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JPH0124214B2 - - Google Patents
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JPH0124214B2 - - Google Patents

Info

Publication number
JPH0124214B2
JPH0124214B2 JP17118082A JP17118082A JPH0124214B2 JP H0124214 B2 JPH0124214 B2 JP H0124214B2 JP 17118082 A JP17118082 A JP 17118082A JP 17118082 A JP17118082 A JP 17118082A JP H0124214 B2 JPH0124214 B2 JP H0124214B2
Authority
JP
Japan
Prior art keywords
tuyere
reference point
converter
pulses
trolley
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP17118082A
Other languages
Japanese (ja)
Other versions
JPS5959822A (en
Inventor
Masashi Oyamada
Hiroshi Nomura
Minoru Hatsuta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Metal Mining Co Ltd
Original Assignee
Sumitomo Metal Mining Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Mining Co Ltd filed Critical Sumitomo Metal Mining Co Ltd
Priority to JP17118082A priority Critical patent/JPS5959822A/en
Publication of JPS5959822A publication Critical patent/JPS5959822A/en
Publication of JPH0124214B2 publication Critical patent/JPH0124214B2/ja
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D25/00Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag
    • F27D25/001Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag comprising breaking tools, e.g. hammers, drills, scrapers
    • F27D25/003Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag comprising breaking tools, e.g. hammers, drills, scrapers used for punching tuyeres

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Furnace Charging Or Discharging (AREA)

Description

【発明の詳細な説明】 本発明は銅やニツケルのマツトなどを吹錬する
ために用いられる転炉で、その羽口に付着する通
風障害物を、転炉外部で羽口に沿つて移動可能に
した台車に打開棒を備えて、自動的に打ち開ける
ことのできる羽口打開機に関するものである。
[Detailed Description of the Invention] The present invention is a converter used for blowing copper, nickel mat, etc., in which ventilation obstructions attached to the tuyere can be moved outside the converter along the tuyere. This invention relates to a tuyere punching machine that is equipped with a punching rod on a shaped truck and can automatically punch open the tuyere.

銅やニツケルのマツトを吹錬するためには一般
にピアス・スミス型転炉と称する縦断面円形の横
長の転炉が用いられ、その側壁には数十個の羽口
が一列に設けられている。この羽口から炉内の溶
融材料中に圧風を吹き込んで、鉄や硫黄を酸化さ
せて吹錬を行うが、羽口から送られる冷風のため
溶融材料と接する羽口管の内端部に付着物が形成
されて通風を阻害するようになる。そこで、この
付着物を除去するため、従来は送風中に人力で羽
口打開棒を用いて打ち開けていたが、近時これを
機械化した各種の打開機が使用されている。この
打開機には各羽口に打開棒を取付けた形式のもの
もあるが、この他に単数の打開棒を備えるか、又
は複数の打開棒を並列に備えた打開機を羽口に沿
つて転炉外部に移動可能に設けた羽口打開機があ
る。
To blow copper or nickel pine, a horizontally long converter with a circular vertical section, called a Pierce-Smith converter, is generally used, and its side walls are equipped with dozens of tuyeres in a row. . Pressure air is blown into the molten material in the furnace from this tuyere to oxidize iron and sulfur, and blowing is performed. Deposits will form and obstruct ventilation. Therefore, in order to remove this deposit, conventionally the tuyere was punched out manually using a tuyere punching rod while air was being blown, but recently various types of punching machines have been used that mechanize this process. Some types of this blowout machine have a blowout rod attached to each tuyere, but there are also types of blowout machines that are equipped with a single blowout rod or multiple blowout rods in parallel along the tuyere. There is a movable tuyere breaker installed outside the converter.

この転炉外部に移動可能に設けた羽口打開機に
おいては、羽口作業座に設けられたレール上に、
羽口打開機を有する台車が乗せられ、台車に乗つ
た作業員が目視で羽口位置と台車の打開棒の位置
合せを行いながら順次台車を移動して打開棒を羽
口に押し込む作業を行うもので、非常に熟練を要
するものであつた。
In this tuyere breaker, which is movably installed outside the converter, the
A cart equipped with a tuyere punching machine is placed on the platform, and a worker on the truck visually aligns the tuyere position and the punching rod on the cart, and moves the truck one by one to push the punching rod into the tuyere. It was something that required a great deal of skill.

