JPH0132078B2 - - Google Patents
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- Publication number
- JPH0132078B2 JPH0132078B2 JP55054991A JP5499180A JPH0132078B2 JP H0132078 B2 JPH0132078 B2 JP H0132078B2 JP 55054991 A JP55054991 A JP 55054991A JP 5499180 A JP5499180 A JP 5499180A JP H0132078 B2 JPH0132078 B2 JP H0132078B2
- Authority
- JP
- Japan
- Prior art keywords
- acid
- unsaturated carboxylic
- plate
- aluminum
- carboxylic acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Printing Plates And Materials Therefor (AREA)
Description
本発明は、アルミニウム板またはアルミニウム
合金板からなる平版印刷版用支持体の製造方法に
関するものである。詳しくは、親水性、保水性に
優れた表面を有し、しかも、該アルミニウム板ま
たはアルミニウム合金板上に設けられる感光層と
の接着性が良好で、耐刷力に優れた平版印刷版用
支持体の製造方法に関するものである。
従来、平版印刷版用支持体として使用されてい
るアルミニウム板は、印刷時における湿し水に対
する親水性、保水性や、その上に設けられる感光
層との接着性を改良するため多くの場合、機械的
研摩法、化学的エツチング法、電解エツチング法
等により粗面化(砂目立て)され、使用されてい
る。
砂目立てされたアルミニウム板の表面形状(砂
目形状)は、印刷版としての製版性能、印刷性能
への寄与が大きく、その形状をコントロールする
ことは極めて重要である。例えば、良好な画像再
現性、解像力が要求される校正機用の印刷版支持
体としては、比較的細かく、浅い凹み(ピツト)
が緻密に存在する砂目形状が適している。一方、
優れた保水性や高耐刷力が要求される本機用の印
刷版支持体としては、ピツトの径が均一に揃つて
いて(ミクロ的に均一で)、しかも、深い砂目形
状が適している。
砂目立て方法の中で、電解エツチング法は機械
的研摩法(ボール研摩、ブラシ研摩など)や化学
的エツチング法に比べて、比較的細かく浅い砂目
形状から、深くて均一な砂目形状まで作ることが
可能なため近年注目されている。
一般に、電解エツチング法では、適当な電解質
溶液にアルミニウム板を浸漬し、交流または直流
で電解することにより砂目立てを行なう。電解質
としては、塩酸が最もよく知られている。しか
し、塩酸を電解液として電解エツチングすると、
ピツト径が均一に揃い、しかも、深いピツトでミ
クロ的形状(顕微鏡等で100〜1000倍程度拡大し
て観察したときの形状)が均一な砂目は得られ難
いため、特に、本機用の印刷版支持体として用い
たときに、保水性や現像時の非画像部となるべき
部分の感光層の抜け性は優れているが、画像部の
感光層の接着性や耐刷力の点では必ずしも満足す
るものは得られない。
本発明者等は、かかる点に留意して鋭意研究を
行なつた結果、電解液として塩酸と不飽和カルボ
ン酸またはその塩を含む水溶液を用いると、ピツ
ト径が細かく均一に揃い、緻密で、且つ、深いピ
ツトを有する砂目が得られ、その結果、保水性及
び耐刷力に優れた印刷版用支持体が得られること
を見い出し、本発明を完成するに到つた。
すなわち、本発明の要旨とするところは、アル
ミニウム板またはアルミニウム合金板を、塩酸及
び不飽和カルボン酸またはその塩を含む電解水溶
液中で電解エツチングすることを特徴とする平版
印刷版用支持体の製造方法に存する。
以下本発明を詳細に説明するに、本発明方法に
適用されるアルミニウム板としては、純アルミニ
ウム板またはアルミニウムを主成分とする合金
板、例えば、ケイ素、マグネシウム、鉄、銅、亜
鉛、マンガン、クロム等を含むアルミニウム合金
板が用いられる。
アルミニウム板またはアルミニウム合金板(以
下、単にアルミニウム板という)の表面は、油
脂、サビ、ゴミなどにより汚染されているので、
電解エツチングに先立ちアルミニウム板を常法に
従つて、脱脂、洗浄を行なつておくのが望まし
い。例えば、トリクレン、シンナーなどによる溶
剤脱脂、ケロシンとトリエタノールアミンによる
エマルジヨン脱脂、濃度1〜10%の苛性ソーダ水
溶液に20〜70℃で5秒〜10分間浸漬し、脱脂のみ
では除去できない汚れ、自然酸化皮膜を除去し、
次いで、濃度10〜20%の硝酸または硫酸水溶液に
10〜50℃で5秒〜5分間浸漬し、アルカリエツチ
ング後の中和およびスマツトの除去を行なう方法
等が挙げられる。
本発明において、アルミニウム板の電解エツチ
ングは、塩酸及び不飽和カルボン酸またはその塩
を含む電解水溶液中で行なわれる。
本発明の電解水溶液は、通常、塩酸0.1〜1モ
ル/及び不飽和カルボン酸またはその塩0.01〜
1モル/、好ましくは、0.05〜0.5モル/を
含有している。電解水溶液中の塩酸濃度があまり
高いとスマツトが生成し易く、砂目外観の悪い不
均一な砂目ができやすく、逆に、塩酸濃度があま
り低いと生成するピツトがミクロ的に不均一とな
るので、上記範囲内の濃度が好ましい。また、不
飽和カルボン酸またはその塩の濃度は、あまり高
すぎるとピツチング抑制作用が強く働き、望みの
砂目を得るのに電流密度を非常に高くしなければ
ならなくなり、逆に、低すぎるとピツト径の小さ
い、しかも、緻密で深いピツトを有する砂目を得
ることができなくなるので、上記範囲内の濃度が
好ましい。
本発明で使用する不飽和カルボン酸またはその
塩は、特に限定されるものではないが、炭素数3
〜5の不飽和カルボン酸またはその塩が好まし
い。具体的には、アクリル酸、メタクリル酸、ク
ロトン酸、マレイン酸、フマル酸、イタコン酸お
よびそれらのアルカリ金属塩等が挙げられる。特
に、アクリル酸、クロトン酸、マレイン酸、イタ
コン酸が好ましい。
