1.5
金属せつけん系滑剤 1.5
顔 料 0.2
参考例4の配合
CPVC(耐熱カネビニル、塩素含有量67%) 100
衝撃強化剤(アクリル系−多成分系樹脂) 30
加工性改良剤(カネエースPA) 2.0
錫系安定剤 2.0
ステアリン酸鉛 2.5
金属せつけん系滑剤 1.5
顔 料 0.2
表−1の結果より明らかなように、本発明の防
護管は、参考例として示した、市販の塩化ビニル
管(一般管、及びハイインパクト管)や参考例
3,4に示した試作のハイインパクト管に比べて
耐衝撃性、耐熱性及び耐候性でいずれも優れた性
能を有していることがわかる。又、参考例4の衝
撃性強化CPVC管では、耐衝撃性を改善するため
に特に大量の衝撃強化剤を必要とし、その結果、
加工性や耐熱性がかなり犠牲にされているが、そ
の割には耐衝撃性もあまり改善されていない。
次に、実施例1と参考例3の、2種類の管につ
いて75℃近辺に於ける加熱圧縮変形量の温度依存
性について調べた。その結果、本発明の防護管
(実施例1)は、従来のハイインパクト管に比べ
て、加熱圧縮変形量が単に小さいだけでなく、そ
の温度による変化率が著しく小さいことが判つ
た。このことは、埋設通電時の電流量の変動によ
る管体の温度変化や、管周辺部の温度、温度上昇
にも影響を受けにくいことを意味している。
以上の点から、本発明品は、地中線用ケーブル
防護管として参考例に示したいずれの管よりもは
るかにすぐれた性能を有していることがわかる。
実施例 2
次に示すような、配合処方で、実施例1の場合
と同様の方法で管状成形体を押出成形した。配合
及び成形条件は夫々次のようであつた。
(イ) 配合条件
PVC(カネビニル、平均重合度:1300)
90重量部
耐熱型ABS樹脂(共重合物()
:グラフト共重合物()=8:2) 10 〃
衝撃強化剤(アクリル系
−多成分系樹脂) 12 〃
鉛系安定剤 2.0 〃
ステアリン酸鉛 1.0 〃
金属せつけん系滑剤 0.5 〃
ワツクス系滑剤 1.0 〃
顔 料 0.2 〃
(ロ) 成形条件
シリンダー温度(℃)
C1 C2 C3 C4 C5 AD
180 175 170 165 160 165
ダイス温度(℃)
D1 D2 D3 D4
175 185 185 190
スクリユウ温度(℃)100
押出結果は、次のようであつた。
スクリユウ回転数 28rpm
背 圧 12.0トン(1000Kg)
押 出 量 130Kg/Hr
押出成形された管状成形体について、実施例1
の場合と同様の物性試験を行い、その結果を表−
1にまとめて示した。
管の性能としては、耐候性で、実施例1の場合
よりも少し劣るが、参考例のレベルと同等以上の
強度を有し、耐熱性については、実施例1と同等
以上のすぐれた性能を示した。
The present invention relates to an underground power cable protection tube formed by molding a resin composition mainly composed of polyvinyl chloride resin. It is already well known that molded products of synthetic resin such as polyvinyl chloride resin (hereinafter abbreviated as PVC) are used as power cable protection tubes, and vinyl chloride tubes reinforced with impact strength agents (hereinafter referred to as high-impact tubes) are already known. ) has already been used in some areas as protective tubes for cables with small power capacities that do not require much heat resistance. For this purpose, the advantages of high-impact tubes, such as being lightweight, easy to work with, and having impact resistance, are utilized. However, this material has limitations in terms of physical properties. In other words, PVC's unique property of heat deformation resistance (hereinafter simply referred to as heat resistance) (heat compression resistance of the pipe body) is limited, and it can only be used as a protective tube for cables with small power capacity and low heat generation. It's just that it's done. When used as a protective tube for a cable with a large power capacity, it becomes soft due to the heat generated and cannot withstand earth pressure or live loads such as trucks, and it virtually ceases to function as a protective tube. It's put away. For this reason, the actual situation is that steel pipes, humid pipes, etc. are used as protection pipes for conduits that require a large power capacity. Although steel pipes and humid pipes each have their own advantages and are useful, they also have a number of drawbacks. Steel pipes are heavy (approximately 15 kg/m for GP130), making on-site work such as piping, connecting, and cutting extremely difficult, and requires a lot of manpower to handle. Huyum pipes are heavy (approximately 25 kg/m for HP130), making field work difficult, requiring a wide excavation width to tighten the pipe joints, and being extremely vulnerable to impacts from pickaxes, etc., resulting in damage to the cable. It has drawbacks such as not being able to prevent accidents. The present invention is directed to such conventional high-impact pipes,