出願人は、このような問題点を除去し、転炉外
部に移動可能に設けた羽口打開機の羽口の位置合
せを人力操作によらず自動的に行うことができる
ものとして特願昭54−52383号(特開昭55−
146378号)を出願した。この転炉羽口打開機は羽
口作業座上の台車の移動用電動機によつてパルス
発生機を駆動し、パルス数を計数して打開機用台
車の1ピツチの移動量毎に前記電動機の高速運
転、低速運転及び急停止を行わせ、台車の移動量
の検出は台車に備えたセンサーにより台車の一往
復動の度毎に移動の基準点を修正するようにした
ものであつて、実用上は電動機として交流誘導電
動機を使用し、台車移動の基準点として転炉のタ
イヤを用いていたので、位置合せにおける停止精
度があまり良くなく、しばしば修正の必要があ
り、且つ基準点も羽口の端から隔たつており、且
つ台車の復動時には羽口の打開を行わないので、
作業能率の点にも問題が多かつた。
The applicant has filed a patent application to eliminate these problems and to automatically align the tuyere of a tuyere breaker, which is movably installed outside the converter, without manual operation. No. 54-52383 (Unexamined Japanese Patent Publication No. 1983-
No. 146378) was filed. In this converter tuyere knockout machine, a pulse generator is driven by an electric motor for moving a cart on the tuyere work seat, and the pulse generator is counted for each pitch of movement of the cart for the tuyere. The system allows high-speed operation, low-speed operation, and sudden stops, and detects the amount of movement of the cart by correcting the reference point of movement each time the cart makes a reciprocating movement. In the above system, an AC induction motor was used as the electric motor, and the converter tires were used as the reference point for moving the cart, so the stopping accuracy in positioning was not very good, and corrections were often necessary, and the reference point was also located at the tuyere. Since the tuyere is separated from the edge of the tuyere and the tuyere is not opened when the cart returns,
There were also many problems in terms of work efficiency.

本発明は前記特願昭54−52383号をさらに改良
して、その問題点を除去し、極めて能率よく、且
つ停止精度にもすぐれた羽口打開機を提供するも
のである。以下本発明の一実施例を図面により詳
細に説明する。
The present invention further improves the above-mentioned Japanese Patent Application No. 54-52383, eliminates the problems, and provides a tuyere puncher which is extremely efficient and has excellent stopping accuracy. An embodiment of the present invention will be described in detail below with reference to the drawings.

第1図は本発明転炉羽口打開機の概略を示す側
面図で、1は転炉炉体、2は転炉タイヤ、3は転
炉の受ローラで、この受ローラ3上に転炉タイヤ
2が乗せられ、転炉炉体1が傾転可能に支持され
ている。4は羽口で、同じ水準に一定間隔で多数
が並列に配置されている。5は羽口打開機、6は
作業座で、羽口打開機5を備えた台車5aに設け
られた走行車輪7は作業座6上に敷設された走行
レール8上を走行し羽口打開機5が羽口4に沿つ
て移動可能になつている。9は打開棒で、羽口打
開機5内に設けられたパンチングヘツダにその一
端が嵌め込まれ、エヤシリンダにおけるピストン
ロツドの往復運動により打開棒9が羽口4内を往
復動して打ち開けるようになつている。又台車5
a上には直流サーボモータ10が載置され、この
回転は減速機11、チエンホイル12、ローラチ
エン13、チエンホイル14を経てピニオンギヤ
15を駆動させ、作業座6にレール8と並行に設
けられたラツクレール16と噛合つて、台車5a
は走行レール8上を移動できる。17は作業座6
に設けられたスラストレール、18,18′は台
車5aから下方に突出した軸に取付けられたスラ
ストローラで、スラストレール17を挾んで台車
5aが移動するので、打開時の衝撃を吸収するこ
とができる。一方、チエンホイル14とピニオン
ギヤ15の軸の延長上に、平歯車19を取付け、
この歯車19と噛合う平歯車20を介してパルス
発生機21の回転軸をモータ10の回転に伴つて
駆動させる。
FIG. 1 is a side view schematically showing the converter tuyere breaker of the present invention, in which 1 is a converter body, 2 is a converter tire, and 3 is a receiving roller of the converter. A tire 2 is mounted on the converter furnace body 1, and a converter furnace body 1 is supported so as to be tiltable. 4 are tuyeres, many of which are arranged in parallel at regular intervals on the same level. Reference numeral 5 denotes a tuyere breaker, 6 a work seat, and running wheels 7 provided on a trolley 5a equipped with the tuyere breaker 5 run on a running rail 8 laid on the work seat 6, and the tuyere breaker is 5 is movable along the tuyere 4. Reference numeral 9 denotes a punching rod, one end of which is fitted into a punching head provided in the tuyere puncher 5, so that the punching rod 9 reciprocates inside the tuyere 4 and punches it open by the reciprocating movement of the piston rod in the air cylinder. It's summery. Also trolley 5
A DC servo motor 10 is placed on top a, and this rotation drives a pinion gear 15 via a reducer 11, a chain wheel 12, a roller chain 13, and a chain wheel 14. The trolley 5a meshes with the
can move on the running rail 8. 17 is work seat 6
Thrust rails 18, 18' provided on the platform are thrust rollers attached to shafts protruding downward from the truck 5a, and the truck 5a moves by sandwiching the thrust rails 17, so that the impact at the time of breakthrough can be absorbed. can. On the other hand, a spur gear 19 is installed on the extension of the shaft of the chain wheel 14 and pinion gear 15,
A rotating shaft of a pulse generator 21 is driven through a spur gear 20 that meshes with the gear 19 as the motor 10 rotates.