本発明において、電解エツチングは、通常、浴
温10〜70℃、電流密度20〜200A/dm2、好まし
くは、50〜150A/dm2で5〜120秒行なわれる。
特に本発明においては、一般に好ましくないとさ
れている浴温40℃以上での電解エツチングによつ
ても良好な砂目が得られるという利点がある。即
ち、高温電解エツチングが可能であるため、電解
電圧を低くすることができ、その結果、電力費を
低減することができる。また、電解エツチング時
の発熱による浴温の上昇を抑えるための冷却費を
大幅に低減することができる。これらの利点は、
連続法による高速電解エツチングにおいて、より
一層顕著である。
上記条件下にアルミニウム板を電解エツチング
すれば、ピツトとピツトが互いに十分接近してい
て、平らかな台地状の部分の少ない、緻密で、し
かも、深いピツトを有する砂目のアルミニウム板
を得ることができるのである。
この様に電解エツチングしたアルミニウム板
は、必要に応じ、常法に従つて室温〜80℃のアル
カリまたは酸の水溶液に1〜5分浸漬することに
よつてデスマツトし、次いで、中和後印刷版用支
持体に供される。その際、アルミニウム板には更
に陽極酸化処理を施してもよい。例えば、10〜50
%の硫酸またはリン酸等の水溶液中、電流密度1
〜10A/dm2で電解することにより行なわれる。
陽極酸化処理後、適宜、熱水、ケイ酸塩、重クロ
ム酸塩、酢酸塩、親水性高分子化合物等で封孔ま
たは親水化処理を施してもよい。
上述の如く処理して得られる本発明のアルミニ
ウム板に適用される感光性物質は特に限定される
ものではなく、公知の種々のものを使用すること
ができる。例えば、親水性ポリマーとジアゾニウ
ム塩からなる組成物、ジアゾジフエニルアミン等
のジアゾ化合物、キノンジアジド化合物とアルカ
リ可溶性樹脂との組成物、活性光線の照射により
二量化をおこす不飽和カルボン酸、例えば、桂皮
酸、フエニレンジアクリル酸をその構成々分とす
るポリマー、活性光線の照射により重合反応をお
こす化合物とバインダーポリマーとの組成物、ア
ジド化合物等が挙げられる。
上記感光性物質を種々の公知の添加剤と共に適
当な溶媒に溶解し、本発明のアルミニウム板に塗
布し、乾燥すれば、感光性平版印刷版を製造する
ことができる。この感光性平版印刷版に被複写物
を重ねて、常法に従つて露光、現像すれば、親水
性および保水性に優れ、しかも、感光性物質から
なる画像部とアルミニウム板との接着性が極めて
強固で耐刷力に優れた印刷版を得ることができ
る。
次に、本発明を実施例により更に具体的に説明
するが、本発明はその要旨を越えない限り以下の
実施例に限定されるものではない。
実施例1〜6及び比較例1〜2
厚さ0.3mmのアルミニウム板(材質1050、調質
H18)を1%苛性ソーダ水溶液中に50℃、1分間
浸漬してアルカリエツチングを行なつたのち水洗
した。次いで、10%硝酸中に25℃、1分間浸漬し
て中和デスマツトを行ない、その後水洗した。
このアルミニウム板を表1に示す条件で電解エ
ツチングを行なつた。その結果を表1に示した。
The present invention relates to a method for producing a lithographic printing plate support made of an aluminum plate or an aluminum alloy plate. Specifically, a support for a lithographic printing plate that has a surface with excellent hydrophilicity and water retention, has good adhesion to the photosensitive layer provided on the aluminum plate or aluminum alloy plate, and has excellent printing durability. The present invention relates to a method of manufacturing a body. Conventionally, the aluminum plate used as a support for lithographic printing plates is often coated with water to improve its hydrophilicity and water retention for dampening water during printing, as well as its adhesion to the photosensitive layer provided thereon. It is used after its surface has been roughened (grained) by mechanical polishing, chemical etching, electrolytic etching, etc. The surface shape (grain shape) of a grained aluminum plate greatly contributes to the plate-making performance and printing performance of a printing plate, and it is extremely important to control the shape. For example, as printing plate supports for proofing machines that require good image reproducibility and resolution, relatively fine and shallow pits (pits) are used.
A grain shape with dense grains is suitable. on the other hand,