It was completed as a result of intensive study to solve the shortcomings of steel pipes, humid pipes, etc. all at once.It has excellent impact resistance and heat resistance, and is lightweight (about 1 inch lighter than steel pipes) as a cable protection pipe for underground cables. /3, 1/5 the weight of hume pipes) and is a synthetic resin pipe with excellent installation workability. The polyvinyl chloride resin composition according to the present invention is a composition containing PVC, a heat-resistant ABS resin (hereinafter referred to as heat-resistant ABS), and a weather-resistant impact strengthener. Only by properly combining them will it be possible to obtain an underground cable protection tube with practical performance. In general, PVC has flame resistance and moderate impact resistance, but it has poor heat resistance.Adding an impact strengthener increases the impact strength, but the heat resistance further decreases, and the flame resistance also decreases. do. On the other hand, heat-resistant ABS has extremely good heat resistance, but has extremely poor weather resistance and flame resistance. Regarding impact resistance, although initial strength is excellent, weather resistance deteriorates significantly. This is because polybutadiene rubber, which has poor weather resistance, is used as the main component of the graft copolymer. Therefore, PVC, which has the above advantages and disadvantages,
By mixing appropriate amounts of three types of resin, which are a combination of heat-resistant ABS and an impact strengthener with excellent weather resistance,
It has been discovered that a molding resin with excellent heat resistance, flame resistance, and impact resistance can be obtained by taking advantage of the strengths and compensating for the weaknesses of each. In addition, the above heat-resistant ABS
It was also observed that when mixed with PVC, the processability was improved compared to when PVC was used alone. In other words, when heat-resistant ABS is mixed with PVC, PVC
Heat-resistant ABS and heat-resistant ABS tend to form a relatively uniform phase, and in particular, the mixture of heat-resistant ABS, which also acts as a processability improver for PVC, helps PVC to gel easily, resulting in a more uniform heat-resistant phase. It has been found that not only is it easy to form a phase and improve heat resistance, but also that the impact strength agent is easily and uniformly dispersed in the matrix phase, resulting in improved impact resistance even with a relatively small amount of blending. The fact that the amount of impact toughener can be reduced also has the effect of reducing the decrease in tensile strength and heat resistance of the molded article. The molded product obtained in this way has excellent impact resistance, heat resistance, and flame resistance, and has performance that cannot be obtained with conventional high-impact pipes. This made it possible to use it as a protective pipe for underground cables, which was especially needed. Below, a detailed description will be given of the cable protection tube for underground wires that is molded from a resin composition containing PVC, heat-resistant ABS, an impact strengthener, and other additives used in the present invention. PVC used in the present invention can be produced by suspension polymerization method or
It is produced by a known method such as emulsion polymerization and has an average degree of polymerization in the range of 800 to 1,500. Those with an average degree of polymerization lower than this have insufficient impact resistance, and those with an average degree of polymerization higher than this have high melt viscosity, poor processability, and poor physical properties. The heat-resistant ABS used in the present invention is a copolymer () obtained by emulsion polymerization of a mixture of acrylonitrile, α-methylstyrene, and methyl methacrylate, and contains styrene in a composition range suitable for diene-based synthetic rubber. Alternatively, it is a thermoplastic resin composition to which an appropriate amount of a graft copolymer () obtained by emulsion polymerization of methyl methacrylate that may contain styrene and acrylonitrile is added. This heat resistant
ABS manufacturing methods are already known, and can be manufactured, for example, by the method described in Japanese Patent Publication No. 46-37415. The manufacturing method will be explained in more detail using an example. First, the heat-resistant copolymer () contains 3 to 30% by weight of acrylonitrile and 30% by weight of α-methylstyrene.