第2図は本発明打開機における制御関係の系統
図である。前回の羽口打開動作が終了すると、シ
ーケンスコントローラ22は台車5aの移動指令
を速度制御回路24に発する。台車5aの移動量
及び移動中の速度制御プログラムは予めテンキー
スイツチ23によつてシーケンスコントローラ2
2内に設定してある。この設定は1回に羽口4を
4本宛打開する場合には、例えば第3図に示すよ
うに一方の端の羽口中心を基準点として、これか
ら各停止位置までの距離l1,l2,l3,l4……に見合
う基準点からのパルス数を設定値として入力する
ものである。シーケンスコントローラ22よりの
移動命令を受けた速度制御回路24は直流サーボ
モータ10に取付けられたタコジエネレータ25
によるフイードバツク信号を処理しながら直流サ
ーボモータ10の速度制御を行うと同時にパルス
発生機21よりシーケンスコントローラ22に送
られたパルス数をテンキースイツチ23により設
定された値と比較してシーケンスコントローラ2
2から速度制御回路24を発せられる高速運転、
低速運転及び停止の指令を順次処理して、これに
より直流サーボモータ10の動作制御を行い、台
車5aの位置を、目的とする羽口の打開が正しく
行えるように合わせる。この場合、パルス発生機
21から送られるパルス数はシーケンスコントロ
ーラ22で台車5aが基準点より遠ざかるときに
加算、基準点に近付くときは減算の演算が行われ
るようにしてあり、途中でキヤンセルされないた
め、たとえ前回の停止位置で若干の停止誤差があ
つても次回の停止位置には影響を及ぼすことがな
い。直流サーボモータ10が停止するとシーケン
スコントローラ22から電磁弁26へエヤシリン
ダ27の作動指令が送られ、パンチングヘツダ2
8にその一端が嵌め込まれた打開棒9が羽口を打
開する。
FIG. 2 is a system diagram of control relations in the punching machine of the present invention. When the previous tuyere opening operation is completed, the sequence controller 22 issues a movement command for the cart 5a to the speed control circuit 24. The amount of movement of the cart 5a and the speed control program during movement are determined in advance by the sequence controller 2 using the numeric key switch 23.
It is set within 2. When opening four tuyeres 4 at a time, for example, as shown in Fig. 3, this setting uses the center of the tuyere at one end as a reference point, and the distance from this to each stopping position is l 1 , l The number of pulses from the reference point corresponding to 2 , l3 , l4 ... is input as a set value. The speed control circuit 24 that receives the movement command from the sequence controller 22 is connected to the tachometer generator 25 attached to the DC servo motor 10.
While controlling the speed of the DC servo motor 10 while processing the feedback signal from the pulse generator 21, the sequence controller 2
2, the speed control circuit 24 generates high-speed operation;
The low-speed operation and stop commands are sequentially processed, thereby controlling the operation of the DC servo motor 10, and adjusting the position of the truck 5a so that the desired tuyere opening can be performed correctly. In this case, the number of pulses sent from the pulse generator 21 is added by the sequence controller 22 when the cart 5a moves away from the reference point, and subtracted when the cart 5a approaches the reference point, so that the number of pulses sent from the pulse generator 21 is not canceled midway. Even if there is a slight stopping error in the previous stopping position, it will not affect the next stopping position. When the DC servo motor 10 stops, a command to operate the air cylinder 27 is sent from the sequence controller 22 to the solenoid valve 26, and the punching header 2
A breakout rod 9, one end of which is fitted into 8, breaks open the tuyere.