As a printing plate support for this machine that requires excellent water retention and high printing durability, it is suitable to have pits with uniform diameters (microscopically uniform) and a deep grained shape. ing. Among the graining methods, electrolytic etching is more effective than mechanical polishing methods (ball polishing, brush polishing, etc.) and chemical etching methods in producing a relatively fine and shallow grain shape to a deep and uniform grain shape. It has attracted attention in recent years because it is possible to do so. Generally, in the electrolytic etching method, an aluminum plate is immersed in a suitable electrolyte solution and subjected to electrolysis with alternating current or direct current to perform graining. Hydrochloric acid is the most well-known electrolyte. However, when electrolytic etching is performed using hydrochloric acid as an electrolyte,
It is difficult to obtain grains with uniform pit diameters and deep pits with a uniform microscopic shape (shape when observed under 100 to 1000 times magnification with a microscope, etc.). When used as a printing plate support, it has excellent water retention and release properties of the photosensitive layer in areas that should become non-image areas during development, but it has poor adhesion and printing durability of the photosensitive layer in image areas. You can't always get what you're satisfied with. The inventors of the present invention have carried out extensive research with these points in mind, and have found that when an aqueous solution containing hydrochloric acid and an unsaturated carboxylic acid or its salt is used as the electrolyte, the pit diameters are fine and uniform, and the pits are dense and compact. In addition, the present inventors have discovered that a grain having deep pits can be obtained, and as a result, a printing plate support with excellent water retention and printing durability can be obtained, and the present invention has been completed. That is, the gist of the present invention is to produce a support for a lithographic printing plate, which comprises electrolytically etching an aluminum plate or an aluminum alloy plate in an electrolytic aqueous solution containing hydrochloric acid and an unsaturated carboxylic acid or a salt thereof. It lies in the method. To explain the present invention in detail below, the aluminum plate applied to the method of the present invention includes a pure aluminum plate or an alloy plate mainly composed of aluminum, such as silicon, magnesium, iron, copper, zinc, manganese, chromium. Aluminum alloy plates containing aluminum alloys and the like are used. The surface of aluminum plates or aluminum alloy plates (hereinafter simply referred to as aluminum plates) is contaminated with oil, rust, dirt, etc.