~80% by weight and 5-50% by weight of methyl methacrylate
It can be obtained by emulsion polymerization of a mixture of. Emulsion polymerization may be carried out according to a conventional method. The graft copolymer () is obtained by graft copolymerizing about 35 to 65% by weight of diene-based synthetic rubber and about 65 to 35% by weight of styrene or methyl methacrylate, which may contain styrene and acrylonitrile, by an emulsion polymerization method. Manufactured. For example, a diene-based synthetic rubber latex may be treated with a monomer in an aqueous dispersion in the presence of a radical polymerization initiator. Examples of diene-based synthetic rubber include polybutadiene, polyisoprene, polychloroprene-butadiene-styrene copolymer, butadiene-acrylonitrile copolymer, isoprene-isobutylene copolymer, etc., but mainly polybutadiene, butadiene-styrene copolymer, etc. Polymers, butadiene-acrylonitrile copolymers, and other materials containing butadiene as a constituent are used. The heat resistance and impact resistance of the above composition, ie, heat-resistant ABS, depend not only on the respective compositions of the copolymer () and the graft copolymer (), but also on their mixing ratio. Therefore, the mixing ratio may be appropriately selected depending on the desired heat resistance and impact resistance, but it is recommended to mix the diene synthetic rubber so that it accounts for about 5 to 30% by weight in the mixed composition. desirable. Mixing may be performed by a method known per se. The impact strengthener used in the present invention is a multicomponent resin obtained by graft polymerizing monomers such as methyl methacrylate, styrene, and acrylonitrile to a copolymer rubber mainly composed of acrylic acid ester. The method for producing this multi-component resin is already known, for example, Japanese Patent Publication No. 51-5674, Japanese Patent Publication No. 51-28117,
JP-A-50-88168, JP-A-50-88169, JP-A-50-
It can be manufactured by the method described in 98951 etc. The manufacturing method will be explained in more detail using an example. For the acrylic ester that is the main component of the copolymer rubber, at least 80% by weight of an acrylic alkyl ester or an acrylic alkyl ester in which the alkyl group has 2 to 8 carbon atoms is used, and monovinylidene that can be copolymerized with this is used. A compound and a polyfunctional crosslinker are reacted to first form an aqueous dispersion of a rubbery copolymer. Next, a methacrylic acid alkyl ester having an alkyl group having 1 to 4 carbon atoms, a vinyl aromatic compound, an unsaturated nitrile, and A multicomponent resin is obtained by graft polymerization of 20 to 80 parts by weight of all or a mixture of 2 to 3 monomers containing a monovinylidene group copolymerizable with these monomers. This type of resin not only has particularly excellent performance in terms of weather resistance, but because of the slippery properties of molecules that are unique to acrylic resins, PVC resins containing this type of impact strengthener are It has the characteristic that it can also improve the processability of the composition. In the present invention, the ratio of heat-resistant ABS to PVC in the polyvinyl chloride resin composition and impact reinforcement agent is based on 100 parts by weight of a resin composition in which 5-50 parts by weight of heat-resistant ABS is mixed with 95-50 parts by weight of PVC. , the impact toughener ranges from 5 to 20 parts by weight. If the amount of impact strengthener added is less than 5 parts by weight, impact resistance will hardly be improved, and if it exceeds 20 parts by weight, heat resistance will deteriorate.