このように、台車5aの移動に対する駆動装置
として直流サーボモータ10を使用すると精度が
高い運転が可能となり、台車5aの移動速度を速
くすることができる。また、台車5aの移動距離
はすべて一方の端の羽口中心を基準点としている
ので、移動の度毎の誤差が積算されることがなく
停止位置が確実となる。したがつて台車5aが基
準点より遠ざかる時のみでなく、基準点の羽口か
ら一番遠い羽口をパンチングした後、台車5aが
基点に近づく時も羽口をパンチングすることが出
来るので、羽口パンチングの途中で特別の修正等
の手間を必要とせず、極めて効率よく羽口の打開
を行うことができる。
In this way, when the DC servo motor 10 is used as a drive device for moving the cart 5a, highly accurate operation is possible, and the moving speed of the cart 5a can be increased. Moreover, since the moving distance of the trolley 5a is all set using the center of the tuyere at one end as a reference point, the error for each movement is not accumulated, and the stopping position is ensured. Therefore, the tuyere can be punched not only when the cart 5a moves away from the reference point, but also when the cart 5a approaches the reference point after punching the tuyere farthest from the tuyere at the reference point. The tuyeres can be opened extremely efficiently without the need for special corrections or the like during mouth punching.

この羽口打開機は通常打開棒4本を備え、羽口
4本分宛台車5aを移動させて羽口を打開して行
くが、途中の羽口が閉塞した場合には、その羽口
には打開棒9が入らないように飛越し運転が必要
で、テンキースイツチ23によりシーケンスコン
トローラ22への移動設定量を変えておけば自由
に運転パターンを変えることができる。すなわ
ち、このような場合には台車5aの移動を羽口4
本分宛に限らず、必要に応じて羽口1本分、2本
分、3本分或は5本分を移動させればよく、また
台車の基準点からの往動または復動の際に打開の
行われない羽口が生じないようにすることも任意
にできる。
This tuyere opening machine is normally equipped with four opening rods, and moves the cart 5a for four tuyeres to open up the tuyere, but if the tuyere in the middle is blocked, the tuyere can be opened. In order to prevent the punching rod 9 from entering, skipping operation is required, and by changing the amount of movement set to the sequence controller 22 using the ten key switch 23, the operation pattern can be changed freely. That is, in such a case, the movement of the cart 5a is limited to the tuyere 4.
It is sufficient to move one, two, three, or five tuyeres as needed, not only for the main purpose, but also when moving the cart forward or backward from the reference point. It is also possible to optionally prevent the formation of tuyeres that are not broken out.

また、打開棒9はパンチングヘツダ28から簡
単に取はずしが可能であるから、必要に応じて1
回に打開する羽口本数を3本或は2本にすること
もできるし、同一の羽口を連続して繰返し打開す
ることもできる。
In addition, since the punching rod 9 can be easily removed from the punching header 28, it can be removed from the punching header 28 as needed.
The number of tuyere to be opened at each time can be three or two, or the same tuyere can be repeatedly opened in succession.

本発明の装置には、羽口の通常の動作による打
開が困難な場合、すなわち打開棒挿入後一定時間
エヤシリンダ27が復帰しない場合にはシーケン
スコントローラ22から電磁弁26に信号を送
り、エヤシリンダ27の往復動作を繰返して、羽
口内部での打開棒9と内部付着物に衝撃を与える
ことによつて打開棒9を引き抜くようにすること
もでき、また打開棒9がエヤシリンダ27の往動
で羽口内部付着物が固くて完全に奥まで挿入でき
ない場合にも同様にエヤシリンダ27の往復動を
繰返して完全に挿入を行うようにすることもでき
る。
In the device of the present invention, when it is difficult to break through the tuyere by normal operation, that is, when the air cylinder 27 does not return for a certain period of time after inserting the blowing rod, a signal is sent from the sequence controller 22 to the solenoid valve 26, and the air cylinder 27 is activated. It is also possible to pull out the hammering rod 9 by repeating the reciprocating motion and applying an impact to the hammering rod 9 inside the tuyere and the deposits inside the tuyere. Even if the object inside the mouth is hard and cannot be inserted all the way, the reciprocating movement of the air cylinder 27 can be repeated to ensure complete insertion.