Prior to electrolytic etching, it is desirable to degrease and wash the aluminum plate in a conventional manner. For example, solvent degreasing with Triclean, thinner, etc., emulsion degreasing with kerosene and triethanolamine, immersion in a caustic soda aqueous solution with a concentration of 1 to 10% at 20 to 70°C for 5 seconds to 10 minutes, stains that cannot be removed by degreasing alone, and natural oxidation. remove the film,
Then, in an aqueous solution of nitric acid or sulfuric acid with a concentration of 10-20%.
Examples include a method of immersing at 10 to 50°C for 5 seconds to 5 minutes to neutralize and remove smut after alkali etching. In the present invention, electrolytic etching of an aluminum plate is carried out in an electrolytic aqueous solution containing hydrochloric acid and an unsaturated carboxylic acid or a salt thereof. The electrolytic aqueous solution of the present invention usually contains 0.1 to 1 mol of hydrochloric acid and 0.01 to 1 mol of unsaturated carboxylic acid or a salt thereof.
It contains 1 mol/, preferably 0.05 to 0.5 mol/. If the hydrochloric acid concentration in the electrolytic aqueous solution is too high, smuts are likely to be formed, resulting in uneven grains with poor grain appearance.On the other hand, if the hydrochloric acid concentration is too low, the pits formed will be microscopically non-uniform. Therefore, a concentration within the above range is preferable. In addition, if the concentration of unsaturated carboxylic acid or its salt is too high, the pitching suppressing effect will be strong, and the current density will have to be extremely high to obtain the desired grain. A concentration within the above range is preferable since it becomes impossible to obtain a grain having a small pit diameter and dense and deep pits. The unsaturated carboxylic acid or its salt used in the present invention is not particularly limited, but has 3 carbon atoms.
-5 unsaturated carboxylic acids or salts thereof are preferred. Specific examples include acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid, and alkali metal salts thereof. Particularly preferred are acrylic acid, crotonic acid, maleic acid, and itaconic acid. In the present invention, electrolytic etching is usually carried out at a bath temperature of 10 to 70°C and a current density of 20 to 200 A/dm 2 , preferably 50 to 150 A/dm 2 for 5 to 120 seconds.
In particular, the present invention has the advantage that a good grain can be obtained even by electrolytic etching at a bath temperature of 40° C. or higher, which is generally considered undesirable. That is, since high-temperature electrolytic etching is possible, the electrolytic voltage can be lowered, and as a result, power costs can be reduced. Furthermore, the cooling cost for suppressing the rise in bath temperature due to heat generated during electrolytic etching can be significantly reduced. These advantages are
This is even more noticeable in high-speed electrolytic etching using a continuous method. If an aluminum plate is electrolytically etched under the above conditions, it is possible to obtain a grain-grained aluminum plate with pits that are sufficiently close to each other, with few flat plateau-like parts, and with dense and deep pits. It can be done. The aluminum plate electrolytically etched in this way is desmatted according to a conventional method by immersing it in an aqueous alkali or acid solution at room temperature to 80°C for 1 to 5 minutes, and then the printing plate is neutralized. Used as a support for At this time, the aluminum plate may be further subjected to anodizing treatment. For example, 10 to 50
% in an aqueous solution such as sulfuric acid or phosphoric acid, with a current density of 1
This is done by electrolyzing at ~10 A/dm 2 .