The effect of improving heat resistance and tensile strength by mixing ABS will be lost. All or part of various known heat and light stabilizers, lubricants, fillers, pigments, etc. may be added to the resin composition as referred to in the present invention, if necessary. Then, they are mixed using a known mixing device such as a roll mill, ribbon blender, Henschel mixer, or Banbury mixer, and further molded into a desired molded product using a known kneading processing machine such as an extruder. The cable protection pipe for underground cables as used in the present invention refers to all tubular molded products obtained by extrusion molding the above-mentioned resin composition, as well as bent pipes, sleeve products, connecting pipes, etc. obtained by secondary molding them. This is a general term that includes the following, and does not refer only to the protective tube as a mere primary molded product. Next, the main practical performances required of the underground cable protection pipe of the present invention are impact resistance, heat resistance, weather resistance, and flame resistance. The required performances and test methods will be explained in detail below. First, regarding impact resistance, when a worker accidentally hits the pipe with all his might with a pickaxe during actual protection pipe installation work or re-excavation work on the pipe that has already been buried or its surrounding area. The pipe needs to be free from cracks and deformation that would impede wire passage, and the tip of the pickaxe must not be exposed on the inner surface of the pipe. Furthermore, when the above-mentioned work is carried out, the temperature of the pipe body ranges from around 0°C to approximately 0°C when buried and energized.
Since the temperature range is up to 75℃ (for heat-resistant cables), extremely strict conditions are required regarding the test temperature. As mentioned above, as a test method for impact resistance performance,
In addition to the above-mentioned impact test using a practical pickaxe, a mechanized impact tester is used to facilitate quantification. This impact tester is a tester that complies with the impact load test method in section 7.14 of JIS C3801 (Insulator Test Method).As shown in Figure 1, the end of arm 1, which is rotatable and has a length of 1m, has a load capacity of 16.16Kg. A load 2 (the tip 3 is in the shape of a pickaxe) is attached and allowed to fall naturally from an angle of 95 degrees, and the test tube 4 (tube body cut into a length of approximately 30 cm) fixed perpendicularly to the center of the arm axis with a fixture 5 is placed at 0.
Blow at a temperature range of ~75°C. The level required for this test is the same as in the case of the impact test with a practical pickaxe under the above test temperature conditions, that the pipe does not develop cracks or deformation that would impede wire passage, and that the tip 3 of the testing machine is on the inner surface of the pipe. It is important not to expose yourself to Regarding heat resistance, the heating of the pipe takes into account the earth pressure that is applied to the pipe body when it is actually energized as an underground cable protection pipe, and the allowable limit of the flatness of the pipe, which is determined by the temperature of the pipe body at that time. Evaluated by heat compression resistance by compression test and buried current test. The load acting on the top of a buried pipe 1.2m underground under normal conditions is 0.64Kg/cm 2 as earth pressure (backfill earth pressure + earth equivalent to the live load when a 20-ton vehicle passes over the buried ground). The amount of flattening of the tube when this load is applied must be 2.5% or less of the inner diameter of the tube so as not to impede the wire passage. moreover,
According to the results of the buried energization test, the temperature of the tube body when energized is
Since the temperature is around 75°C, the heating compression test is conducted in the following manner. That is, a tubular test piece with a length of 50 mm was cut from the test tube, conditioned for 1 hour in an atmosphere of 75°C, and then placed between the flat plates of a testing machine (Autograph).
After 5 minutes when the temperature of the test machine reaches 75℃, the tube is compressed at a speed of 10 mm/min perpendicular to the tube axis, and the amount of flatness of the tube is measured when a load of 20.7 kg is applied. In addition, as a buried energization test method, first, a test tube is wired and buried as shown in FIGS. 2a and 2b.