以上詳細に説明したように、本発明によれば台
車移動のための駆動装置として直流サーボモータ
を使用することにより精度の高い運転が可能とな
り、台車の移動速度をより速く、その上台車の移
動距離はすべて一方の端の羽口中心を基準点とし
たので移動の度毎の誤差が積算されることがな
く、極めて正確に、効率よく羽口の打開を行うこ
とができる効果がある。
As explained in detail above, according to the present invention, by using a DC servo motor as a drive device for moving the cart, highly accurate operation is possible, and the moving speed of the cart can be increased. Since all distances are determined using the center of the tuyere at one end as a reference point, errors from each movement are not accumulated, and the tuyere can be opened extremely accurately and efficiently.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明転炉羽口打開機の一実施例を示
す概略側面図、第2図は同じくその制御関係を示
す系統図、第3図は羽口打開機の移動の基準点を
示す説明図である。 1……転炉炉体、4……羽口、5……羽口打開
機、5a……台車、9……打開棒、10……直流
サーボモータ、15……ピニオンギヤ、16……
ラツクレール、21……パルス発生機、22……
シーケンスコントローラ、23……テンキースイ
ツチ、24……速度制御回路、25……タコジエ
ネレータ、26……電磁弁、27……エヤシリン
ダ、28……パンチングヘツダ。
Fig. 1 is a schematic side view showing an embodiment of the converter tuyere breaker of the present invention, Fig. 2 is a system diagram showing its control relationship, and Fig. 3 shows a reference point for movement of the tuyere breakator. It is an explanatory diagram. DESCRIPTION OF SYMBOLS 1... Converter furnace body, 4... Tuyere, 5... Tuyere breakout machine, 5a... Truck, 9... Breaking rod, 10... DC servo motor, 15... Pinion gear, 16...
Ratclair, 21...Pulse generator, 22...
Sequence controller, 23... ten key switch, 24... speed control circuit, 25... tachometer generator, 26... solenoid valve, 27... air cylinder, 28... punching header.

Claims (1)

【特許請求の範囲】[Claims] 1 銅またはニツケル製錬用転炉の炉壁に一列に
設けられた羽口に沿つて作業座上を移動可能にし
た台車に往復動可能な打開棒を備え、かつ台車の
移動を台車上に設けた電動機によつて駆動される
ピニオンと作業座上のラツクレールとの噛合せに
よつて行なうようにした羽口打開機において、該
電動機としての直流サーボモータにより駆動され
るパルス発生機と、該パルス発生機からのパルス
数を一方の端の羽口中心を基準点として計数し、
前回の打開機の停止後の移動中のパルス数を前回
の停止時までのパルス数合計値に、打開機が基準
点から遠ざかるときは加算し、打開機が基準点に
近付くときは減算して、パルス数の合計値が予め
設定された値になつたとき打開機が停止するよう
に該直流サーボモータの高速運転、低速運転、そ
して急停止を行わせる制御手段と、台車停止後、
羽口打開動作を行わせる装置とを備えてなる転炉
羽口打開機。
1. A trolley capable of moving on a work seat along a row of tuyeres provided on the furnace wall of a converter for copper or nickel smelting is equipped with a reciprocating breakout rod, and the trolley is moved on the trolley. In a tuyere punching machine, the tuyeres are opened by meshing a pinion driven by a provided electric motor with a rack rail on a work seat, which comprises: a pulse generator driven by a DC servo motor as the electric motor; Count the number of pulses from the pulse generator using the center of the tuyere at one end as a reference point,
The number of pulses during movement after the previous stop of the perforator is added to the total number of pulses up to the last stop, when the perforator moves away from the reference point, and when the perforator approaches the reference point, it is subtracted. , a control means for causing the DC servo motor to perform high-speed operation, low-speed operation, and sudden stop so that the routing machine stops when the total value of the number of pulses reaches a preset value; and after stopping the bogie;
A converter tuyere breaking machine comprising a device for performing a tuyere breaking operation.
JP17118082A 1982-09-30 1982-09-30 Converter tuyere opening machine Granted JPS5959822A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17118082A JPS5959822A (en) 1982-09-30 1982-09-30 Converter tuyere opening machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17118082A JPS5959822A (en) 1982-09-30 1982-09-30 Converter tuyere opening machine

Publications (2)

Publication Number Publication Date
JPS5959822A JPS5959822A (en) 1984-04-05
JPH0124214B2 true JPH0124214B2 (en) 1989-05-10

Family

ID=15918481

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17118082A Granted JPS5959822A (en) 1982-09-30 1982-09-30 Converter tuyere opening machine

Country Status (1)

Country Link
JP (1) JPS5959822A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6176484B2 (en) * 2013-09-26 2017-08-09 住友金属鉱山株式会社 Positioning method for copper smelting furnace tuyeres

Also Published As

Publication number Publication date
JPS5959822A (en) 1984-04-05

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