After the anodizing treatment, pore sealing or hydrophilic treatment may be performed with hot water, silicate, dichromate, acetate, hydrophilic polymer compound, etc. as appropriate. The photosensitive material applied to the aluminum plate of the present invention obtained by the treatment as described above is not particularly limited, and various known materials can be used. For example, compositions consisting of hydrophilic polymers and diazonium salts, diazo compounds such as diazodiphenylamine, compositions of quinone diazide compounds and alkali-soluble resins, unsaturated carboxylic acids that dimerize upon irradiation with actinic rays, such as cinnamon Examples thereof include acids, polymers whose constituent components are phenylene diacrylic acid, compositions of a binder polymer and a compound that causes a polymerization reaction upon irradiation with actinic rays, and azide compounds. A photosensitive lithographic printing plate can be produced by dissolving the above-mentioned photosensitive substance together with various known additives in a suitable solvent, applying the solution to the aluminum plate of the present invention, and drying the solution. If an object is placed on this photosensitive lithographic printing plate and exposed and developed according to a conventional method, it will have excellent hydrophilicity and water retention, and will also have good adhesion between the image area made of photosensitive material and the aluminum plate. A printing plate that is extremely strong and has excellent printing durability can be obtained. Next, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to the following Examples unless the gist thereof is exceeded. Examples 1 to 6 and Comparative Examples 1 to 2 0.3 mm thick aluminum plate (material 1050, tempered
H18) was immersed in a 1% aqueous sodium hydroxide solution at 50°C for 1 minute to carry out alkali etching, and then washed with water. Next, it was immersed in 10% nitric acid at 25°C for 1 minute to neutralize and desmat, and then washed with water. This aluminum plate was subjected to electrolytic etching under the conditions shown in Table 1. The results are shown in Table 1.
【表】
実施例7及び比較例3
実施例1及び比較例1で得られた砂目立てされ
たアルミニウム板を、引き続き5%苛性ソーダ溶
液中で60℃、10秒間デスマツト処理したのち、20
%硫酸溶液中で25℃、6A/dm2、30秒の条件下
に陽極酸化処理した。次いで、0−キノンジアジ
ド系感光液を塗布し感光性平版印刷版を作成し
た。
この感光性平版印刷版に、ポジ型フイルムを用
いて露光、現像し、印刷版を得た。次いで、オフ
セツト印刷に用いたところ、実施例1のアルミニ
ウム板を用いて作成した印刷版は、親水性、保水
性が良好で非常に刷りやすく、20万部印刷後にお
いても画像部の剥離はみられなかつた。これに対
し、比較例1のアルミニウム板を用いて作成した
印刷版は、8万部印刷したところで画像部の一部
が剥離し、インキ着肉不良を生じた。
実施例8、9及び比較例4
実施例7で得られた感光性平版印刷版及びこの
印刷版製造工程中、電解エツチングの電解液に使
用したアクリル酸の代りにクロトン酸と酒石酸を
同一濃度で使用した以外は全く同様にして得られ
た感光性平版印刷版の計3種を用いてポジ型フイ
ルムによる画像露光後、現像を行つて3種の印刷
版を得た。
これらを摩擦堅牢度試験機(大栄科学精器製作
所製)を用い、荷重200g、500回擦過にて残存感
光層の耐摩耗性(原版状態を100%とする。)を測
定した結果は表2の通りであつた。[Table] Example 7 and Comparative Example 3 The grained aluminum plates obtained in Example 1 and Comparative Example 1 were subsequently desmatted in a 5% caustic soda solution at 60°C for 10 seconds, and then
% sulfuric acid solution at 25° C., 6 A/dm 2 and 30 seconds. Next, a photosensitive lithographic printing plate was prepared by applying an 0-quinonediazide photosensitive solution. This photosensitive lithographic printing plate was exposed to light using a positive film and developed to obtain a printing plate. Next, when used for offset printing, the printing plate made using the aluminum plate of Example 1 had good hydrophilicity and water retention, and was very easy to print, with no peeling of the image area even after printing 200,000 copies. I couldn't help