The load is adjusted so that the earth pressure acting on the upper end of the upper pipe, which is installed in two layers and two layers, is 0.64Kg/cm 2 , and the cable core wire temperature is always 100℃, for a short time (5 hours) 130
℃ for more than 1 month (for a short time,
Conduct a energization test (continuous heat cycle for 2 days). After the test, the test tube 1 is excavated and the outer diameters in two directions, top, bottom, left and right, are measured at the central portion between the nozzles 3 and at the contact portion with the nozzles 3. Regarding heat compression resistance, the amount of deformation of the tube is required to be 2.5% or less of the inner diameter of the tube in all tests. Weather resistance refers to the weather resistance while the pipe is left in the field before it is buried as an underground cable protection pipe, and the required performance is a Charpy impact test on accelerated exposed test pieces. When the impact value is 14.5Kg・cm/cm 2 or more. The weather resistance test method was to set the test piece cut from the test tube in the WS type accelerated exposure test device specified in JIS A1415 (accelerated exposure test method for plastic building materials), and spray at a black panel temperature of 63±3℃ for 18 minutes. Exposure for 100 hours at /120 minutes. After exposure, test according to JIS K7111 (Hard Plastic Shalpey Impact Test Method). Regarding flame resistance, it is necessary to sufficiently withstand cable short-circuit accidents, and performance equivalent to the flame resistance specified in JIS C8430 (rigid vinyl conduit) is required. Next, the features of the present invention regarding the required performance of underground cable protection tubes as described above will be explained. That is, the first feature of the protective tube of the present invention is that the temperature dependence of the amount of thermal compression deformation is significantly smaller than that of conventional high-impact tubes. The difference between the two is especially significant when the tube body temperature is around 75℃, which is required for power cable protection tubes (heat resistance). Furthermore, it has better impact resistance and heat resistance than high impact tubes,
The second feature is that it also has excellent weather resistance. As described above, the greatest advantage of the present invention is that the main performances as a cable protection tube are balanced at a high level, and this is unprecedented. Hereinafter, the present invention will be further specifically explained using Examples. Example 1 (A) Production of impact toughener (acrylic multi-component resin) Production of a rubbery polymer aqueous dispersion; 98 parts by weight of butyl acrylate was added while stirring the components listed in Table 1 at a temperature of 30°C. A mixed solution of 2 parts by weight of allyl methacrylate and 0.2 parts by weight of kyumene hydroperoxide (hereinafter referred to as CHP) was added over 4 hours to proceed with polymerization. Table 1 Water 250 parts by weight Sodium oleate 3 Sodium formaldehyde condensed naphthalene sulfonate 0.2 Sodium formaldehyde sulfoxylate (hereinafter referred to as Rongarit) 0.4 〃 Disodium ethylenediaminetetraacetate (hereinafter referred to as EDTA・2Na) 0.01 〃 Ferrous sulfate - Heptahydrate 0.005 After the monomer addition was completed, the temperature was maintained for 1 hour to complete the polymerization, and the polymerization rate was 96%. Production of graft polymer: An aqueous dispersion of a rubbery polymer and the components shown in Table 2 were charged and kept at 60°C. However, the amount of water is 250 parts by weight, which is the sum of the water from the aqueous dispersion and the amount required for adding acetic acid and caustic potash described later, and while stirring, add 40 parts by weight of 1% acetic acid aqueous solution and mix for 15 minutes. After this period, 20 parts by weight of a 2% aqueous solution of potassium hydroxide was added to stabilize the dispersion. Table 2 Rubbery polymer dispersion (as polymer solid content) 60 parts by weight Water 250 〃 SPS 0.2 〃 EDTA・2Na 0.01 〃 Ferrous sulfate heptahydrate 0.005 〃 Subsequently, methacrylic acid was added while stirring at 60°C. A mixture consisting of 40 parts by weight of methyl and 0.2 parts by weight of CHP was added over a period of 4 hours, and then maintained for 1 hour to complete the polymerization. The obtained graft copolymer dispersion was salted out and coagulated by adding hydrochloric acid, then heated and granulated, dehydrated, washed and dried to obtain a powdered resin. (B) Production of heat-resistant ABS Production of copolymer (): In a reactor equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, add 250 parts of water, 3.0 parts of sodium oleate, and 0.2 parts of ascorbic acid. , 0.0025 part of ferrous sulfate hydrate, and 0.01 part of disodium ethylenediaminetetraacetate were added, and after deoxygenation, the mixture was heated and stirred at 60°C in a nitrogen stream. Next, a monomer mixture of a certain composition (a mixture of acrylonitrile, α-methylstyrene, and methyl methacrylate) in which 0.3 parts of kyumene hydroperoxide and 0.3 parts of tertiary dodecyl mercaptan were dissolved was prepared at 100%
of the mixture was placed in a dropping funnel and added continuously over a period of 5 hours. After the addition was completed, stirring was continued for an additional hour at 60°C. The copolymer latex produced is coagulated with common salt and hydrochloric acid, and the particles are agglomerated by heating.
A powdered resin was obtained by washing separately with water and drying. Production of graft copolymer (): In the same reactor as above, large-particle high-temperature polymerization polybutadiene rubber latex (manufactured by Nippon Gosei Rubber Co., Ltd.) was added.
JSRO700 latex) 84.7 parts (solid content 50 parts), water
Add 215.3 parts of ascorbic acid, 0.2 parts of ascorbic acid, 0.0025 parts of ferrous sulfate hydrate, and 0.01 parts of disodium ethylenediaminetetraacetate, and after deoxidizing, under a nitrogen stream.
The mixture was heated to 60°C and stirred. Next, 50 parts of a monomer mixture of a certain composition (styrene or methyl methacrylate which may contain styrene and acrylonitrile) in which 0.2 parts of kyumene hydroperoxide and 0.15 parts of third mixed mercaptan were dissolved was placed in the dropping funnel. It was continuously added dropwise over a period of 3 hours. When half the amount is dropped, sodium oleate (1.0 part) is added to 10
% solution. After the dropwise addition was completed, stirring was continued for an additional hour at 60°C. The resulting graft copolymer latex was coagulated with common salt and hydrochloric acid, heated to aggregate the particles, and then washed and dried to obtain a powdered resin. The copolymer () and graft copolymer () produced as described above were blended together with other ingredients at the mixing ratio shown in (A) of (C) and used. (C) Molding of cable protection tube Graft polymer (multicomponent resin) manufactured in (A)
was used as a weather-resistant impact strengthener, polyvinyl chloride resin and heat-resistant ABS manufactured from (B) were blended in the following formulation using a 300 Henschel mixer in a conventional manner, and then extruded using an 80φ bidirectional twin-screw extruder. A tubular molded body with an inner diameter of 130 φmm and a wall thickness of 8.5 to 9.3 mm was extruded using the same. The formulation and molding conditions were as follows. (B) Compounding conditions Part by weight polyvinyl chloride resin (Kanevinyl, average degree of polymerization: 1300) 90 Heat-resistant ABS resin (copolymer (): graft copolymer () = 8:2)
10 Impact strengthener (acrylic-multicomponent resin) 7 Tin stabilizer 2 Wax lubricant 1.7 Pigment 0.2 (b) Molding conditions cylinder temperature (℃) C 1 C 2 C 3 C 4 C 5 AD 185 175 165 160 150 165 Die temperature (℃) D 1 D 2 D 3 D 4 175 180 185 190 Screw temperature (℃) 100 The extrusion results were as follows. Screw rotation speed 28rpm Back pressure 12 tons (1000Kg) Discharge rate 125Kg/Hr The extruded tubular body has tensile strength and impact resistance (pickaxe impact strength), which are the main performances required for underground cable protection pipes. ), heat resistance (heat compression resistance), weather resistance, and flame resistance were investigated. The results are summarized in Table-1.