it. On the other hand, in the printing plate made using the aluminum plate of Comparative Example 1, part of the image area peeled off after 80,000 copies were printed, resulting in poor ink adhesion. Examples 8, 9 and Comparative Example 4 During the photosensitive lithographic printing plate obtained in Example 7 and the printing plate manufacturing process, crotonic acid and tartaric acid were used at the same concentration in place of acrylic acid used in the electrolyte for electrolytic etching. A total of three types of photosensitive lithographic printing plates obtained in exactly the same manner except for the above were used, and after image exposure with a positive type film, development was performed to obtain three types of printing plates. Using a friction fastness tester (manufactured by Daiei Kagaku Seiki Seisakusho), the abrasion resistance of the remaining photosensitive layer was measured by rubbing 500 times at a load of 200g (the original state is 100%).The results are shown in Table 2. It was hot on the street.
【表】
この結果から本願発明は少くとも感光層と支持
体との接着性において電解液に他の添加成分を使
用する最合より、著しく優れていることがわか
る。[Table] From these results, it can be seen that the present invention is significantly superior to the best method in which other additive components are used in the electrolytic solution, at least in terms of adhesion between the photosensitive layer and the support.
Claims (1)
を、塩酸及び不飽和カルボン酸またはその塩を含
む電解水溶液中で電解エツチングすることを特徴
とする平版印刷版用支持体の製造方法。 2 不飽和カルボン酸が、炭素数3〜5の不飽和
カルボン酸である特許請求の範囲第1項記載の方
法。 3 不飽和カルボン酸が、アクリル酸、クロトン
酸、マレイン酸またはイタコン酸である特許請求
の範囲第1項記載の方法。 4 電解水溶液が、塩酸0.1〜1モル/及び不
飽和カルボン酸0.01〜1モル/を含有してなる
特許請求の範囲第1項記載の方法。[Scope of Claims] 1. A method for producing a support for a lithographic printing plate, which comprises electrolytically etching an aluminum plate or an aluminum alloy plate in an electrolytic aqueous solution containing hydrochloric acid and an unsaturated carboxylic acid or a salt thereof. 2. The method according to claim 1, wherein the unsaturated carboxylic acid is an unsaturated carboxylic acid having 3 to 5 carbon atoms. 3. The method according to claim 1, wherein the unsaturated carboxylic acid is acrylic acid, crotonic acid, maleic acid or itaconic acid. 4. The method according to claim 1, wherein the electrolytic aqueous solution contains 0.1 to 1 mole of hydrochloric acid and 0.01 to 1 mole of unsaturated carboxylic acid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5499180A JPS56150593A (en) | 1980-04-25 | 1980-04-25 | Production of support for lithographic machine plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5499180A JPS56150593A (en) | 1980-04-25 | 1980-04-25 | Production of support for lithographic machine plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS56150593A JPS56150593A (en) | 1981-11-21 |
| JPH0132078B2 true JPH0132078B2 (en) | 1989-06-29 |
Family
ID=12986112
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5499180A Granted JPS56150593A (en) | 1980-04-25 | 1980-04-25 | Production of support for lithographic machine plate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS56150593A (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52133840A (en) * | 1976-05-04 | 1977-11-09 | Sumitomo Light Metal Ind | Method of producing aluminum plates for offset printing |
| US4052275A (en) * | 1976-12-02 | 1977-10-04 | Polychrome Corporation | Process for electrolytic graining of aluminum sheet |
-
1980
- 1980-04-25 JP JP5499180A patent/JPS56150593A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS56150593A (en) | 1981-11-21 |
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