Table 1 shows two types of commercially available polyvinyl chloride pipes (a 125φ general pipe and a high-impact pipe) and a known composition for high-impact pipes, which are molded in the same manner as in Example 1, as reference examples. The physical property values of the pipe of the same size (130φ) are taken as Reference Example 3,
Furthermore, the physical property values of a 130φ pipe molded in the same manner as in Example 1 using only chlorinated polyvinyl chloride resin (hereinafter abbreviated as CPVC), which is a typical heat-resistant resin, and an impact strengthener are also shown as Reference Example 4. The blending conditions for Reference Example 3 and Reference Example 4 were as follows. Compound of Reference Example 3 Part by weight PVC (average degree of polymerization of Kanevinyl: 1300) 100 Impact strengthener (acrylic-based multi-component resin) 7 Lead-based stabilizer 1.0 Lead stearate 1.5 Metal soap-based lubricant 1.5 Pigment 0.2 Reference example 4 combination CPVC (heat-resistant Kanevinyl, chlorine content 67%) 100 Impact strength agent (acrylic-based multi-component resin) 30 Workability improver (Kane Ace PA) 2.0 Tin-based stabilizer 2.0 Lead stearate 2.5 Metal adhesive system Lubricant 1.5 Pigment 0.2 As is clear from the results in Table 1, the protective tube of the present invention is superior to commercially available vinyl chloride tubes (general tubes and high impact tubes) shown as reference examples and reference examples 3 and 4. It can be seen that it has superior performance in impact resistance, heat resistance, and weather resistance compared to the prototype high-impact tube shown above. In addition, the impact-strengthened CPVC pipe of Reference Example 4 requires a particularly large amount of impact-strengthening agent to improve impact resistance, and as a result,
Workability and heat resistance have been sacrificed considerably, but impact resistance has not been improved much. Next, the temperature dependence of the amount of thermal compression deformation at around 75°C was investigated for two types of tubes, Example 1 and Reference Example 3. As a result, it was found that the protective tube of the present invention (Example 1) not only had a smaller amount of thermal compression deformation than the conventional high-impact tube, but also had a significantly smaller rate of change due to temperature. This means that it is less susceptible to changes in the temperature of the tube due to fluctuations in the amount of current when energizing the tube, as well as to temperature increases around the tube. From the above points, it can be seen that the product of the present invention has much better performance than any of the pipes shown in the reference examples as cable protection pipes for underground cables. Example 2 A tubular molded body was extruded in the same manner as in Example 1 using the following formulation. The formulation and molding conditions were as follows. (a) Compounding conditions PVC (Kanevinyl, average degree of polymerization: 1300)
90 parts by weight heat-resistant ABS resin (copolymer (): graft copolymer () = 8:2) 10 〃 Impact strengthener (acrylic-based multi-component resin) 12 〃 Lead-based stabilizer 2.0 〃 Lead stearate 1.0 〃 Metal soap-based lubricant 0.5 〃 Wax-based lubricant 1.0 〃 Pigment 0.2 〃 (B) Molding conditions Cylinder temperature (℃) C 1 C 2 C 3 C 4 C 5 AD 180 175 170 165 160 165 Die temperature (℃) D 1 D 2 D 3 D 4 175 185 185 190 Screw temperature (°C) 100 The extrusion results were as follows. Screw rotation speed 28rpm Back pressure 12.0 tons (1000Kg) Extrusion amount 130Kg/Hr Example 1 Regarding the extruded tubular body
The same physical property tests as in the case were carried out and the results are shown in the table below.
They are summarized in 1. Regarding the performance of the pipe, although it is slightly inferior to Example 1 in terms of weather resistance, it has strength equal to or higher than the level of the reference example, and in terms of heat resistance, it has excellent performance equivalent to or higher than Example 1. Indicated.
【表】
― ―
実施例 3
実施例2と参考例3の管について、地中線用ケ
ーブル防護管としての埋設通電試験を行なつた。
埋設試験は前記した方法に準拠して行つた。この
試験では、上記の2種類の管について、同一の条
件下で試験ができるよう、図2aに示した埋設断
面図の下段の2例に夫々の供試管を配置し、所定
の通電〔ケーブル芯線温度常時100℃、短時間
(5時間)130℃(2日間連続ヒートサイクル)と
なるように電流量を調整〕を行ない、上段管の上
端に作用する土圧が0.64Kg/cm2になる条件下で1
ケ月通電試験を行つた。試験後、供試管を掘出し
管台間中央部、および管台との接触部の夫々につ
いて、上下左右2方向の外径を測定し、管の変形
量を調べた。それら測定結果の内変形量の最も大
きい荷重直下の管体中央部及びその部分に最も近
い管台との接触部について調べた結果を表−2に
まとめて示す。【table】 - -
Example 3 The pipes of Example 2 and Reference Example 3 were subjected to a buried energization test as underground cable protection pipes.
The burial test was conducted in accordance with the method described above. In this test, in order to be able to test the above two types of pipes under the same conditions, the test pipes were placed in the lower two examples of the buried cross-sectional view shown in Figure 2a, and the specified energization [cable core wire Adjust the amount of current so that the temperature is always 100℃ and short time (5 hours) 130℃ (2 days continuous heat cycle), and the earth pressure acting on the upper end of the upper pipe is 0.64Kg/cm 2 1 below
A power test was conducted for several months. After the test, the test tube was excavated and the outer diameter in two directions, top, bottom, left and right, was measured at the center between the nozzles and at the contact area with the nozzle, and the amount of deformation of the tube was investigated. Table 2 summarizes the results of these measurements regarding the central part of the tube immediately under the load with the largest amount of internal deformation and the contact part with the nozzle closest to that part.
【表】
表−2の結果より明らかなように、参考例3の
従来のハイインパクト管タイプのものでは、3.25
mm(2.5%)を大巾に越す変形を示したのに比べ
て、実施例1の本発明では、2.5%をはるかに下
廻る変形量であり、極めて優れた実用性の高い耐
熱性を有していることが証明された。[Table] As is clear from the results in Table 2, the conventional high-impact tube type of Reference Example 3 has a 3.25
Compared to the case where the deformation exceeds 2.5% (2.5%), the amount of deformation in the present invention of Example 1 is far less than 2.5%, and it has extremely excellent heat resistance with high practicality. It has been proven that.
図1は打撃試験機の概略図、図2aは埋設通電
試験の埋設断面図、図2bは配管側面図である。
1…アーム、2…荷重、3…ツルハシ形状の先
端部、4…供試管、5…固定具、6…ケーブル、
7…管台、8…川砂、9…原土、10…熱伝対
(芯線温度記録用)、11…土圧計。
FIG. 1 is a schematic diagram of the impact testing machine, FIG. 2a is a buried cross-sectional view of the buried energization test, and FIG. 2b is a side view of the piping. 1... Arm, 2... Load, 3... Pickaxe-shaped tip, 4... Test tube, 5... Fixture, 6... Cable,
7... Nozzle stand, 8... River sand, 9... Original soil, 10... Thermocouple (for recording core wire temperature), 11... Earth pressure gauge.
Claims (1)
1500のポリ塩化ビニル樹脂95〜50重量部とを混合
した樹脂組成物100重量部に対し、アクリル系ゴ
ムを主成分とする耐候性を有する衝撃強化剤を5
〜20重量部配合したポリ塩化ビニル系樹脂組成物
を成形加工してなる耐熱変形性、耐衝撃性及び耐
候性に優れている地中線用ケーブル防護管。1 Heat-resistant ABS resin 5-50 parts by weight and degree of polymerization 800-
For 100 parts by weight of a resin composition mixed with 95 to 50 parts by weight of polyvinyl chloride resin of
A cable protection tube for underground wires that is formed by molding a polyvinyl chloride resin composition containing ~20 parts by weight and has excellent heat deformation resistance, impact resistance, and weather resistance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56028144A JPS57142117A (en) | 1981-02-26 | 1981-02-26 | Cable protecting tube for underground wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56028144A JPS57142117A (en) | 1981-02-26 | 1981-02-26 | Cable protecting tube for underground wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57142117A JPS57142117A (en) | 1982-09-02 |
| JPH0124006B2 true JPH0124006B2 (en) | 1989-05-09 |
Family
ID=12240562
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP56028144A Granted JPS57142117A (en) | 1981-02-26 | 1981-02-26 | Cable protecting tube for underground wire |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS57142117A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103554766A (en) * | 2013-10-30 | 2014-02-05 | 安徽国通高新管业股份有限公司 | Power cable protective pipe |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE7519907U (en) * | 1975-06-23 | 1976-04-15 | Duevel, Wilhelm, 4904 Enger | MOLDING APPARATUS FOR PLASTIC PIPES |
| JPS56117519A (en) * | 1980-02-20 | 1981-09-16 | Tokyo Electric Power Co | Cable protecting tube for underground wire |
-
1981
- 1981-02-26 JP JP56028144A patent/JPS57142117A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57142117A (en) | 1982-09-02 |
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